Manual de 100

4-12
Replacement
M4×12mm cross recessed

Central cover
countersunk head screw
Figure 4-24 Removing the central cover
4. Use a Philips screwdriver to remove the 4 M4×20mm cross recessed countersunk head
screws and remove the handle seat.

countersunk head screw Handle seat
Figure 4-25 Removing the handle seat
 Be sure to keep all the screws and removed components well for later
reinstallation.
5. Use a Philips
Phili ps screwdriver
screwdriv er to remove
remove the 3 M3×12mm cross recessed small pan head
screws with washers and remove the damaged glass.
4-13
Replacement
M3×12mm cross
recessed small pan head
screw with washer
Glass
Figure 4-26 Removing the glass
6. Reinstall a new glass and other removed components by following the above
above
instructions in reverse order.
 During the reinstalling process, be sure to protect the new glass from
damage. Do not directly touch the glass with your hands. Otherwise, it may
become dirty.
4.3.4 Replacing LED Unit
1. Remove the glass and the plastic cover as instructed

instruct ed in 4.3.3 .
Glass and plastic cover
Figure 4-27 Removing the glass and plastic cover

4-14
Replacement
2. Disconnect the damaged LED unit connection. Use

Use a Philips screwdriver to re
remove
move the
2 M3×10mm cross recessed small pan head combination screws. Remove the washers
of the LED board and the damaged LED unit.

small pan head combination
screw
Washer of the LED

board LED unit
Figure 4-28 Removing the LED unit
3. Reinstall the new LED unit(s) and other components

components by following
foll owing the abo
above
ve instructions
in reverse order.
 Please refer to 6.1.7 for LED unit reconnection.

4-15
Replacement
4.3.5 Replacing LED Drive Board
1. Place the lighthead as the figure below shows.
Figure 4-29 Placing the lighthead
2. Remove the 3 screw caps. Use a Phili

Philips
ps screwdriver
screwdriv er to remove the 3 M4×12mm
M4×12mm cross
recessed countersunk head screws and remove the top cover.
Screw cap

Top cover countersunk head screw
Figure 4-30 Removing the top cover
3. Use a Philips screwdriver to re

remove
move the 4 M3×8mm cross recessed countersunk head
screws and remove the metal plate.
4-16
Replacement

Metal plate
Figure 4-31 Removing the metal plate
 Be sure to keep all the screws and screw caps well for later reinstallation.
4. Remove the black pads.
Black pad
Figure 4-32 Removing the black pads
5. Disconnect the cables connected to the LED driv

drivee board. Use a Philips
screwdriv er to
remove the 3 M3×8mm cross recessed pan head screws and then remove the LED drive
board.
4-17
Replacement

pan head screw
LED drive board
Figure 4-33 Removing the LED drive board
6. Reinstall a new drive board by following the above instructions

instructi ons in reverse order
order..
 Please refer to 6.2.3 for the drive board reconnection.

4-18
Replacement
4.4 HyLED 760/760M/730/730M

760/760M/7 30/730M Lighthead
Replacement
4.4.1 Replacing Steril

Sterilizable
izable Handle
1. Grab the lighthead with one hand.
2. Press the button at the bottom o

off the sterilizable
steriliz able handle and pull it out.
Central handle
Sterilizable handle
Button
Figure 4-34 Removing the sterilizable handle
3. Slide a new sterilizable

sterili zable handle onto the central handle o
off the lighthead. Push the
sterilizable handle upward until it clicks. Pull the sterilizable handle downward to make
sure it is not loose.
Figure 4-35 Reinstalling a new sterilizable handle

4-19
Replacement
 The sterilizable handle is to be used by sterile personnel only.
 Be sure to sterilize the sterilizable handle each time before using it.
4.4.2 Replacing Outer Han

Handle
dle
1. Place the lighthead as the figure below shows. Remove

Remove the screw
screw cap and use a Philips
screwdriver to remove the M3×16mm cross recessed pan head screw.
Screw cap
M3×16mm
cross recessed
pan head screw
Figure 4-36 Removing the screw
2. Carefully turn the lighthead upside-down. Turn the outer handle clock
clockwise
wise and remove it.
Outer handle
Figure 4-37 Removing the outer handle
 Excise caution when turning the lighthead upside-down.
3. Reinstall the outer handle

handle by following the above instructions
instructi ons in reverse order.
4-20
Replacement
4.4.3 Replacing Glass
1. Remove the sterilizable

steriliz able handle and the outer handle as instruct
instructed
ed in 4.4.1 and 4.4.2 .
Place the lighthead as the figure below shows.
Figure 4-38 Removing the sterilizable handle and outer handle
2. Use a 4mm
4mm Allen key to remove
remove the 2 M3mm e
expansion
xpansion screws and remove
remove the central
handle.
M3mm expansion
screw
Central handle
Figure 4-39 Removing the central handle
screws and remove the central cover.
4-21
Replacement
M4×12mm cross
recessed countersunk Central cover
head screw
Figure 4-40 Removing the central cover
screws and remove the handle seat.
M4×20mm cross
recessed countersunk Handle seat
head screw
Figure 4-41 Removing the handle seat
 Be sure to keep all the screws and removed components well for later
reinstallation.
5. Use a Philips
screwdriv er to remove
remove the 10 M3×8mm cross recessed small pan head
combination screws and remove the damaged glass.
4-22
Replacement

screw
Glass
Figure 4-42 Removing the glass
6. Reinstall a new glass and other removed components by following the above
above
 During the reinstalling process, be sure to protect the new glass from
damage. Do not directly touch the glass with your hands. Otherwise, it may
become dirty.
4.4.4 Replacing LED Unit
1. Remove the glass as instructed

instruct ed in 4.4.3 . Remove the outer sealing
sealing strip.
Outer sealing strip
Figure 4-43 Removing the outer sealing strip

4-23
Replacement
2. Remove the plastic cover.
Plastic cover
Figure 4-44 Removing the plastic cover
3. Disconnect the damaged LED unit connection. Use

Use a Philips screwdriver to re
remove
move the
2 M3×10mm cross recessed small pan head combination screws. Remove the washers
of the LED board and the damaged LED unit.
M3×10mm cross recessed small

pan head combination screw
LED unit
Washer of the LED board
Figure 4-45 Removing the LED unit
4. Reinstall the new LED unit(s) and

and removed
removed components by following the above
4-24
Replacement
 Please refer to 6.1.9 and 6.1.10 for LED unit reconnection.
4.4.5 Replacing LED Drive Board
1. Remove the sterilizable

steriliz able handle, outer
outer handle, g
glass
lass and plastic cover as instruct
instructed
ed in
4.4.1 , 4.4.2 and 4.4.3 .
2. Disconnect the cables connected to the LED driv

drivee board. Use a Philips
screwdriv er to
remove 4 M3×6mm cross recessed pan head screws. Remove the LED drive board.

pan head screw
LED drive board
Figure 4-46 Removing the LED drive board
3. Reinstall a new drive

driv e board and
and o
other
ther removed components by following
foll owing the abo
above
ve
 Please refer to 6.2.5 for the drive board reconnection.

4-25
Replacement
4.5 Replacing Control Panel
4.5.1 Replacing Front Cover A

Assembly
ssembly
1. Use a Philips screwdriver

screwdriv er to remove the 2 M3×8mm cross recessed small
small pan head
combination screws fixing the back cover of the control panel.

small pan head
combination screws
Figure 4-47 Removing the fixing screws
2. Remove the back cover.
Back cover
Figure 4-48 Removing the back cover
3. Disconnect all the cables connected to the control board.

