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JIS G 3313 : 2005 Electrolytic zinc-coated steel sheets and coils otroduction This Japanese Industrial Standard has been prepared based on the sion edition of ISO 5002 Hot-rolled and cold-reduced electrolytic zine-coated car- fon steel sheet of commercial and drawing qualities published in 1999 with some evdifieations of the technical contents which consider the realities of the domestic merket. In order to promote the diffusion of ISO Standards, it is important to froadly provide the users of steel products with information about the contents of {50 Standards. From such a perspective, the second edition of ISO 5002 published jo 1999, has been adopted in annex 6 (informative) to this Standard without any modification in its technical content. In addition, although the specified items of clause 14, clause 16, clause 17 and clause 18 are specified without modifying the technical content of the original Inter- ational Standard, other specified items are specified with some modifications of the sriginal International Standard. A list of modifications of this Standard is given in annex 7 (informative) with the explanations. 1 Scope This Standard specifies the electrolytic zinc-coated steel sheets and coils (hereafter referred to as “sheet and coil”.). Base metal used for sheet and coil shall, as a rule, comply with JIS G 3101, JIS 3113, JIS G 3131, JIS G 9134, JIS G 3135 and JIS G 3141. However, base etal complying with JIS G $141 shall, as a rule, be of a dull finish of standard temper grade. Remarks : The International Standard corresponding to this Standard is as follows. In addition, symbols which denote the degree of correspondence in the contents between the relevant International Standard and JIS are IDT (identical), MOD (modified), and NEQ (not equivalent) according to ISO/ IEC Guide 21. ISO 5002 : 1999 Hot-rolled and cold-reduced electrolytic zine-coated car- bon steel sheets of commercial and drawing qualities (MOD) 2 Normative references The following standards contain provisions which, through reference in this text, constitute provisions of this Standard. The most recent edi- tions of the standards (including amendments) indicated below shall be applied. JIS B 7721 Verification and calibration of the force measuring system of the tension / compression testing machines JIS G 0404 Steel and steel products—General technical delivery requirements JIS G 0415 Steel and steel products—Inspection documents JIS G 0594 Methods of accelerated cyclic corrosion resistance tests for anodic coatings with exposure to salt spray, dry and wet conditions JIS G 1257 Iron and steel—Methods for atomic absorption spectrometric analysis — 475 — — 63313 — JIS G 3101 JIS G 3113 JIS G 3131 JIS G 3134 JIS G 3135 JIS G 3141 JIS G 3193 JIS H 0401 JIS H 8502 JIS K 0119 JIS K 5621 JIS K 8001 JIS Z 2201 JIS Z 2241 JIS Z 2244 SIS Z 2245 SIS Z 8401 3 Grade and rolled sheet coil: and into 18 gra Rolled steels for general structure Hot-rolled steel plates, sheets and strip for automobile structural uses Hot-rolled mild steel plates, sheets and strip Hot rolled high strength steel sheets with improved formability for automobile structural uses Cold rolled high strength steel sheets with improved formability for automobile structural uses Cold-reduced carbon steel sheets and strip Dimensions, mass and permissible variations of hot rolled steel plates, sheets and strip Methods of test for hot dip galvanized coatings Methods of corrosion resistance test for metallic coatings General rules for X-ray fluorescence spectrometric analysis Anticorrosive paint for general use General rule for test methods of reagents Test pieces for tensile test for metallic materials Method of tensile test for metallic materials Vickers hardness test—Test method Rockwell hardness test—Test method Guide to the rounding of numbers symbol Sheet and coil shall be classified into 16 grades using hot. is as the base metal (hereafter referred to as “hot-rolled base metal’ des using cold-reduced sheet coils as the base metal (hereafter re- ferred to as “cold-reduced base metal”.), and their symbols shall be as given in tables 1 and 2. — 416 — — G 3313 — Table 1 Grade and symbol (for hot-rolled base metal used) Unit : mm ified | Applicable nominal Application [ cass thickness () i , sy ‘Main use Classified symbol of base metal in relevant JIS leno 1.6 or over upto | Commercial quality SPHC sBHC and inel. 4.5 lem | ™ Drawing quality SPHD SERE 1.6 or over up to | Deep drawing quality SPHE and incl. 4.5 gernias0 | 16 or over up to | Forming quality ‘SPFH490 [SPJ and incl. 4.5, SEFHG4O ‘SPFH540 |serH6t0 | ‘SEFHS90 SPFH590 SEFHSAOY | 2.0 or over up to | Improved forming quality SPFHS40Y pe and incl. 4.0 SEFHS90Y ‘SPFHS90Y 'SE390 1.6 or over up to | General structural quality ‘88330 and incl, 4.5 'SE400 55400 5e490 55490 (seo | 55540 SEPHS10 | 1.6 or over up to. | Structural quality SAPHS 10 and ind. 4.5 SEPH3T0 ‘SAPH370 SEPH400 ‘SAPH400 SEPH440 SAPH440 Note (?) Nominal thickness shall be in accordance with 9 a). Remarks : Nominal thicknesses other than those listed in table 1 for SEHC, SEHD and SEHE shall be subject to the agreement between the purchaser and the manufacturer. - 47 - —G 3313 — Table 2 Grade and symbol (for cold-reduced base metal used) Unit : mm Classified | Applicable nominal Application thickness ( symbol Lae) Main use Classified symbol of base metal in relevant JIS SECC 0.4 or over up to Commercial quality SPCC and incl. 3.2 SECD 0.4 or over up to Drawing quality SPCD and incl. 3.2 SECE 0.4 or over up to Deep drawing quality SPCE and incl. 3.2 SECF 0.4 or over up to Non-ageing deep SPCF and incl. 3.2 drawing quality SECG 0.4 or over up-to Non-ageing deep SPCG and incl. 3.2 drawing quality SEFC340 0.6 or over up.to Drawing quality SPFC340 \d ine. 2. SErcs70 | “main 28 SPFC370 SEFC390 0.6 or over up to Forming quality SPFC390 and incl. 2.3 SEFC440 SPFC440 SEFC490 SPFC490 SEFC540 SPFC540 SEFC590 SPFC590 SEFC490Y | 0.6 or over up to Lower yield ratio type SPFC490Y J and incl. 1.6 surosaoy | 2" ‘SPFC540Y SEFC590Y SPFC590Y SEFC780¥ | 0.8 or over up to SPFC780Y d incl. 1. sErcesoy | “dint 4 ‘SPFC980Y SEFC340H | 0.6 or over up to Bake-hardening type SPFC340H and incl. 1.6 Note () Nominal thickness shall be in accordance with 9 a). Remarks 1 When tensile test is to be guaranteed for the sheet and coil of SECC of standard temper grade and as-annealed upon request by the purchaser, the symbol T shall be suffixed to the classified symbol, thus appearing SECCT. 2 SECG is generally manufactured with IF steel. In addition, IF steel refers to the steel which possible. — 478 — — 63313 — 3 Nominal thicknesses other than those listed in table 2 for SECC, SECD, SECE, SECF and SECG shall be subject to the agreement between the purchaser and the manufacturer. 4, The symbol of temper grade for SECC, SECD, SECE, SECF and SECG shall comply with table 3. Table 3 Temper grade and symbol ‘Temper grade Symbol ‘As-annealed Standard temper grade hard 2 + hard + hard feo] alo] al > Full hard 4 Mass of coating There are equally coated sheet and coil on both surfaces (here- ‘her referred to as equal coating,), differentially coated ones (hereafter referred to ss differential coating.) and one-side coated ones (hereafter referred to as one-side oating,). The coating mass symbol and the minimum coating mass on one surface Shall comply with table 4. For differential coating, a combination of the minimum coating masses given in table 4 shall be adopted. Coating mass shall be tested in accordance with 15.1 to be expressed as follows : 2) For sheet, minimum coating mass on the upper surface of a sheet stacked/ minimum coating mass on the lower surface of the sheet (Example E16/E16). >) For coil, minimum coating mass on the outside surface of a coil/minimum coating mass on the inside surface of the coil (Example E16/E32). ©) For one-side coating, the ferrous surface of one-side coating/minimum coating mass on the surface of a sheet or coil (Example ES/E40). 4) In the case where a mark expressing differtial coating is required to put on sheet or coil, the symbol D shall be suffixed to the symbol of minimum coating mass on the marked surface (Example E8/E16D). — 479 — — G 3313 — Table 4 Coating mass symbol and minimum coating on one surface Unit : g/m? Coating mass Minimum coating mass (one surface) (Informative reference) srmbal on cue Sal enaing | For dilferntil coating | eamaamy canting mass ES a © - EB 2.5 =_ 3 E8& 8.5 8 10 E16 17 16 20 E24 25.5 24 30 E32 34 32 40 E40 42.5 40 50 Note (!) The coating mass shall be 50 mg/m? or less except the regions of side edges. Remarks : The symbol of coating mass of over 40 g/m? and its minimum coating mass shall be as agreed between the purchaser and the manufacturer. 5 Chemical treatment The symbol of chemical treatment for sheet and coil shall be as given in table 5. Unless otherwise specified, sheet and coil shall be subjected to chromate treatment. Table 5 Type of chemical treatment and symbol Type of chemical treatment Symbol Chromate treatment c Phosphate treatment P ‘Untreated M Remarks: Chemical treatments other than those listed in table 5 shall be agreed between the purchaser and the manufac- turer. 6 Oiling Symbol of oiling for sheet and coil shall be as given in table 6. Unless otherwise specified, sheet and coil shall be unciled. — 480 — — G6 3313 — Table 6 Discrimination of oiling and symbol Discrimination of oiling Symbol Oiled ° Unoiled x Chemical composition The chemical composition (cast analysis) shall be in ‘ e with the normative reference which corresponds to the base metal to be accordanc sed. g Mechanical properties Mechanical properties shall be as specified below. How- gver, in the case where nominal thicknesses are agreed for SEHC, SEHD and SEHE fetween the purchaser and manufacturer in accordance with the remarks of table 1, and in the case where nominal thicknesses are agreed for SECC, SECD, SECE, SECF and SECG between the purchaser and manufacturer in accordance with the remarks 3 of table 2, mechanical properties shall be as agreed between the pur- thaser and the manufacturer. Applicable mechanical properties Mechanical properties to be applied to the sheet and coil shall be bendability, yield point or proof stress, tensile strength, elongation and bake-hardened amount of paint. }) Bendability Sheet and coil are tested in accordance with 15.3, and their bendability shall comply with tables 7, 8 or 9. In this case, there shall not be any flaking of the cogting, cracking (visible to the naked eye) or fracture of the base metal on the outside of the bend (within an area not less than 7 mm from each side of the test piece). a) — 481 — — G 3313 — Table 7 Bendability (for hot-rolled base metal used) Classified Internal radius of bend ‘Test piece symbol and direction ‘Nominal thickness mm of bend test 1.6 or over to and excl. 20 | 2.0 or over to and excl. 3.2 3.2 and over SEHC Flat on itself Flat on itselr One halfof thickness | No. 3, parallel to rolling direction ‘SEHD Flat on iteelf Flat oo itselt Flat on itself SEIHE | Flat on itself Flat on itself Flat on iteelf ‘SEFH490 | One balf of thickness One half of thickness LO time thickness | No. 3, perpendi- cular to rolling SEFHS40 | 1.0 time thickness 10 time thickness 1S times thickness | direction ‘SEFHS590 | 1.5 times thickness 15 times thickness 15 times thickness SEFHS40Y | 1.0 time thickness 10 time thickness 15 times thickness SEFHS00Y | 1.5 times thicknese 15 times thickness LS times thickne sB330 (One half of thickness One halfof thickness | One halfof thickness | No. 1, parallel o perpendicular ts ‘sE400 15 times thickness 1L5 times thickness LS times thickness | rolling direction SE490 2.0 times thickness 2.0 times thickness 2.0 times thicknese SES«0 2.0 times thickness 2.0 times thickness 2.0 times thickness SEPH310 | Flat on itself 1.0 time thickness LO time thickness | No. 3, perpendi- cular to rolling SEPH370 | One halfof thickness 10 time thickness LO time thickness | direction SEPH400 | 1.0 time thickness 10 time thickness 1L0 time thickness SEPH440 | 1.0 time thickness LS times thickness 15 times thickness Remarks ; The bending angle shall be 180° regardless of the classified symbol. — 482 — ~ 63313 — Table 8 Bendability (for cold-reduced base metal specified in JIS G 3141) Classified ‘Temper grade Internal radius Test piece and ‘symbol direction of bend ‘SECC As-annealed Fiat on itself No. 3, parallel to secD rolling direction SECE Standard temper grade | Flat on itself ECF sECG ‘SECC phard Flat on itself cbhard One half of thickness bhard 1.0 time thickness Full hard _ Remarks 1 The bending angle shall be 180° regardless of the classified symbol. 