Professional Documents
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FINAL REPORT
2019-20
ORGANIZED BY
GLOBAL PT PROVIDER PVT. LTD., NEW DELHI
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PT Scheme: Chemical Composition of Low Alloy Steel PT Scheme Code: PTM/CHEM/41/19-20
PT PROVIDER DETAILS
• NAME & ADDRESS OF THE PROFICIENCY TESTING PROVIDER:
GLOBAL PT PROVIDER PRIVATE LIMITED
F-89/22, OKHLA INDUSTRIAL AREA, PHASE I
NEW DELHI – 110020, INDIA
TEL: 91-11-40722200, 09873001545, 09582999061
EMAIL: care@globalptprovider.com; info@globalptprovider.com
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PT Scheme: Chemical Composition of Low Alloy Steel PT Scheme Code: PTM/CHEM/41/19-20
CONTENTS
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PT Scheme: Chemical Composition of Low Alloy Steel PT Scheme Code: PTM/CHEM/41/19-20
ABBREVIATION USED
PT PROFICIENCY TESTING
NABL NATIONAL ACCREDITATION BOARD FOR TESTING &
CALIBRATION LABORATORIES
GPTP GLOBAL PT PROVIDER (P) LTD
ISO INTERNATIONAL ORGANIZATION FOR STANDARDIZATION
IEC INTERNAL ELECTRO TECHNICAL COMMISSION
ASTM AMERICAN SOCIETY FOR TESTING AND MATERIALS
PTM PROFICIENCY TESTING PROGRAM IN METAL
PTP PROFICIENCY TESTING PROVIDER (GPTP)
CHEM CHEMICAL
H&S HOMOGENEITY & STABILITY
LAS LOW ALLOY STEEL
C CARBON
Si SILICON
Mn MANGANESE
S SULPHUR
P PHOSPHORUS
Ni NICKEL
MO MOLYBDENUM
Cu COPPER
Cr CHROMIUM
Al ALUMINUM
V VANADIUM
“X” NOT PARTICIPATED
“*” PARAMETER(S) IS (ARE) NOT COVERED UNDER NABL
SCOPE OF ACCREDITATION
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PT Scheme: Chemical Composition of Low Alloy Steel PT Scheme Code: PTM/CHEM/41/19-20
1. INTRODUCTION
Proficiency Testing has become an essential aspect of laboratory practice in all areas of testing,
calibration and inspection. Participation in proficiency testing schemes provides laboratories
with an objective means of assessing and demonstrating the reliability of the data they are
producing. One of the main uses of PT scheme is to assess laboratories’ ability to perform test
competently.
This report summarizes the results of Proficiency Testing on Chemical Composition of Low Alloy
Steel. The parameters determined in this Program are Carbon, Silicon, Manganese, Sulphur,
Phosphorus, Nickel, Molybdenum, Copper, Chromium, Aluminum & Vanadium.
The Chemical Testing on Low Alloy Steel is a routine analysis item for most of the laboratories.
The function of the testing laboratories in this PT program is to provide data after testing the PT
item. On the basis of this data the decision is made in the Trade and Commerce industry. Thus,
the reliability of test data in the laboratories can provide quality services and practicing good
quality management system.
The results from Proficiency Testing Program are useful to both participating laboratories and
accreditation bodies. Successful participation in a specific proficiency testing program may
represent evidence of competence for that exercise. Similarly, unsuccessful performance may
reflect a random departure from a laboratories normal state of competence.
The main objective of the programme was to evaluate the performance of participating
laboratories in the analysis of Chemical Composition of Low Alloy Steel by means of inter-
laboratory comparison.
Test results from participants are evaluated according to the statistical techniques outlined in
ISO 13528:2015 “Statistical methods for use in proficiency testing by inter laboratory
comparisons”. The z’-score is used as a numerical indicator to assess individual participant’s
performance in the program.
3. REGISTRATION PROCEDURE
Participants were intimated through PTP Brochure. Participant or stakeholders’ interest were
entertained by PTC (Verbally/by email). Interested participants were registered through
registration form (RF/GPTP/PTM/CHEM/41/19-20/00) for this PT program. After getting
minimum number of participants, an Intimation letter (Annexure-I) was sent to concerned
participant to inform about the status of PT program.
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PT Scheme: Chemical Composition of Low Alloy Steel PT Scheme Code: PTM/CHEM/41/19-20
4. PROGRAM DETAILS
A piece of the steel block (approx. 43 X 24 mm) was distributed to concern participants
(18 participants). The PT item is to be treated by laboratory in the same way as routine
laboratory samples. Total Thirty-three laboratories have participated in this PT program.
4.1 EFFECTIVE PT SCHEDULE:
TABLE 1: PT PROGRAM SCHEDULE
S. No. PT Activities Effective Date
1. Invitation & Registration 25th Oct 2019 - 22nd Nov 2019
2. Purchase of Raw Material 20th July 2019 to 30th July 2019
3. Material Verification 14th Oct 2019 to 20th Oct 2019
4. Sample Preparation 15th Oct 2019 to 16th Oct 2019
5. Homogeneity Testing & Evaluation 15th Oct 2019 to 24th Oct 2019
6. Final Packing and Labeling 25th Oct 2019
7. Sample Dispatch 30th Oct 2019 – 22nd Nov 2019
8. Result Received 06th Nov 2019 – 30th Nov 2019
9. Data Analysis 04th Dec 2019 – 11th Dec 2019
10. Final Report Generation & Distribution 12th Dec 2019 – 13th Dec 2019
Figure – 1
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PT Scheme: Chemical Composition of Low Alloy Steel PT Scheme Code: PTM/CHEM/41/19-20
PT item given to the participants is already prepared for testing by the PTP. Hence there is no
sample preparation required at the participants end. The PT item is to be tested on received
basis.
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PT Scheme: Chemical Composition of Low Alloy Steel PT Scheme Code: PTM/CHEM/41/19-20
The results from participants are evaluated after removal of extreme/unsuitable value using Robust
Analysis as per Annexure C (Algorithm A) of ISO 13528:2015.
