Professional Documents
Culture Documents
RAILWAY VEHICLES
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Damping systems Ramps & lifts
Photo: © Siemens AG
HÜBNER products leave their mark on urban, regional & long-distance traffic
ABOUT US.
to develop innovative solutions. This cooperative relationship is the
the first choice internationally. Our products prove themselves as
key ingredient to our success and the foundation on which this fami-
consistently reliable throughout the world.
ly enterprise stands. You can rely on HÜBNER. That’s a promise.
Our strong customer orientation and the uniform production
Our successful collaboration over many years
methods employed at all our locations ensure the proven durabil-
speaks for itself. The HÜBNER name is synony- ity and high precision that are to be found in HÜBNER products.
Global knowledge with local presence
mous with continuously evolving technology. Our most recent developments such as rolling side walls, inter-
carriage protective barriers, tram articulation and bridge systems, HÜBNER offers the advantage of wide-ranging synergies.
Every time you ride a tram or train, change rail These synergies have been developed by our experiences in
new materials meeting all requirements in accordance with
compartments, or look out of the window, you EN 45545, as well as aerodynamic wind fairing systems are an many different countries and environments resulting in a broad
will encounter HÜBNER products worldwide. outgrowth of our comprehensive know-how and deep dedication: spectrum of products. Customers trust our knowledge and feel
We will make your ideas ready for series production. confident about leaving their concerns and demands in the
hands of our engineers.
4 5
Ideas that shape the industry.
Developments pioneered by HÜBNER are today proven
products for railway vehicles:
Folding bellows made of rubber-coated fabric
Corrugated bellows for extensive lateral movement
Sound- and heat-insulating double-corrugated bellows
Quick release coupling systems
Folding and corrugated bellows made of highly
fire-retardant fabric
Linking bridges for passenger safety and comfort
Flexible, interior side walls
Rolling side walls
Coloured motif bellows
Fairing systems to improve aerodynamics
Intercar barrier
Quick-change window systems
Rubber systems
PUR front bumpers
Ramps
Damping elements
Real-time simulator – fully equipped testing
and validation possibilities
Acoustical insulation testing in accordance
with DIN EN 16286-2
QUALITY ponents, complete systems and entire series. You will realize
significant value from our project management, development and
and devising new ways to improve our products through research
and development. HÜBNER’s research and development depart-
out with their safety, high-quality workmanship, The attractiveness of a vehicle is an important recognition factor
extraordinary comfort and durability. Safety & functionality for many transport businesses. With HÜBNER, you can leave the
monochrome world behind by integrating your gangway into the
HÜBNER products comply with all prevailing international stan-
overall design of the vehicle to achieve a striking appearance.
dards and requirements, and frequently far exceed the required
The latest trend is the use of novel, translucent bellows materials
level of compliance. And this includes the requirements for mate-
that allow daylight to penetrate the gangways between carriages,
rials and components in rail vehicles as specified in the EN 45545
thus creating a new and welcoming sense of space.
standard. Numerous certifications attest to the high standards of
our products.
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6 7
GANGWAY SYSTEMS FOR
RAILWAY VEHICLES
HÜBNER develops gangway systems for railway vehicles
operating on tramways, metros, subways, suburban and
mainline railways for regional, long-distance and high-speed
transportation.
FOR TRAMS develop and produce folding and corrugated bellows for every
need. The bellows compensate for all extreme movements, such
the tram. The closure of the tram’s lateral contours significantly
improves the overall appearance of the vehicle.
as around tight curves. This allows passengers comfortable, safe
Meet your desired tram design and appearance with HÜBNER’s
A modern local transport system has to meet access to the individual sections of the carriage. Floor parts that
designer folding bellows. These bellows can match the shape and
many requirements – agility around tight curves, are simple to remove permit easy access to the vehicle’s articula-
colour of your vehicle for a seamless look.
tion system for maintenance purposes.
safe and spacious such as aisles for passengers,
effective sound insulation, and robust and reliable
functionality.