2 For sheet and coil as-annealed and of standard temper grade, bend test may be omitted. 3 Bend test shall apply for sheet and coil of hard, + hard and} hard upon request by the purchaser. Table 9 Bendability (for cold-reduced base metal specified in JIS G 3135) Classified symbol Internal radius Test piece and direction of bend test ‘SEFC340 Flat on itself No. 3, parallel to rolling direction SEFC370 Flat on itself SEFC390 Flat on itself SEFC440 Flat on itself SEFC490 Flat on itself SEFC540 One half of thickness, SEFC590 1.0 time thickness SEFC490Y Flat on itself SEFC540Y One half of thickness SEFC590¥ 1.0 time thickness SEFC780¥ 3.0 times thickness SEFC980Y 4.0 times thickness SEFC340H Flat on itself Remarks : The bending angle shall be 180° regardless of the classified symbol. — 483 — — G 3313 — ©) Yield point or proof stress, tensile strength, elongation, and bake. hardened amount of paint Sheet and coil are tested in accordance with clause 15, and their yield point or proof stress, tensile strength, elongation, and bake-hardened amount of paint (for SEFC340) shall comply with tables 10 or 11. ‘The yield point mentioned above shall be the upper yield point. Table 10 Yield point or proof stress, tensil strength and elonga‘ oy (for hot-rolled base metal used) Ta Bonenion® Taps pontor Ercleot pet Newnan oo sate ine eat Taseror | sao] Como Sia oe as Bato [Seas | Soha [Sats ns we | wa wae, | wen | oem |e wu — [aman | main wae, | tee | orem, | ee Oo re ee ee ee ceri [dian [ooonn | mn | tne. | ann, | tain | ann | tain [Bas mom tarot caries | 6tnin | uonin | ate | tinin | somm, | mm _| tenn | tomn. | Seater serie |[onin [sonia | t0mm | main | Hain | tin | Bon | tan cera | suin | uowin | — | 20min | a8nim | amin | 20min | ten carnsor [sasnin [eon | — | amin | somm | ame | tenn | tone. esss0 | tosmin. [women] some | atin | toma | anim | tome | torn [Ne spratl 25100 | 24tmin | 00wsi0] amin | amin | Simin | tim [ stein, [ anim | roi valle ceo [sania [oownn| mim | mie | ain | wonn | onin | tomin | decom cen [nm [Hones | vem | vtain | tenn, | mm | tone | em saraaio [se)ain| 210mm | stmin | Hmm | dem | atm | donin | dome. | Reopen serairo [atm [20mm | atmin | Ban | amm | min | oem | stam, | UTE aerate [tnx [onin | stmin | twin [tenn | stmim | amin | tain Sento [ormm [won | Hain | wn | som | Simm [Sam | an Remarks 1 Numerical values in the parentheses are given for informative refer- ence. 2 1 N/mm? = 1 MPa — 484 — Table 11 Yield point or proof stress, tensile strength, elongation and bake-hardened amount of paint (for cold-reduced base metal used) — G6 3313 — fm" fee |e ——e ie ee me 7 ae de, tide | inde. [iodo | Notes (+) It refers to the symbol in which tensile stren; ® anteed among symbols of SECC. When No.5 test piece is not able to be sampled, the shape of test piece and elongation shall be in accordance with the agreement between the purchaser and the manufacturer. Remarks 1 For those less than 0.6 mim in nominal thicknesses, tensile test shall, as a rule, be omitted. 2 Non-aging property of SECF and SECG shall be guaranteed for the period of six months after shipment from the manufacturer's factory. 3 1 N/mm* = 1 MPa th and elongation are guar- 4 Hardness The sheet and coil of SECC are tested in accordance with 15.6, and the test results shall comply with table 12, — 485 — — G 3313 — Table 12 Hardness Hardness Temper grade HRB HV +f hard 50 to 71 95 to 130 -p hard 65 to 80 116 to 150 + hard TA to 89 1135 to 185 Full hard 85 min. 170 min. Remarks : Either Rockwell hardness (HRB) or Vickers hardness (HV) shall be applied to the hardness. 9 Presentation of dimensions The dimensions of sheet and coil shall be ex- pressed as follows : a) The thickness of sheet and coil shall be expressed in the thickness of the base metal prior to coating in millimetres, and this shall be regarded as the nominal thickness, and the thickness after coating on the base metal shall be regarded as the thickness of product. b) The dimensions of sheet shall be expressed in thickness, width and length in millimetres, respectively. ¢) The dimensions of coil shall be expressed in thickness and width in millimetres, respectively. When the mass of coil is expressed as theoretical mass, however, the length shall be given in metres. 10 Standard dimensions The standard nominal thickness of sheet and coil shall be as given in table 13. Table 13 Standard nominal thickness Unit : mm 0.40 0.50 060 0.70 080 090 10 12 14 16 18 20 23 25 (26) 28 (29) 32 36 40 45 Remarks 1 Upon agreement between the purchaser and manufacturer, the thick- nesses of 0.65 mm and 0.75 mm may serve as standard nominal thick- nesses. 2 The application of standard nominal thicknesses other than those given in paretheses is preferable. 11 Dimensional tolerances Dimensional tolerances shall be as specified below. However, in the case where the nominal thicknesses of SEHC, SEHD and SEHE are — 486 — — 63313 — ed between the purchaser and manufacturer in accordance with the remarks of fie Land in the case where the nominal thicknesses of SECC, SECD, SECE, SECF and SECG are agreed between the purchaser and manufacturer in accordance with the remarks 3 of table 2, the dimensional tolerances shall be as agreed between the purchaser and the manufacturer. a) Product thickness tolerances Product tolerances for the thickness of sheet and coil shall be as follows : Product thickness tolerances. shall apply to nominal thickness applied to the nominal thickness rounded to three decimal places plus the equivalent thickness of coating given in table 16. vD Positions for the measurement of product thickness and thickness tolerances 2) > shall comply with tables 14 or 15. Thickness tolerances shall not apply to such irregular portions as the welds 3) contained in a coil. Table 14 Positions for product thickness measure- ment and product thickness tolerances (for hot-rolled base metal used) Classified symbol Positions for thickness measure- ment and thickness tolerances SEHC SEHD SEHE In accordance with annex 1 table 1. SEFH490 SEFH540 SEFHS90 SEFHS40Y SEFHS90Y In accordance with annex 1 table 2. ‘SE930 SE400 SE490 SE540 In accordance with annex 1 table 3. SEPH310 SEPH370 SEPH400 SEPH440 In accordance with annex 1 table 4. ment and thickness (for cold-reduced ba: Table 15 Positions for thickness measure- tolerances se metal used) Classified symbol L SECC SECD SECE SECF SECG Positions for thickness measure- ment and thickness tolerances In accordance with annex 1 tables 5 and 6, SEFC340 SEFC370 SEFC390 SEFC440 SEFC490 SEFC540 SEFC590 SEFC490Y SEFCS40Y SEFCS90Y SBFC780Y SEFC980Y SEFC340H In accordance with annex 1 table 7. — 487 — — G 3313 — Table 16 Equivalent coating thickness Unit : mm ‘Symbol of coating mass on one surface EB) £8 | Els | E24 | E32 | B40 Equivalent coating thickness (one surface)| 0 | 0.001 | 0.008 | 0.004 | 0.005 | 0.006 Remarks ; The equivalent coating thickness, when used for 11 a) 1), shall be the sum of each equivalent coating thickness for both surfaces. b) Width tolerances Width tolerances for sheet and coil shall comply with tables 17 or 18. Width shall be measured at a normal position for-coil and at any position for sheet. Table 17 Width tolerances (for hot-rolled base metal used) Ch ssified symbol Width tolerances SEHC SEHD SEHE SE330 SE400 SE490 SE540 SEPH310 SEPH370 SEPH400 SEPH440 Tn accordance with annex 1 table 8. For a cut-edge, tolerance class A shall be applied, unless otherwise specified. SEFH490 SEFH540 SEFH590 SEFH540Y SEFH590Y Tn accordance with annex 1 table 9. Table 18 Width tolerances base metal used) (for cold-reduced Classified symbol ‘Width tolerances SECC SECD SECE SECF SECG In accordance with annex 1 table 10, 11 or 12. SEFC340 SEFC370 SEFC390 SEFC440 SEFC490 SEFC540 SEFC590 SEFC490Y SEFCS40Y SEFC590Y SEFC780Y SEFC980Y SEFC340H ) Length tolerances Tolerances for the length of sheet shall In accordance with annex 1 table 13. comply with tables 19 or 20. Length shall be measured at any position of sheet. — 4aR — —G 3313 — Table 19 Length tolerances (for hot-rolled base metal used) Classified symbol Width tolerances iC SEHD SEHE 3330 SE400 SE490 SE540 ggPH310 SEPH370 SEPH400 SEPH440 In accordance with annex 1 table 14. In this case, tolerance class A shall be applied, unless otherwise specified. gerHi90 SEFHS40 SEFH590 SEFHS40Y SEFH590¥ In accordance with annex 1 table 15. Table 20 Length tolerances (for cold-reduced base metal used) Classified symbol Length tolerances SecC SECD SECE SECF SECG In accordance with annex 1 table 16 or 17. SEFC340 SEFC370 SEFC390 SEFC440 SEFC490 SEFC540 SEFC590 SEFC490Y SEFC540Y SEFC590Y SEFC780Y SEFC980Y ‘SEFCS40H In accordance with annex 1 table 18, 12. Shapes 121 Camber Maximum camber for sheet and coil shall comply with table 21 or 22. Table 21 Camber (for hot-rolled base metal used) Classified symbol Camber SEHC SEHD SEHE $8330 SE400 SE490 SE540 SEPH310 SEPH370 SEPH400 SEPH440 Tn accordance with annex 2 table1 | or 2. SEFH490 SEFHS540 SEFHS90 SEFHS540Y SEFH590Y In accordance with annex 2 table 3 or 4. Table 22 Camber (for cold-reduced base metal used) [ Classified symbol Camber SECC SECD SECE SECF SECG In accordance with annex 2 table 5. SEFC340 SEFC370 SEFC390 SEFC440 SEFC490 SEFC540 SEFC590 SEFC490Y SEFCS40Y SEFC590Y SEFC780Y SEFC980Y In accordance with annex 2 table 6. [SEFC340H — 489 — — G 3313 — 12.2 Out-of-square Out-of-square for sheet shall be expressed as --x 100 (%) in figure 1 and shall not exceed 1 %. 8 (Width) Figure 1 Out-of-square for sheet 12.3 Flatness Flatness for sheet shall comply with table 23 or 24. Table 23 Flatness (for hot-rolled base metal used) Classified symbol Flatness SEHC SEHD SEHE In accordance with annex 2 table 7. SE330 SE400 SE490 SE540 SEPH310 SEPH370 SEPH400 SEPH440 SEFH490 SEFH540 SEFH590 SEFH540Y | In accordance with annex 2 table 8. SEFH590Y Table 24 Flatness (for cold-reduced base metal used) Classified symbol L Flatness SECC SECD SECE SECF SECG In accordance with annex 2 tables 9 or 10 SEFC340 SEFC370 SEFC390 SEFC440 Tn accordance with annex 2 table 11 SEFC490 SEFC540 SEFC590 SEFC490Y SEFC540Y SEFC590Y SEFC780Y SEFC980Y SEFC340H 13 Mass 13.1 Mass of sheet The mass of sheet shall, as a rule, be given in theoretical mass, and its calculation method and expression shall comply with table 25. = 490 — —G 3313 — Table 25 Calculation method of mass Calculation order Calculation method ‘Number of figures in resultant values Josie mass of base metal | 7.85 (1 mm thickness - 1 m* area) | — igi ait mass of base metal Basic mass (kg/mm « m") x Rounded off to 4 significant xg? (om) nominal thickness (mm) figures Unit mass of base metal (kgim') | Rounded off to 4 significant + coating mass (given in table 26 | constant figures or 27) ‘Width (mm) x length (mm) x 10% Rounded off to 4 significant figures ass of a single sheet Unit mass after coating (kp/m®) | Rounded off to 3 ky ie x area (m*) significant jas ofa single bundle | Mass of single sheot (kg) x Rounded off to integral number of sheets in a single bundle | number of kg i . of the same dimensions Total mass ke Total mass of each bundle (kg) _| Integral number of kg Remarks 1 For the calculation method of total mass, “the mass of a single sheet (kg) x total number of sheets” may also be used. 2 Thickness, width and length are expressed in nominal dimensions. F i i 3 Rounding off of numerical values shall be in accordance with rule A of JIS Z 8401. Table 26 Coating mass constants for mass calculation (for equal coating) Coating mass symbol EB ge | zie | E24 | E32 | E40 Coating mass constant 0.006 | 0.018 | 0.036 | 0.054 | 0.072 | 0.090 | Table 27 Coating mass constants for mass calculation (for differential coating) Coating mass symbol EB | 58 | zie | Bz | B32 | E40 Coating mass constant (one side) | — | 0.009 | 0.018 | 0.027 | 0.036 | 0.045 Remarks : The coating mass constant to be used for the mass calculation as speci- fied in table 25 shall be the sum of coating mass constants for both surfaces. 