Robust Average (x*) is calculated from submitted results and used as assigned value (xpt) and Robust
estimate of the standard deviation (s*) of the participant results is used as SDPA (σpt) for the proficiency
testing program after rounding off up to 2 decimal points for Manganese, Nickel & Chromium and
rounding off up to 3 decimal points for Silicon, Carbon, Phosphorus, Sulphur, Aluminum, Molybdenum,
Vanadium & Copper as per Clause 7.7 and 8.6 of ISO 13528:2015 respectively.
The iteration has been done till no change in the 3rd significant figure of the robust mean & standard
deviation has been found as per Note-1 (Cl. C.3.1 of ISO 13528:2015).
• PERFORMANCE EVALUATION OF PARTICIPANTS:
The number of the participants (n≤18) is less than eighteen or exact eighteen in this Programme.
The performance of the individual laboratory was evaluated by adopting Robust Z´ score
technique given in 9.5 of ISO 13528:2015, as per the following formula:
•
Z´ =
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PT Scheme: Chemical Composition of Low Alloy Steel PT Scheme Code: PTM/CHEM/41/19-20
|Z´| ≤ 2 = Satisfactory
An Outlier defined as any results / pair of results with an absolute Z’-Score greater than 3 i.e. Z’ >3 or
Z’>-3. The outlier criteria |Z’| > 3 has a confidence level of about 99.73% i.e. there is less than 1%
chance that the result is a true member of the population and it is for more likely that there is a
problem with this result. Laboratories which have a Z’-Score in the region 2 < 3 are encouraged to take
a close look at their results. However, the sign of the value of Z’-Scores must be considered. The value
> 3 indicate the result is too high. Similarly, negative (-3) indicates the results are too low.
5. SUBCONTRACTING ACTIVITIES
The following activities have been subcontracted for this PT program as given below:
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PT Scheme: Chemical Composition of Low Alloy Steel PT Scheme Code: PTM/CHEM/41/19-20
7. APPEALS
I. Participant can register appeal online at website www.globalptprovider.com or send by email
to appeals@globalptprovider.com. Technical Director is responsible for necessary action
against any appeal.
II. Participant can appeal against the following points
a. Material preparation;
b. Homogeneity;
c. Stability of material (where applicable);
d. Performance Evaluation;
Total Eighteen Laboratories have participated in this PT program. Overall Z´ Score has been
given for all the element. The performance of Eighteen Laboratories is given below-
Carbon (C): Eighteen laboratories have participated in Carbon; Fifteen labs have shown
satisfactory results; one lab has shown questionable result; two labs have shown unsatisfactory
results.
Silicon (Si): Eighteen laboratories have participated in Silicon; all labs have shown satisfactory
results.
Manganese (Mn): Eighteen laboratories have participated in Silicon; all labs have shown
satisfactory results.
Sulphur (S): Eighteen laboratories have participated in Silicon; all labs have shown satisfactory
results.
Phosphorus (P): Eighteen laboratories have participated in Silicon; all labs have shown
satisfactory results.
Nickle (Ni): Sixteen laboratories have participated in Nickel; Fourteen labs have shown
satisfactory results; Two labs have shown unsatisfactory results.
Molybdenum (Mo): Fifteen laboratories have participated in Molybdenum; Twelve labs have
shown satisfactory results; three labs have shown questionable results.
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PT Scheme: Chemical Composition of Low Alloy Steel PT Scheme Code: PTM/CHEM/41/19-20
Chromium (Cr): Sixteen laboratories have participated in Chromium; Fourteen labs have shown
satisfactory results; Two labs have shown unsatisfactory results.
Aluminum (Al): Fourteen laboratories have participated in Aluminum; thirteen labs have shown
satisfactory results; One lab has shown unsatisfactory results.
Vanadium (V): Fourteen laboratories have participated in Vanadium; thirteen labs have shown
satisfactory results; One lab has shown unsatisfactory results.
No of
Participants
Sl. No. of Assigned (Taken Out by % of Non-
Test Parameters SDPA ( )
No. Participants Value ( ) Grubb Test or Outlier Results
any other
Technique)
1. Carbon (C), % 18 0.159 0.005 3 83.3
2. Silicon (Si), % 18 0.230 0.018 Nil 100.0
3. Manganese (Mn), % 18 0.38 0.01 Nil 100.0
