Working-Final Drawings

Working / Final Drawings
Customer: China Shipping Industry (Jiangsu) Co., Ltd.
Hull / Project: CIS 38000-001/-002/-003/-004/-005
WS-Ordernumber: 1451319984…
Prepared: M. Nienaber
Checked: P. Lammers
engineering for a better world GEA Mechanical Equipment

Contents
1. Manufacturer Material Declaration

for Inventory of Hazardous Materials ”Green Passport”
Installation Instructions, Graphical Symbols
2. HFO / DO
3. LO-ME
engineering for a better world
Manufacturer Material Declaration

for Inventory of Hazardous Materials ”Green Passport”
According to: MEPC 59/24/Add.1 Annex 2, Reg 4.1.1
Manufacturer / Hersteller: GEA Westfalia Separator Group GmbH
Issuer / Ersteller: Andreas Nolte
Document-No. / Dokument-Nr.: 9953-8001-000
EDITION / AUSGABE : 03/2012
GEA Mechanical Equipment

2 9953-8001-000 / 03/2012
Die Verfasser freuen sich immer über Kommentare und Ratschläge diese Doku-
mentation betreffend. Sie können gesandt werden an
The authors are always grateful for comments and suggestions for improving the
documentation. They can be sent to
© GEA Westfalia Separator Group

GEA Westfalia Separator Group GmbH
Werner-Habig-Str. 1, 59302 Oelde
Phone +49 2522 77-0 · Fax +49 2522 77-2488
ws.info@geagroup.com,· www.westfalia-separator.com
GEA Westfalia Separator

9953-8001-000 / 03/2012 3
CONTENTS / INHALT
COVER SHEET
DECKBLATT
1 Supplier Document of Conformity

KONFOMITÄTSERKLÄRUNG
1.1 SDOC-GEA_WS_Group_01 Supplier Document of Conformity
2 Material Dats Sheets

MATERIALDATENBLÄTTER
2.1 MD-SEP-2011-001 Separators Type OSD/OSE/OTC/WTC

2.2 MD-CU-2011-001 Compact Units Type CU
2.3 MD-CP-2011-001 Centri-Pack Units Type CP
2.4 MD-BM-2011-001 BilgeMaster Units Type BM
2.5 MD-SM-2011-001 SludgeMaster Units Type SM
2.6 MD-VBU-2011-001 Visco Booste Untis Type VBU
2.7 MD-SWD-2011-001 Sea Water Distiller Type SWD

4 9953-8001-000 / 03/2012
1 Supplier Document of Conformity

KONFOMITÄTSERKLÄRUNG
1.1 SDOC-GEA_WS_Group_01 Supplier Document of Conformity

9953-8001-000 / 03/2012 5

6 9953-8001-000 / 03/2012
2 Material Dats Sheets

MATERIALDATENBLÄTTER
2.1 MD-SEP-2011-001 Separators Type OSD/OSE/OTC/WTC

2.2 MD-CU-2011-001 Compact Units Type CU
2.3 MD-CP-2011-001 Centri-Pack Units Type CP
2.4 MD-BM-2011-001 BilgeMaster Units Type BM
2.5 MD-SM-2011-001 SludgeMaster Units Type SM
2.6 MD-VBU-2011-001 Visco Booste Untis Type VBU
2.7 MD-SWD-2011-001 Sea Water Distiller Type SWD

9953-8001-000 / 03/2012 7
MATERIAL DECLARATION
<Date of Declaration>
Date
<MD ID Number> <Supplier (Respondent) Information>

MD- ID-No. MD-SEP-2011-001 Company Name GEA Westfalia Separator Group GmbH
Division Name Mechanical Equipment
<Other Information> Address Werner-Habig-Straße 1, 59302 Oelde, Germany
Remark 1 Contact Person Andreas Nolte
Remark 2 Telephone Number +49 2522 77 2978
Remark 3 FAX Number 49 2522 77 32978
E-mail Address andreas.nolte@geagroup.com
SDoC ID No.: SDOC-GEA_WS_Group_01
<Product Information>
Mass per product
Product Name Product Number Product Information
Amount Unit
OSD 2, 6, 18, 35, 60,
OSE 5, 10, 20, 40, 80, 120
Separator 1 Piece Separator
OTC 2, 3, 10
WTC 2
<Material Information>
Unit
This material information show s the amount of hazardous materials contained in 1 Piece (unit: piece,m, m3, litre etc.) of the product.
Present above If yes,

Table Material Name Threshold level threshold level material mass If yes, Information on where it is used
Yes / No Mass Unit
Asbestos Asbestos no threshold level NO

Polychlorinated Polychlorinated Biphenyls(PCBs) no threshold level NO
Biphenyls (PCBs)
Chlorofluorocaobons(CFCs) NO
Halons NO
Other fully halogenated CFCs NO
Carbon Tetrachloride NO
Table A Ozone Depleting
(Materials Listed in Substance
1,1,1-Trichloroethane no threshold level NO
appendix 1 of the Hydrochlorofluorocaobons NO
Convention)
Hydrobromofluorocaobons NO
Methyl bromide NO
Bromochloromethane NO
NO
Anti-fouling systems containing organotin compounds as
a biocide
2,500 mg/kg NO
NO