10 11
Latest generation pitching articulation
12 13
Safe and sound-insulating high-comfort gangways for subways
HIGH-COMFORT Flexibility
We match our high-comfort gangways perfectly to every vehicle
Corrugated bellows
Dependant on your requirements, we can provide either an
GANGWAYS FOR type. Safety and sound insulation are enhanced via a selection
of surface configurations that best fit environmental conditions.
economical lightweight design featuring single-corrugated
bellows or double-corrugated bellows for enhanced sound
METROS, SUBWAYS These enhancements are integrated into our special gap covers
for ceilings and bridges as well.
insulation. The same high-quality materials are used for either
option. They feature the following special qualities:
& SUBURBAN HÜBNER’s high-comfort gangways are available in one-piece or Fire retardancy
two-piece versions with single-corrugated or double-corrugated Cold and heat resistance
RAILWAYS
bellows depending on your requirements.
UV resistance
High tensile strength and abrasion resistance
14 15
The side wall covers the corrugated bellows and can be individually
customized
Flexible & rolling side walls Flexible side wall – folding bellows with interior lining Rolling side wall – flat surfaces & lots of space
in the gangway
In the 1990s, HÜBNER introduced a unique system of flexible The interior lining – consisting of linking ceiling, side walls
and linking bridge/bridge plate – ensures a flexible connection With the new enhancement of the inner lining it is now possible
side walls for gangways to the market. These side walls continue
between the cars and provides additional space for greater to maintain all the advantages of the flexible side wall and at the
to provide a flexible connection between carriages increasing the
passenger comfort. same time to eliminate the arching in the gangway through the
available comfort zone in the gangways. The walls cover the bel-
new rolling functionality. This provides an entirely flat surface in
lows providing a noise absorption effect and completely avoiding Besides functional requirements, the interior lining – which is to the high-comfort gangway area.
any exposure of moving edges in the train interior. In addition to a large extent vandalism-proof – can be matched to the interior of
these benefits, the highly vandalism-resistant interior lining is a wide variety of vehicles thanks to our large selection of surface The new rolling side wall allows the full clear passage area of
readily adaptable to nearly every vehicle type. The flexible side designs. Flexible side walls cover the corrugated bellows and the gangway to be maintained providing more space with lower
wall arches and extends to accommodate vehicle movements. are so adaptable that they automatically adjust to every travelling weight. The rolling model allows for individual colour selection,
motion of the vehicles. Moving edges in the vehicle interior are the possibility of varnishing or the application of a decorative foil.
completely avoided.
16 17
Gangways for high speed trains offer flexibility and compressive strength
UIC-compatible gangway
Flexibility Front-end gangways HÜBNER’s UIC-561 compatible gangway meets the require-
Design: one- or two-piece ments of the International Union of Railways (UIC) for passen-
HÜBNER’s front-end gangways fit to the driver’s cab.
ger coaches. Along with the corrugated bellows, rubber spring
Corrugated bellows: single- or double-corrugated bellows Their functional design allows trains to be combined and
elements compensate for the misalignment between cars. When
Floor connection systems: extended easily, while still delivering a safe and pleasant
coupled with the same type, the gangway provides a pressure-
linking bridge, combi-bridge or bridge plate passage. This is our answer to variations in ridership.
proof seal that protects the interior from the environment. This
provides yet another example of the HÜBNER international
standard for comfort and safety.
18 19
Photo: © Bombardier
Efficiency in mobility – From the wind tunnel onto the track In addition, the optimisation of aerodynamics is extremely impor-
aerodynamic fairing systems tant. These and other measures can be applied to regional trains
With the new generation of bellows, HÜBNER is setting the
and similar means of transport, securing the future of mobility
New development from the HÜBNER Group: trains can now standard for energy saving, meeting the most demanding of
from an energy-related point of view.
reduce consumption on the track thanks to the new fairing requirements in terms of both ecology and economy. Extensive
systems. These systems provide a covering which is flush to aerodynamic tests in the wind tunnel and special pressure testing
the vehicle contour and completely encloses the gangway area. by renowned institutes as well as innovative test methods paved
the way for this new development. The extremely flat design of Intercar barrier
the corrugated bellows ensure an extremely smooth and thus
The intercar barrier from HÜBNER combines passenger safety
aerodynamic exterior shell.
with harmonious design.