18.2 Mass of coil The mass of coil shall, as a rule, be given in actual mass in | kilogrammes. — 491 — — 63313 — 14 Appearance Sheet and coil shall be free from defects detrimental to practical use, except the case of coil which may contain some irregular portions such as welds. 15. Tests 15.1 Coating mass test 15.1.1 Sampling of test specimen Test specimen shall be taken from a lot of products of the same dimensions and coating mass, and shall comply with the re- quirements below. For continuously coated coils or cut lengths therefrom, one test specimen shall be taken from every 50 t or fraction thereof. 15.1.2 Sampling of test piece The sampling of test pieces shall be in accordance with either the tripple-spot test method specified in 4.2.1” b) (sampling position and size of test piece) of JIS H 0401 or the method specified in annex 3 or 4. However, the test piece for the triple-spot test in JIS H 0401 shall be in the form of a disk 50 mm to 60 mm in diameter or a square 45 mm to 60 mm in side length. 15.1.3 Test method The test method shall be in accordance with any of the following methods. However, method using the antimony-chloride solution shall be applied only for a sample having a coating mass of over 20 g/m? per side. The fluorescent X-ray method may be used on the manufacturing line, upon agreement between the purchaser and the manufacturer. a) JIS H 0401, when using antimony-chloride solution b) JIS H 0401, when using hexamethylenetetramine solution ¢) EDTA method specified in annex 3 4) Fluorescent X-ray method specified in annex 4 15.1.4 Coating mass Coating mass shall be determined on each surface. For determination using the methods specified in a) and b) of 15.1.3, the untesting surface of a test piece, after its sampling, shall be either coated with lacquer and dried or applied with a broad-width tape in order to prevent the coatings from liquating out. 15.1.5 Test method for coating mass on ferrous surface Coating mass on ferrous surface shall be determined in accordance with any of the methods specified in JIS G 1257, annex 3 or annex 4. 15.2 Corrosion resistance test of coating The corrosion resistance test of coat- ing shall be performed according to any method of clause 8 of JIS H 8502, table 4 of 7.12 of JIS K 5621 or JIS G 0594. In addition, this test shall be performed in accordance with the agreement be- tween the purchaser and the manufacturer, and the evaluation criteria (setting of reference value and characteristics) may be as agreed between the purchaser and the manufacturer. 15.8 Bend test 15.8.1 General requirements for test General requirements for bend test shall comply with clause 9. (Mechanical properties) of JIS G 0404. — 492 — — G 3313 — 5.3.2 Sampling of test specimen Test specimen shall be taken from a lot of weaucts of the same dimensions and codting mass, and shall comply with the re~ ‘pirements of 15.1.1. 53.8 Test piece Test pieces shall comply with table 7, 8 or 9 of 8 b). 534 Test method The test piece shall be bent manually with a vise at right 'es to the longitudinal direction of the test piece, as shown in figure 2. When a ne ngles , is not available, other suitable means of testing may be adopted. and vise Figure 2 Direction of bend test 54 Tensile test 54.1 General requirements for test. General requirements for tensile test shall omply with clause 9 (Mechanical properties) of JIS G 0404. 5.4.2 Sampling of test specimen Test specimen shall be taken from a lot of oducts of the same dimensions and coating mass, and shall comply with the re- uirements of 16.1.1 54.3 Test piece The test piece shall be the No. 5 test piece specified in JIS Z '201, and one test piece shall be cut from each test specimen. 544 Test method The test method shall be in accordance with JIS Z 2241. 5.45 Thickness for tensile strength calculation The thickness to be used or tensile strength calculation shall be either the actually measured thickness after he removal of the coating or one obtainable by subtracting the equivalent thickness rom the actually measured coated thickness. 55 Test for bake-hardened amount of paint 5.5.1 General requirements for test General requirements for test for bake- tardened amount of paint shall comply with clause 9 (Mechanical properties) of JIS 70404, 5.2 Sampling of test specimen Test specimen shall be taken from a lot of vroduets of the same dimensions and coating mass, and shall comply with the re- uirements of 15.1.1 55.3 Test piece The test piece shall comply with annex 5. 5.8.4 Test method The test method shall comply with annex 5. 5.6 Hardness test — 493 — — G 3313 — 15.6.1 General requirements for test General requirements for hardness test shall comply with clause 9 (Mechanical properties) of JIS G 0404. 15.6.2 Sampling of test specimen Test specimen shall be taken from a lot of products of the same dimensions and coating mass, and shall comply with the re- quirements of 15.1.1 15.6.3 Test piece The test piece shall comply with JIS Z 2244 or JIS Z 2245. 15.6.4 Test method The test method shall comply with JIS Z 2244 or JIS Z 2245. 16 Inspection 16.1 Inspection The inspection shall be as follows: a) Coating mass shall comply with the requirements of clause 4. b) Mechanical properties shall comply with the requirements of clause 8. ©) Dimensions shall comply with the requirements of clause 11. 4) Shapes shall comply with the requirements of clause 12. e) Appearance shall comply with the requirements of clause 14. 16.2 Reinspection When a part of test results for coating mass, bending, ten- sion, bake- hardened amount and hardness fails to comply with the requirements, a retest using double the number of the test pieces taken from the same lot may be carried out on the items that have failed to meet the requirements. In this case, when all of the test pieces satisfy the requirements, the lot shall be accepted. 17 Packaging and marking The sheet and coil that have passed inspection shall, as a rule, be packed, for which the following items shall be legibly marked by a suitable means, except that, upon agreement between the purchaser and the manu- facturer, some of these items may be omitted. a) Classified symbol b) Symbol of additional characteristics guaranteed, chemical treatment, oiling, etc. Remarks: These symbols are marked when specified by the purchaser. c) Coating mass symbol d) Dimensions e) Number of sheets or mass f) Manufacturer's name or identifying brand — 494 — — 63313 — I . Wentifying number of the product Designation example SECCT -P 0 E16 oating mass symbol (differential coating) Discrimination of oiling (oiling) ‘Type of chemical treatment (phosphate treatment) Additional characteristics guaranteed, as specified by the manufacturer Classified symbol 1g Items to be confirmed at the time of order The purchaser and the manu- Hetarer should include the following information in an inquiry sheet and an order der to specify the matter according to this Standard appropriately. sheet in or 2) Grade and symbol (table 1 and table 2) }) Dimensions (as for standard nominal thickness table 13) «) Temper grade and symbol (table 3) a) Coating mass symbol (table 4) «) Symbol of chemical treatment (table 5) ) Symbol of oiling (table 6) Maximum mass and minimum mass of product per in bundle or coil ® }) Total mass ordered i) Thickness tolerances (annex 1 table 5 and annex 1 table 6), width tolerances (annex 1 table 8 , annex 1 table 9, annex 1 table 10, annex 1 table 11 and annex 1 table 12), length tolerances (annex 1 table 14, annex 1 table 16 and annex 1 table 17) j) Incase of the coil, inside diameter and outside diameter \) The application, processing method, ete., if possible 19 Report When there is a request of the purchaser beforehand, the manufac- turer shall submit the inspection document to the purchaser. In this case, the report shall comply with the requirements of clause 13 in JIS G 0404. Unless otherwise especially specified, the specification of inspection document shall be symbol 2.3 or LB in table 1 of JIS G 0415. — 495 — — 63313 — Annex 1 (normative) Dimensional tolerances for electrolytic zinc-coated steel sheets and coils 1 Scope This annex specifies dimensional tolerances for electrolytic zinc-coated steel sheets and coils. 2 Dimensional tolerances The dimensional tolerances specified in clause 11 of the test shall be as follows : a) Product thickness tolerances Product thickness tolerances for sheet and coil shall be as given in annex 1 tables 1 to 7. Annex 1 Table 1 Product thickness tolerances (in case base metal corresponding to JIS G 8131 is used) Unit : mm ‘Nominal thickness Width Under | 1200 or over to| 1500 or aver to | 1800 or over up 1200 | and excl. 1 800 | and excl. 1800 | to and incl. 2 300 1.80 or over to and excl. 2.00 40.16 40.17 40.18 40.21 (1) 2.00 or over to and excl. 2.50 40.17 20.19 £0.21 40.25 () 2.50 or over to and excl. 3.15 40.19 40.21 £0.24 20.26 3.15 or over to and excl. 4.00 40.21 40.23 40.26 40.27 4.00 or over up to and incl. 4.50 | 40.24 40.26 £0.28 40.29 Note () Applicable to widths under 2 000 mm. Remarks : Thickness shall be measured at any point not less than 20 mm from a side edge. However, for widths under 40 mm, measurement shall be made at a mid-width. — 496 — ~ G 3313 — Annex 1 Table 2 Product thickness tolerances (in case base metal corresponding to JIS G 3134 is used) Unit : mm Nominal thickness Width Under | 1200 or over to| 1500 or over to | 1800 or over up 1200 | and excl. 1500 | and exel. 1 800 | to and incl. 2 160 160 oF over to and excl. 2.00 20.16 40.19 +#40.20 2) = 700 or over to and excl. 2.50 40.18 40.22 30.23 ~ 7350 oF over to and excl. 3.18 40.20 30.24 20.28 @) 5 6 or over to and excl. 4.00 +£0.23 40.26 20.28 40.30 7400 or over up to and incl. 4.50 | 40.26 20.29 40.81 30.32 Note?) Applicable to widths under 1 600 mm. ‘Remark Thickness shall be measured at any point not less than 25 mm from a side edge for mill-edged coils and cut lengths therefrom 50 mm and over in width; at a mid-width for those under 50 mm in width; at any point not less than 15 mm from a side edge for cut-edged coils and cut lengths therefrom 30 mm and over in width; and at a mid-width for those under 30 mm in width. Further, measurement shall be made at any point inside the scheduled width cutting line for as-rolled (untrimmed) sheets; and at any point not less than 15 mm from a side edge for cut-edged sheets Annex 1 Table 3 Product thickness tolerances (in case base metal corresponding to the JIS standards to which JIS G 8193 is applied is used) Unit : mm ‘Nominal thickness ‘Width 1600 or} 1600 or | 20000r | 25000r | 3.150 or over over | over to and | over to and | over to and | up to and excl. 2.000 | exel. 2.500 | exel. 3 150 | excl. § 000 1.60 or over to and excl. 2.00 | 40.19 | £0.23 = = = 2.00 or over to and excl.2.50 | 20.20 | 40.25 Es = a 2.50 or over to and excl.3.15 | 40.22 | 40.29 +£0.29 = = 4115 or over to and excl. 4.00 | 40.24 | 40.34 40.34 = = 4.00 or over up to and inel. 4.50] 40.45 | 40.55 20.55 