Yes / No Mass Unit
Cadmium and Cadmium Compounds 100 mg/kg NO

Hexavalent Chromium and Hexavalent Chromium 1,000 mg/kg NO
Compounds
Lead and Lead Compounds 1,000 mg/kg NO
Talbe B Mercury and Mercury Compounds 1,000 mg/kg NO
(Materials Listed in
Appendix 2 of the
Polybrominated Biphenyl (PBBs) 1,000 mg/kg NO
Convention) Polybrominated Dephenyl ethers (PBDEs) 1,000 mg/kg NO
Polychloronaphthalenes (Cl >= 3) no threshold level NO
Radioactive Substances no threshold level NO
Certain Shortchain Chlorinated Paraffins 1% NO

8 9953-8001-000 / 03/2012
Date

MD- ID-No. MD-CU-2011-001 Company Name GEA Westfalia Separator Group GmbH
Mass per product
Amount Unit
CU D 6, 18, 35, 60,
Compact Units 1 Piece Compact Unit with Separator
CU E 5, 10, 20, 40, 80
Unit

Yes / No Mass Unit

Biphenyls (PCBs)
Halons NO
Convention)
Methyl bromide NO
NO
a biocide
2,500 mg/kg NO
NO

threshold level material mass
Table Material Name Threshold level If yes, Information on where it is used
Yes / No Mass Unit

Compounds
Appendix 2 of the

9953-8001-000 / 03/2012 9
Date

MD- ID-No. MD-CP-2011-001 Company Name GEA Westfalia Separator Group GmbH
Mass per product
Amount Unit
Centri-Pack CP-1, CP-2, CP-3, CP-4 1 Piece Centri-Pack Unit with Separator
Unit

Yes / No Mass Unit

Biphenyls (PCBs)
Halons NO
Convention)
Methyl bromide NO
NO
a biocide
2,500 mg/kg NO
NO

Table threshold level material mass
Material Name Threshold level If yes, Information on where it is used
Yes / No Mass Unit

Compounds
Appendix 2 of the

10 9953-8001-000 / 03/2012
Date

MD- ID-No. MD-BM-2011-001 Company Name GEA Westfalia Separator Group GmbH
Mass per product
Amount Unit
BilgeMaster 200, D1500, D2000,
D2500, D3000, D4000, D5000, D6000,
D7000
BilgeMaster-D 750 cleandesign, -D
BilgeMaster 1000 cleandesign, -D 1500 1 Piece Bilge Water Treatment Unit
cleandesign, -D 2000 cleandesign, -D
3000 cleandesign, -D 4000
cleandesign, -E 4000 cleandesign, -E
5000 cleandesign
Unit

Yes / No Mass Unit

Biphenyls (PCBs)
Halons NO
appendix 1 of the
Hydrochlorofluorocaobons NO
Convention)
Methyl bromide NO
NO
a biocide
2,500 mg/kg NO
NO

Yes / No Mass Unit

Compounds
Appendix 2 of the

9953-8001-000 / 03/2012 11
Date

MD- ID-No. MD-SM-2011-001 Company Name GEA Westfalia Separator Group GmbH
Mass per product
Amount Unit
SludgeMaster SuldgeMaster 300 1 Piece Sludge Treatment Unit
Unit

Yes / No Mass Unit

Biphenyls (PCBs)
Halons NO
Convention)
Methyl bromide NO
NO
a biocide
2,500 mg/kg NO
NO

Yes / No Mass Unit

Compounds
Appendix 2 of the

12 9953-8001-000 / 03/2012
Date

MD- ID-No. MD-VBU-2011-001 Company Name GEA Westfalia Separator Group GmbH
Mass per product
Amount Unit
Visco Booster Units VBU 1 Piece Visco Booster Unit
Unit

Yes / No Mass Unit

Biphenyls (PCBs)
Halons NO
appendix 1 of the
Convention)
Methyl bromide NO
NO
a biocide
2,500 mg/kg NO
NO

Yes / No Mass Unit

Compounds
Appendix 2 of the

9953-8001-000 / 03/2012 13
Date

MD- ID-No. MD-SWD-2011-001 Company Name GEA Westfalia Separator Group GmbH
Mass per product
Amount Unit
Sea Water Destiller SWD 1 Piece Sea Water Destiller
Unit

Yes / No Mass Unit

Biphenyls (PCBs)
Halons NO
appendix 1 of the
Convention)
Methyl bromide NO
NO
a biocide
2,500 mg/kg NO
NO

Yes / No Mass Unit

Compounds
Appendix 2 of the

14 9953-8001-000 / 03/2012
Note
Notes
Notizen
Anotaciones
Для записей
Muistiinpanot
Σημειώσεις
Notater
Notes
Note