4-26
Replacement
Figure 4-49 Disconnecting the cables
4. Remove the 5 M3×8mm cross recessed small pan head combination screws fixing
fixi ng the
front cover assembly. Remove the front cover assembly.

small pan head
combination screw
Figure 4-50 Removing the front cover assembly
5. Reinstall the new front cover assembly and the removed back cover by following the
above instructions in reverse order.
 Please refer to 4.5.3 for the control board reconnection.
4.5.2 Replacing Control B

Board
oard
1. Remove the back cover and disconnect the cables as instructed in steps 1, 2 and 3 of
4.5.1 .
2. Remove the 4 M3×8mm

M3×8mm cross recessed pan head screws fixing
fixi ng the control boa
board.
rd.
Remove the control board.
4-27
Replacement

pan head screw
Figure 4-51 Removing the control board
3. Reinstall the new control board and other removed

removed components by following
foll owing the abo
above
ve
4.5.3 Internal Wiring of Control Panel
Please refer to the figures below to connect the cables.
Figure 4-52 Control panel for HyLED 8600/8600M/9500/9700/9500M (old hardware)

4-28
Replacement
Figure 4-53 Control panel for HyLED 9500/9700/9500M (new hardware)
Figure 4-54 Control panel for HyLED 730/760/730M/760M
Figure 4-55 Control panel for HyLED 8600 (New)

4-29
Replacement
4.6 Replacing Touch Control Panel
4.6.1 Replacing Front Cover A

Assembly
ssembly

screwdriv er to remove the 2 M3×8mm cross recessed small
small pan head
combination screws fixing the back cover of the touch control panel.

screws
2. Lift the
the back
back cover
cover sligh
slightly
tly and push it forward
forward and remove it.
3. Disconnect all the cables connected to the control board.

4-30
Replacement
fixi ng the
front cover assembly. Remove the front cover assembly.

screws
Figure 4-59 Removing the front cover assembly
5. Reinstall the new front cover assembly and the removed back cover by following the
above instructions in reverse order.
4.6.2 Replacing Control B

Board
oard
1. Remove the back cover and disconnect the cables as instructed in steps 1, 2 and 3 of
4.6.1 .
2. Remove the 2 M2.5×6mm cross recessed small pan

pan head screws fixing the CPU module.
Remove the CPU module.
4-31
Replacement
M2.5×6mm cross recessed

small pan head screw
CPU module
Figure 4-60 Removing the CPU module
3. Loosen the pins

pins fixing the flat cable.
cable. Remove
Remove the
the flat ca
cable.
ble.
Pin
Figure 4-61 Removing the flat cable
4. Remove the M2.5×7+6-6 stud screws w

with
ith a 5mm socket wrench and then remove the 4
M3×6mm cross recessed pan head screws fixing the control board. Remove the
damaged control board.
4-32
Replacement
pan head screw

M2.5×7+6-6 stud screws
5. Reinstall the new control board and other components by following the above
above
4.6.3 Replacing Touch Screen
1. Remove the back cover,

cover, CPU module and the control board as instr
instructed
ucted in steps 1, 2, 3
and 4 of 4.6.2 .
2. Remove the 2 M3×6mm cross recessed countersunk head screws fix

fixing
ing the s
support.
upport.
Remove the support.
Touch screen
Support

Figure 4-63 Removing the support
3. Remove the damaged touch screen.
4. Reinstall the new touch screen and other components by following the above
4-33
Replacement
4.6.4 Internal Wiring of T

Touch
ouch Control Panel
Please refer to the figures below to connect the cables.
For integrated
i ntegrated
camera use
Figure 4-64 Touch control panel for HyLED 9500/9700/9500M (old hardware)
For integrated
i ntegrated
camera use
Figure 4-65 Touch control panel for HyLED

9500/9500M/9700/8600(new)/730/730M/760/760M (new hardware)
4-34
Replacement
4.7 Replacing Gimbal Joint
 When removing the lighthead from the spring arm, be sure to secure the
spring arm to the horizontal position. Ask an extra helper to hold the spring
arm and slightly release the spring arm to the horizontal position after the
lighthead is removed. Otherwise, the spring arm may jump up suddenly and
cause personal injury.
4.7.1 Replacing V
Vertical
ertical Gimbal Joint and Horizontal Gimba
Gimball
Joint
1. Secure the spring arm

arm to the horizontal position. Remove
Remove the M3×4mm cross recessed
pan head screw fixing the sleeve.

pan head screw
Sleeve
Figure 4-66 Removing the fixing screw
2. Slide the sleeve up and remove the securing

securing segment. Then re
remove
move the lighthead.
4-35
Replacement
Securing segment
Figure 4-67 Removing the securing segment
Figure 4-68 Removing the lighthead
 Excise caution when removing the lighthead. Do not drop it down.
 Be sure to keep the removed lighthead well.
3. Use a flat-bladed
flat -bladed screwdriver to remove the end cover.
4-36
Replacement
End cover
Sealing ring
Figure 4-69 Removing the end cover
 For HyLED 760/730 series, do not forget to remove a sealing ring after
removing the end cover.
4. Use a 5
5mm
mm Allen key to remove the braking screw connecting the lighthead and the
horizontal gimbal joint. Use a pair of circlip pliers to remove the two
two circlips.
Braking screw
Circlips
Figure 4-70 Removing the circlips and braking screw
5. Remove the glass and plastic cover as instructed

instruct ed in 4.2 , 4.3 , 4.4 . Disconnect
Disconnect the
cables connected to the drive board.
6. Slightly remove the horizontal and vertical gimbal joints with the connection cables from
the lighthead.
4-37
Replacement
Figure 4-71 Removing the gimbal joints
7. As instructed in 4.5 and 4.6 , open the back cover of the control panel (touch
(touch control
panel) and disconnect the cables. Remove the front cover assembly.
8. Reinstall the control panel

panel (touch control panel) to the ne
new
w gimbal joints by following the
above instructions in reverse order. Reinstall the lighthead.
4.7.2 Replacing V
Vertical
ertical Gimbal Joint and Horizontal Gimba
Gimball
Joint (for Lighthead with Integrated Camera)

arm to the horizontal position. Remove
Remove the M3×4mm cross recessed
pan head screw fixing the sleeve and the securing segment as instructed in steps 1 and
2 of 4.7.1 .
Figure 4-72 Removing the fixing screw and the securing segment
2. Disconnect the cables between the spring arm and the gimbal joint. Remove the
4-38
Replacement
lighthead.
3. Replace the gimbal joint as instructed

instruct ed in 4.7.1 and then reinstall the lighthead.
4.7.3 Replacing Gi
Gimbal
mbal Joint (LCH)

arm to the horizontal position. Use
Use a flat-bladed
flat- bladed screwdriv
screwdriver
er to remove
remove
the 2 fixing screws and braking screw. Remove the lighthead.
4-39
Replacement
Fixing screws
Braking screw
Figure 4-75 Removing the fixing screws and braking screw
2. Remove the 2 M3×10mm cross recessed countersunk head screws fixing the end cover.
Remove the end cover.
End cover
M3×10mm cross
recessed countersunk
head screws
Figure 4-77 Removing the end cover
3. Use a 5mm Allen key to remove the braking screws and spring screw co
cover.
ver. Use a
Philips screwdriver to remove the M5×10mm cross recessed countersunk head screw.
4-40
Replacement
Braking screws