40.65 - Remarks 1 The plus or minus side tolerances listed in annex 1 table 8 may be limited upon request by the purchaser, provided that the permissible variation in this case shall be equal to the total tolerance range in annex 1 table 3. — 497 — — G 3313 — 2 Thickness shall be measured at any point not less than 25 mm from a side edge for mill-edged coils and cut lengths therefrom 50 mm and over in width ; at a mid-width for those under 50 mm in width; at any point not less than 15 mm from a side edge for cut-edged coils and cut lengths therefrom 30 mm and over in width; and at a mid-width for those under 30 mm in width. Further, measurement shall be made at any point inside the scheduled width cutting line for as-rolled (untrimmed) sheets; and at any point not less than 15 mm from a side edge for cut-edged sheets. Annex 1 Table 4 Product thickness tolerances (in case base metal corresponding to JIS G 3113 is used) Unit : mm Nominal thickness With Under ]1200 or over to] 1500 or over to | 1800 or over up 1200. | and excl. 1.500 | and excl. 1600 | to and incl. 2 200 160 or over to and excl, 2.00 | 40.16 | 20.7 2018 = 2.00 er over toandexcl 2.50 | #017 | 20.19 4021 = 2.60 or over to and exal.3.15 | 40.19 on 40.24 7 [3.18 or over to and excl. 400 | 40.21 40.28 30.26 = [coo or overspte andina aan [ aoa [soa am ma Remarks : Thickness shall be measured at any point not less than 25 mm from a side edge for mill-edged coils and cut lengths therefrom 50 mm and over in width; at a mid-width for those under 50 mm in width; at any point not less than 15 mm from a side edge for cut-edged coils and cut lengths therefrom 30 mm and over in width; and at a mid-width for those under 30 mm in width, Further, measurement shall be made at any point inside the scheduled width cutting line for as-rolled (untrimmed) sheets; and at any point not less than 16 mm from a side edge for cut-edged sheets, — 498 — Annex 1 Table 5 Product thickness tolerances, class A (in case base metal cor- responding to JIS G 3141 is used) — 63313 — Unit : mm Nominal thickness Width Under | 630 or 10000r |12500r | 1600 or 630 | over to and | over to and | over to and | over excl.1 000 | excl. 1.250 | excl. 1 600 740 of over to and excl, 0.60 0.05 | 40.05 30.05 40.06 = 0.60 of over to and excl. 0.80 2006 | 20.06 40.06 40.06 | 40.07 9.0 or over to and excl. 1.00 30.06 | 40.06 20.07 20.08 | 40.09 7.00 or over to and excl. 1.25 30.07 | 40.07 40.08 20.09 |. 40.11 1125 or over to and excl. 1.60 40.08 | 40.09 40.10 40.11 20.13 1160 or over-to and excl. 2.00 so10 | 40.11 40.12 20.13 40.15 2,00 or over to and excl, 2.50 20.12 20.13 0.14 20.15 20.17 3,50 or over to and excl. 3.15 014 | 40.15 20.16 40.17 40.20 73.6 or over up to and incl, 9.20 | 40.16 $0.17 40.19 40.20 = Remarks : Thickness shall be measured at any point not less than 15 mm from an untrimmed side edge for the normal portion of coils and for sheets. How- ever, for widths under 30 mm in width, measurement shall be made at a mid-width. Annex 1 Table 6 Product thickness tolerances, class B (in case base metal cor- responding to JIS G 3141 is used) Unit : mm Nominal thickness Width Under | 160 or over to | 250 or over to | 400 or over to 1600 | andexcl. 250 | andexel. 400 | and excl. 630 0.40 or over to and excl. 0.60 40.035 40.040 40.040 40.040 0.60 or over to and excl. 0.80 40,040 40.045 40.045 40.045 0.80 or over to and excl, 1.00 40.04 40.05 40.05 240.05 1.00 or over to and excl. 1.25 40.05 40.05 40.05 40.06 1.25 or over to and excl. 1.60 40.05 40.06 +£0.06 40.08 1.60 or over to and excl. 2.00 40.06 +£0.07 +£0.08 20.08 2.00 or over to and excl. 2.50 40.07 40.08 40.08 40.09 2.50 or over to and excl. 3.15 40.08 40.09 +£0.09 40.10 3.48 or over up to and incl. 3.20 | 40.09 40.10 +£0.10 20.11 — 499 — — 63313 — Remarks : Thickness shall be measured at any point not Jess than 15 mm from an untrimmed side edge for the normal portion of coils and for sheets. How- ever, for widths under 30 mm in width, measurement shall be made at a mid-width. Annex 1 Table 7 Product thickness tolerances (in case base metal corresponding to JIS G $135 is used) Unit : mm ‘Applieation ‘Nominal thickness Width division by Under | 630 or | 1 000 or | 1.250 or | 1 600 or |. eee 630 | over to | overto | over to | over and exel.| and excl and excl. 1000 1250 | 1600 + For under 780 | 0.60 or over to and excl. 0.80 | 40.06 | 40.06 | 40.06 | 40.07 | #0.08 ‘Nimom? in speci- fied minimum | 0.80 or over to and excl. 1.00 | 40.07 | 40.07 | +0.08 | 40.09 | £0.10 tensile strength 1.00 or over to and excl. 1.25 | 40.08 | 40.08 | +0.09 | 40.10 | 40.12 1.25 or over to and exel. 1.60 | #0.09 | 40.10 | 40.11 | 20.12 | 40.14 1.60 or over to and excl. 2.00 | #0.10 | 40.11 | 40.12 | 20.14 | 20.16 20.0 or over to and excl, 2,30 | 40.12 | 40.13 | 40.14 | 40.16 | 40.18 For 780 N/mm? | 0.80 or over to and excl. 1.00 40.09 4010 | — in specified minimum tensile | 1.00 or over to and excl. 1.25 40.10 40.12 | — strength 1.25 or over to and excl, 1.40 40.12 40.15 | — Remarks : Thickness shall be measured at any point not less than 25 mm from a side edge for mill-edged products; and at any point not less than 15 mm from a side edge for cut-edged products. b) Width tolerances Width tolerances for sheet and coil shall be as given in annex 1 tables 8 to 13. — 500 — — G 3313 — Annex 1 Table 8 Width tolerances (in case base metal corresponding to the JIS standards to which JIS G 3193 is applied is used) Unit : mm ‘Nominal thickness Tolerances Mill-edge Cutedge i ‘Asrolled | Coils in 2 c (entrimmed) | sndcut | Nominal | Resheared or | Sltted heats lengths | cutedged | selyeat-edged “Tonaer 3.15 = 2s 20 30.3 3.15 or over up to and incl. 4.50 s[o] so | o | sos Vader 2.15 = a2 | os 20 204 2.15 or over up to and incl. 4.50 s}o{ so | o | s08 Under 3.15 +Notspeitea] a5 | 8 20 205 3.15 or over up to and incl. 4.50 ° 510 3.0 oO | 40.5 Under 3.15 + Not spetea] 420 | 10 30 408 ‘9.15 or over up to and incl. 4.50 ° ° ww] o 3.0 o | 205 Under 3.15 + Not apecnee| 225 | 10 40 = ° ° 3.15 or over up to and incl, 4.50 wo] «| o Under 8.8 + Net apecsea] 290 | 10 40 es ‘3.15 or over up to and incl. 4.50 ° ° 1} 0 40 o Under 3.15 + Not apectea] 295 | 10 40 = 8.15 or over up to and incl. 4.50 ° ° 10 | 0 40 oO Under 3.15 + Not wpcised] 248 | 10 40 = 3.15 or over up to and incl, 4.50 ° : 10 | 0 4.0 o : For mill-edged coils and cut lengths therefrom under 400 mm in width, their minus side tolerances may be limited to 0. The plus side tolerances in this case shall be twice the numerical values given in annex 1 table 8. — 501 — — 63313 — Annex 1 Table 9 Width tolerances (in case base metal corresponding to JIS G 3184 is used) Unit : mm ‘width Nominal thickness ‘Tolerances Mill-edge Cutedged Asrolled Coils and + - (amtrimmed) | cut lengths sheets therefrom 400 or over to | Under 3.15, + Not specified | 420 10 ° and excl. 630 ° ° 2.28 or over up to and incl 4.50 630 or over to | Under 3.15 ‘+ Not specified | #25 10 ° and excl. 1.000 ° ° 3.15 or over up to and incl, 4.50 1.000 or over to | Under 3.16 ‘+ Not specified | £30 10 ° and excl. 1.250 ° ° 3.18 or over up to and incl, 4.50 1 250 or over to | Under 3.15 ‘+ Not specified | 235 10 ° and excl. 1 600 0 ° 3.15 or over up to and incl, 4.50 1600 or over | Under 3.15 Not specified | 240 10 0 0 ° 3.15 or over up to and incl. 4.50 Annex 1 Table 10 Width tolerances, class A (in case base metal correspond- ing to JIS G 3141 is used) Unit : mm Width Tolerance Under 1 250 47 0 1 250 or over on Remarks : For stretcher-levelled sheets, plus side tolerances shall not be specified. — 502 — — 63313 — Annex 1 Table 11 Width tolerances, class B (in case base metal correspond- ing to JIS G 8141 is used) Unit : mm Tolerance Under 1250 1 250 and over +4 0 Annex 1 Table 12 Width tolerances, class C (in case base metal correspond- ing to JIS G $141 is used) Unit : mm Nominal thickness ‘Width Under | 160 or over to | 250 or over to | 400 or over to 1600 | and excl. 250 | and excl. 400. | and excl. 630 Under 0.60 20.15 20.20 20.25 40.30 0.60 or over to and excl. 1.00 40.20 40.25 40.25 +£0.30 1.00 or over to and excl. 1.60 40.20 20.30 20.30 20.40 1.60 or over to and excl. 2.50 40.25 40.35 40.40 +40.50 2.50 or over up to and incl. 3.20 | 40.30 20.40 20.45 240.50 Annex 1 Table 13. Width tolerances (in case base metal corresponding to JIS G 3136 is used) Unit : mm Width Tolerance Under 1250 47 0 1 250 or over a0 ©) Length tolerance Length tolerances shall be as given in annex 1 tables 14 to 18. — 503 — — 63313 — Annex 1 Table 14 Length tolerances (in case base metal corresponding to the JIS standards to which JIS G 3193 is applied is used) Unit : mm ‘Length Tolerance A B Normally Resheared or cut-edged finely cut-edged Under 6 300 +25 +5 0 0 6 300 and over 40.5% +10 0 0 Annex 1 Table 15 Length tolerances (in case base metal corresponding to JIS G 3134 is used) Unit : mm Length ‘Tolerance ‘Under 6 300 +25 0 6 300 and over 105 g Annex 1 Table 16 Length tolerances, class A (in case base metal correspond- ing to JIS G $141 is used) Unit : mm Length Tolerance Under 2 000 +10 0 2000 or over to and excl. 4 000 +15 0 4000 or over to and excl. 6 000 +20 0 Remarks : For stretcher-levelled sheets, plus side tolerances shall not be specified. — 504 — — G 3313 — Annex 1 Table 17 Length tolerances, class B (in case base metal correspond- ing to JIS G 8141 is used) Unit : mm Length Tolerance Under 1 000 +3, 0 1 000 or over to and excl, 2 000 +4 0 2 000 or over to and excl. 3 000 +6 0 3 000 or over to and excl. 4 000 +8 0 Annex 1 Table 18 Length tolerances (in case base metal corresponding to JIS G 3135 is used) Unit : mm Length Tolerance Under 2 000 +10 0 2 000 or over to and excl, 4 000 +15 0 4 000 or over up to and incl. 6 000 +20 0 Pamenaes — 63313 — Annex 2 (normative) Allowable limits for the shapes of electrolytic zinc-coated steel sheets and coils 1 Scope This annex specifies the shapes of electrolytic zinc-coated steel sheets and coils. 2 Allowable limits for shapes Allowable limits for the shapes specified in clause 12 of the text shall be as follows : a) Maximum camber Maximum camber shall be as given in annex 2 tables 1 to 6, Annex 2 Table 1 Maximum camber for sheets (in case base metal corresponding to the JIS standards to which JIS G 8193 is applied is used) Unit : mm Length Width 250 or over to. | 630 or over to. | 1.000 or over and excl. 630 | and excl. 1000 Under 2 500 5 4 3 2 500 or over to and excl. 4 000 8 6 5 4 000 or over to and excl. 6 300 12 10 a 6 300 or over to and excl. 10 000 20 16 2 10 000 or aver 20 in any 16 in any 12 in any 10.000 length | 10.000 length | 10000 length Remarks 1 For maximum camber for sheets under 250 mm in width, annex 2 table 2 shall apply. 