9953-8001-000 / 03/2012 15

Werner-Habig-Str. 1, 59302 Oelde
Phone +49 2522 77-0 · Fax +49 2522 77-2488
ws.info@geagroup.com,· www.westfalia-separator.com

Installation Instructions
For Separators
No. 2058-9601-020
Edition 0211
GEA Mechanical Equipment / GEA Westfalia Separator Group

2 2058-9601-020 / 0211
ORIGINAL INSTRUCTION MANUAL

Subject to modification!
The authors are always grateful for comments and suggestions for improving
the documentation. They can be addressed to:

Werner-Habig-Str. 1, 59302 Oelde (Germany)
Phone +49 2522 77-0, Fax +49 2522 77-2488
ws.info@geagroup.com, www.westfalia-separator.com
®
Westfalia Separator
2058-9601-020 / 0211 3
Preface
These installation guidelines
• are part of the overall documentation compiled for the separator.
• describe the procedures for constructing, manufacturing and design-
ing separators.
• contain fundamental instructions for installing separator installations.
• contain general guidelines for separator installations.
These guidelines specify the minimum specifications for designing and

constructing frames, tanks, piping and the electrical installation.
Putting together and installing the installation components must be

carried out in accordance with the order-specific documents:
• Installation diagram and equipment list
• Dimensioned drawing (notes on required space for operating and
servicing, minimum clearance from walls/pillars or other machines)
We reserve the right to carry out technical modifications on the

separator!
Attention must be paid to the operating, maintenance and mounting

instruction manuals of all units and fittings.
For your safety

• Take special care when carrying out operations marked with this
symbol -
otherwise danger to life!
• Strictly adhere to instructions marked with this symbol.

This avoids damage to the separator and other equipment.
Note: • This symbol is not a safety precaution but rather a reference to infor-
mation which help to better understand the separator or plant compo-
nents and the processes.
• Use only genuine spare parts from GEA Westfalia Separator. The origi-
nal spare parts are listed in the spare parts catalog.
The use of non-genuine parts leads to:
– safety risks,
– reduced durability of these parts,
– reduced availability of the separator and
– increased service requirement.
If a safety risk occurs when using non-original spare parts, this may have legal
consequences for the responsible persons. In such cases, GEA Westfalia
Separator accepts no liability or warranty claims.
®
Westfalia Separator
4 2058-9601-020 / 0211
1 General 7
1.1 Safety precautions ................................................................................... 8

1.2 Material .................................................................................................... 8
1.3 Installation ................................................................................................ 8
1.4 Storage .................................................................................................. 10
1.4.1 Installation of controls ............................................................................ 10
1.5 Transport................................................................................................ 12
1.5.1 Transporting the separator .................................................................... 14
1.6 Preservation measures on site .............................................................. 18
2 Separator 19
2.1 Space requirement for separators ......................................................... 20

2.1.1 Separators with belt drive ...................................................................... 20
2.2 Bowl weights .......................................................................................... 22
2.3 Required hoist specifications for separators.......................................... 23
2.4 Ventilating the separator room .............................................................. 23
2.5 Foundations ........................................................................................... 25
2.6 Securing the separators ......................................................................... 27
2.6.1 Separators OSD 6, 18, 35, 60, OSE 5, 10, 20, 40, 80 and
OTC 5, 10, 20 ........................................................................................ 28
2.7 Welding procedure for fastening the foundation frame ......................... 29
2.7.1 Installing the separator .......................................................................... 30
2.8 Vibrations ............................................................................................... 31
2.9 Pipelines on the separator ..................................................................... 32
2.9.1 Product line ............................................................................................ 32
2.9.2 Operating, filling and displacement water lines ..................................... 32
3 Operating, filling and displacement water 33
3.1 Water quality .......................................................................................... 34

3.2 Supply pressure and temperature ......................................................... 34
3.3 Water connection for operating, filling and displacement water ............ 35
3.4 Dimensions and number of consumers ................................................. 35
3.5 Water quantity ........................................................................................ 36
4 Compressed air 37
4.1 Compressed air quality .......................................................................... 38

4.2 Supply pressure ..................................................................................... 38
4.3 Compressed air consumption of the separators OSD, OSE and OTC.. 38
5 Product lines 39
5.1 General .................................................................................................. 40

5.2 Pipe cross-sections ................................................................................ 40
5.3 Functional description ............................................................................ 40
®
Westfalia Separator
2058-9601-020 / 0211 5
5.4 Information on pressure monitoring ....................................................... 40