Spring screw covers
Figure 4-78 Removing the braking screw and spring screw cover
4. Remove the back cover of the control panel (touch control

control panel) and disconnect the
cables connected to the control board.
Back cover
5. Pull the disconnected cable out of the front cover assembly and then pull them out of the
rotatable control panel (touch control panel) seat. Remove the front cover assembly with
the control panel seat.
Front cover assembly with the

control panel seat
Figure 4-80 Removing the front cover assembly with the control panel seat
 For the control panel/touch control panel as Figure 4-81 and Figure 4-82
show, be sure to loosen the screws on the connector and pull out the wires
before pulling them out of the rotatable control panel seat.
4-41
Replacement
Connector
Figure 4-81 HyLED 8600/8600M/9500/9700/9500M control panel (old hardware)
Connector
Figure 4-82 HyLED 9500/9700/9500M touch control panel (old hardware)
6. Use a pair of circlip pliers to remove the two circlips.

circli ps. Remove the gimbal
gimbal joint.
Circlips
Figure 4-83 Removing circlips
Figure 4-84 Removing the gimbal joint

4-42
Replacement
7. Reinstall the control panel (touch control panel) to the new gimbal joint by following the
above instructions in reverse order. Reinstall the lighthead.
4.7.4 Replacing Gi
Gimbal
mbal Joint for Lighthead with Integrated
Camera (LCH)
1. Secure the spring arm to the horizontal position. Remove

Remove the two fixing screws and the
braking screw as instructed in step 1 of 4.7.3 .
Fixing screws
Braking screw
Figure 4-85 Removing the fixing screws and braking screw
2. Remove the lighthead

light head in the direction as the figure below shows. Remove the end cover
and disconnect the cables. Remove the lighthead.
End cover
Disconnecting the cables
Figure 4-86 Removing the end cover and disconnecting the cables

4-43
Replacement
3. Replace the gimbal joint as instructed

instruct ed in 4.7.3 and
and then reinstall it.
4-44
Replacement
4.8 Replacing Spring Arm
4.8.1 Replacing St
Standard/LCH
andard/LCH Spring Arm

light head as instruct
instructed
ed in steps 1 and 2 of 4.7.1 or step 1 o
off 4.7.3 .
2. Remove the 4 M5×12mm hexagon

hexagon socket countersunk head screws and the 2 braking
screws fixing the spring arm and the swivel arm. Slightly pull the spring arm down.
Braking screws
M5×12mm hexagon socket

3. Remove the 2 M3×25mm cros

cross
s recessed small pan head screws fixing the cover, and
pull the 3-pole plug out of the spring arm.
4-45
Replacement

small pan head screws
3-pole plug Cover
Figure 4-89 Removing the screws fixing the cover
4. Reinstall the new spring arm and removed lighthead by following

foll owing the above instructi
instructions
ons
in reverse order.
4.8.2 Replacing St
Standard/LCH
andard/LCH Wired Spring Arm

light head as instruct
instructed
ed in steps 1 and 2 of 4.7.2 or step
steps
s 1 and 2 of 4.7.4 .
2. Remove the 4 M5×12mm hexagon

hexagon socket countersunk head screws and the 2 braking
screws fixing the spring arm and the swivel arm. Slightly pull the spring arm down.
Braking screws
M5×12mm hexagon socket

3. Disconnect the cables and remove the spring arm.

4-46
Replacement
Figure 4-91 Removing the spring arm
4. Reinstall the new spring arm and removed lighthead by following

foll owing the above instructi
instructions
ons
in reverse order.
4.8.3 Replacing Bearing Seat of Spring Arm
1. Remove the lighthead and the spring arm a

as
s instructed in 4.8.1 or 4.8.2 .Use a p
pair
air of
circlip pliers to remove the circlip.
Circlip
Figure 4-92 Removing the circlip
2. Remove the washer.
Washer
Figure 4-93 Removing the washer
3. Remove the damaged bearing s

seat
eat and install the new bearing seat.
Bearing seat
Figure 4-94 Replacing the bearing seat

4-47
Replacement
4. Reinstall the spring ar

arm
m and removed lighthead by following the above instructi
instructions
ons in
reverse order.
4-48
Replacement
4.9 Replacing Swivel Arm Assembly

light head and the spring arm as instructed
instruct ed in 4.8
4.8 .
2. Disconnect all the cables above the flange tube. Remove the 8 M8×20mm hexagon
hexagon
socket countersunk head screws fixing the swivel arm assembly.
M8×20mm hexagon
socket countersunk
head screw
Figure 4-95 Removing fixing screws
3. Carefully remove the swivel arm assembly.
Figure 4-96 Removing the swivel arm assembly

4-49
Replacement
 The swivel arm assembly is heavy and high installed. Do not remove it
alone. Always use extra helpers and a lift for removing and exercise caution
during the whole process.
4. Reinstall the new swivel

swiv el arm assembly, spring arm and lighthead by following the above
4-50
Replacement
4.10 Replacing Terminal Block/Power Module/Backup
Power Module (optional)/Video Power Module
(optional)/Video Box (optional)/Remote Control

Module (optional)
1. Disconnect the cables connected to the terminal block/power module/back
module/backup
up power
module (optional)/video power module (optional)/video box (optional)/remote control
module (optional).
2. Remove the M4×12mm cross recessed pan head combination screw fixing
fixi ng the
protective earth wire.
3. Remove the M4×12mm cross recessed pan

pan head combinati
combination
on screws fixing
fixi ng them.
4-51
Replacement
Power module/backup
power module (optional)
M4×12mm cross
recessed pan head
combination screw Protective earth wire
Remote control module

Video power module
Protective earth wire

Protective
earth wire
Video box
Terminal block
Protective earth wire
Power module/backup
power module (optional)
Figure 4-97 Removing the terminal block/power module/backup power module

(optional)/video power module (optional)/video box (optional)/remote control module
(optional)
4. Reinstall them by following the above instructions

 Please refer to B of chapter 9 for the electrical reconnection.

4-52
Replacement
4.11 Replacing Backup Battery Module
4.11.1 Replacing Charging Board
1. Remove the 4 M4×8mm cross recessed countersunk

countersu nk head screws on the battery
module.
M4×8mm cross recessed countersunk head screws

countersunk head screws
2. Remove the upper cover assembly and disconnect the cables connected to the
batteries.
Upper cover assembly
Figure 4-99 Removing the upper cover assembly
fixi ng the
charging board. Replace the charging board.
M3×8mm cross recessed small

pan head combination screws
Figure 4-100 Replacing the charging board

4-53
Replacement
4. Reinstall the battery module by following the above steps in re

reverse
verse order
order..
4.11.2 Replacing Battery
1. Remove the upper cover assembly as instruct

instructed
ed in steps 1 and 2 of 4.11
4.11.1
.1 .
2. Remove the 6 M5×12mm cross recessed pan head combination screws fixing the metal
bar.
M5×12mm cross recessed pan head

combination screw
Metal bar
Figure 4-101 Removing the screws fixing the metal bar
3. Remove and replace the battery.
Figure 4-102 Removing the battery
4. Reinstall the battery module by following the above steps in re

reverse
verse order
order..
4-54
Replacement
4.12 Replacing Infrared Remote Control Board

1. Remove the 3 M4×8mm cross recessed countersunk head screws fixing the column
bottom cover and then remove the cover.

Figure 4-103 Removing the cover
2. Disconnect the cable connected to the infrared remote

remote control board.
3. Remove the 4 M3×5mm

M3×5mm cross recessed pan head screws fixing
fixi ng the infrared remote
control board. Remove the control board.
M3×5mm cross recessed pan

head screws
4. Reinstall a new infrared remote control board by following the above instructions in
reverse order.
4-55
Replacement
4.13 Replacing
Replacin g Control Board of Carrier-arm Camera
1. Remove the M4×8mm cross recessed countersunk head
head screw at the bottom, and
slightly remove the cover with the control board.
Cover with control

board
Figure 4-105 Removing the cover with the control board
2. Disconnect all the cables connected to the control board. To disconnect the flat cable,
loosen the fixing pins and then slightly remove the cable.
Flat cable