4. Sulphur (S), % 18 0.016 0.003 Nil 100.0
5. Phosphorus (P), % 18 0.015 0.004 Nil 100.0
6. Nickel (Ni), % 16 3.99 0.09 1 87.5
7. Molybdenum (Mo), % 15 0.209 0.018 Nil 100.0
8. Copper (Cu), % 14 0.099 0.011 Nil 100.0
9. Chromium (Cr), % 16 1.18 0.03 2 87.5
10. Aluminum (Al), % 14 0.036 0.005 1 92.9
11. Vanadium (V), % 14 0.013 0.003 1 92.9
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PT Scheme: Chemical Composition of Low Alloy Steel PT Scheme Code: PTM/CHEM/41/19-20
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PT Scheme: Chemical Composition of Low Alloy Steel PT Scheme Code: PTM/CHEM/41/19-20
Spectrometer
014119 0.155 0.159 0.158 0.155 0.157 0.157 Spectro M9 (OES -0.40 Satisfactory
Technique)
024119 0.164 0.166 0.165 0.164 0.162 0.164 ASTM E 415 1.00 Satisfactory
034119 0.156 0.156 0.155 0.149 0.157 0.154 IS 8811 - 98 (RA 2018) -1.00 Satisfactory
SOP CH-21 Based On
#044119 0.131 0.133 0.133 0.128 0.131 0.131 -5.60 Satisfactory
ASTM E 415
054119 0.160 0.150 0.150 0.150 0.160 0.150 ASTM E - 415 -1.80 Satisfactory
064119 0.160 0.157 0.156 0.160 0.162 0.159 ASTM E 415: 2017 0.00 Satisfactory
074119 0.159 0.155 0.151 0.152 0.160 0.155 ASTM E-415 - 14 -0.80 Satisfactory
084119 0.157 0.157 0.157 0.157 0.157 0.157 IS 8811: 1998 -0.40 Satisfactory
094119 0.156 0.164 0.161 0.159 0.158 0.160 IS: 8811 0.20 Satisfactory
#104119 0.194 0.193 0.196 0.189 0.186 0.192 ASTM E 415 6.60 Unsatisfactory
114119 0.160 0.159 0.159 0.163 0.159 0.160 ASTM E - 415 - 2017 0.20 Satisfactory
124119 0.158 0.160 0.163 0.158 0.153 0.158 IS 228 -0.20 Satisfactory
134119 0.157 0.155 0.157 0.156 0.155 0.156 ASTM E 415 / 17 -0.60 Satisfactory
144119 0.169 0.174 0.174 0.173 0.170 0.172 ASTM E 415 2.60 Questionable
154119 0.163 0.162 0.159 0.156 0.161 0.160 IS 8811: 1998 0.20 Satisfactory
Spectroscopy (OES
164119 0.160 0.160 0.171 0.167 0.166 0.165 1.20 Satisfactory
Technique)
A Text book of Metallor
#174119 0.170 0.170 0.160 0.170 0.160 0.160 Analysis; Jain & Agarwal 0.20 Satisfactory
cn.4.1, Test method
184119 0.164 0.161 0.160 0.161 0.161 0.162 IS 8811 0.60 Satisfactory
Number of Participants 18
Range of Accepted Results 0.150-192
Red Colour Indicates Unsatisfactory Green Colour Indicates Satisfactory Pink Colour Indicates Questionable
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PT Scheme: Chemical Composition of Low Alloy Steel PT Scheme Code: PTM/CHEM/41/19-20
Spectrometer
014119 0.255 0.253 0.256 0.251 0.253 0.254 Spectro M9 1.26 Satisfactory
(OES Technique)
024119 0.225 0.228 0.227 0.225 0.223 0.226 ASTM E 415 -0.21 Satisfactory
034119 0.204 0.203 0.203 0.196 0.205 0.202 IS 8811 - 98 (RA 2018) -1.47 Satisfactory
SOP CH-21 Based On
044119 0.265 0.267 0.268 0.266 0.268 0.267 1.95 Satisfactory
ASTM E 415
054119 0.240 0.230 0.240 0.230 0.240 0.240 ASTM E - 415 0.53 Satisfactory
064119 0.235 0.233 0.236 0.236 0.236 0.235 ASTM E 415: 2017 0.26 Satisfactory
074119 0.247 0.239 0.240 0.246 0.247 0.244 ASTM E-415 - 14 0.74 Satisfactory
084119 0.240 0.240 0.240 0.240 0.241 0.240 IS 8811: 1998 0.53 Satisfactory
094119 0.217 0.223 0.225 0.215 0.220 0.220 IS: 8811 -0.53 Satisfactory
104119 0.203 0.205 0.205 0.202 0.203 0.204 ASTM E 415 -1.37 Satisfactory
114119 0.235 0.233 0.234 0.234 0.234 0.234 ASTM E - 415 - 2017 0.21 Satisfactory
124119 0.236 0.229 0.232 0.231 0.230 0.232 IS 228 0.11 Satisfactory
134119 0.230 0.231 0.231 0.226 0.235 0.230 ASTM E 415 / 17 0.00 Satisfactory
144119 0.233 0.239 0.234 0.229 0.233 0.234 ASTM E 415 0.21 Satisfactory
154119 0.214 0.213 0.209 0.212 0.212 0.212 IS 8811: 1998 -0.95 Satisfactory
Spectroscopy (OES
164119 0.190 0.190 0.210 0.220 0.210 0.200 -1.58 Satisfactory
Technique)
174119 0.230 0.230 0.220 0.260 0.260 0.240 IS:228 / PART-8 (2014) 0.53 Satisfactory
184119 0.228 0.226 0.227 0.228 0.226 0.227 IS 8811 -0.16 Satisfactory
Number of Participants 18
Range of Accepted Results 0.200-0.267
Red Colour Indicates Unsatisfactory Green Colour Indicates Satisfactory Pink Colour Indicates Questionable
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PT Scheme: Chemical Composition of Low Alloy Steel PT Scheme Code: PTM/CHEM/41/19-20
Spectrometer
014119 0.380 0.380 0.370 0.380 0.370 0.370 Spectro M9 (OES -1.00 Satisfactory
Technique)
024119 0.380 0.390 0.380 0.380 0.390 0.380 ASTM E 415 0.00 Satisfactory
034119 0.394 0.390 0.388 0.380 0.389 0.390 IS 8811 - 98 (RA 2018) 1.00 Satisfactory
SOP CH-21 Based On