5.5 Piping ..................................................................................................... 42
5.6 Maximum suction head .......................................................................... 43
5.6.1 Pressure line .......................................................................................... 43
5.6.2 Pre-filter ................................................................................................. 44
5.7 Feed pump ............................................................................................. 44
5.8 Oil pre-heater ......................................................................................... 44
5.9 Installation examples ............................................................................. 45
5.9.1 Steam-heated plate heat exchanger with (PI controlled) control valve . 45
5.9.2 Steam-heated tubular heat exchanger with (PI controlled)
control valve ........................................................................................... 46
5.9.3 Thermal oil-heated plate heat exchanger with (PI controlled) control
valve....................................................................................................... 47
5.9.4 Thermal-oil-heated tubular heat exchanger with (PI controlled)
control valve ........................................................................................... 48
5.10 Securing plate heat exchangers ............................................................ 49
5.11 Safety valve ........................................................................................... 50
6 Solids tank 51
6.1 Recommended criteria for solids tank ................................................... 52

6.1.1 Tank vent ............................................................................................... 53
6.1.2 Set-up of the solids tank venting ........................................................... 54
6.2 Solids discharge lines ............................................................................ 55
6.2.1 Solids discharge lines with shut-off flap................................................. 56
6.2.2 Standard installation of shut-off flaps .................................................... 56
6.2.3 Installation recommendation for shut-off flaps ....................................... 57
6.3 Operating and dirty water discharge lines ............................................. 58
6.3.1 Separators of OSD and OSE ................................................................. 58
7 Electrical installation 61
7.1 Control cabinet ....................................................................................... 62

7.1.1 Electrical connection .............................................................................. 64
7.1.2 External voltages ................................................................................... 64
7.1.3 Shipboard operation .............................................................................. 65
7.1.4 Onshore operation ................................................................................. 65
7.2 Electro-magnetically compatible installation .......................................... 66
7.3 Valves .................................................................................................... 67
7.3.1 Solenoid valve block .............................................................................. 67
7.3.2 Terminal box .......................................................................................... 68
7.3.3 Separator with sensor bloc .................................................................... 69
7.4 Dual-purpose thermometer .................................................................... 70
7.5 Electrical installation of transmitters and electric motors ....................... 71
7.6 Electrical execution ................................................................................ 71
7.6.1 Earthing the separator ........................................................................... 72
7.6.2 Voltage equalisation of the separator .................................................... 72
7.6.3 Voltage equalization of the electric heater ............................................. 73
7.6.4 Voltage equalization of the foundation frame ........................................ 73
7.6.5 Voltage equalisation of the control cabinet ............................................ 74
7.7 Electric motors procured by the customer ............................................. 75
7.8 Installation and operation of control units .............................................. 76
®
Westfalia Separator
6 2058-9601-020 / 0211
Note
Notes
Notizen
Anotaciones
Muistiinpanot
Notater
Notes
Note
®
Westfalia Separator
2058-9601-020 / 0211 7
1 General
1.1 Safety precautions ................................................................................... 8

1.2 Material .................................................................................................... 8
1.3 Installation ................................................................................................ 8
1.4 Storage .................................................................................................. 10
1.4.1 Installation of controls ............................................................................ 10
1.5 Transport................................................................................................ 12
1.5.1 Transporting the separator .................................................................... 14
1.6 Preservation measures on site .............................................................. 18
®
Westfalia Separator
8 2058-9601-020 / 0211
1.1 Safety precautions

• Pay special attention to the safety precautions contained in the
overall documentation compiled for the separator!
1.2 Material
• The specified material must conform to the standards set out in these installa-
tion guidelines as a minimum requirement.
• All materials used must be new and from the same series.
1.3 Installation
Fig. 1 Installation example
1 Separator: 7 Solids tank venting

2 Separator foundation 8 Crane
3 Control unit 9 Cleaning table
4 Control cabinet 10 Aeration
5 Preheater 11 Venting
6 Solids tank
• The applicable regulations and standards of classification societies or other

authorised bodies must be observed.
• All lubricating points and the gear / drive housing of the separator must be
easily accessible without having to remove pipes or gratings.
• All operating elements must be within comfortable reach of the operator and
at a suitable height.
• Operating elements must not be mounted higher than 1800 mm above the
working platform.
• All units must be arranged so that they do not cramp the working area and so
that they can be safely serviced and operated.
®
Westfalia Separator
2058-9601-020 / 0211 9
• All fixed piping and fittings must be safely supported to reduce vibrations and
movement to a minimum.
• Contact points or supports must be fitted so that the pipes are able to move
with changing temperatures without creating tension in the pipes.
• Pipes and pipe connections must be accessible for maintenance.
• Pipes must not be used for supporting distributors or appliances.
• These regulations and standards do not apply to small purpose-built parts
whose durability, accessibility and operation are not influenced. They must be
fitted in accordance with the manufacturer's recommendations.
• No galvanized parts may be fitted in product-carrying lines (e.g. heavy oil,
diesel oil, steam lines and thermal oil lines). This does not apply if type-tested
pipe joints are fitted in pipe trace heating systems.
• Y-strainers should preferably be fitted horizontally with the strainer insert
pointing downwards or to the side (turned through 90°).
If this is not possible for space reasons, the dirt pan can be fitted vertically
with a throughflow from top to bottom. In this case, ensure that the strainer
can be dismantled.
®
Westfalia Separator
10 2058-9601-020 / 0211
1.4 Storage
• Parts may be stored only in original GEA Westfalia Separator transport pack-
aging.
• A storage time of more than 12 months is only possible after consulting the
manufacturer.
• The storage site should be a closed, dry room.
• The storage temperature must not be below 5°C (41 F) and must not exceed
50 °C (122 °F).
IMPORTANT:
• Outdoor exposure is not admissible!
Pay attention to the following points on storage and transport packaging.
• Handle fragile goods with care!
• Protect the goods against moisture and humidity.
• Protect the goods against heat!
• Pay attention when erecting the goods.
1.4.1 Installation of controls
IMPORTANT:
• Select the installation site so that