4-56
Replacement
3. Remove the 3 M3×5mm cross recessed pan

pan head screws fixing
fixi ng the control board and
then remove the control board.

pan head screw
Control board
4. Reinstall the new control board by following the above instructions

Micro-switch cap
Figure 4-108 Micro-switch cap
 Make sure the micro-switch caps are properly positioned before installing
the new control board.
 Be sure to reconnect the flat cable correctly and secure it in position.
Figure 4-109 Flat cable reconnection

Figure 4 109 Flat cable reconnection
4-57
Replacement
4.14 Replacing Wall Control Board

1. Remove the two screw caps and then use a Philips screwdriv
screwdriver
er to remove the 2
M3×10mm cross recessed countersunk head screws.
M3×10mm cross
recessed countersunk
head screws
Screw caps
2. Slide the front cover downwards and then remove it.
Front cover
Figure 4-111 Removing the front cover
3. Disconnect
Disconnect all the wall
wall control cables.
cables. Use
Use a Philips
Philips screwdriver
screwdriver to remove
remove the 5
M3×8mm cross recessed small pan head screws with washers fixing the camera keypad,
and then remove the keypad.
4-58
Replacement

small pan head screw with
washer
Camera keypad
Figure 4-112 Removing the camera keypad

screwdriv er to re
remove
move the 2 M3×8mm cross recessed s
small
mall pan head
screws with washers fixing the main control board, and then remove the board. Remove
the other two control boards in the same way.

washer
Main control board
Figure 4-113 Removing main control board
5. Use a socket wrench to remove the 2 M3×10+8-8 stud screws and then use a Philips
screwdriver to remove the M3×8mm cross recessed small pan head screw with washer
fixing the lighthead keypad, and then remove the keypad. Remove the other two
keypads in the same way.
4-59
Replacement

washer
M3×10+8-8 stud screws
Lighthead keypad
Figure 4-114 Removing the lighthead keypad
6. Reinstall the wall control boards by following

foll owing the above instructions
instruct ions in reverse order.
4-60
Replacement
4.15 Replacing Batteries of Mobile Surgical Light
4.15.1 Replacing Battery
1. Secure the spring arm to the horizontal position and remove the lighthead.
2. Disconnect the power cable connectors.
Connectors
Figure 4-115 Disconnecting power cable connectors
3. Remove the 6 M4×8mm cross recessed countersunk head screws fixing the front cover.
cover.
4-61
Replacement
Front cover

Figure 4-116 Removing the screws fixing the front cover
4. Pull out the front cover slightly. Remove the M4

M4×6mm
×6mm cross recessed combination
screw fixing the earth wire. Disconnect all the red and black battery wires. Remove the
front cover.

head combination screw
5. Remove the 3 M5×10mm cross recessed countersunk head screws fixing the battery
assembly to the back cover. Remove the battery assembly.
4-62
Replacement
Back cover

Figure 4-118 Removing the battery assembly
6. Remove the M5×12mm cross recessed pan

pan head
head combi
combination
nation screw fixing the metal bar
bar..
Remove the metal bar and replace the battery or batteries.

head combination screw
Metal bar
Figure 4-119 Removing the metal bar
Figure 4-120 Removing the battery
7. Reinstall the power module by following the above instructions

4.15.2 Replacing Power Board
1. Follow the steps as instructed

instruct ed in 4.15.1 to remove the front cover.
4-63
Replacement
2. Remove the 4 M3×8mm cross recessed small pan head combination

combinati on screws fixing
fixi ng the
power board and replace it with a new one.
M3×8mm cross recessed small pan

head combination screws
Power board
Figure 4-122 Replacing the power board
3. Reinstall the power module by following the above instructions

4-64
5 Calibration
5.1 Control Panel Calibration
5.1.1 Lighthead T
Type
ype and Software Illuminance Level
Calibration (HyLED 8600/8600M/9500/9700/9500M Lightheads)
 If the maximum illumination of the lighthead is lower or higher than the

desired illumination, the software illuminance level can be adjusted.
1. The control panels of the HyLED 8600/8600M, 9500/9500M and 9700 lightheads are
shown in the figures below.
MIS lighting
Power switch Illuminance up
Illuminance down Illuminance indicator

i ndicator
Figure 5-1 HyLED 8600/8600M/9500/9500M control panel

5-1
Calibration
AICS/MIS
lighting
Power switch Illuminance up
Illuminance down Illuminance indicator
Figure 5-2 HyLED 9700 control panel
2. Press the “Power switch” button to turn on the lighthead. Press the “Illuminanc
“Illuminancee down”
and “MIS Lighting” (“AICS/MIS lighting” button for HyLED 9700 lighthead) buttons
together and hold for more than 5 seconds to enter the calibration mode. The
illuminance indicator is defined and numbered as the figure below shows.
Lighthead LED illuminance

type level
Figure 5-3 Calibration screen
3. Press the “Illuminance

“Ill uminance down” button to define the lighthead type.
 The lighthead is recognized as the HyLED 9500/9500M when the first

fir st indicator is
on.
 The lighthead is recognized as the HyLED 9700 when the second indic
indicator
ator is on.
 The lighthead is recognized as the HyLED 8600/8600M w
when
hen the third indicator is
on.
Figure 5-4 HyLED 9500/9500M lighthead
5-2
Calibration
Figure 5-5 HyLED 9700 lighthead
4. Press the “Illuminance up” button to select the software illuminance level. The h
higher
igher the
level is, the higher the lighthead illuminance is.
The first level
The second level
The third level
The fourth level
The fifth level

5-3
Calibration
The sixth level
The seventh level
Figure 5-7 Software illuminance level
5. Press the “MIS lighting” or “AICS/MIS lighting” (for HyL

HyLED
ED 9700 lighthead) button to quit
the calibration mode.
6. Shut off the mains supply.
7. Switch on the mains supply and turn on the lighthead.

5-4
Calibration
5.1.2 Lighthead Type and Software Illuminance Level
Calibration (HyLED 730/730M/760/760M Lightheads)

1. The control panel of the HyLED 730/730M/760/760M lightheads is shown in the figure
figur e
below.
MIS lighting
Illuminance indicator
Power switch
Illuminance down Illuminance up
Figure 5-8 HyLED 730/730M/760/760M control panel
2. Press the “Power switch” button to turn on the lighthead. Press the “Illuminanc
“Illuminancee down”
and “MIS lighting” buttons together and hold for more than 5 seconds to enter the
calibration mode. The illuminance indicator is defined and numbered as the figure below
shows.
Lighthead LED illuminance

type level

“Ill uminance down” button to define the lighthead type.
5-5
Calibration
 The lighthead is recognized as the HyLED 730/730M when the first indicator is on.
 The lighthead
light head is recognized as the HyLED 760/760M when the second
second indicator is
on.
higher
igher the
The first level
The second level
The third level
The fourth level
The fifth level

5-6
Calibration
The sixth level
The seventh level
5. Press the “MIS lighting”

lighti ng” button to quit the calibration
calibrati on mode.