2 The application of the camber of sheet shall be as shown in annex 2 figure 1. Unit : mm (For sheets under 10 000 in length) (Por sheets 10 000 or more in length) (Te came 1.000 Annex 2 Figure 1 Application of camber of sheet — 506 — —G 3313 — Annex 2 Table 2 Camber of coils (in case base metal corresponding to JIS G 3193 is used) Unit : mm Width Maximum value Under 250 8 in any 2 000 length 250 and over 5 in any 2 000 length Remarks : The application of the camber of coils shall be as shown in annex 2 figure 2. Unit : mm Annex 2 Figure 2 Application of camber of coils Annex 2 Table 3 Maximum camber for sheets (in case base metal corresponding to JIS G 3134 is used) Unit : mm Length Width L 400 or over to | 630 or over to | 1.000 or over and excl. 630 | and excl. 1000 Under 2 500 8 4 3 2.500 or over to and excl. 4 000 8 6 5 4.000 or over to and excl, 6 300 2 20 8 6 300 or over to and excl. 1000 20 16 2 1.000 or over 20 in any 16 in any 12 in any 10 000 length | 10000 length | 10 000 length Remarks : This table shall not apply for as-rolled (untrimmed) sheets, — 507 — — G 3313 — Annex 2 Table 4 Camber of coils (in case base metal corresponding to JIS G 3184 is used) Unit : mm Width ‘Maximum value ‘All widths 5 in any 2 000 length Annex 2 Table 5 Maximum camber (in case base metal corresponding to JIS G $141 is used) Unit imm ‘Width Division of sheet and coil Sheet Under 2 000 in length | 2 000 or over in length Coil 30 or over and excl. 60 8 8 in any 2 000 length 60 or over and excl. 630 4 4 in any 2 000 length 630 or over 2 2 in any 2 000 length Remarks : This table shall not apply to any irregular portions of coils. Annex 2 Table 6 Maximum camber (in case base metal corresponding to JIS G 8135 is used) Unit : mm Application division ‘Width Division of sheet and coil by tensile strength ” Sheet Coil ‘Under 2 000 in length | 2 000 or over in length For under 780 N/mm? | Under 630 4 4 in any 2 000 length in specified minimum tensile strength 630 or over 2 2 im any 2 000 length For under 780 N/mm* | Under 630 4 4 in any 2.000 length in specified mini tensile strength 630 or over 3 3 in any 2 000 length b) Maximum deviation from flatne: sheet shall be as given in annex 2 tables 7 to 11. — 508 — Maximum deviation from flatness for —G 3313 — Annex 2 Table 7 Maximum deviation from flatness for sheets (in case metal corresponding to the JIS standards to which JIS G 8198 is applied is used) Unit : mm ‘Width Nominal thickness Under | 1250 or over to | 1.600 or over to| 2.000 or over to| 3 000 1250 | andexcl.1600 | and excl. 2.000 | and excl. 3 000 | or over 7.60 or over to 16 Fry 20 = _ pod excl. 3.15 “3.15 oF over to 16 - - and excl. 4.00 u u 25 7.00 or over up toand incl. 4.50 Remarks 1 2 This table shall not apply to sheets to be supplied after straightening by stretcher levelling. Annex 2 table 7 shall apply to any 4 000 mm in length. For lengths under 4 000 mm, the table shall apply to full length. The value of flatness, which shall be obtained by subtracting sheet thick- ness from the maximum value of distortion, shall apply to the upper surface of the sheet. Unless otherwise specified, maximum deviation from flatness for sheets of 570 N/mm? or more in specified minimum tensile strength, sheets of 430 N/mm’ or more in specified minimum yield point, sheets with chemical composition or hardness equivalent to those of these sheets and quenched and tempered sheets shall be one and half times the maximum devia- tion from flatness specified in annex 2 table 7. This table shall not apply to as-rolled (untrimmed) sheets. Flatness shall, as a rule, be measured on a flat surface. — 509 — —G 331i 3- Annex 2 Table 8 Maximum deviation from flatness for sheets (in case base metal cor- responding to JIS G 3134 is used) Unit : mm Classified ‘Thicknes¢ Under 1 250} 1250 or over to | 1 600 or over to | 2 000 or over symbol in width | and excl. 1600 | and excl. 2.000 | in width in width in width SEFH490 | 1.6 or over to 16 18 20 = SEFHS40 | and excl. 4.0 4.0 of over up u 16 18 2 to and inel. 4.5 SEFHS90 | 1.6 or over to 20 22 m4 = and excl. 4.0 4.0 oF over up 18 20 2 26 to and incl. 4.5 ‘SEFHS40¥ | 2.0 or over up 22 = _ = SEFHS90Y | to and inl. 4.0 Remarks 1 Flatness shall, as a rule, be measured with a sheet lying under its own mass on a flat surface, and the value of flatness, which shall be ob- tained by subtracting the sheet thickness from the maximum value of distortion, shall apply to the upper surface of the sheet. 2 Annex 2 table 8 shall apply to any 4 000 mm in length. For lengths Annex 2 Table 9 under 4 000 mm, the table shall apply to full length. 3 This table shall not apply to mill-edged sheets. Maximum deviation from flatness, class A (in case base metal correspond- ing to JIS G 3141 is used) Unit : mm Width ‘Type of distortion Bow and wave | Edge wave (?) Centre buckle (*) Under 1 000 12 a 6 1.000 or over to and excl. 1 250 16 9 8 1250 or over to and excl. 1 600 15 wd 8 1 600 or over, 20 13 9 Notes (*) It refers to the state that a wave appears in the edge (the edge in the width direction) of the sheet and coil. (*) It refers to the state that a wave appears in the central part of the sheet and coil. Remarks 1 Annex 2 table 9 shall apply to the sheet not less than 500 mm in width of standard temper grade. — 510 — G 3313 — ess shall be measured with a sheet lying under its own mass on a urface, and the value of flatness, which shall be obtained by sub- ng the sheet thickness from the maximum value of distortion, shall to the upper surface of the sheet. «2Table 10 Maximum deviation from flatness, class B (in case base metal correspond- ing to JIS G 3141 is used) Unit : mm | ‘Type of distortion Bow and wave | Bdge wave?) | Centre buckle (*) 2 2 2 excl, 1250 3 2 2 exel= 1 600- 4 3 2 5 4 2 x 2 table 10 shall apply to the sheet of standard temper grade not han 500 mm in width, which is finished by stretcher levelling. ess shall be measured with a sheet lying under its own mass on a urface, and the value of flatness, which shall be obtained by sub- ng the sheet thickness from the maximum value of distortion, shall ‘to the upper surface of the sheet. x2Table 11 Maximum deviation from flatness {in case base metal corresponding to JIS G 3135 is used) Unit : mm ve of distortion | Bow and wave | Edge wave() | Centre buckle (*) cass | 2] 2]3f1]2]{afif2]3 ufisfwfef[ulwle]s |» exe 1250 | 15 | 19 | 21 | 10 | 2 | as | 8 | w | a exis | is | i | a | 2z| {is |» | au | a2 2 {-|—-[«[-|[-[»[-[- tes 1 to 3 shall apply to the sheets of three different classes in fied minimum tensile strength; under 780 N/mm’, 780 N/mm? and Vmm?. ess shall be measured with a sheet lying under its own mass on a urface, and the value of flatness, which shall be obtained by sub- ng the sheet thickness from the maximum value of distortion, shall ‘to the upper surface of the sheet. — $5 — — G6 3313 — Annex 3 (normative) Test method for the coating mass of electrolytic zinc-coated steel sheets and coils using EDTA method 1 Scope This annex specifies the test method for the coating mass of electrolytic zine-coated steel sheets and coils using EDTA method. 2 Reagents The reagents to be used shall be as follows: a) Hydrochloric acid (1+1) b) Aqueous ammonia ) Buffer solution Add 350 ml aqueous ammonia to 54 g ammonium chloride and dilute to 1 L with water. d) Eriochrome black T solution (1) e) 0,1 mol/L disodium ethylenediaminetetraacetate (hereafter referred to as disodium EDTA) solution (*) Note (:) JIS K 8001 3 Operation Carry out the following operations on each test piece. a) Put one cleansed test piece into a beaker. b) Add 20 ml hydrochloric acid (1+1) to dissolve zinc. Immediately after zinc dissolution, take out the test piece, and wash the eluted deposits on the test piece off into the beaker with a small amount of water. ©) Using Congo test paper (a test paper in which Congo red indicator is impregnated) as an index, add aqueous ammonia to make the solution alkaline. d) Add 5 ml buffer solution (pH 10) [2 ¢)] and several drops of Eriochrome black T solution as an indicator. While stirring the solution using a magnetic stirrer, titrate with 0.1 moV/L disodium EDTA solution (2 e)] and take a point at which the color of the solution changes from light purple to blue as an end point. Remarks : The concentration of disodium EDTA solution may be diluted to un- der 0.1 mol/L, unless the concentration thus obtained disturbs the determination of the end point. e) Calculate the coating mass from the following formula : AxY. us Ak where, M : Coating mass (g/m?) A : Equivalent coating amount per 1 ml disodium EDTA solution used for titration (g/ml) — 512 - — G 3313 — V : Volume of consumption of disodium EDTA solution used for titration S : Surface area of test piece (m*) Presentation Calculate the average of coatings masses on three test pieces to fo places of decimals, and round off () the obtained value to one place of teeierar, iMeypress the coating mass. Note @) Rounding off of numerical values shall be in accordance with rule A of JIS Z 8401 — 513 — — 63313 — Annex 4 (normative) Test method for the coating mass of electrolytic zinc-coated steel sheets and coils using fluorescent X-rays 1 Scope This annex specifies the test method for the coating mass of electrolytic zine-coated steel sheets and coils using fluorescent X-rays. 2 Test piece 2.1 Size of test piece A test piece shall be of the size that allows a fluorescent X-ray irradiation area of 314 mm? or over up to and including 2 581 mm’. 2.2 Test piece sampling location Test pieces shall be cut from the test speci- men prepared in accordance with the provisions of 15.1.1 of the text at the locations shown in annex 4 figure 1. However, cutting of test pieces may be omitted when coating mass measurements are made at the same locations. Unit : mm t Direction of coating Annex 4 Figure 1. Test piece sampling location 3 Test apparatus Either of the two apparatus provided in a) and b) may be used, according to the generating source of radiation to be used for exciting the test piece (See JIS K 0119). a) Apparatus using X-ray tube as generating source The apparatus using an X-ray tube as the generating source shall be as follows : 1) An example of the apparatus is shown in annex 4 figure 2. — 514 — —G 3313 — [Speatal diffraction ~ , | and light receiving. JSeater and) — ecrig : BE] | scams oie e pene iy High vote vakens . rea | | LC j Power wurce sabes Annex 4 Figure 2, Fluorescent X-ray test apparatus (using X-ray tube) 2) X-ray generating unit This unit consists of an X-ray tube, which generates 2 sufficient quantity of X-ray to excite and determine the constituent atoms of the test piece, and a power source capable of supplying the necessary acceleration voltage and tube current. 3) Spectral diffraction and light receiving unit This unit is designed to spectrally diffract and detect the fluorescent X-rays emitted from the zinc which is excited by X-ray irradiation, and consists of a specimen chamber, a goniometer, a collimator or slit, a spectral crystal, a detector, etc. For the detector, a Geiger-Muller counter, a scintillation counter, ete. shall be adopted. 4) Recording unit This unit designed to measure, indicate and record the output of the detector is usually equipped with an operating circuit for automatic measurement, and consists of a counting rate meter, a proportional amplifier, a pulse-height analyzer, a scaler, a timer, a printer, ete. ») Apparatus using radioisotope as generating source The apparatus using a radio-isotope as the generating source shall be as follows : 1) An example of the apparatus is shown in annex 4 figure 3 Ray generating ee Sealer and an ~ Spee unit eeoeing nit 7 [Ea Jomcoon, Bits meme Hee | | ea EET ee | | cL ho i i ‘Tes piece power source for i | _ee J _ Deane once cra aol aie — 63313 — 2) Radiation-source unit A radioisotope radiation source which emits sufficient quantity of X-rays to excite and determine the constituent atoms of the test piece shall be used. 3) Detection and spectral diffraction unit This unit is designed to detect and spectrally diffract the fluorescent X-rays emitted from the zinc which is excited by y-ray irradiation, and consists of a specimen chamber, a collimator or slit, a detector, a proportional amplifier, a pulse-height analyzer, ete. For the detector, a proportional counter, ete. shall be adopted. counter, scintillation counter, a Geiger-Muller 4) Recording unit This unit designed to measure, indicate and record the output of the pulse-height analyzer is usually equipped with an operating circuit for automatic measurement, and consists of a counting rate meter, a scaler, a timer, a printer, etc. 4 Spectral line for measurement The spectral line for measurement shall be ZnKa (first order), with a wavelength of 14.35 nm. 5 Operation The operation involved shall be as follows : a) A test piece shall be placed correctly in the specimen chamber, of the apparatus. b) X-rays or 7-rays shall be irradiated on the test piece under the predetermined conditions, and the amount of fluorescent X-rays shall be read with the indicator, ©) The test piece