– the control unit is not exposed to dust and aggressive atmosphere.
– the control unit is not installed in an excessively humid environment or
damp area.
– the sun cannot shine on the control panel or displays making operation and
observation more difficult.
– heating up of the control unit is avoided.
• Where appropriate, check screw-type and plug-type connectors for secure
contact.
®
Westfalia Separator
2058-9601-020 / 0211 11
• Connect thermostatically controlled cabinet heating to external voltage and

switch it on.
• The control cabinet heating must switch on before the temperature drops be-
low the dew point.
• Bedewing can occur during the night which is not good for electronic appara-
tus.
• Check that the line voltage and frequency conform to the connection data of
the control unit (see nameplate).
• Pay attention to admissible installation and operating data:
Voltage fluctuations +/- 10 % of the line voltage

Frequency fluctuations +/- 2 % of the line voltage
Ambient temperatures + 5 to + 45 °C (41 to 113 °F)
Atmospheric humidity max. 50 % at 40 °C (104 °F)
max. 90 % at 20 °C (68 °F)
Installation height above sea level up to 1000 m
Transport temperatures – 25 to + 55 °C (–13 to 131 °F)
IMPORTANT:
Improper installation and operation discharges the supplier from the warranty
obligation.
®
Westfalia Separator
12 2058-9601-020 / 0211
1.5 Transport
The adjacent packing illustrates a

seaworthy packaging from GEA West-
falia Separator.
Fig. 2
• After removing the side boards and

filling material, the bottom board can
be used as a special pallet for fork
lift trucks.
Fig. 3
• If no forklift trucks are available,

transport the case with the aid of a
crane (see diagram).
• Attach the ropes to the points on the
packing case as marked on the
packing case.
Fig. 4
®
Westfalia Separator
2058-9601-020 / 0211 13
• Attach ropes round the case and

hang them into the load hook of the
crane.
• CAUTION!
Wind one piece of rope twice
round the hook to prevent the
ropes from slipping.
Fig. 5
®
Westfalia Separator
14 2058-9601-020 / 0211
1.5.1 Transporting the separator
• IMPORTANT:
To avoid damage, the bowl must be
removed from the separator before
transport.
• The separator is normally delivered
without installed bowl.
Exception:
• The OTC 2, OTC 3, OSD 2 and
OSE 5 separators are delivered and
transported with installed bowl.
Fig. 6
CAUTION!
Prevent accidents by using suitably rated hoists for transport and installa-
tion.
• When transporting rope, make sure

that one piece of rope is wound
twice round the hook to prevent the
• The rope must be properly attached
to the separator.
• Ensure that no pulling or pushing
forces act on machine parts when
using ropes.
Fig. 7
The following examples show how the transport ropes must be attached on the
different frame designs (see Fig. 8 – Fig. 13).
®
Westfalia Separator
2058-9601-020 / 0211 15
For OSD 6 or 18 and OSE 5, 10 and 20 – separator with belt drive
• Screw double nipple 1 into the hole

in the frame.
Fig. 8
• Attach the transport ropes

– to the machine as illustrated and
– hang them into the load hook of
the hoist as illustrated.
• Make sure that the ropes do not
damage any machine components.
• Do not use the eye bolt of the

motor to suspend the separator.
• Make sure the machine touches
down gently.
Fig. 9
®
Westfalia Separator
16 2058-9601-020 / 0211
For OSD 35 and OSE 40 – separator with belt drive
• Screw two eye bolts 1 into the upper

section of the frame.
• Screw double nipple 2 into the hole
in the frame.
Fig. 10

– around the double nipple.
– Thread through the eye bolts and

down gently.
Fig. 11
®
Westfalia Separator
2058-9601-020 / 0211 17
For OSD 60, OSE 80 and 120 – separator with belt drive
• Check that
– two eye bolts 1 are screwed into
the upper section of the frame.
– Screw two eye bolts 2 with wash-
ers 3 into the intermediate flange /
frame holes.
Fig. 12

– Thread through the four eye bolts
and

down gently.
Fig. 13
®
Westfalia Separator
18 2058-9601-020 / 0211
1.6 Preservation measures on site
After installation until commissioning