5-7
Calibration
5.1.3 Lighthead Type and Software Illuminance Level
Calibration (HyLED 8600 New Lightheads)

1. The control panel of the HyLED 8600 (new)

(new) lighthead is shown
shown in the figure below.
Color
Integrated camera
temperature
adjustment
MIS lighting
i ndicator
Power switch Full illuminance
Illuminance down Illuminance up
Figure 5-13 HyLED 8600 new control panel
2. Press the “Power switch” button to turn on the lighthead.
3. Press the “Illuminance down”

down” and “MIS lighting” buttons together and hold for more than
5 seconds to enter the calibration mode. The illuminance indicator is defined and
numbered as the figure below shows.
5-8
Calibration
Color temperature
1 10
Lighthead type LED illuminance level

“Illumi nance down” button to define the lighthead type. The lighthead
light head is
recognized as the HyLED 8600 (New) when the first indicator is on.
Figure 5-15 HyLED 8600 (New) lighthead
higher
igher the
The first level
The second level
The third level
The fourth level

5-9
Calibration
The fifth level
The sixth level
The seventh level
6. Press the “Full Illuminance” button to choose the color temperat

temperature
ure adjustment function.
If the light is on, it means the color temperature function is activated. If off, it means the
function is not activated.
calibrati on mode.

5-10
Calibration
5.1.4 Camera Type

Type Calibration (HyLED 8
8600
600 New)
 If the camera system does not match the display, calibrate the camera as
instructed below.
1. Press the “Power switch” button to turn on the lighthead.

“Illum inance up” and “MIS lighting” buttons together and hold for more than 5
seconds to enter the calibration mode. The illuminance indicator is defined and
numbered as the figure below shows.
Integrated/Carrier-arm camera
1 10
Camera type Camera property

“Ill uminance down” button to define the camera type.
Camera type Light Status
HD CCD
SD CCD
5-11
Calibration
4. Press the “Illuminance up” button to define the HD CCD Property.
HD CCD Property Light Status
CCD_HD_ATTR_1080_60HZ

calibrati on mode.

light head.
5-12
Calibration
5.2 Touch Screen Calibration
 If the button fails to work when pressing, calibrate the touch screen as
instructed below.
1. Power off the surgical light. Recover the mains supply and immediately
immediat ely press
press anywhere
of the touch screen and hold and then move your finger to the center of the crosshair
until the crosshair appears on the top left corner of the screen as the figure below shows.
Figure 5-18 Crosshair appearing on the top left corner
2. Touch the center of the crosshair that appears on the top right corner of the screen.
Figure 5-19 Crosshair appearing on the top right corner
3. Touch the center of the crosshair that appears on the bottom right corner of
of the screen.
5-13
Calibration
Figure 5-20 Crosshair appearing on the bottom right corner
4. Touch the center of the crosshair that appears on the bottom left corner of
of the screen.
Figure 5-21 Crosshair appearing on the bottom left corner
5. Touch the center of the crosshair that appears in the central area of the screen to
complete the calibration.
Figure 5-22 Crosshair appearing in the central area

5-14
Calibration
5.3 Touch Control Panel Calibration (New Hardware)
5.3.1 Camera T
Type
ype Calibration (HyLED 730/760/9500/9700)
instructed below.
1. Power on the surgical light and press the “Power Switch” to turn on the lighthead. Press
the “Advanced Functions” button.
Power Switch Advance Functions

Functions
Figure 5-23 Touch control panel
2. Press the “Service

“Servic e Settings” button.
Service Settings
Figure 5-24 Service settings

5-15
Calibration
3. Enter the password “666666”.
Figure 5-25 Entering the password
 Th e “ ” delete key can be used if the entered password is wrong.
4. Sel
Select
ect the camer
camera
a type
type and
and pre
press
ss the “ ” butto
button.
n.
Figure 5-26 Selecting the camera type

5-16
Calibration
5. Press “ ” to sav e the configuration.
Figure 5-27 Saving the configuration
5.3.2 Lighthead Number and Light System Number
Calibration (HyLED 730/760//9500/9700)
 For HyLED 9500/HyLED 9700 series surgical lights configured with the
SYNC function, follow the steps below to calibrate the lighthead number and
light system number.
 If the lightheads need to be remotely controlled, please refer to 错误！未找到

引用源。to select the light system number and lighthead number.
A05
Encienda la lámpara quirúrgica presione el
botón "Encender" para encender el "
Interruptor de encendido" para encender el
cabezal de la luz, luego Presione el botón "
Funciones avanzadas
Advance Functions
Functions
Figure 5-28 Touch control panel
5-17
Calibration

“Servic e Settings” button.
Service Settings
Figure 5-29 Advanced functions
3. Enter the password “666666”.
4. Press “Next”.
Figure 5-31 Pressing “Next”
5-18
Calibration
5. Select the lighthead number according to the mark on the swivel arm. The default light
system number is “ ”. Press the “ ” button.
Selecting lighthead number
Selecting light system number
Figure 5-32 Selecting lighthead number and light system number
6. Press “ ” to sav e the configuration.
5.3.3 Software Illu

Illuminance
minance Level Calibration (HyLED
730/730M/760/760M /9500/9700/9500M)

1. Power on the surgical light and
and press the Power Switch to turn on the lighthead. Press
5-19
Calibration
Advanced
Power switch
Functions
Figure 5-34 Entering the “Advanced functions”

“Servic e Settings” button to access a password-protected screen. Enter the
password “666666” and then press .
Service Settings
Figure 5-35 Pressing the “Service Settings”
666666
5-20
Calibration
5. Pre
Press
ss “ ” or “ ” to decre
decreas
ase
e or incre
increas
ase
e the softw
software
are illu
illumin
minan
ance
ce level
level and
and a dia
dialog
log
box will pop out prompting you that improper illuminance setting may cause patient burn.
Cl
Clic
ick
k“ ” to co
cont
ntin
inue
ue to sel
selec
ectt the
the sof
softw
twar
are
e il
illu
lumin
minan
ance
ce leve
level.
l.
Figure 5-39 Selecting the software illuminance level

5-21
Calibration
Figure 5-40 Dialog box
6. Cl
Clic
ick
k“ ” to sa
save
ve the
the co
con
nfigur
figura
ation.
tion.

5-22
Calibration
5.4 Touch Control Panel Calibration (New User
Interface)
5.4.1 Camera Type Calibration
instructed below.
the "Setting control” button.
Service Settings
Setting control
c ontrol
Figure 5-42 Setting control
2. Press the “Service Settings” button and enter the password

password “666666”
“666666” to access the
service setting interface.
i nterface.
3. Select the camera type.

5-23
Calibration
Figure 5-43 Selecting the camera type
4. Press " " for

for three time
mes
s and press “ ” to sav e the configuration.
5.4.2 Lighthead Number and Light System Number
Calibration
 For HyLED 9500/HyLED 9700/HyLED 8600 (New) series surgical lights

configured with the SYNC function, follow the steps below to calibrate the
lighthead number and light system number.
 If the lightheads need to be remotely controlled, please refer to 错误！未找到

引用源。to select the light system number and lighthead number.
the Setting control button.
5-24
Calibration
Service Settings
Setting control
c ontrol

i nterface.
3. Press the " " button.
Figure 5-46 Pressing “ ”
4. Select the lighthead number and light system number according to the mark on the
swivel arm.
5-25
Calibration
Selecting light
system number
Selecting lighthead
li ghthead
number
Figure 5-47 Selecting lighthead number and light system number
6. Press “ ” to save the config

figuration
ion.
5-26
Calibration
5.4.3 Software Illuminance Level Calibration

Service Settings
Setting control

i nterface.