20 21
HEMSCHEIDT Roll damper
Chassis technology – safe, comfortable & Triangular control arms – quiet, modular &
compact maintenance-free
As a HÜBNER-associated company, HEMSCHEIDT develops Triangular control arms serve as connecting elements between
chassis systems for modern rail vehicles: Panhard bars, trian- the parts of rail vehicles. With elastic bearing units they increase
gular control arms, roll and longitudinal dampers. All products riding comfort and contribute to acoustic decoupling.
DAMPING SYSTEMS
meet the highest standards for passenger safety and comfort.
Their modular construction makes it possible to install triangular
The sturdy, reliable product technology and modular compo-
control arms anywhere – the length and angle spread can be set
nent system enable reduced life-cycle costs, less frequent
in accordance with the individual requirements of the vehicle. A
maintenance scheduling and reduced downtimes.
More comfort and safety for passengers: further significant benefit: These chassis components are entirely
HEMSCHEIDT damping systems increase maintenance free. Longitudinal and transverse forces that develop
in transit are safely transmitted. A triangular control arm allows for
running stability and harmonize movements Customized solutions – individual and the necessary torsion and cardinal degrees of freedom.
between the different parts of the railway car. flexible
Other benefits include maintenance-free You benefit from low system costs and maximum customiza-
products, reduced life-cycle costs and individual bility. We will develop damping systems to meet your specific
requirement profile. Select the model that fits your needs:
adaptation possibilities.
Available as monotube dampers, twin-tube dampers with pro-
portional valve technology, double-rod cylinders or electrically
controlled damping units.
22 23
Vandalism demands a rapid response
WINDOW SYSTEMS annual losses that run into the millions. Quick-change window
systems greatly reduce the downtime required for the repair
of great advantages:
No lengthy stays in the workshop
of damaged bonded panes. This makes it possible to reduce
Significantly reduced cost per window replacement
Damage to windows through vandalism is on the maintenance costs and increase vehicle profitability.
Increased vehicle availability
rise. Scratched panes, broken glass or graffiti de-
Minimised life-cycle costs
tract from the appearance of a vehicle both inside
and out. HÜBNER’s quick-change window sys- Complete systems from a single source Attractive design
From commuter to long-distance trains, HÜBNER provides Simple window replacement from outside the vehicle
tems significantly reduce maintenance downtime
a rapid replacement solution for damaged panes. HÜBNER No need to remove interior fixtures and fittings
and maximise the availability of your vehicles. provides complete system solutions for: No complex cutting of bonded seams
Windscreens Minimal replacement time per window
Hopper windows
Fixed windows
Sliding windows
Driver side windows
Destination display windows
Door glazing
Special-purpose applications
24 25
Finger protection profiles for doors
26 27
Long-lasting, safe, precise in every detail: PUR interiors from HÜBNER
POLYURETHANE Interior
With our creative design approach, we have successfully developed
Individual solutions
On request, our engineers will devise moulded parts to your
28 29
The PUR foam systems minimize the impact in the event of a collision
EXTERIORS The PUR front bumper from HÜBNER provides a double benefit –
it protects pedestrians and the vehicle both at the same time. And
The Head Injury Criterion (HIC) test used in the automotive industry
demonstrates the excellent protective effects of the HÜBNER
the special PUR foam technology makes for a material that does components. The test shows that the special PUR foam systems
As traffic levels increase, so too does the risk not splinter. Vehicle paneling components made of reinforced can reduce the degree of personal injury by absorbing impact
of accidents – particularly in the vicinity of tram glass fiber material can cause severe injuries to pedestrians from energy.