044119 0.368 0.370 0.371 0.368 0.370 0.370 -1.00 Satisfactory
ASTM E 415
054119 0.400 0.400 0.300 0.400 0.400 0.400 ASTM E - 415 2.00 Satisfactory
064119 0.393 0.391 0.394 0.395 0.394 0.390 ASTM E 415: 2017 1.00 Satisfactory
074119 0.391 0.386 0.390 0.391 0.389 0.390 ASTM E-415 - 14 1.00 Satisfactory
084119 0.378 0.377 0.376 0.377 0.377 0.380 IS 8811: 1998 0.00 Satisfactory
094119 0.383 0.377 0.383 0.377 0.381 0.380 IS: 8811 0.00 Satisfactory
104119 0.380 0.384 0.385 0.381 0.380 0.380 ASTM E 415 0.00 Satisfactory
114119 0.376 0.375 0.376 0.374 0.375 0.380 ASTM E - 415 - 2017 0.00 Satisfactory
124119 0.390 0.400 0.390 0.400 0.400 0.390 IS 228 1.00 Satisfactory
134119 0.390 0.390 0.400 0.390 0.400 0.390 ASTM E 415 / 17 1.00 Satisfactory
144119 0.380 0.390 0.390 0.390 0.380 0.380 ASTM E 415 0.00 Satisfactory
154119 0.384 0.381 0.383 0.381 0.384 0.380 IS 8811: 1998 0.00 Satisfactory
Spectroscopy (OES
164119 0.390 0.390 0.400 0.400 0.420 0.400 2.00 Satisfactory
Technique)
174119 0.360 0.360 0.360 0.360 0.360 0.360 IS:228 / PART-2 (2018) -2.00 Satisfactory
184119 0.390 0.389 0.390 0.392 0.390 0.390 IS 8811 1.00 Satisfactory
Number of Participants 18
Range of Accepted Results 0.36-0.40
Red Colour Indicates Unsatisfactory Green Colour Indicates Satisfactory Pink Colour Indicates Questionable
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PT Scheme: Chemical Composition of Low Alloy Steel PT Scheme Code: PTM/CHEM/41/19-20
Spectrometer
014119 0.019 0.020 0.020 0.021 0.020 0.020 Spectro M9 (OES 1.33 Satisfactory
Technique)
024119 0.014 0.015 0.014 0.014 0.013 0.014 ASTM E 415 -0.67 Satisfactory
034119 0.021 0.021 0.020 0.020 0.021 0.020 IS 8811 - 98 (RA 2018) 1.33 Satisfactory
SOP CH-21 Based On
044119 0.020 0.020 0.020 0.020 0.020 0.020 1.33 Satisfactory
ASTM E 415
054119 0.010 0.020 0.010 0.020 0.010 0.010 ASTM E - 415 -2.00 Satisfactory
064119 0.015 0.015 0.016 0.016 0.017 0.016 ASTM E 415: 2017 0.00 Satisfactory
074119 0.021 0.021 0.019 0.018 0.018 0.019 ASTM E-415 - 14 1.00 Satisfactory
084119 0.014 0.014 0.014 0.014 0.014 0.014 IS 8811: 1998 -0.67 Satisfactory
094119 0.017 0.017 0.017 0.017 0.017 0.017 IS: 8811 0.33 Satisfactory
104119 0.013 0.014 0.016 0.014 0.014 0.014 ASTM E 415 -0.67 Satisfactory
114119 0.012 0.012 0.013 0.013 0.013 0.013 ASTM E - 415 - 2017 -1.00 Satisfactory
124119 0.014 0.014 0.015 0.017 0.016 0.015 IS 228 -0.33 Satisfactory
134119 0.014 0.014 0.015 0.015 0.015 0.015 ASTM E 415 / 17 -0.33 Satisfactory
144119 0.015 0.016 0.016 0.016 0.014 0.015 ASTM E 415 -0.33 Satisfactory
154119 0.015 0.015 0.015 0.015 0.015 0.015 IS 8811: 1998 -0.33 Satisfactory
Spectroscopy (OES
164119 0.022 0.022 0.020 0.019 0.023 0.021 1.67 Satisfactory
Technique)
174119 0.018 0.018 0.016 0.018 0.017 0.017 IS:228 / PART-9 (2014) 0.33 Satisfactory
184119 0.015 0.013 0.014 0.014 0.014 0.014 IS 8811 -0.67 Satisfactory
Number of Participants 18
Range of Accepted Results 0.010-0.021
Red Colour Indicates Unsatisfactory Green Colour Indicates Satisfactory Pink Colour Indicates Questionable
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PT Scheme: Chemical Composition of Low Alloy Steel PT Scheme Code: PTM/CHEM/41/19-20
Spectrometer
014119 0.022 0.022 0.022 0.022 0.021 0.022 Spectro M9 (OES 1.75 Satisfactory
Technique)
024119 0.014 0.015 0.014 0.014 0.014 0.014 ASTM E 415 -0.25 Satisfactory
034119 0.017 0.017 0.017 0.015 0.016 0.016 IS 8811 - 98 (RA 2018) 0.25 Satisfactory
SOP CH-21 Based On
044119 0.012 0.012 0.012 0.012 0.012 0.012 -0.75 Satisfactory
ASTM E 415
054119 0.010 0.010 0.010 0.010 0.010 0.010 ASTM E - 415 -1.25 Satisfactory
064119 0.016 0.016 0.015 0.017 0.016 0.016 ASTM E 415: 2017 0.25 Satisfactory
074119 0.019 0.018 0.017 0.018 0.020 0.019 ASTM E-415 - 14 1.00 Satisfactory
084119 0.015 0.015 0.015 0.015 0.015 0.015 IS 8811: 1998 0.00 Satisfactory
094119 0.018 0.018 0.018 0.018 0.018 0.018 IS: 8811 0.75 Satisfactory
104119 0.009 0.011 0.011 0.010 0.011 0.010 ASTM E 415 -1.25 Satisfactory
114119 0.014 0.013 0.014 0.016 0.014 0.014 ASTM E - 415 - 2017 -0.25 Satisfactory
124119 0.016 0.017 0.015 0.016 0.014 0.016 IS 228 0.25 Satisfactory
134119 0.016 0.016 0.016 0.015 0.016 0.016 ASTM E 415 / 17 0.25 Satisfactory
144119 0.018 0.020 0.020 0.020 0.018 0.019 ASTM E 415 1.00 Satisfactory
154119 0.015 0.015 0.015 0.015 0.015 0.015 IS 8811: 1998 0.00 Satisfactory
Spectroscopy (OES
164119 0.013 0.013 0.009 0.010 0.010 0.011 -1.00 Satisfactory
Technique)