• All parts such as tools, spare parts and bowl must be stored in the original
packaging in a suitable place until commissioning.
• The parts must be stored at 5 to 50 °C (41 - 122 °F) in dry, weatherproof
rooms to prevent the packaging from getting damaged.
• The spindle and gear/drive chamber are lubricated at the factory which pro-
tects them for a period of 12 months.
• In the case of a storage and standstill period of longer than 12 months, the
time-dependent maintenance intervals specified in the instruction manual
must be adhered to before putting the machine back into operation.
• After this time (12 months) has expired, it must be checked at 12 monthly in-
tervals that all bearings and the spindle have sufficient lubrication.
• Oil to be used:
– Shell oil S.7294 (SAE 30/SAE 50) for bearings and spindle,
– roller bearing grease for the spindle cap.
®
Westfalia Separator
2058-9601-020 / 0211 19
2 Separator
2.1 Space requirement for separators ......................................................... 20

2.1.1 Separators with belt drive ...................................................................... 20
2.2 Bowl weights .......................................................................................... 22
2.3 Required hoist specifications for separators.......................................... 23
2.4 Ventilating the separator room .............................................................. 23
2.5 Foundations ........................................................................................... 25
2.6 Securing the separators ......................................................................... 27
2.6.1 Separators OSD 6, 18, 35, 60, OSE 5, 10, 20, 40, 80 and
OTC 5, 10, 20 ........................................................................................ 28
2.7 Welding procedure for fastening the foundation frame ......................... 29
2.7.1 Installing the separator .......................................................................... 30
2.8 Vibrations ............................................................................................... 31
2.9 Pipelines on the separator ..................................................................... 32
2.9.1 Product line ............................................................................................ 32
2.9.2 Operating, filling and displacement water lines ..................................... 32
®
Westfalia Separator
20 2058-9601-020 / 0211
2.1 Space requirement for separators

• No piping may be laid in the operating area apart from the feed and discharge
lines for the separator.
2.1.1 Separators with belt drive
• The hatched area represents the operating area.

• See the following table to determine the operating area.
• Before installing the separator, pay special attention to the removal dimension
X for the electric motors!
Front view of separator
Fig. 14
Side view of separator
Fig. 15
Top view of separator
Fig. 16
®
Westfalia Separator
2058-9601-020 / 0211 21
Table for determining the operating area for separators with belt drive
Separator Dimensions in mm
model A B D E F G X Y
OTC 2 800 300 800 120 - 280 100 150
OTC 3 800 300 800 120 - 280 100 150
OTC 5 1400 600 1200 400 1250 375 540 150
OTC 10 1400 600 1400 550 1450 540 540 150
OTC 20 1400 600 1400 550 1550 630 630 150
OSD 2 800 300 800 200 - 280 100 150
OSD 6 1400 600 1400 550 1450 540 180 150
OSD 18 1400 600 1400 550 1550 630 180 150
OSD 35 1800 700 1800 650 1950 850 230 200
OSD 60 2000 800 2000 700 2500 1000 300 200
OSE 5 1400 600 1200 400 1250 375 540 150
OSE 10 1400 600 1400 550 1500 540 180 150
OSE 20 1400 600 1400 550 1650 630 180 150
OSE 40 1800 700 1800 650 2080 850 230 200
OSE 80 2000 800 2000 700 2250 1000 300 200
®
Westfalia Separator
22 2058-9601-020 / 0211
2.2 Bowl weights
Fig. 17
Table with data for rating the lifting device

Bowl weight
Separator model b h
[kg]
OSD 6 255 270 42
OSD 18 300 320 72
OSD 35 425 420 190
OSD 60 536 530 360
OTC 5 220 225 25
OTC 10 260 265 40
OTC 20 315 310 52
Bowl weight
Separator model b h
[kg]
OSE 5 220 225 30
OSE 10 260 265 45
OSE 20 315 310 65
OSE 40 440 450 205
OSE 80 560 570 400
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2.3 Required hoist specifications for separators
Flat belt separators

• The hoist must be travel-type or swivel-type.
• The hoist must be arranged so as to enable the following:
– Vertical fitting and removal of the bowl (see section 2.1.1, table - dimension
F).
– Horizontal removal and fitting of the drive motor (see section 2.1.1, table -
dimension X).
2.4 Ventilating the separator room

• Pay attention to the correct arrangement of the air feed and discharge lines so
that
– the separator room is efficiently ventilated,
– the admissible room temperature – normally max. 45 °C (113 °F) – is not
exceeded.
The rating of the electrical apparatus is critical in this respect.
IMPORTANT:
If the admissible temperatures are exceeded, additional measures must be
taken. Maintenance intervals and maintenance measures may have to be ad-
justed accordingly.
Installation example of a ventilation

system
1 Aeration
2 Venting
Fig. 18
Approximate values for air exchange
-1
For small closed separator rooms 30 - 50 h
-1
For large separator rooms 15 - 20 h
-1
For niches in engine rooms 50 - 70 h
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24 2058-9601-020 / 0211
Table for air volumes pressed out of the housing
Separator Air volume

model [m³/h]
OTC 2 10
OTC 3 10
OTC 5 10
OTC 10 10
OTC 20 10
OSD 2 10
OSD 6 10
OSD 18 30
OSD 35 100
OSD 60 150
OSE 5 10
OSE 10 10
OSE 20 30
OSE 40 100
OSE 80 150
®
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2.5 Foundations
In order to avoid the influence of external vibrations,