of which the zinc coating mass became known according to the method specified in JIS H 0401 shall be used, and the working curve shall be made from the relational expression of the intensity of fluorescent X-rays and the zinc coating mass. d) An indicated value on the indicator shall be converted into a coating mass per m? (g/m? per side) with the aid of the table (working curve) corresponding to the predetermined conditions. d) The coating mass obtained by the above procedure shall be taken as the coating mass (g/m*, one surface) of the test piece. — 516 — — 63313 — Annex 5 (normative) Test method for bake-hardened amount of paint 1 Scope This annex specifies the test method for bake-hardened amount of paint nereafter referred to as “BH amount”,) for electrolytic zinc-coated steel sheets and coils. pemarks : The test method shall be in accordance with this annex as well as JIS Z 224i. 4 Definitions For principal term used in this annex, the following definitions shall apply. a) prestraining load (Fwz) A load (N) where the specified total elongation is applied to a test piece in tensile test. Where, the total elongation is 2 % (see annex 5 figure 1). strain ageing yield load (Fs,) A load where the test piece subjected to heat treatment after the application of the specified total elongation is put to tensile test and yields (see annex 5 figure 2). Where, the temperature and time for heat treatment shall be 170 °C and 20 min, ©) BH amount (0px) A value (N/mm?) obtainable by dividing the value (N) of the strain ageing yield load Fs, minus the prestraining load Fwu by the original cross-sectional area (mm!) of the parallel portion of the test piece prior to prestraining. ») 3 Test piece The test piece shall, as a rule, be No. 5 test piece as specified in JIS 22201. 4 Test apparatus The test apparatus shall be as specified in JIS B 7721. 5 Heat+treating equipment A heat-treating equipment capable of keeping the set temperature (170 °C ) with an accuracy of #5 °C shall be used. 6 Tests 81 Prestrain While tensile test is in progress, remove a load when the test piece is elongated by 2 % and read the prestraining load Fwa(N) at that time (see annex 5 figure 1). The allowable range of elongation in this case shall be £0.2 %. A load may be applied to the test piece at an appropriate speed until it reaches one half of the expected prestraining load. However, after the applied load exceeds one half of the eet NT — G 3313 — prestraining load, the average rate of increase in stress shall be 9.8 N/mm*-s to 29 Nimm*s. 6.2 Heat treatment Charge the prestrained test piece into a heat-treating equip- ment. After keeping it at 170 °C for 20 min., take out and cool it in air. 6.3 Strain ageing tension Put to tensile test the test piece which is heat-treated after prestraining, and obtain the strain ageing yield load Fea. 6.4 BH amount Obtain the BH amount from the following formula : Fa x Fa Ao ou = where, Fe : Strain ageing yield load (N) Fwa : Prestraining load (N) Ao : Original cross-sectional area of parallel portion of test piece prior to prestraining (mm*) 6.5 Rounding off of numerical value The numerical value of the BH amount shall be calculated down to one place of decimals to be rounded off to the place of ten: Remarks : Rounding off of numerical values shall be in accordance with JIS Z 8401. Fal — | Fun 3 3 3 a ' 5 ae —+ Elongation — Elongation Annex 5 Figure 1 Prestraining Annex 5 Figure 2 Strain ageing load yield load — 518 — — G 3313 — Annex 6 (informative) SO 5002 Hot-rolled and cold-reduced electrolytic zinc-coated carbon steel sheet of commercial and drawing qualities {Introduction ‘This annex has been prepared based on the second edition of ISO Who Hot-rolled and cold-reduced electrolytic zine-coated carbon steel sheet of com- seyeial ond drawing qualities published in 1999 without modifying the technical contents. ‘This can not be used to substitute the provisions of the text of this Standard. 1 Scope 1,1 This annex specifies the characteristics of carbon steel sheet of commercial and drawing qualities in cut length or coil form, zine coated by electrolytic deposition. Blectrolytic zinc-coated sheet is intended for the manufacture of formed or of miscel- janeous parts, and can be supplied chemically treated to render it more suitable for painting. The zinc coating is expressed in micrometres of thickness per side for Beher equally coated, differentially coated or one-side coated sheets. These sheets are generally produced with coatings which are not intended to withstand outdoor exposure without chemical treatment and painting. Electrolytic zine-coated sheet may be produced in thicknesses of 0.36 mm and thicker (normally up to 4.0 mm) and in widths of 600 mm and over in coils or cut lengths. It is recognized that materials thinner than 0.36 mm or heavier than 4,0 mm may be suitable for electrolytic zinc coating, and if required should be the subject of agreement between the purchaser and the manufacturer. 12 Electrolytic zine-coated sheet less than 600 mm wide may be slit from wide sheet and will be considered as sheet. 13 Commercial quality electrolytic zinc-coated sheet (HRI or CR1) is intended for general fabricating purposes where sheet is used in the flat, or for bending or mod- erate forming. 1.4 Drawing quality electrolytic zinc-coated sheet (HR2, HR3, HR4, or CR2, CR3, CR4, CRS) is intended for drawing or severe forming. It is furnished to all require- ments of this annex or, by agreement when ordered, to fabricate an identified part, in which case the mechanical properties of annex 6 table 3 (for hot rolled) and annex 6 table 4 (for cold reduced) do not apply. Drawing qualities are identified as follows: 1) HR2-CR2 Drawing quality 2) HR8 - CR3 Deep drawing quality 3) HR4 —CR4 Deep drawing quality aluminum killed (non-ageing) 4) CRS - Extra deep drawing quality (stabilized interstitial free steel) — 519 — — 63313 — 2 Normative references The following standard contains provisions which, through reference in this text, constitute provisions of this Standard. The most recent edi- tion of the standard (including amendments) indicated below shall be applied. ISO 6892 : 1998 Metallic materials—Tensile testing at ambient temperature. 3 Terms and definitions For the purposes of this annex, the following terms and definitions apply. 3.1 electrolytic zinc-coated steel sheet product obtained by electrolytic deposi- tion of a zinc coating on steel sheet on a zinc coating line to produce either electro- lytic zinc-coated coils or electrolytic zine-coated cut lengths 3.2 skin pass light cold rolling of hot-rolled descaled sheet or of the cold-reduced and annealed steel sheet prior to electrolytic zinc coating the purposes which are one or more of the following: a) to temporarily minimize the appearance of stretcher strains (Liiders lines) or fluting during fabrication of finished parts; b) to minimize the appearance of coil breaks; ©) to control shape. NOTE: Some increase in hardness and some loss in ductility will result from skin passing. 3.3 camber greatest deviation of a side edge from a straight line, the measure- ment being taken on the concave with a straightedge (see annex 6 figure 1) 3.4 out-of-square greatest deviation of an end edge from a straight line at right angles to a side and touching one corner, the measurement being taken as shown in annex 6 figure 2, also measurable as one-half the difference between the diagonals of the cut length sheet 4 Conditions of manufacture 4.1 Steelmaking The processes used in making the steel and in manufacturing electrolytic zinc-coated cold-reduced sheet and hot- rolled sheet are left to the discre- tion of the manufacturer. When requested, the purchaser shall be informed of the steelmaking process being used. 4.2 Chemical Composition The chemical composition (heat analysis) shall not exceed the values given in annex 6 table 1. — 520 — —G3313— Annex 6 Table 1 Chemical composition (heat analysis) Unit : mass % Quality c Mn P 8 TA signation Name Jy cnt | Commercial 0.15 max. | 0.60 max. | 0.05 max. | 0.05 max. yo oR? | Drawing 0.12 max. | 0.50 max. | 0.04 max. [0,04 max. ORS | Deep drawing 0.10 max. | 0.45 max. | 0.03 max. | 0.03 max. 3a oR4 | Desp drawing special 0.08 max. | 0.45 max. 0.03 max. [0.03 max. killed (non-ageing) is ‘Extra deep drawing 0.02 max. | 0.25 max. | 0.02 max. | 0.02 max. | 0.3 max. (stabilized interstitial free) Tiranium may be replaced totally or partially by niobium or vanadium, Carbon and nitrogen dhall be completely stabilized. By agreement, the manganese, phosphorus and sulfur maxima may be adjusted. Chemical analysis ‘1 Heat analysis An analysis of each heat of steel shall be made by the manu- farer to determine the percentage of carbon, manganese, phosphorus and sulfur. ven requested, this analysis will be reported to the purchaser or to his representa- 2» 2 Verification analysis A verification analysis may be made by the pur- ‘ser to verify the specified analysis of the semi-finished or finished steel and shall into consideration any normal heterogeneity. Non-killed steels (such as rimmed sapped) are not technologically suited to verification analysis. For killed steels, the sampling method and deviation limits shall be agreed upon ween the purchaser and the manufacturer at the time of ordering. Zine coating The amount of coating is expressed in micrometres of thickness surface of sheet and shall conform to the requirements given in annex 6 table 2. Weldability The product is suitable for welding if appropriate conditions are seted. Application It is desirable that electrolytic zinc-coated steel sheet be identi- | for fabrication by name of the part or by the intended application. Steel sheet of wing qualities (HR2, HR3, HR4, and CR2, CR3, CR4, CRS) may be produced to ke an identified part within a properly established breakage allowance, which Il be previously agreed upon between the purchaser and the manufacturer. In sease, the part name, the details of fabrication, and special requirements (i.e. osed or unexposed, freedom from stretcher strains, or fluting, coating perfor- ace requirements) shall be specified and the mechanical properties of annex 6 les 8 or 4 do not apply. Mechanical properties Except when ordered to an identified part as ex- ined in 4.6, at the time that the steel is made available for shipment the mechani- properties shall be as stated in annex 6 table 3 or 4 when they are determined on — 521 — — 63313 — test pieces obtained according to the requirements of 6.1. Prolonged storage of the sheet can cause a change in mechanical properties, leading to a decrease in drawability. To minimize this effect, quality HR4, CR4 or CRS should be specified. 4,8 Strain ageing Electrolytic zinc-coated steel sheet (except HR4, CR4 and CR5) tends to strain age and this may lead to the following : a) surface marking from stretcher strains or fluting when the steel is formed; b) deterioration in ductility. Because of these factors, it is essential that the period between final processing at the mill and fabrication be kept to a minimum. Rotation of stock, by using the oldest material first, is important. Stocking of such steels for extended periods of time should be avoided and for optimum performance should not exceed 6 weeks. For skin-passed sheet, reasonable freedom from stretcher strain can be achieved by effective roller levelling immediately prior to fabrication at the manufacturer's plant. Freedom from stretcher strain for a period of 6 months can be achieved by the Supply of skin-passed non-ageing steel. Grade HR4, CR4 or CRS should be specified in such cases where Luders lines are not acceptable and where roller levelling is not possible. 