174119 0.021 0.019 0.021 0.017 0.020 0.019 IS:228 / PART-3 (2018) 1.00 Satisfactory
184119 0.017 0.016 0.016 0.016 0.016 0.016 IS 8811 0.25 Satisfactory
Number of Participants 18
Range of Accepted Results 0.010-0.022
Red Colour Indicates Unsatisfactory Green Colour Indicates Satisfactory Pink Colour Indicates Questionable
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PT Scheme: Chemical Composition of Low Alloy Steel PT Scheme Code: PTM/CHEM/41/19-20
014119 X X X X X X X X X
024119 3.97 3.98 3.98 3.97 3.98 3.98 ASTM E 415 -0.11 Satisfactory
034119 3.97 3.99 3.99 3.97 3.97 3.98 IS 8811 - 98 (RA 2018) -0.11 Satisfactory
SOP CH-21 Based On
044119 3.97 3.98 3.98 4.04 4.00 3.99 0.00 Satisfactory
ASTM E 415
054119 4.02 4.02 3.98 4.05 3.98 4.01 ASTM E - 415 0.22 Satisfactory
064119 4.02 4.01 4.00 4.01 4.02 4.01 ASTM E 415: 2017 0.22 Satisfactory
074119 4.13 4.13 4.15 4.15 4.14 4.14 ASTM E-415 - 14 1.67 Satisfactory
084119 X X X X X X X X X
094119 4.00 4.00 4.00 4.00 4.00 4.00 IS: 8811 0.11 Satisfactory
104119 4.07 4.09 4.10 4.10 4.09 4.09 ASTM E 415 1.11 Satisfactory
114119 4.05 4.04 4.05 4.03 4.04 4.04 ASTM E - 415 - 2017 0.56 Satisfactory
124119 3.89 3.90 3.90 3.86 3.94 3.90 IS 228 -1.00 Satisfactory
134119 3.89 3.89 3.90 3.88 3.89 3.89 ASTM E 415 / 17 -1.11 Satisfactory
#144119 3.71 3.72 3.73 3.72 3.71 3.72 ASTM E 415 -3.00 Unsatisfactory
154119 3.90 3.90 3.91 3.92 3.91 3.91 IS 8811: 1998 -0.89 Satisfactory
Spectroscopy (OES
164119 4.36 4.36 4.26 4.31 4.33 4.32 3.67 Unsatisfactory
Technique)
174119 3.87 3.92 3.87 3.85 3.92 3.88 IS:228 / PART-5 (2014) -1.22 Satisfactory
184119 3.98 3.98 3.99 3.99 3.96 3.98 IS 8811 -0.11 Satisfactory
Number of Participants 16
Range of Accepted Results 3.88-4.32
Red Colour Indicates Unsatisfactory Green Colour Indicates Satisfactory Pink Colour Indicates Questionable
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PT Scheme: Chemical Composition of Low Alloy Steel PT Scheme Code: PTM/CHEM/41/19-20
014119 X X X X X X X X X
024119 0.214 0.220 0.222 0.209 0.217 0.216 ASTM E 415 0.37 Satisfactory
034119 0.198 0.198 0.196 0.190 0.198 0.196 IS 8811 - 98 (RA 2018) -0.68 Satisfactory
SOP CH-21 Based On
044119 0.221 0.221 0.223 0.221 0.225 0.222 0.68 Satisfactory
ASTM E 415
054119 0.210 0.210 0.210 0.210 0.210 0.210 ASTM E - 415 0.05 Satisfactory
064119 0.168 0.168 0.169 0.170 0.172 0.169 ASTM E 415: 2017 -2.11 Questionable
074119 0.204 0.201 0.207 0.203 0.205 0.204 ASTM E-415 - 14 -0.26 Satisfactory
084119 X X X X X X X X X
094119 0.196 0.204 0.202 0.197 0.203 0.200 IS: 8811 -0.47 Satisfactory
104119 0.253 0.253 0.255 0.251 0.249 0.252 ASTM E 415 2.26 Questionable
114119 0.226 0.226 0.229 0.230 0.223 0.227 ASTM E - 415 - 2017 0.95 Satisfactory
124119 X X X X X X X X X
134119 0.201 0.198 0.200 0.199 0.199 0.199 ASTM E 415 / 17 -0.53 Satisfactory
144119 0.207 0.211 0.210 0.210 0.206 0.209 ASTM E 415 0.00 Satisfactory
154119 0.200 0.198 0.201 0.200 0.203 0.200 IS 8811: 1998 -0.47 Satisfactory
Spectroscopy (OES
164119 0.190 0.190 0.190 0.190 0.180 0.190 -1.00 Satisfactory
Technique)
174119 0.260 0.260 0.280 0.230 0.230 0.250 IS:228 / PART-7 (2018) 2.16 Questionable
184119 0.212 0.210 0.210 0.212 0.209 0.211 IS 8811 0.11 Satisfactory
Number of Participants 15
Range of Accepted Results 0.169-0.252
Red Colour Indicates Unsatisfactory Green Colour Indicates Satisfactory Pink Colour Indicates Questionable
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PT Scheme: Chemical Composition of Low Alloy Steel PT Scheme Code: PTM/CHEM/41/19-20
014119 X X X X X X X X X
024119 0.099 0.099 0.100 0.099 0.100 0.099 ASTM E 415 0.00 Satisfactory
034119 0.133 0.137 0.135 0.131 0.133 0.134 IS 8811 - 98 (RA 2018) 2.92 Questionable
SOP CH-21 Based On
044119 0.069 0.069 0.069 0.069 0.069 0.069 -2.50 Questionable
ASTM E 415
054119 0.090 0.090 0.090 0.090 0.090 0.090 ASTM E - 415 -0.75 Satisfactory
064119 0.106 0.108 0.106 0.106 0.104 0.106 ASTM E 415: 2017 0.58 Satisfactory
074119 0.082 0.081 0.082 0.082 0.082 0.082 ASTM E-415 - 14 -1.42 Satisfactory
084119 X X X X X X X X X
094119 0.104 0.096 0.100 0.097 0.103 0.100 IS: 8811 0.08 Satisfactory
104119 0.096 0.097 0.098 0.097 0.097 0.097 ASTM E 415 -0.17 Satisfactory
114119 0.131 0.119 0.135 0.120 0.114 0.124 ASTM E - 415 - 2017 2.08 Questionable
124119 X X X X X X X X X
134119 0.096 0.099 0.098 0.097 0.098 0.098 ASTM E 415 / 17 -0.08 Satisfactory
