Inspection & Test Plan for Backfill behind Quay Wall

Project: Lekki Deep Sea Port Project

Operation: Quality Control Activities for Backfill behind Quay Wall

Doc Ref: LDSPP-CHELE-LB-02.06-0022

Responsibility Legend Level of Control Action Required

CHELE=China
QE=QA/QC Engineer H=Hold point-Approval required before subsquent operation proceed R=Review
Harbour
PO=Procurement
SUB=Subcontractor W=Witness point-Operation may/may not be witnessed.Subsquent operations can proceed. A=Approval
Officer
ER=Employer 's I =Inspection-work
TE=Testing Engineer SU=Survelliance-Random monitoring and inspection
Representative continues

Level of
Item Description of Applicable Required Test Test Verifying Control/Action
Acceptance Criteria Responsibility
No. Works Item Specification Inspection & Test Standard Frenquency Record
SUB CHELE ER

1 Control of Quarry Qualification for Rockfill & Sandfill& Geotextiles

1.1 Qualification of Quarry Manufacturers

Certification of Qualified and accredited Qualification

1.1.1 H R A QE&PO
manufacturer manufacturer certification
Qualification
of N/A N/A N/A
Manufacturers Extensive previous
Project Experience
1.1.2 achievements and experience H R A QE&PO
Achievements documents
of supplying

1.2 Initial Tests and Inspection for Geotechnical Properties of Rockfill & Sandfill& Geotextiles

Mill Once before Mill

1.2.1 N/A N/A N/A N/A H R R QE&PO
Certificate delivery certificate
 Level of
Item Description of Applicable Required Test Test Verifying Control/Action
Acceptance Criteria Responsibility
No. Works Item Specification Inspection & Test Standard Frenquency Record
SUB CHELE ER

≥ 2650 kg/m3 Third party

1.2.2 Density Test H R R QE&PO
test reports

Inverted Filter Rock D50：

25mm Third party
1.2.3 nominal sizes
20-60kg Rock DN50:250mm test reports

Less than 2.0 % and with the

water absorption of 90% of Third party
1.2.4 Water absorption H R R QE&PO
the individual stones less test reports
than 2.5%
CIRIA
First delivery
683/CIRIA Magnesium Sulphate
from new
SPECIFICATION FOR Resistance to Special Soundness weight≤30% Third party
1.2.5 source, Once H R R QE&PO
BREAKWATER weathering publication Methylene Blue absorption test reports
Rockfill third party test
DOC. NO.: 15S156- 83/ values≤0.7g/100g
reports provided
DD-MR-SPC-1001 CUR report
by supplier
154/EN （1）Average Fracture before delivery
13383-2 Toughness ≥ 1.4 MPa m1/2
（average value minus the
standard deviation ≥ 1.2
MPa m1/2）
（2）average Point Load
Resistance to
Index ≥ 4.0 MPa( average Third party
1.2.6 impact and mineral H R R QE&PO
value test reports
fabric breakage
minus the standard deviation
≥ 3.0 MPa)
（3）Wet Dynamic
Crushing Value≤20%
（4）compressive strength≥
80 MPa
 Level of
Item Description of Applicable Required Test Test Verifying Control/Action
Acceptance Criteria Responsibility
No. Works Item Specification Inspection & Test Standard Frenquency Record
SUB CHELE ER

Resistance to mill abrasion resistance Third party

1.2.7 index≤4% H R R QE&PO
Abrasion test reports
Drop Test Breakage Third party
1.2.8 ≤5% H R R QE&PO
Index test reports
CIRIA
First delivery
683/CIRIA The stone sample shall not
contain more than 5% of from new
SPECIFICATION FOR Special
1.2.9 Aspect ratio l/d stones with a length to source, Once Third party H R R QE&PO
BREAKWATER publication test reports
Rockfill thickness (l/d) ratio greater third party test
DOC. NO.: 15S156- 83/
than 3. reports provided
DD-MR-SPC-1001 CUR report
by supplier
154/EN
13383-2 All rocks shall be angular before delivery
shaped with a rough surface
Third party
1.2.10 Surface Profile as blasted. No river bed H R R QE&PO
test reports
rocks or similar weathered
material

1.2.11 Compaction Degree > 95% 3000m2 H R R QE&PO

Design Drawing
Sandfill N/A test reports
"Details of Filter"
1.2.12 Silt <5% <5% 2000m3 H R R QE&PO
Identification Visual Mill
1.2.13 N/A N/A H R R QE&PO
Markings Inspection certificate