4,9 Surface treatment of electrolytic zinc-coated products The requirements for solutions used in surface treatments for paint preparation, surface passivation or both, should be agreed upon between the purchaser and the manufacturer at the time of ordering, taking into consideration the user's paint schedule and paint sys- tems. 4.9.1 Surface preparation for painting Electrolytic zinc-coated steel sheet may be processed chemically (such as phosphating or other suitable methods) at the manufacturer’s mill to prepare the sheet for painting without further treatment except normal cleaning, if required. 4.9.2 Surface passivation A chemical treatment is normally applied to zinc to minimize the hazard of wet storage stain (white rust) during shipment and storage. However, the inhibiting characteristics of the treatment are limited and if the mate- tial becomes wet during shipment or storage, the material should be used immedi- ately or dried. 4.10 Oiling The electrolytic zinc coated steel sheet as produced may be oiled to minimize wet storage stain. When the zinc coated sheet has received a passivating treatment, oiling will minimize further the hazard of wet storage stain. Removal of the oil may create difficulties (such as staining) if an unsuitable cleaning solution is used. 4.11 Painting Electrolytic zine-coated steel sheet is a suitable base for paint but the first treatments may be different from those used on mild steel. Pre-treatment primers, chemical conversion coatings and some paint specially formulated for direct application to zinc surfaces are all appropriate first treatments for electrolytic zine- coated sheet (see 4.9). 5 Dimensional tolerances Applicable tolerance limits for electrolytic zine-coated sheets are shown in annex 6 tables 5 to 19 inclusive. Restricted thickness tolerances are given in annex 6 tables 6 and 8. — 599 — — G 3313 — ¢ Sampling 1 Tensile sampling When ordered to mechanical properties, one representa- 6.1, sample for the tensile property test required in annex 6 tables 3 and 4 shall be wm each lot of sheet for shipment. A lot consists of 50 t or less of sheet of the fro nae designation rolled to the same thickness and condition. g2 Coating tests The manufacturer shall make such tests and measurements as 2 jgems necessary to ensure that the material produced complies with the values in annex 6 table 2. The purchaser may relate the thickness of coating to the mass by the use of the following sample method. ‘phree specimens shall be cut, one from the mid-width position and one from each side no closer than 50 mm from the side edge, The minimum specimen area shall be 2.000 mm? 1 Test methods 44. Tensile test (base metal) The tensile test shall be carried out in accordance with ISO 6892. “Transverse test pieces shall be taken mid-way between the centre dnd edge of the sheet as rolled. 72 Coating tests When. the purchaser wishes to relate the thickness of coating to the mass of coating, the spot test procedure may be used. ‘The spot test result shall be the lowest coating mass found in any of the three specimens taken in accordance with 6.2. The zinc coating mass may be determined by any of the recognized and acceptable analytical methods. 8 Retests If a test does not give the required results, two additional tests shall be taken at random from the same lot. Both retests shall conform to the requirements of this annex; otherwise, the lot may be rejected. 9 Resubmission The manufacturer may resubmit for acceptance the products that have been rejected during earlier inspection because of unsatisfactory proper- ties, after he has subjected them to a suitable treatment, which, on request, will be indicated to the purchaser. In this case, the tests should be carried out as if they applied to a new batch. ‘The manufacturer has the right to present the rejected products for a new exami- nation for compliance with the requirements for another grade. 10 Workmanship The electrolytic zine-coated steel sheet in cut lengths shall be free from any laminations, surface flaws and other imperfections that are detrimen- tal to subsequent appropriate processing. Processing for shipment in coils does not afford the manufacturer the opportunity to readily observe or to remove defective portions as can be carried out on the cut length product. — 523 — — 63313 — J1 Inspection and acceptance While not usually required for products covered by this annex, when the purchaser specifies that inspection and tests for acceptance be observed prior to shipment from the manufacturer’s works, the manufacturer shall afford the purchaser's inspector all reasonable facilities to determine that the steel is being furnished in accordance with this annex. Steel that is reported to be defective after arrival at the user’s works shall be set aside, properly and correctly identified and adequately protected. The supplier shall be notified in order that he may properly investigate. 12 Coil size When zine-coated steel is ordered in coils, a minimum or range of acceptable inside diameters (ID) shall be specified. In addition, the maximum out- side diameter (OD) and maximum acceptable coil mass shall be specified. 13 Marking 13.1 Unless otherwise stated, the following minimum requirements for identifying the steel shall be legibly stencilled on the top of each lift or shown on a tag attached to each coil or shipping unit: a) the manufacturer’s name or identifying brand; b) the number of the International Standard on which this annex is based, i.e. ISO 5002; ©) the quality designation number; 4) the coating designation number; e) the order number; f) the product dimensions; g) the lot number; h) the mass, 13.2 In case of differential coatings the coating thicknesses shall be marked as follows: a) For cut lengths : the coating designation on upper surfaces of a sheet of those piled over the coating designation of the lower surfaces and Example ZE 38/25 b) For coils : the coating designation on the outer surface of a coil over the coating designation on the inner surface. Example —ZE 38/25 14 Designation The electrolytic zinc-coated material is designated as HR (for hot rolled), followed by the numbers 1, 2, 3 or 4 and CR (for cold reduced), followed by the numbers 1, 2, 8, 4 or 5 which are common to other standards, indicating the qualities of commercial, drawing, deep drawing, deep drawing aluminum killed (non~ ageing) and extra deep drawing (stabilized interstitial free). The letters ZE are used to designate the electrolytic zinc-coated product. The coating thickness designation — 524 — —G 3313 — the ZE, as indicated in annex 6 table 2. Superimposed numbers are used to omate the coating thickness per side. When the numbers are different, a difer- esigrecating is indicated. When the notation 0 appears as one number in the satpation, a one-side coating is indicated. Example: Hot-rolled, cold-reduced steel sheet with an electrolytically deposited zine coating of 2.5 um thickness is designated as follows: HRI ZE 25/25, CR1 ZE 25/25 follows 15 Information to be supplied by the purchaser To adequately specify re- quirements of this annex, inguiries and orders shall include the following informa- tion: 3) reference to the International Standard this annex is based on ISO 5002; p) the name and quality of the material, for example, cold-reduced electrolytic zine- coated sheet (CR2) (see 1.3 and 1.4); ) coating designation number (see annex 6 table 2); 4) dimensions of product and quantity required; the application (name of part), if possible (see 4.6); for drawing qualities HR2, HR3, HR4, CR2, CR3, CR4 and CRS, whether ordered to mechanical properties or to fabricate an identified part (see 4.6); ® 0 mill phosphated, if required (see 4.9); h) mill passivated or not passivated (see 4.9); i) oiled, if required (see 4.10); j) coil size requirements (see clause 12); }) report of heat analysis, if required (see 4.4); 1) details of fabrication or special requirements (fluting or coating performance); m) inspection and tests for acceptance prior to shipment from the producer’s works, if required (see clause 11). Example : International Standard ISO 5002, cold-reduced electrolytic zine-coated sheet, drawing quality CR2, coating designation ZE 25/25, normal thick- ness tolerance, 0.6 mm x 1 000 mm x 2 000 mm, 20 000 kg, roll-formed tracks. — 525 — — 63313 ~ Annex 6 Table 2 Zinc coatings for electrolytic zinc-coated hot-rolled and cold-reduced steel sheet Coating designation | Nominal thickness | Nominal coating mass per surface per surface (for information only) pm emt j__ ZE 10/10 1.0 7 ZE 25/25 25 18 2E 38/38 38° 27 ZE 50/50 5.0 36 2B 75/75 15 54 ZE 100/100 10.0 15 ZE 135/0 13.5 96 ZE 150/0 15.0 107 NOTES 1 a) Equally coated material should be designed as ZE 10/10. b) Differentially coated material should be designated as ZE 60/10. ) Single surface coated material should be designated as ZE 38/0. 2 The minimum thickness should not be less than 90 % of the nominal thick- ness shown in this table. 3. The density of zinc used is 7 100 kg/m'. Annex 6 table 3 Mechanical property requirements? for hot-rolled electrolytic zinc-coated carbon steel sheet (see 4.7) Base metal quality Rab ac N‘mm’* % Desig- Name e<3 Bses6 nation Ly = 80 mm | Ly = 50 mm | Ly = 5.65VS, | Le = 50 mm HR1 | Commercial 410 max, (22 max. 23 max. 25 max. 26 max. HR2 | Drawing 370 max. 25 max. 26 max. 28 max. 29 max. HRS | Deep drawing | 350 max. 28max. | 29max. | 32max. | 33 max. HR4 | Deep drawing | 350 max. 28 max. 29 max, (32 max. 33 max. aluminum killed a Ra tensile strength A = percentage elongation after fracture Ly = gauge length on test piece So = original cross sectional area of gauge length 526 — —G 3313 — © thickness of stec] sheet, in millimetres 1 Nimm? = 1 MPa ini tensile strength for qualities HR2, HR3 and HR4 would normally be expected » Mine Nim". All tensile strength valoes are determined to the nearest 10 Nim’. ‘ine non-proportional test piece with a fied original gauge length (60 mm), up to 6mm The gheet can be used in conjunction with a conversion table. In case of dispute, thick jer, only the results obtained on a proportional test piece will be valid for material 9 mm and over in thickness. ‘Annex 6 Table 4 Mechanical property requirements 9 for cold-reduced electrolytic zine- coated carbon steel sheet Base metal quality Ra? ac N/mm? % Designation Name Ly = 80 mm cri | Commercial g | 410 max.| 27 min. 28 min. = = CR2 Drawing 370 max.| 30 min. 31 min. - a CR |Deep drawing | 350 max.| 34min, | 35 min. = = Ra [Deep drawing | 350 max.| 36 min. | 37 min. = aluminum killed (non-aging) CRS 350 max.| 38 min. 98 min. |1.7 min.| 0.2 min. a Ra = tensile strength ‘A. = percentage elongation after fracture Iy = gauge length on test piece 7 = plastic strain ratio (index of drawability of the product) f= tensile strain hardening exponent (index of stretchability of the product) b Minimum tensile strength for qualities CR2, CR3 and CR4 would normally be expected to be 270 N/mm, All tensile strength values are determined to the nearest 10 N/mm*. ¢ For material up to and including 0.6 mm in thickness, the elongation values in ‘annex 6 table 4 shall be reduced by 1. 4 Fand fi values are only applicable to thicknesses 2 0.5 mm. For thicknesses > 2.0 mm, the F value in annex 6 table 4 is reduced by 0.2. e Fan also be written as bar ~ r. f can also be written as bar - n. g Mechanical properties are not generally done on commercial quality products and the values in this table are for information only. — 8a — — 63313 — Annex 6 Table 5 Normal thickness tolerance for hot-rolled descaled, electrolytic aine-coated steel sheet coils and cut lengths Unit : mm Specified width ‘Thickness tolerance 4 > for product thickness 2.0 or | Over 2.0 up to | Over 2.5 up to | Over 3.0 up to under_| and incl, 2.5 | and incl. 3.0 | and inel. 4.0 600 or over upto and incl. 1200 | 20.17 40.18 20.20 20.22 Over 1200 up to and incl. 1500 | 20.19 20.21 40.22 20.24 Over 1 500 up to andinel. 