144119 0.100 0.098 0.094 0.093 0.095 0.096 ASTM E 415 -0.25 Satisfactory
154119 0.104 0.098 0.101 0.103 0.100 0.101 IS 8811: 1998 0.17 Satisfactory
Spectroscopy (OES
164119 0.112 0.112 0.107 0.106 0.095 0.106 0.58 Satisfactory
Technique)
174119 X X X X X X X X X
184119 0.097 0.097 0.097 0.097 0.097 0.097 IS 8811 -0.17 Satisfactory
Number of Participants 14
Range of Accepted Results 0.069-0.134
Red Colour Indicates Unsatisfactory Green Colour Indicates Satisfactory Pink Colour Indicates Questionable
Page 20 of 43
PT Scheme: Chemical Composition of Low Alloy Steel PT Scheme Code: PTM/CHEM/41/19-20
014119 X X X X X X X X X
024119 1.18 1.18 1.17 1.17 1.18 1.18 ASTM E 415 0.00 Satisfactory
034119 1.16 1.16 1.15 1.14 1.15 1.15 IS 8811 - 98 (RA 2018) -1.00 Satisfactory
SOP CH-21 Based On
044119 1.14 1.14 1.14 1.14 1.14 1.14 -1.33 Satisfactory
ASTM E 415
054119 1.21 1.20 1.20 1.21 1.20 1.20 ASTM E - 415 0.67 Satisfactory
064119 1.18 1.18 1.19 1.18 1.19 1.18 ASTM E 415: 2017 0.00 Satisfactory
074119 1.24 1.22 1.24 1.24 1.23 1.24 ASTM E-415 - 14 2.00 Satisfactory
084119 X X X X X X X X X
094119 1.17 1.17 1.17 1.17 1.17 1.17 IS: 8811 -0.33 Satisfactory
#104119 1.38 1.38 1.40 1.40 1.39 1.39 ASTM E 415 7.00 Unsatisfactory
114119 1.22 1.21 1.22 1.22 1.22 1.22 ASTM E - 415 - 2017 1.33 Satisfactory
124119 1.15 1.20 1.20 1.17 1.18 1.18 IS 228 0.00 Satisfactory
134119 1.18 1.18 1.18 1.17 1.18 1.18 ASTM E 415 / 17 0.00 Satisfactory
144119 1.15 1.16 1.16 1.17 1.15 1.16 ASTM E 415 -0.67 Satisfactory
154119 1.17 1.17 1.16 1.17 1.18 1.17 IS 8811: 1998 -0.33 Satisfactory
Spectroscopy (OES
164119 1.09 1.09 1.17 1.17 1.16 1.14 -1.33 Satisfactory
Technique)
#174119 1.35 1.38 1.32 1.26 1.31 1.32 IS:228 / PART-6 (2014) 4.67 Unsatisfactory
184119 1.20 1.20 1.20 1.20 1.20 1.20 IS 8811 0.67 Satisfactory
Number of Participants 16
Range of Accepted Results 1.14-1.24
Red Colour Indicates Unsatisfactory Green Colour Indicates Satisfactory Pink Colour Indicates Questionable
Page 21 of 43
PT Scheme: Chemical Composition of Low Alloy Steel PT Scheme Code: PTM/CHEM/41/19-20
014119 X X X X X X X X X
024119 0.036 0.037 0.037 0.036 0.037 0.037 ASTM E 415 0.20 Satisfactory
034119 X X X X X X X X X
SOP CH-21 Based On
044119 0.029 0.029 0.030 0.030 0.031 0.030 -1.20 Satisfactory
ASTM E 415
054119 0.040 0.040 0.040 0.040 0.040 0.040 ASTM E - 415 0.80 Satisfactory
064119 0.036 0.037 0.037 0.037 0.038 0.037 ASTM E 415: 2017 0.20 Satisfactory
074119 0.032 0.031 0.031 0.031 0.031 0.031 ASTM E-415 - 14 -1.00 Satisfactory
084119 0.040 0.041 0.041 0.041 0.040 0.041 IS 8811: 1998 1.00 Satisfactory
094119 0.046 0.045 0.044 0.045 0.045 0.045 IS: 8811 1.80 Satisfactory
104119 0.035 0.034 0.033 0.033 0.033 0.034 ASTM E 415 -0.40 Satisfactory
114119 0.040 0.039 0.040 0.042 0.040 0.040 ASTM E - 415 - 2017 0.80 Satisfactory
124119 X X X X X X X X X
134119 0.028 0.028 0.028 0.028 0.029 0.028 ASTM E 415 / 17 -1.60 Satisfactory
144119 0.034 0.034 0.033 0.032 0.033 0.033 ASTM E 415 -0.60 Satisfactory
154119 0.038 0.037 0.037 0.038 0.038 0.038 IS 8811: 1998 0.40 Satisfactory
Spectroscopy (OES
#164119 0.001 0.001 0.028 0.028 0.028 0.017 -3.80 Unsatisfactory
Technique)
174119 X X X X X X X X X
184119 0.037 0.037 0.038 0.037 0.037 0.037 IS 8811 0.20 Satisfactory
Number of Participants 14
Range of Accepted Results 0.028-0.045
Red Colour Indicates Unsatisfactory Green Colour Indicates Satisfactory Pink Colour Indicates Questionable
Page 22 of 43
PT Scheme: Chemical Composition of Low Alloy Steel PT Scheme Code: PTM/CHEM/41/19-20
014119 X X X X X X X X X
024119 0.011 0.010 0.011 0.010 0.010 0.010 ASTM E 415 -1.00 Satisfactory
034119 0.010 0.010 0.010 0.011 0.010 0.010 IS 8811 - 98 (RA 2018) -1.00 Satisfactory
SOP CH-21 Based On
044119 0.016 0.016 0.016 0.016 0.016 0.016 1.00 Satisfactory
ASTM E 415
054119 0.010 0.010 0.010 0.010 0.010 0.010 ASTM E - 415 -1.00 Satisfactory
064119 0.010 0.011 0.011 0.011 0.011 0.011 ASTM E 415: 2017 -0.67 Satisfactory
074119 0.012 0.011 0.011 0.011 0.011 0.011 ASTM E-415 - 14 -0.67 Satisfactory
084119 X X X X X X X X X
094119 0.015 0.015 0.016 0.015 0.016 0.015 IS: 8811 0.67 Satisfactory
104119 0.011 0.011 0.012 0.011 0.011 0.011 ASTM E 415 -0.67 Satisfactory
114119 0.019 0.019 0.019 0.019 0.019 0.019 ASTM E - 415 - 2017 2.00 Satisfactory
124119 X X X X X X X X X
134119 0.015 0.014 0.015 0.015 0.015 0.015 ASTM E 415 / 17 0.67 Satisfactory
144119 0.018 0.018 0.018 0.018 0.018 0.018 ASTM E 415 1.67 Satisfactory