5-27
Calibration
5. Pres
Press
s“ ” or “ ” to de
decr
crea
ease
se or in
incr
crea
ease
se the
the softw
softwar
are
e illu
illumin
minan
ance
ce leve
level.
l. An
And
d then
then
press
press " "b
butt
utton
on.. The hig
highe
herr the level
level is, the high
higher
er the lighth
lighthea
ead
d ilillu
lumin
minan
ance
ce is.
Figure 5-53 Selecting the software illuminance level
6. Press “ ” to save the config

figuration
ion.
5-28
Calibration

5-29
Calibration
5.5 Carrier-arm Camera Calibration
2 3 4
5 6 7
8 9 10
11 13 12
Figure 5-55 Control panel
1 Press and hold buttons “3” and “11” for more than 5s to calibrate the ca
camera
mera to
“1080i/50”.
2 Press and hold buttons “3” and “12” for more than 5s to calibrate the camera to
“1080i/60”.
5-30
6 Lighthead Internal Wiring
6.1 LED Unit Layout and Wiring
 All the LEDs marked with the same number shall be connected together.
 Be sure to tidy all the connection wires. Make sure the wires do not squeeze
the surface of the lens.
6.1.1 HyLED 9500/9500M LED Unit Layout and Wiring
Figure 6-1 HyLED 9500/9500M LED layout and wiring

6-1
Lighthead Internal Wiring
Short wire (001165)
Short connection wire (001162)
Medium connection wire (001163)）
6.1.2 HyLED 9700 LED Unit Layout and Wiring
Figure 6-2 HyLED 9700 LED layout and wiring
Short wire (001165)
Medium connection wire (001163)

Long connection wire (001164)
6-2
6.1.3 HyLED 9500/9500M LED Unit Layout and Wiring (Colo

(Colorr
Temperature Adjustment) (Old Hardware)
Figure 6-3 HyLED 9500/9500M LED layout and wiring (with color temperature
adjustment)
Short wire (001165)

6-3
6.1.4 HyLED 9700 LED Unit Layout and Wiring (Color
Temperature Adjustment) (Old Hardware)
Figure 6-4 HyLED 9700 LED layout and wiring (with color temperature adjustment)
Short wire (001165)

6-4
6.1.5 HyLED 9500/9500M LED Unit Layout and Wiring (Colo

(Colorr
Temperature Adjustment) (New Hardware)
Short wire (001165)

6-5
6.1.6 HyLED 9700 LED Unit Layout and Wiring (Color
Temperature Adjustment) (New Hardware)
Short wire (001165)

6-6
6.1.7 HyLED 8600 LED Unit Layout and Wiring
Short wire (001165)

6-7
6.1.8 HyLED 8600 (New) LED Unit Layout and Wiring
Figure 6-8 HyLED 8600 (New) LED layout and wiring
Short wire (001165)

6-8
Short wires (001165)
Short connection wires (001162)
Long connection wires (001164)
Connection wire between LED

unit and drive board
6-9
Short wires (001165)
Short connection wires (001162)
Long connection wires (001164)
Connection wire between LED

unit and drive board
6-10
6.2 LED Drive Board Wiring
6.2.1 HyLED 9500/9700/9500M Drive Board Wiring (Old
Hardware)
1. Connect the 4 8-pin cable connectors respectively to the nearby p

ports
orts marked LED_A,
LED_B, LED_C, LED_D.
Figure 6-11 Connecting the 8-pin cable
2. Connect the 3-pin cable connectors (for H

HyLED
yLED 9700) from the LED_A side to the port
marked SNR_A, the connector from LED_B side to the port marked SNR_B, the
connector from LED_C side to the port marked SNR_C and the connector from LED_D
side to the port marked SNR_D.
Figure 6-12 Connecting the 3-pin cable
6-11
3. Connect other cable connectors as the fi

figures
gures below show.
Figure 6-13 Connecting other cables

6-12
6.2.2 HyLED 9500/9700/9500M Drive Board Wiring ((New

New
Hardware)

ports
orts marked LED_A,
LED_B, LED_C, LED_D, LED_AD, LED_BC (For a lighthead with light field adjustment
and without color temperature adjustment, LED_AD and LED_BC ports are not
connected with the 8-pin cable connectors.).
2. Connect the 3-pin cable connectors (for H

HyLED
yLED 9700) from the LED_A side to the port
marked SNR_A, the connector from LED_B side to the port marked SNR_B, the
connector from LED_C side to the port marked SNR_C and the connector from LED_D
side to the port marked SNR_D.

figures
gures below show.
Figure 6-14 Connecting drive board cables
6.2.3 HyLED 8600/8600M Drive Board Wi

Wiring
ring

ports
orts marked LED_B,
LED_C, LED_D.
 LED_A is for HyLED 9500/9700/9500M series.

6-13
Figure 6-15 Connecting the 8-pin cable connector

figures
gures below show.
6-14
6.2.4 HyLED 8600 (New) Drive Board Wiring

ports
orts marked LED_B,
LED_C, LED_D.
 LED_A is for HyLED 9500/9700/9500M series.
Figure 6-17 Connecting the 8-pin cable connector

figures
gures below show.
6-15
6.2.5 HyLED 730/730M/760/760M Drive B

Board
oard Wiring
1. Connect the 2 8-pin cable connectors respectiv

respectiv ely to the nearby ports.
2. Connect other cable connectors.
Figure 6-19 Connecting drive board cables

6-16
7 Troubleshooting

 Device servicing is to be performed by personnel authorized by Nanjing

Mindray only. Unauthorized device servicing may result in personal injury
and/or damage to the device or other property.
 Device servicing should be strictly based on technical data supplied by

Nanjing Mindray. If you are in need of more technical data, contact the
customer service department authorized by Nanjing Mindray.
7.1 Electrical Schematic Diagram
Power
LIN communication
SPI commun
communication
ication
Terminal
block
Power
module
Control
board
Drive board
LED unit
Figure 7-1 Electrical schematic diagram
7-1
Troubleshooting
7.2 Common Errors
7.2.1 Lighthead Off and Abnormal Lighting

1. Root cause: the power return circui
circuitt breaks down.
2. Main cause: terminal block, power

power module, connector between power
power module and
control board, control board, drive board
3. Solution:
1) Check if the control panel works normally.
2) Check if the connection

connecti on cables in the gimbal joint and the s
spring
pring arm are damaged.
damaged.
3) Check if the terminal block is broken.
4) Check if the power module is broken.
5) Check if the 3-pole connector between the swiv

swivel
el arm a
and
nd the spring arm is broken.
6) Check if the connection

connecti on between the drive board and th
the
e control board is broken.
7) Check if the drive board breaks down.
8) Check if the connections

connecti ons between LED u
units
nits are disconnected or break dow
down.
n.
4. Repair methods:
1) If the lighthead is off,
a) Test the voltage on the control board to judge which c

circuit
ircuit (Upper circuit: from
the power module to the control board. Lower circuit: from the control board to
the lighthead) breaks down.
 If the input voltage is abnormal, it means the upper circuit is broken.
 If the input voltage is normal and the output voltage is abnormal, it means
the control board breaks down.
 If the input and output voltage is normal,
normal, it mea
means
ns the lighthead breaks
down.
The input voltage is

equal to the output
voltage.
Input voltage:
HyLED 9700: 22-24V
HyLED 9500: 16-26V Output voltage: 5V
HyLED 760/730: 16-26V
Figure 7-2 Control board
7-2
Troubleshooting
The input voltage is

equal to the output
voltage.
Input voltage:
HyLED 9700: 22-24V
HyLED 9500: 16-26V
HyLED 760/730: 16-26V
Figure 7-3 Control board
b) If the upper circuit breaks dow

down,
n, check if the connections in the sw
swivel
ivel arm and
the spring arm are broken.
 Check the connections in the spring ar
arm:
m: Re
Remove
move the end cover o
off the
vertical gimbal joint. Visually check and slightly drag the 3-pole connector
to see if the connections are broken.
 Check the connections in the swivel arm: Remove the end cover o
off the
swivel arm and check if the connections are broken.
Check the connections in the spring arm.
Check the connections in the swivel arm.
Figure 7-4 Checking connections
c) If the connections in the swivel arm and the s

spring
pring arm are w
well,
ell, test the output
voltage of the terminal block (90-240V).
 If the voltage is 0, the fuse modu
module
le may be broken.
broken. R
Replace
eplace the broken
fuse module as instructed in 4.10 .
 If the voltage is normal, check the power module.
7-3
Troubleshooting
Figure 7-5 Testing output voltage of the terminal block