• Foundations and foundation frames for separators must not be rigidly con-
nected to other foundations.
IMPORTANT:
• If the foundation does not have adequate rigidity and flexural strength, this
may result in loss of warranty.
Installation example for a founda-

tion frame
1 Foundation
Fig. 19
• The foundation frames must be de-

signed so that dimensions a and b in
the table below are adhered to.
• When using other sections, the sec-
tion modulus of the U-sections must
not be lower than the value specified
in DIN 1026.
• The foundation must be rigid with a
maximum admissible deflection of
1:250.
• The separator feet must be fastened
on the neutral axis of the frame.
Fig. 20
®
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26 2058-9601-020 / 0211
Table for dimensioning foundation frames
Separator Dimensions in mm
model a b
OTC 2 80 60
OTC 3 80 60
OTC 5 80 60
OTC 10 80 60
OTC 20 80 60
OSD 2 80 60
OSD 6 140 60
OSD 18 140 60
OSD 35 180 70
OSD 60 180 70
OSE 5 140 60
OSE 10 140 60
OSE 20 140 60
OSE 40 180 70
OSE 80 180 70
®
Westfalia Separator
2058-9601-020 / 0211 27
2.6 Securing the separators

The following sections show how to secure the different separators:
Separators OTC 2, OTC 3, OSD 2
Assembly of separators with the aid of

rubber-metal cushions on a steel foun-
dation frame.
Fig. 21
• Screw rubber-metal cushions 4 into

foundation 5.
• Screw studs 2 into rubber-metal
cushions 4.
• Place plate 3 over the studs.
• Place the separator on plate 3 and
• bolt tight with hexagon nuts 1.
Fig. 22
ATTENTION!
The tightening torque for the stud screw 2 (M10) must be 30 Nm.
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28 2058-9601-020 / 0211
2.6.1 Separators OSD 6, 18, 35, 60, OSE 5, 10, 20, 40, 80 and OTC 5, 10, 20
• Align separator 1 with feet 2 and

plates 3 on foundation 4.
• Tack plates 3.
• Unscrew screws 5.
• Lift separator with feet (see section
1.5.1).
• Weld plates 3 to foundation 4.
• Place the separator on plates 3 and
• bolt tight with hexagon nuts 5.
• Screw tight hex head screws 6.
Fig. 23
ATTENTION!
The torques for the hex head screw 6 are specified in the table below.
Separator model Hex head screw Torque
OSD 6
M 12 52 Nm
OSD 18
OSD 35
M 16 100 Nm
OSD 60
OSE 5
OSE 10 M 12 52 Nm
OSE 20
OSE 40
M 16 100 Nm
OSE 80
OTC 5
OTC 10 M 12 52 Nm
OTC 20
®
Westfalia Separator
2058-9601-020 / 0211 29
2.7 Welding procedure for fastening the foundation frame

The following sections show the welding procedure for fastening the foundation
frame:
Mounting the separator installations

on board of a ship
• The foundation frame 2 can be di-
rectly welded onto the steel structure
2 from the shipyard.
Fig. 24
Example 1
• The length of the weld seams must
be 100 mm.
• The distance between the weld
seams must be approx. 350 mm.
This means that that there are 3 weld

seams with a length of 100 mm along
a length of one metre.
Example 2
• The foundation frame can likewise
Fig. 25 be welded all the way round.
Detail view
In this view you can see an example
for welding the foundation frame to the
steel structure.
The letter X indicates a fillet weld.
Fig. 26
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2.7.1 Installing the separator
Mounting the separator installations

on board of a ship
• The frames must be fitted beneath
the separator feet.
• The dimension a for the frame dis-
tance must be observed.
• The position of the separator feet is
given in section 2.1.1.
Fig. 27
• The dimension a for the frame dis-