154119 0.011 0.014 0.016 0.014 0.015 0.014 IS 8811: 1998 0.33 Satisfactory
Spectroscopy (OES
#164119 0.002 0.002 0.004 0.005 0.004 0.003 -3.33 Unsatisfactory
Technique)
174119 X X X X X X X X X
184119 0.011 0.011 0.011 0.011 0.011 0.011 IS 8811 -0.67 Satisfactory
Number of Participants 14
Range of Accepted Results 0.010-0.019
Red Colour Indicates Unsatisfactory Green Colour Indicates Satisfactory Pink Colour Indicates Questionable
Page 23 of 43
PT Scheme: Chemical Composition of Low Alloy Steel PT Scheme Code: PTM/CHEM/41/19-20
Page 24 of 43
PT Scheme: Chemical Composition of Low Alloy Steel PT Scheme Code: PTM/CHEM/41/19-20
Carbon (C), %
FIGURE – 2
FIGURE – 3
Red Colour Indicates Unsatisfactory Green Colour Indicates Satisfactory Pink Colour Indicates Questionable
Page 25 of 43
PT Scheme: Chemical Composition of Low Alloy Steel PT Scheme Code: PTM/CHEM/41/19-20
FIGURE – 4
FIGURE – 5
Red Colour Indicates Unsatisfactory Green Colour Indicates Satisfactory Pink Colour Indicates Questionable
Page 26 of 43
PT Scheme: Chemical Composition of Low Alloy Steel PT Scheme Code: PTM/CHEM/41/19-20
FIGURE – 6
FIGURE – 7
Red Colour Indicates Unsatisfactory Green Colour Indicates Satisfactory Pink Colour Indicates Questionable
Page 27 of 43
PT Scheme: Chemical Composition of Low Alloy Steel PT Scheme Code: PTM/CHEM/41/19-20
CIN.- U74140DL2010PTC201479
P-1017
Sulphur (S), %
FIGURE – 8
FIGURE – 9
Page 28 of 43
PT Scheme: Chemical Composition of Low Alloy Steel PT Scheme Code: PTM/CHEM/41/19-20
CIN.- U74140DL2010PTC201479
P-1017
Phosphorus (P), %
FIGURE – 12
FIGURE – 10
FIGURE – 11
Page 29 of 43
PT Scheme: Chemical Composition of Low Alloy Steel PT Scheme Code: PTM/CHEM/41/19-20
CIN.- U74140DL2010PTC201479
P-1017
Nickel (Ni), %
FIGURE – 12
FIGURE – 13
Page 30 of 43
PT Scheme: Chemical Composition of Low Alloy Steel PT Scheme Code: PTM/CHEM/41/19-20
CIN.- U74140DL2010PTC201479
P-1017
Molybdenum (Mo), %
FIGURE – 14
FIGURE – 15
Page 31 of 43
PT Scheme: Chemical Composition of Low Alloy Steel PT Scheme Code: PTM/CHEM/41/19-20
CIN.- U74140DL2010PTC201479
P-1017
Copper (Cu), %
FIGURE – 16
FIGURE – 17
Page 32 of 43
PT Scheme: Chemical Composition of Low Alloy Steel PT Scheme Code: PTM/CHEM/41/19-20
CIN.- U74140DL2010PTC201479
P-1017
Chromium (Cr), %
FIGURE – 18
FIGURE – 19
Page 33 of 43
PT Scheme: Chemical Composition of Low Alloy Steel PT Scheme Code: PTM/CHEM/41/19-20
CIN.- U74140DL2010PTC201479
FIGURE – 20
FIGURE – 21
Page 34 of 43
PT Scheme: Chemical Composition of Low Alloy Steel PT Scheme Code: PTM/CHEM/41/19-20
CIN.- U74140DL2010PTC201479
FIGURE – 22
FIGURE – 23
Page 35 of 43
PT Scheme: Chemical Composition of Low Alloy Steel PT Scheme Code: PTM/CHEM/41/19-20
CIN.- U74140DL2010PTC201479
P-1017
OUTLIER RESULTS
Overall Eighteen Laboratories have participated in this proficiency testing program and the results are given below in
tabulated form
1. Carbon (C), % 18 1 2
In case the Performance of the laboratory in the proficiency testing is not found satisfactory, the laboratory should
find out its causes of inadequacy. Once the causes are analyzed it would be possible for the laboratory to identify the
number of areas where improvement is needed.
-------------------End of Report----------------
Page 36 of 43
IL/GPTP/PTM/CHEM/41/19-20/00
IS/GPTP/PTM/MECH/21/16-17/00
Annexure – I
INTIMATION LETTER
CIN.- U74140DL2010PTC201479
Ref. No.: GPTP/CHEM/LAS/XXXXXX/XX Date: XXXXXXX
Dear Sir/Madam,
We would like to draw your kind attention on the following matter that PT Program on
CHEMICAL COMPOSITION OF LOW ALLOY STEEL is going to start in the month of ------------. One
sealed PT item will be sent to each participant. The tentative schedule for current PT program is
given below:
PT Coordinator
Email: mech@globalptprovider.com/enquiry@globalptprovider.com
Mob: 09873001545/9582999061, Tel.: 91-011-40722200
Page 37 of 43
IS/GPTP/PTM/CHEM/41/19-20/00
Annexure – II
Proficiency Testing Program
CIN.- U74140DL2010PTC201479
Instruction Sheet
Scheme Name: Chemical Composition of Low Alloy Steel
Scheme Code: PTM/CHEM/41/19-20
To ensure that the results obtained from this program can be analyzed properly, the participants are
asked to adhere carefully to the following instructions:
2. A piece of the steel disc (thick – 24 mm & diameter – 43 mm) labeled with GPTP Logo and LOT No.
– LAS-311-RM28-EN39B and S.No. is supplied to each participating laboratory.