 The output voltage of the terminal block is high. Excise caution when
testing.
d) Check the output voltage of

of the power module.
 Shut off
off the mains supp
supply
ly and remove the connector as the figure below
shows. Recover the mains supply and test the voltage of the pins on the
board for red and black wire. Normally, the voltage is 23-26V.
 If the output voltage of the pow
power
er module
module is abnormal, it means the power
power
module is broken. Replace the broken power module as instructed in
4.10 .
Connector
Figure 7-6 Removing the connector
e) If the output
output voltag
voltage
e of the powe
powerr module is norma
normal,
l, use a multimeter to test if
the 3-pole connector in the swivel arm is broken. Shut off the mains supply and
remove the connector as the figure below shows. Pull the 3-pole connector out
of the swivel arm. Use a multimeter to test if the red wire, black wire and yellow
wire is respectively shorted or if there is a short circuit among them.
7-4
Troubleshooting
Connector
3-pole connector
Figure 7-8 Pulling the 3-pole connector out
Outside
Middle side
Inner side
Figure 7-9 3-pole connector
 Broken circuit test: use

use the omh band of
of a multimeter to test if the
following two ends can be conducted (Resistance<1Ω). If not, the wires
are broken.
 Black w
wire
ire and the outside of the 3-pole connector
 Yellow wire and the middle side
 Red wire and the inner side
 Short circuit
circuit tes
test:
t: use the o
omh
mh band of a multimeter to test
test if the following
two ends are conducted. Normally, the resistance is more than 10Ω if the
two ends are not conduced. If conducted, the wires are shorted.
 Black wire and the middle side, black wire
wire and the inner side
side
 Yellow w
wire
ire and the outside, yellow wire and the inner side
side
 Red wire and the outs
outside
ide side, red wire and the middle side
side
 Buzzer band can be used for easy short or broken circuits test. If the buzzer
sounds, it means conductivity. If not, there may be short or broken circuits.
7-5
Troubleshooting
 Replace the swivel arm assembly if the cables in the central axis are broken.
f) If the lower circuit breaks down, first check if the cables

cables are broken or the
connections are well.
 Test the input voltage (24V and 5V) o
off the drive board. If the voltage is
normal, it means the drive board is broken. Replace the drive board as
instructed in 4.2.6 ,4.3.5 ,4.4.5 .
 If the input
input voltage is abnormal,
abnormal, the connections betwe
between
en the control
board and the drive board may be broken. Replace the gimbal joint as
instructed in 4.7 .
Input voltage:
16-26V
Figure 7-10 Drive board (HyLED 9500/9700)
Input voltage:
16-26V
Figure 7-11 Drive board (HyLED 730/760)
Input voltage 1 Input voltage 2

(16-26V) (5V)
Figure 7-12 Drive board (HyLED 8600/9500/9700 old hardware)
7-6
Troubleshooting
7.2.2 Broken LEDs
Input voltage of LED units (of the same number):1-22V
Figure 7-13 Input voltage of LED unit
1. Single LED cannot be lit: The LED breaks down. Replace the broken LED unit as
instructed in 4.2.5 , 4.3.4 , 4.4.4 .
2. A string of LEDs cannot be lit: The drive board breaks down or the broken LEDs cause
the breakdown of the return circuit. Use a multimeter to test the input voltage between
the black and white wires of the same connector. Normally, the voltage is 1-22V. If
abnormal, the drive board may be broken. Replace the broken drive board. If normal,
use the multimeter to test the voltage between the black and white wires until the broken
LED is found.
7.2.3 LIN Commun

Communication
ication Error
Follow the steps below to check the error.
1. Test the signal input voltage (between the yellow wire and the black w
wire).
ire). Normally, the
voltage is between 0-12V. If normal, the control board or the power module may break
down. Replace the control board or the power module as instructed in 4.5 ,4.6 or 4.10 .
Voltage between
the yellow and
black wire: 0-12V
Figure 7-14 Testing the signal Input voltage
7-7
Troubleshooting
2. If the signal
signal input
input voltage is abnormal,
abnormal, the upper communication circuit may break dow
down.
n.
Check if the connections in the swivel arm and the spring arm are broken.
 Check the connections in the spring arm: Re

Remove
move the end co
cover
ver of the vertical
gimbal joint. Visually check and slightly drag the 3-pole connector to see if the
connections are broken.
 Check the connections
connecti ons in the swivel arm: Remove the end cover of the swiv
swivel
el arm
and check if the connections are broken.
Check the connections in the spring arm.
Check the connections in the swivel arm.
Figure 7-15 Connections in the spring arm and swivel arm
3. If the connections in the swivel arm and the spring arm are well, the power module may
break down.
 Shut off the mains supply and remove the connector as the figure below shows.
Recover the mains supply and test the voltage of the pins on the board for yellow
and black wire. Normally, the voltage is 0-12V.

 If the output voltage of the power module is abnormal, the power module is broken.
Replace the broken power module. If normal, follow the next step to check.
Connector
Figure 7-16 Power module

4. If the output voltage of the power module is normal, use a multim
multimeter
eter to test if the 3-pole
connector between the swivel arm and the spring arm is broken. Shut off the mains
supply and remove the connector as the figure below shows. Pull the 3-pole connector
7-8
Troubleshooting
out of the swivel arm. Use a multimeter to test if the red wire, black wire and yellow wire
is respectively shorted or if there is a short circuit among them.
Connector
Figure 7-18 Pulling the 3-pole connector out
Outside
Middle side
Inner side
Figure 7-19 3-pole connector
a) Broken circuit test: use the omh band of a multimeter to test if the following two
ends can be conducted (Resistance<1Ω). If not, the wires are broken.
 Black wire
wire and the outside of the 3-pole connector
 Yellow wire and the middle side
 Red wire and the inner side
b) Short circuit test: use the omh band o
off a multimeter
multim eter to test if the following two
ends are conducted. Normally, the resistance is more than 10Ω if the two ends
are not conduced. If conducted, the wires are shorted.
 Black wire and the middle side, black wire
wire and the inner side
 Yellow wire
wire and
and the outside, yellow wire and the inner side
side
 Red wire and the outside side, red wire and the middle side
 Buzzer band can be used for easy short and broken circuits test. If the
buzzer sounds, it means conductivity. If not, there may be short or broken
7-9
Troubleshooting
circuits.
 Replace the swivel arm assembly if the cables in the central axis are broken.
7.2.4 Alarm of Control Panel/T

Panel/Touch
ouch Control Panel
The indicators on the control board and touch control board are shown in the figure below.
Full illuminance indicator

i ndicator
MIS lighting
indicator
Status Indicator Illuminance indicator

i ndicator
Figure 7-20 HyLED 8600/9500 control panel
Full illuminance indicator
MIS lighting
indicator
AICS Indicator
i ndicator
Status Indicator
Figure 7-21 HyLED 9700 control panel