EN ISO Mill
1.2.14 Tensile strength >30 kN/m H R R QE&PO
10319 certificate
SPECIFICATION FOR Test of ready
BREAKWATER EN ISO samples from Mill
1.2.15 Geotextiles Elongation at break Nonwoven:≥50% H R R QE&PO
DOC. NO.: 15S156- 10319 batch certificate
DD-MR-SPC-1001 submission
Dynamic Puncture BS EN ISO Mill
1.2.16 <8mm before H R R QE&PO
strength 13433 certificate
delivery
BS EN ISO Mill
1.2.17 Weight >600 g/m2 H R R QE&PO
9864 certificate
 Level of
Item Description of Applicable Required Test Test Verifying Control/Action
Acceptance Criteria Responsibility
No. Works Item Specification Inspection & Test Standard Frenquency Record
SUB CHELE ER

EN ISO Test of ready Mill

1.2.18 Filtering opening <80μm H R R QE&PO
SPECIFICATION FOR 12956) samples from certificate
BREAKWATER batch
Geotextiles
DOC. NO.: 15S156- Water permeability submission
DD-MR-SPC-1001 NE EN ISO before Mill
1.2.19 characteristics >0.045 m/s H R R QE&PO
11058 delivery certificate
normal to the plane

2 Quality Control of Conditions During backfill Construction

One set of tests

Grading and Met the requirement of：
2.1 per 10,000 test reports H I R QE&TE
Average weight 15S156-DD-MR-SPC-1001
tonnes.

Inverted Filter Median sieve

size D50 :25mm One set of tests
2.2 Size distribution 20-60kg Rock Nominal per 10,000 test reports H I R QE&TE
CIRIA
diameter Dn50：250mm tonnes.
683/CIRIA
SPECIFICATION FOR Special
BREAKWATER publication
Rockfill
DOC. NO.: 15S156- 83/
DD-MR-SPC-1001 CUR report Inverted Filter Rock and One set of tests
2.3 Density Test 154/EN 20-60kg Rock ≥ 2650 kg/m3 per 5,000 test reports H I R QE&TE
13383-2 tonnes

Less than 2.0 % and with the

One set of tests
water absorption of 90% of
2.4 Water absorption per 5,000 test reports H I R QE&TE
the individual stones less
tonnes
than 2.5%
 Level of
Item Description of Applicable Required Test Test Verifying Control/Action
Acceptance Criteria Responsibility
No. Works Item Specification Inspection & Test Standard Frenquency Record
SUB CHELE ER

One set of tests

taken at the start
Magnesium Sulphate and again mid-
Resistance to Soundness weight≤30% way
2.5 test reports H I R QE&TE
weathering Methylene Blue absorption through the
values≤0.7g/100g planned
production
quantity.

（1）Average Fracture
Toughness ≥ 1.4 MPa m1/2
（average value minus the
CIRIA standard deviation ≥ 1.2
683/CIRIA MPa m1/2）
SPECIFICATION FOR Special （2）average Point Load
BREAKWATER Resistance to publication Index ≥ 4.0 MPa( average
2.6 Rockfill impact and mineral One set of test test reports H I R QE&TE
DOC. NO.: 15S156- 83/ value
DD-MR-SPC-1001 fabric breakage CUR report minus the standard deviation
154/EN ≥ 3.0 MPa)
13383-2 （3）Wet Dynamic
Crushing Value≤20%
（4）compressive strength≥
80 MPa

mill abrasion resistance

Resistance to
2.7 index≤4% One set of test test reports H I R QE&TE
Abrasion

Drop Test Breakage

2.8 ≤5% One set of test test reports H I R QE&TE
Index
 Level of
Item Description of Applicable Required Test Test Verifying Control/Action
Acceptance Criteria Responsibility
No. Works Item Specification Inspection & Test Standard Frenquency Record
SUB CHELE ER

The stone sample shall not

CIRIA contain more than 5% of
2.9 Aspect ratio l/d 683/CIRIA stones with a length to One set of test test reports H I R QE&TE
Special thickness (l/d) ratio greater
publication than 3.
83/ All rocks shall be angular
SPECIFICATION FOR CUR report shaped with a rough surface
2.1 BREAKWATER Surface Profile 154/EN as blasted. No river bed One set of test test reports H I R QE&TE
Rockfill 13383-2 rocks or similar weathered
DOC. NO.: 15S156-
DD-MR-SPC-1001 material

Inspection
2.11 Elevation N/A Met the requirements Each Section H I R QE&TE
Record

Inspection
2.12 Thickness N/A Met the requirements Each Section H I R QE&TE
Record

2.13 Compaction Degree > 95% 3000m2 H R R QE&PO

Design Drawing
Sandfill N/A test reports
"Details of Filter"
2.14 Silt <5% <5% 2000m3 H R R QE&PO

Heat-bonded or stitched
Inspection of seam Inspection
2.15 N/A Seam ≥300mm ，lapped Each Section H R R QE&PO
application Record
SPECIFICATION FOR joints≥1000mm
BREAKWATER Be laid with flatness / no
Geotextiles
DOC. NO.: 15S156- Inspection of corrugation and no missing
DD-MR-SPC-1001 Inspection
2.16 geotextile N/A coverage in the section and Each Section H R R QE&PO
Record
application be well fixed before loading
stone procedure