flying splinters. The PUR foam technology is far superior to the
stops and pedestrian crossings. HÜBNER is The HIC value measures the impact energy on a person subjected
traditional vehicle paneling components in this respect.
to an impact. The value is used, for example, in assessing impact
investing in the safety of local transport users,
energy for protective cushions in children’s playgrounds. HIC
pedestrians and the vehicles themselves. Benefit values up to 850 indicate high survival chances with minimal or
from our extensive experience in the develop- Economical modernization no injuries at all, while values over 1300 typically would result in
serious injuries. In tests conducted by the testing agency TÜV
ment of passive safety elements. The various After many years of operation trams become less and less up
Süd, the current PUR front bumper from HÜBNER recorded im-
elements and complete systems combine the to date. The substantial costs of new vehicle acquisition can be
pressive results with a HIC value of 600, as compared to traditional
saved when the outmoded technology is only present in second-
best of passive passenger protection and modern ary components and the vehicle itself is still providing reliable
vehicle paneling components with HIC values well over 1300.
30 31
Tailor-made manual ramp systems for trams
RAMPS & LIFTS impact- and scratch-resistant and can be integrated quickly and
easily into any vehicle design. Our manual ramps are lightweight.
W ≥ 800 mm
32 33
SERVICE & CONTACT
A strong partner is available whenever the need is there.
Our values – helpfulness, trust and respect – ensure that
this standard is an integral part of our company culture.
HÜBNER Service is always on hand to support you with
advice, inspections, spare parts, repairs, maintenance
and individual training offerings.
service@hubner-germany.com
36 37
CONTACT
Germany Italy
HÜBNER GmbH & Co. KG – headquarters HÜBNER Italia S. r. l.
Heinrich-Hertz-Straße 2 Via del Perlar, 2
34123 Kassel 37135 Verona (VR)
Tel. +49 561 998-0 Tel. +39 045 853 87 90
Fax +49 561 998-1515 Fax +39 045 853 87 99
China
HUBNER Interface Systems (Shanghai) Co., Ltd.
S-16353 Spanga
Tel. +49 561 998-0 www.hubner-group.com
Fax +49 561 998-2080
81#, 90 Delin Road
Waigaoqiao Free Trade Zone Turkey
Shanghai 200131, P. R. China HÜBNER ENDÜSTRI EKIPMANLARI TICARET
Tel. +86 21 5046-2007 ANONIM SIRKETI
Fax +86 21 5046-2136 Harbiye Mah. Tesvikiye Cad.
Ikbal Is Merkezi 17/13
Colombia 34365 Sisli/Istanbul
HUBNER S.A.S. Tel. +49 561 998-0
Calle 101 No. 12-42 Fax +49 561 998-1515
Bogotá, D.C.
Tel. +57 1 744 1900 UK
Fax +57 1 744 1900 ext. 7002 HÜBNER UK Business
9 Buckingham Drive
France Church Gresley
HEURTEAUX Derbyshire DE11 9LD.
Manufacture de Caoutchouc Tel. +44 1283-216694
7, Boulevard Paul Barré
78580 Maule USA
Tel. +33 388 899807 HUBNER Manufacturing Corporation
Fax +33 13090 4958 450 Wando Park Blvd.
Mount Pleasant, SC 29464
Hungary
Tel. +1 843 849-9400
HÜBNER-H Kft. Fax +1 843 849-9404
Gumi- és Müanyagipari Kft.
Tünde u. 11
4400 Nyíregyháza
info@hubner-group.com
Tel. +36 42501-400 www.hubner-group.com
Fax +36 42501-422
India
HUBNER Interface Systems India Pvt. Ltd.
Plot No. 13/B, KIADB Industrial Area
Dabaspet, Bangalore, 562111
Tel. +91 8027 735 154
38
RAILWAY – EN – Edition: March 2017 – Subject to change
info@hubner-group.com
www.hubner-group.com