7-10
Troubleshooting
AC indicator
MIS lighting
Battery indicator indicator
Full illuminance
indicator
i ndicator
Figure 7-22 HyLED 730/760 control panel
Error indicator Battery indicator
Figure 7-23 HyLED 730/760/9500/9700 touch control panel
Control Control
Touch
panel panel-Illumi Lighthead
control Error type Solution
-Status nance status
panel
indicator indicator
LIN
communication
error: The
Orange illuminance Solve the error as
Normal
/ and Normal adjustment is instructed in
working
flashing normal, but the 7.2.3 .
wall control and
remote control do
not function.
7-11
Troubleshooting
Check if the
connections
between the
control board and
SPI the drive board
communication are well. If well,

error: The replace the
Red and Unstable lighthead cannot control board
/ Flashing
flashing working be turned on or and/or the drive
the illuminance board. If the error
cannot be cannot be solved,
adjusted. the connections
inside the gimbal
joint may be
broken. Replace
the gimbal joint.
Solve the error as
Red and Normal
/ flashing Normal working The voltage is low. instructed in
7.2.1 .
LIN
communication
error: The
illuminance Solve the error as
Normal
/ / adjustment is instructed in
working
normal, but the 7.2.3 .
wall control and
remote control do
not function.
Check if the
connections
between the
control board and
SPI the drive board
communication are well. If well,
error: The replace the
Unstable lighthead cannot control board
/ /
working be turned on or and/or the drive
the illuminance board. If the error
cannot be cannot be solved,
adjusted. the connections
inside the gimbal
joint may be
broken. Replace
the lighthead.
7-12
Troubleshooting
Green
and
flashing
The lighthead is
(status Normal
Normal working on the Normal.
indicator); working
backup batteries.
Green
(battery
indicator)
7.2.5 Video System Error
7.2.5.1No Image
1. Root cause: the video power or the video cables
cables b
break
reak down.
down.
2. Common error location: cables, power module ((video

video power
power module), video box
3. Solution:
1) Check if the camera functions normally:

normally:
a) Check if the power

power cable of the camera and the connections on the video box
are normal.
b) Press the “Zoom in” or “Zoom o
out”
ut” on the control p
panel
anel to check if the camera
lens moves.
2) If the camera moves, the video cables may be broken. Test if the video in and video
out cables connected to the video box are shorted or broken.
a) Remove the camera or the lighthead with an integrated camera and check if
the connectors are broken.
b) Remove the spring arm
arm and check if the cable connections are broken.
c) Check if the cables connected to the video box are broken.
3) If the camera does not move, check if the output

output voltage
voltage of the power
power module or the
video power module is normal. For all the video boxes, the voltage between the red
and black wire of the connector as the figure below shows is 24V. To test the
voltage,
a) Shut off the mains supply and remove the connector.

b) Recover the mains supply
supply and test the voltage between the red and black wire.
7-13
Troubleshooting
Connector
Figure 7-24 Connector
4) If the cables are well, the video box may breaks down.
down. Replace the video bo
box
x as
instructed in 4.10 .
7.2.5.2Noise/Interference
1. Root cause: The return circuit resistance of

of the video signal is abnormal.
2. Common error locations: poorly welded wires, cable connecti

connections
ons or earth connection,
interference between the light source frequency and the camera frequency
3. Solution:
1) Check if the wires

wires are poorly welded
welded or the connectors are poorly connected.
a) Remove the camera or the lighthead with an integrated camera and check
visually if the connectors are broken or contact poorly.
b) Remove the spring arm and check if the connections are broken or contact
poorly.
c) Check if the cables connected to the video box are broken.
2) Check if the earth connections are well: Make sure the
the earth connections
connecti ons for the
power module, video power module, video box, and the display and terminal blocks
are well connected and conducted.
3) Check if the
the light source frequency
frequency interferes with that of
of the camera:
camera: If the light
source frequency is not multiple of the default frequency of the camera (50Hz), the
camera image may flash or the ripple may occur. Do not direct other light sources
except Mindray’s lightheads towards the camera.
7-14
8 Communication Protocol
8.1 General
The surgical light system provides three communication ports: RS232, RS485 and Olympus
communication ports.
The remote control module and the touch control panel shall be configured if the remote
control function is chosen.
8-1
Communication Protocol
8.2 Selecting Communication Protocol
8.2.1 Old User Interface of To

Touch
uch Control Panel
1. Power on the surgical light and

and press the “Power Switch” to turn on the lighthead. Press
Power switch Advanced
Functions
Figure 8-1 Entering the “Advanced functions”

“Servic e Settings” button to access a password-protected screen. Enter the
password “666666” and then press “ ”.
Service Settings
Figure 8-2 Service Settings

8-2
666666
 Use the “ ” key to clear the wrong password.
8-3
5. Select
Select the commun
communicatio
ication
n pro
protocol
tocol and click “ ” to sa
save
ve the configura
configuration
tion..
Figure 8-6 Selecting the communication port

8-4
8.2.2 New User Interface of To

Touch
uch Control Panel
Follow the steps as instructed in 5.4 to enter the screen as the figure below shows. Select the
type
type of
of the
the commu
commun
nica
icati
tion
on prot
protoc
oco
ol an
and
d clic
click
k“ ” to sa
save th
the
e co
con
nfigur
figurat
atio
ion.
n.
Figure 8-8 Selecting the communication protocol

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4-12

M4×12mm cross recessed

Figure 4-24 Removing the central cover

M4×20mm cross recessed

Figure 4-25 Removing the handle seat

Figure 4-26 Removing the glass

4.3.4 Replacing LED Unit

1. Remove the glass and the plastic cover as instructed

Glass and plastic cover

Figure 4-27 Removing the glass and plastic cover

2. Disconnect the damaged LED unit connection. Use

M3×10mm cross recessed

Washer of the LED

Figure 4-28 Removing the LED unit

3. Reinstall the new LED unit(s) and other components

 Please refer to 6.1.7 for LED unit reconnection.

4.3.5 Replacing LED Drive Board

1. Place the lighthead as the figure below shows.

Figure 4-29 Placing the lighthead

2. Remove the 3 screw caps. Use a Phili

M4×12mm cross recessed

Figure 4-30 Removing the top cover

3. Use a Philips screwdriver to re

M3×8mm cross recessed

Figure 4-31 Removing the metal plate

4. Remove the black pads.

Figure 4-32 Removing the black pads

5. Disconnect the cables connected to the LED driv

M3×8mm cross recessed

Figure 4-33 Removing the LED drive board

6. Reinstall a new drive board by following the above instructions

 Please refer to 6.2.3 for the drive board reconnection.

4.4 HyLED 760/760M/730/730M

4.4.1 Replacing Steril

1. Grab the lighthead with one hand.

2. Press the button at the bottom o

Figure 4-34 Removing the sterilizable handle

3. Slide a new sterilizable

Figure 4-35 Reinstalling a new sterilizable handle

 The sterilizable handle is to be used by sterile personnel only.

4.4.2 Replacing Outer Han

1. Place the lighthead as the figure below shows. Remove

Figure 4-36 Removing the screw

Figure 4-37 Removing the outer handle

 Excise caution when turning the lighthead upside-down.

3. Reinstall the outer handle

4.4.3 Replacing Glass

1. Remove the sterilizable

Figure 4-38 Removing the sterilizable handle and outer handle

Figure 4-39 Removing the central handle

Figure 4-40 Removing the central cover

Figure 4-41 Removing the handle seat

M3×8mm cross recessed

Figure 4-42 Removing the glass

4.4.4 Replacing LED Unit

1. Remove the glass as instructed

Outer sealing strip

Figure 4-43 Removing the outer sealing strip

2. Remove the plastic cover.

Figure 4-44 Removing the plastic cover

3. Disconnect the damaged LED unit connection. Use

M3×10mm cross recessed small