1800 | 20.21 40.23 20.24 30.26 Over 1 800 = 20.25 40.26 30.27 a The values specified do not apply to the uncropped ends for a total length “I” of a mill edge coil. The total length would be calculated using the following formula total length “in metres = ser 22——— provided that the revlt be no greater then 20 m > Thickness ie measured at any point on the sheet not less than 25 mm from a trimmed edge and 40 mm from an untrimmed edge. Points closer than these are subject to the agreement between the purchaser and the manufacturer. Annex 6 Table 6 Restricted thickness tolerance for hot-rolled descaled, electrolytic zinc-coated steel sheet coils and cut lengths Unit : mm Specified width Thickness tolerance % P for product thickness 2.0 or | Over 2.0 upto | Over 2.5 up to | Over 3.0 up to under | and incl. 2.5, and incl. 4.0 600 or over up to and incl, 1200 40.14 40.15 40.17 Over 1 200 up to and incl. 1 500 20.15 40.17 20.18 Over 1 500 up to and incl, 1.800 | 40.14 40.17 £0.19 40.21 Over 1.800 = 40.20 40.21 20.22 a The values specified do not apply to the uncropped ends for a total length “I” of a mill edge coil. The total length *!" would be calculated using the following formula: total length ‘in metres = ser 22——— provided thatthe realt be no greater than 20 m b Thickness is measured at any point on the sheet not less than 25 mm from a trimmed edge and 40 mm from an untrimmed edge. Points closer than these are subject to the agreement between the purchaser and the manufacturer, — 528 — — 63313 — Annex 6 Table 7 Normal thickness tolerances for cold-reduced electrolytic zine-coated steel sheet coils and cut lengths Unit : mm Specified ‘Thickness tolerance ® for product thickness width 0.4 or | Over 0.4 | Over 0.6 | Over 0.8 | Over 1.0] Over 1.2] Over 1.6 | Over 2.0] Over 2.5 | Over 3.0} under |upt upto [upto fapto upto upto lapto fapto {ups jand” and” and” land land fang [and [ane fend inc 0.6 fine. 08 [inet 1.0 fine 12 fine 1.6 fine. 20 find. 2 find. 8.0 fine. 4.0 Goweervpio | 2004 | 2005 | 2007 | 2008 | 009 | son | 20s | sous | aoa | 2020 St ina 1200 ur1200upte | 2005 | 2006 | 2008 | 2009 | soo | 2012 | 20. | 2036 | 2019 | sot ‘and incl, 1 500 Tower 1600upt | — | 2008 | 2009 | 2010 | 2012 | sore | zoe | 2018 | 2001 | 2029 td inl 1800 > The thickness tolerances for sheet in coil form are the same as for sheet supplied in cut lengths but in eases where welds are present, the tolerances shall be double those given in annex 6 table 7 over a length of 15 m in the vicinity of the wald. » Thickness is measured at any point on the sheet not less than 25 mm from le edge. Annex 6 Table 8 Restricted thickness tolerances for cold-reduced electrolytic zinc-coated steel sheet coils and cut lengths Unit : mm ‘Specified ‘Thickness tolerance a, b, for product thickness width }0.4.or | Over 0.4 Over 06 | Over 0.8| Over 1.0| Over 1.2| Over 1.6] over 2.0| Over 2.5 | Over 8.0] funder Jupto fupto jupto upto [upto upto upto fupto jand and jand and fend fond and and incl 0.6 Jinel. 0.8 nel 1.2 finel.1.6 fincl 20 fine. 26 fine, 3.0 fine 4.0 0.055 | 4007 | 20.08 | 20.10 | 2011 | 202 ewoerover upto | 0.025 | 20.035 | 0.05 nd incl 1 200 Over1200.up to | 0.035 | 20.045 | +005 | 20.06 | 0.07 | 20.08 | 2009 | 20.11 | 20.12 | +019 sed inl 1 500 Over 1500 up to — | +005 | 2005 | 2016 | 2007 | +008 | 2009 | 20.11 | 40.2 | +019 snd inl 1 800 ‘4 The thickness tolerances for sheet in coil form are the same as for sheet supplied in cut lengths but in cases where welds are present, the tolerances shall be double those given in annex 6 table 8 over a length of 15 m in the vicinity of the weld. b Thickness is measured at any point on the sheet not less than 25 mm from a side edge. ete — G3313 — Annex 6 Table 9 Width tolerance for hot-rolled, descaled, cut edge, not resquar- ed electrolytic zinc-coated steel sheet coils and cut lengths Unit : mm Specified width Tolerance 1 200 or under +6 0 Over 1 200 up to and +8 including 1 500 0 ‘Over 1 500 +10 0 Annex 6 Table 10 Width tolera: electrolytic zinc-coated steel sheet, not resquared oils and cut length: nces for cold-reduced a Uni Specified width Tolerance 1 200 or under +5 0 Over 1 200 up to and +7 including 1 500 0 Over 1 500 +9 0 Annex 6 Table 11 Length tolerances for hot-rolled, descaled not resquared electrolytic zine-coated steel sheet cut lengths Unit : mm Specified length ‘Tolerance 3 000 or under +20 0 ‘Over 3 000 up to and +30 including 6 000 0 Over 6 000 40.5 % 0 NOTE : The values in this table also apply for cold-reduced, not resquared electrolytic zinc-coated steel sheet — 530 — — 63313 — ‘Annex 6 Table 12 Camber tolerances for hot-rolled, descaled, not resquared electrolytic zine-coated steel sheet Form ‘Camber tolerance Cut length 0.5 % x length jeer | Coil 25 mm in any 5 000 mm length Annex 6 Table 13 Camber tolerances for cold- reduced electrolytic zinc- coated steel sheet Form Camber tolerance Cut length 0.4 % x length Coit 20 mm in any 5 000 mm length Annex 6 Table 14 Out-of-square tolerance for hot-rolled and cold-reduced electrolytic zinc- coated steel sheet in cut lengths, not resquared (see figure 2) ‘Dimensions Out-of-square tolerance ‘All thicknesses and all sizes 1.0 % x width Annex 6 Table 15 Out-of-square 4, width, and length tolerances (see annex 6 figure 2) Unit : mm Specified length Specified width Tolerance | Thickness Thickness 4 or under Over 4 3.000 or under 1 200 or under +2 b 0 Over 1 200 +3 > 0 Over 3.000 All widths +3 b 0 When measuring material to resquared tolerances, consideration may have to be given to extreme variations in temperature. ‘To be subject to an agreement between the purchaser and the manufacturer. etd aed — 63313 — Annex 6 Table 16 Standard flatness tolerances 9 for hot-rolled electrolytic zine-coated steel sheet, cut lengths Unit : mm Product thickness Specified width Flatness tolerance b 2 or under 1 200 or under 21 or under Over 1 200 up to and including 1 500 25 or under Over 1 500 30 or under Over 2 1 200 or under 18 or under Over 1 200 up to and including 1 500 23 or under Over 1 500 28 or under ‘a. These tolerances are only applicable to sheet up to and including 5 000 mm in length when their thickness is 4 mm or less. Tolerances for sheet having a thickness over 4mm and a length exceeding 5 000 mm are subject to agreement between the pur- chaser and the manufacturer. This table also applies to sheet cut to length from coil by the purchaser when adequate flattening procedures are performed. > Maximum deviation from a flat horizontal surface. With the sheet lying under its own mass on the flat surface, the maximum distance between the lower surface of the sheet and the flat horizontal surface is the maximum deviation from flatness (see annex 6 figure 3). Annex 6 Table 17 Standard flatness tolerances # for cold-reduced electrolytic zine-coated steel sheet, cut lengths Unit: mm Product thickness ‘Specified width Flatness tolerance » 1.7 or under 1 200 or under 15 or under Over 1 200 up to and including 1 500 18 or under Over 1500 22 or under Over 0.7 up to and| 1 200 or under 12 or under including 1.2 Over 1 200 up to and including 1 500 15 or under Over 1500 19 or under Over 1.2 1 200 or under 10 or under Over 1 200 up to and including 1 500 12 or under Over 1500 17 or under ‘a These tolerances are only applicable to sheet up to and including 5 000 mm in length when their thickness is 1.6 mm or less. Tolerances for sheet exceeding 5 000 mm in length are subject to agreement between the purchaser and the manufacturer. This table also applies to sheet cut to length from coil by the purchaser when adequate flattening procedures are performed. b Maximum deviation from a flat horizontal surface. With the sheet lying under its ‘own mass on the flat surface, the maximum distance between the lower surface of the sheet and the flat horizontal surface is the maximum deviation from flatness (see annex 6 figure 3). eee ose Annex 6 Table 18 Restricted flatne: — G 3313 — tolerances 2 for hot-rolled electrolytic zine- coated steel sheet, cut lengths Unit : mm Product thickness Width Length. Flatness tolerance > 9 or under 1 200 or under 2 500 or under 9 or under Over 1 200 Over 2 500 15 or under ‘Over 2 up to and 1 200 or under 2 500 or under 8 or under Over 2 500 13 or under including 4 Over 1 200 7 Tolerances for sheet over 4 mm in thickness or over § 000 mm in length are subject, to agreement between the purchaser and the manufacturer. Maximum deviation from a flat horizontal surface. With the sheet lying under its ‘own mass on a flat surface, the maximum distance between the lower surface of the sheet and the flat horizontal surface is the maximum deviation from flatness (see annex 6 figure 3), Annex 6 Table 19 Restricted flatness tolerances # for cold-rolled electrolytic zine- coated sheet, roller levelled or stretcher levelled, cut lengths Unit ; mm Product thickness Specified width Flatness tolerance b 0.7 or under 1 200 or under 6 or under Over 1 200 up to and including 1 500 7 or under Over 1 500 8 or under Over 0.7 up to and | 1 200 or under 5 or under including 1.2 Over 1 200 up to and including 1 500 6 or under Over 1 500 7 or under Over 1.2 1 200 or under 4 or under Over 1 200 up to and including 1 500 5 or under 6 or under Over 1 500 8 Tolerances for sheets exceeding 5 000 mm in length are subject to agreement be- tween the purchaser and the manufacturer. » Maximum deviation from a flat horizontal surface. With the sheet lying under its own weight on a flat surface, the maximum distance between the lower surface of the sheet and the flat horizontal surface is the maximum deviation from flatness (see annex 6 figure 3). = 533 — — 63313 — Side edge (concave side) Edge camber WA straightedge Annex 6 Figure 1 Measurement of camber Out-of-square Straightedge [\_ sige edge Annex 6 Figure 2 Measurement of out-of-square | Maximum deviation from flatness Annex 6 Figure 3 Measurement of flatness — 534 — — G 3313 — Related standards: 180 1460: 1992 Metallic coatings—Hot-dip galvanized coatings on ferrous materials—Gravimetric determination of the mass per unit area. ISO 3573 : 1998 Hot-rolled carbon steel sheet of commercial and drawing qualities. 180 3574: 1998 Cold-reduced carbon steel sheet of commercial and drawing qualities. 180 3575 : 1996 Continuous hot-dip zinc-coated carbon steel sheet of ‘commercial, lock-forming and drawing qualities. 180 10113 : 1991 Metallic materials—Sheet and strip—Determination of plastic strain ratio. 180 10275 : 1993 Metallic materials—Sheet and strip—Determination of tensile hardening exponent. — 535 — —G3313 — “we “spoqredy “qejaur o6eq Jo woyyeo “CLL @ Sie se yous ees fea rtevoe : wwonezoom WOHRIPPE/COW| Yea inq (payfoods 30); — ye0ys Jo sry ET ‘ee sang peonpasss Sop ‘288q pojfor-4oq 103) Sop Pooeeet« me or pompns res 9) ont porping « (ios anon pore sa) ieenpr eee pate sem peor « ore trod soma pratt « Wau, “pin arenbeseng « een emg J ea cqiet oreg pert wbporegpoufearn) om SI¢ uy soduye ou, ({eseur eseq poonpar “oun ease apa sua Bayne pootoud wires rwut song e an soua9ytp 24) UO WORIPPE/GOW| ‘P2Tor-I04 105) soquiuy « | 009 ost edeug a1 song [sono eng semnevem es) por a — 541 — 63313 — -eoyionad yeporourmoa 30 suniey uy A7uM 07 HOUT sy 3uyeq our otf 20 ‘YOnIPPE/TOW, 390) S8OUPIOH OST worpp¥aowt| qayed Jo qunoure pouepzey, -2483q 0} 89], GOT ‘uoyeroattoa) tL ‘Wi0q weomqeq vuoygeso2| pore 4 ow 19 —| sonrpperaow | 90) pueg est NAB oq OF PoIMparfoe 81 pxepueis OST 01 won| “IPPs oYy aanqyny oy UT) “pouoyred ya woyas pou Ayroads 04 {20880000 9 31 ‘pagpoads you aze Bunje09 Jo souysts01 woysoxz09 Jo Suyyneo jo 4809 sau Sone oRINGD WNoKATY| —| woprppesaow -| - -sjmox woteo3209 7°91 “poured you are -sonjaead] spouzant 380) 2022000) Due ‘par aq 4 sysoy Bunv0g| gL uy Arum oy ainoystp| —_porriamr pean dre suowada e141 Bureq awn oy sou] duu propume Ost u| vonpPeOM| sj epoyem Fundueg] —2'9 yeoy eeu Buwog rat] wey, oT | a dar SLE WM [sorepy ot] s009 OST caveddy pT wonemep | __ oenepo

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