Pertemuan 4

TI21P1804
Jl. Dr. Setia Budhi No. 193 MANAJEMEN PERSEDIAAN
Bandung – 40153
Tel. +62.022.2019433.,
2019407
Fax . . +62.022.2019329

Dr. Ir. M. Nurman Helmi, DEA

Program Studi
Teknik Industri
Fakultas Teknik
Universitas Pasundan
 Pertemuan 4

Production Order
Jl. Dr. Setia Budhi No. 193
Bandung – 40153
Quantity Model &
Tel. +62.022.2019433.,
2019407
Fax . . +62.022.2019329 Quantity Discount

Dr. Ir. M. Nurman Helmi, DEA

Program Studi
Teknik Industri
Fakultas Teknik
Universitas Pasundan
 Program Studi
Production Order Teknik Industri
Fakultas Teknik
Quantity Model Universitas Pasundan

 Used when inventory builds up over a

period of time after an order is placed
 Used when units are produced and
sold simultaneously

Dr. Ir. M. Nurman Helmi, DEA TIP54 - 3

 Program Studi
Production Order Teknik Industri
Fakultas Teknik
Quantity Model Universitas Pasundan

Part of inventory cycle during

which production (and usage)
is taking place
Inventory level

Demand part of cycle

with no production
Maximum
inventory

t Time

Figure 12.6
Dr. Ir. M. Nurman Helmi, DEA TIP54 - 4
 Program Studi
Production Order Teknik Industri
Fakultas Teknik
Quantity Model Universitas Pasundan

Q = Number of pieces per order p = Daily production rate

H = Holding cost per unit per year d = Daily demand/usage rate
t = Length of the production run in days

Annual inventory Holding cost

= (Average inventory level) x
holding cost per unit per year

Annual inventory
= (Maximum inventory level)/2
level

Maximum Total produced during Total used during

= –
inventory level the production run the production run
= pt – dt

Dr. Ir. M. Nurman Helmi, DEA TIP54 - 5

 Program Studi
Production Order Teknik Industri
Fakultas Teknik
Quantity Model Universitas Pasundan

Q = Number of pieces per order p = Daily production rate

H = Holding cost per unit per year d = Daily demand/usage rate
t = Length of the production run in days

Maximum Total produced during Total used during

= –
inventory level the production run the production run
= pt – dt
However, Q = total produced = pt ; thus t = Q/p

Maximum Q Q d
inventory level = p –d =Q 1–
p p p

Maximum inventory level Q d

Holding cost = (H) = 1– H
2 2 p
Dr. Ir. M. Nurman Helmi, DEA TIP54 - 6
 Program Studi
Production Order Teknik Industri
Fakultas Teknik
Quantity Model Universitas Pasundan

Q = Number of pieces per order p = Daily production rate

H = Holding cost per unit per year d = Daily demand/usage rate
D = Annual demand
Setup cost = (D/Q)S
Holding cost = 1 HQ[1 - (d/p)]
2

(D/Q)S = 1 HQ[1 - (d/p)]

2
2DS
Q2 = H[1 - (d/p)]

2DS
Q* = H[1 - (d/p)]
p
Dr. Ir. M. Nurman Helmi, DEA TIP54 - 7
 Program Studi
Production Order Teknik Industri
Fakultas Teknik
Quantity Example Universitas Pasundan

D = 1,000 units p = 8 units per day

S = $10 d = 4 units per day
H = $0.50 per unit per year

2DS
Q* = H[1 - (d/p)]

2(1,000)(10)
Q* = 0.50[1 - (4/8)] = 80,000

= 282.8 or 283 hubcaps

Dr. Ir. M. Nurman Helmi, DEA TIP54 - 8

 Program Studi
Production Order Teknik Industri
Fakultas Teknik
Quantity Model Universitas Pasundan

Note:

D 1,000
d=4= =
Number of days the plant is in operation 250

When annual data are used the equation becomes

2DS
Q* =
annual demand rate
H 1–
annual production rate

Dr. Ir. M. Nurman Helmi, DEA TIP54 - 9

 Program Studi
Teknik Industri
Quantity Discount Models Fakultas Teknik
Universitas Pasundan

 Reduced prices are often available when

larger quantities are purchased
 Trade-
Trade-off is between reduced product cost
and increased holding cost

Total cost = Setup cost + Holding cost + Product cost

D Q
TC = S+ H + PD
Q 2

Dr. Ir. M. Nurman Helmi, DEA TIP54 - 10

 Program Studi
Teknik Industri
Quantity Discount Models Fakultas Teknik
Universitas Pasundan

A typical quantity discount schedule

Discount Discount
Number Discount Quantity Discount (%) Price (P)
1 0 to 999 no discount $5.00
2 1,000 to 1,999 4 $4.80

3 2,000 and over 5 $4.75

Table 12.2

Dr. Ir. M. Nurman Helmi, DEA TIP54 - 11

 Program Studi
Teknik Industri
Quantity Discount Models Fakultas Teknik
Universitas Pasundan

Steps in analyzing a quantity discount

1. For each discount, calculate Q*
2. If Q* for a discount doesn’t qualify,
choose the smallest possible order size
to get the discount
3. Compute the total cost for each Q* or
adjusted value from Step 2
4. Select the Q* that gives the lowest total
cost
Dr. Ir. M. Nurman Helmi, DEA TIP54 - 12
 Program Studi
Teknik Industri
Quantity Discount Models Fakultas Teknik
Universitas Pasundan

Total cost curve for discount 2

Total cost
curve for
discount 1
Total cost $

Total cost curve for discount 3

b
a Q* for discount 2 is below the allowable range at point a
and must be adjusted upward to 1,000 units at point b

1st price 2nd price

break break

0 1,000 2,000
Figure 12.7
Dr. Ir. M. Nurman Helmi, DEA
Order quantity
TIP54 - 13
 Program Studi
Teknik Industri
Quantity Discount Example Fakultas Teknik
Universitas Pasundan

Calculate Q* for every discount 2DS

Q* =
IP
2(5,000)(49)
Q1* = = 700 cars/order
(.2)(5.00)

2(5,000)(49)
Q2* = = 714 cars/order
(.2)(4.80)

2(5,000)(49)
Q3* = = 718 cars/order
(.2)(4.75)
Dr. Ir. M. Nurman Helmi, DEA TIP54 - 14
 Program Studi
Teknik Industri
Quantity Discount Example Fakultas Teknik
Universitas Pasundan

Calculate Q* for every discount 2DS

Q* =
IP
2(5,000)(49)
Q1* = = 700 cars/order
(.2)(5.00)

2(5,000)(49)
Q2* = = 714 cars/order
(.2)(4.80) 1,000 — adjusted
2(5,000)(49)
Q3* = = 718 cars/order
(.2)(4.75) 2,000 — adjusted
Dr. Ir. M. Nurman Helmi, DEA TIP54 - 15
 Program Studi
Teknik Industri
Quantity Discount Example Fakultas Teknik
Universitas Pasundan

Annual Annual Annual

Discount Unit Order Product Ordering Holding
Number Price Quantity Cost Cost Cost Total
1 $5.00 700 $25,000 $350 $350 $25,700

2 $4.80 1,000 $24,000 $245 $480 $24,725

3 $4.75 2,000 $23.750 $122.50 $950 $24,822.50

Table 12.3

Choose the price and quantity that gives the lowest

total cost
Buy 1,000 units at $4.80 per unit

Dr. Ir. M. Nurman Helmi, DEA TIP54 - 16