3. The PT item should be stored at 25 ± 10o C temperature.
,
i. Sample should be cleaned with organic solvent like ether or acetone (AR Grade), dried in air
oven at 100±5 ˚C before use (Wet Analysis).
ii. Sample should be drilled to obtain chips sample;
iii. Chips should be thoroughly mixed before weighing the test portion;
iv. The tools, machines and containers used during preparation of the sample should be cleaned to
prevent any contamination;
v. Machining should be carried out in such a way that the chips are not subject to overheating
which will be indicated by change in the color of chips;
5. AR/High purity grade of chemical & distilled water (confirming to IS 1070:1992) recommended for
analysis (Wet Analysis).
6. The PT item has to be tested for the following parameters as per given test method:
CIN.- U74140DL2010PTC201479
7. If you are using any test method other than mentioned, you have to submit the copy of
standard/method used for testing.
8. For each parameter, five test result including Average should be reported. Results are to be
reported to the accuracy specified in the result sheet. The results are to be written/ typed legibly
in black colour.
9. Testing data of Reference material & Certificates of Reference material has to be submitted along
with result sheet
10. In case your laboratory does not carry out of the specified parameters, please indicate the same by
marking the result columns for these parameters, with a cross.
11. For this program, each laboratory has been allocated a Laboratory code number as in the result
sheet. Each Laboratory has received the result sheet with the unique code number.
12. If the laboratory using the test method other than the specified tests method the same should be
clearly mentioned in the result sheet.
13. On receipt of the PT item, please send the Receipt Form, duly filled to the address mentioned in
the form by courier/speed post/mail.
14. Please be ensured that
• Prescribed Test methods are followed.
• Equipment with approved range & accuracy are used as per the standard requirement
• Traceability requirements in all calibrations are met.
• Proper RM is used before commencement of testing.
15. Results reported on letter head or any other format will not be accepted. The laboratory has to
Provide the results in the prescribed format as given on the result sheet. This is to ensure
confidentiality of the laboratory.
16. The goal of the study is to characterization of the material & the result can be used for the purpose
of the characterization study.
17. You are requested to please submit PT Results along with Accreditation Certificate & Related
Scope
18. Testing should commence as soon as possible after receiving the PT item and the results should be
reported not later than the date specified in the Result sheet. You are requested to email the
result immediately after completion of testing.
CIN.- U74140DL2010PTC201479
Annexure - III
Proficiency Testing Program
Sample Receipt Form
Scheme Name: Proficiency Testing on Chemical Composition of Low Alloy Steel
Scheme Code: PTM/CHEM/41/19-20
Details of Participating Laboratory
Name of the Contact Person
Designation
Name of the laboratory
Address
Telephone/Mobile No.
Fax No.
E-mail Address
In order to help us to monitor the progress of the proficiency testing program, we request each
participating laboratory to fill up this receipt form on receipt of samples and post/mail/fax it to:
(To be filled in by the participating laboratory)
Date of Receipt
Issue No: 01
Issue Date: 28.06.2019 Revision No: --
Revision Date: --
Page 40 of 43
RS/GPTP/PTM/CHEM/41/19-20/00
Annexure – IV
Proficiency Testing Program
CIN.- U74140DL2010PTC201479
RESULT SHEET
PT Scheme Name: Chemical Composition of Low Alloy Steel
PT Scheme Code: PTM/CHEM/41/19-20
Laboratory Code No.: XXXXXX
All information is Mandatory:
Uncertainty of Measurement
Sl. No. PT Parameters Observed Value Test Method used (±)
(on reported Value)
1. Carbon (C), %
2. Silicon (Si), %
3. Manganese (Mn), %
4. Sulphur (S), %
5. Phosphorus (P), %
6. Nickel (Ni), %
7. Molybdenum (Mo), %
8. Copper (Cu), %
9. Chromium (Cr), %
10. Aluminium (Al), %
11. Vanadium (V), %
(i) [Note: Result of Al, V & Cu is not to be reported by the participants those who will submit results as per IS: 228]
(ii) [C, Si, S, P, Mo, Al, V & Cu should be reported to accuracy up to three decimals and other elements Mn, Ni & Cr Should be reported to accuracy up to two
decimals](iii) Please submit PT Results along with testing data of RM(s) used and Copy of the RM Certificate(s).
Revision No: --
Issue No: 01
Revision Date: --
Issue Date: 28.06.2019
Page 41 of 43
RS/GPTP/PTM/CHEM/41/19-20/00
CIN.- U74140DL2010PTC201479
Test Date: ______________________________ Lab Temperature (℃) at the time of testing: ________
Equipment Details:
Name: ____________________
[Please mail the complete result sheet to PTC, mech@globalptprovider.com / care@globalptprovider.com, M: 09873001545/9582999061]
Revision No: --
Issue No: 01
Revision Date: --
Issue Date: 28.06.2019
Page 42 of 43
LSS/GPTP/PTM/CHEM/41/19-20/00
Average Standard
Lab’s Result Assigned Deviation for
Sl. Robust Z’-
PT Parameter Value Proficiency
No. score
R1 (xpt) Assessment
R2 R3 R4 R5
(σpt)
1. Carbon (C), %
2. Silicon (Si), %
3. Manganese (Mn), %
4. Sulphur (S), %
5. Phosphorus (P), %
6. Nickel (Ni), %
7. Molybdenum (Mo), %
8. Copper (Cu), %
9. Chromium (Cr), %
Comments:
Z’-score falls in the range of 2.0 < |z’| < 3.0 is regarded as a warning result; while any absolute value of Z’-score
exceeding 3.0 is regarded as an action result. Participants with │z’│ ≥3.0 should thoroughly investigate their
results.
Authorized Signatory
Page 43 of 43