tance is given in the table below for
the respective separator model.
Fig. 28
Dimension “a”
Separator model
[mm]
OTC 2 452 mm
OTC 3 452 mm
OTC 5 326 mm
OTC 10 350 mm
OTC 20 425 mm
OSD 2 452 mm
OSD 6 350 mm
OSD 18 425 mm
OSD 35 555 mm
OSD 60 700 mm
OSE 5 326 mm
OSE 10 350 mm
OSE 20 425 mm
OSE 40 555 mm
OSE 80 700 mm
®
Westfalia Separator
2058-9601-020 / 0211 31
2.8 Vibrations
Fig. 29
Admissible vibra- Limit values for Vibro 1
Tolerable vibration values at the
Separator tion value at the with installed vibration
separator installation surface 
model reference point  sensor 
max. [mm/s]
[mm/s] [mm/s]
OTC 2 1,8 2,8 2,8
OTC 3 1,8 2,8 2,8
OTC 5 2,8 4,5 4,5
OTC 10 2,8 4,5 4,5
OTC 20 2,8 4,5 4,5
OSD 2 1,8 2,8 2,8
OSD 6 2,8 4,5 4,5
OSD 18 2,8 4,5 4,5
OSD 35 2,8 4,5 4,5
OSD 60 2,8 4,5 4,5
OSE 5 3,5 5,5 5,5
OSE 10 2,8 4,5 4,5
OSE 20 2,8 4,5 4,5
OSE 40 2,8 4,5 4,5
OSE 80 2,8 4,5 4,5
 Measured at separator standstill and normal ship operating conditions
 Measured with separators in operation
 The Vibro sensor is attached in this range
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2.9 Pipelines on the separator

The following sections describe the general set-up of the piping system in the
separator installation:
2.9.1 Product line

• Product lines must be laid
– in accordance with the guidelines of GEA Westfalia Separator or
– in accordance with the requirements of the classification societies.
• Use only genuine parts from GEA Westfalia Separator!
• The lines must be flushed before commissioning to protect the valves and
units.
• The following lines must have no rigid connection with the separator in order
to prevent vibrations:
– Product feed and discharge
– Water connection
– Solids discharge
– Dirty water discharge
– Frame drain
• This can be realised by means of hoses or compensators, whereby there are

special requirements for shockproof separators.
• Hose pipes must be laid so that they cannot be twisted, kinked, clamped or
rubbed.
• Use only hoses from GEA Westfalia Separator!
2.9.2 Operating, filling and displacement water lines

• Water lines must be laid so that they can be completely drained at the lowest
point with no dismantling.
• Y-strainers are fitted horizontally at the factory – with the strainer insert point-
ing downwards. See section 1.3 – Installation.
• The solenoid valves for operating, filling and displacement water to the sepa-
rator are fitted so that the hose between the separator and solenoid valves
cannot empty.
®
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3 Operating, filling and displacement water
3.1 Water quality .......................................................................................... 34

3.2 Supply pressure and temperature ......................................................... 34
3.3 Water connection for operating, filling and displacement water ............ 35
3.4 Dimensions and number of consumers ................................................. 35
3.5 Water quantity ........................................................................................ 36
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3.1 Water quality

• The water should be as pure as possible and meet the following standards:
Hardness:
– up to 55 °C (131 °F) separating temperature < 12° dH
– above 55 °C (131 °F) separating temperature < 6° dH
Note:
– When using demineralised water or condensate, corrosion must be
reckoned with.
– The use of boiler feed water is not permissible!
– Land water is not recommended because the degrees of hardness are
normally too high.
To convert the hardness values stated, use the following equation:
1° dH = 1,79° fH = 1,25° eH = 17,9 ppm CaCO3
pH 6,5 – 8,5
Chloride ions < 100 mg/l
Suspended matter max. 10 mg/l
Particle size max. 50 µm
3.2 Supply pressure and temperature
Fig. 30
Note:
The pressure after the water pressure reducer must not drop below 0.2 Mpa
with open operating water valve.
• The supply pressure and the temperature for the operating, filling and dis-
placement water must meet the following specifications:
Temperature min. 10 °C (50 °F)

max. 85 °C (185 °F)
Supply pressure 0.3 – 1.0 MPa
®
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3.3 Water connection for operating, filling and displacement water

• Pay special attention to section 2.9.2!
3.4 Dimensions and number of consumers

• Collective lines must be dimensioned so that the separators are always sup-
plied with an adequate water volume to assure perfect functioning.
• Lines must be laid so that manual override of the valves and filter replace-
ment are possible.
• The maximum length between pressure reducer and solenoid valve must not
exceed 5 m.
• In the case of 1 consumer, the col-

lective line must have the same
nominal diameter as the feed lines
to the separator.
• The nominal diameter R is given in
the table below.
Fig. 31
Fig. 32
In the case of 2 consumers:

• the collective line must have a nominal diameter S (see table).
• the supply lines to the separator must have a nominal diameter R (see table).
Note:
When two separators request water at different times, the water supply can be
rated as for one separator.
®
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36 2058-9601-020 / 0211
In the case of 3 consumers:

• the collective line must have a nominal diameter of DN 32.
• the supply lines to the separator must have a nominal diameter R (see table).
Table for selecting the nominal diameters “S” and “R”.

Nominal diameter (DN)
Separator model Collective line Supply line
S R
OSD 2 25 20
OSD 6 25 20
OSD 18 25 20
OSD 35 32 20
OSD 60 32 20
OSE 5 25 20
OSE 10 25 20
OSE 20 25 20
OSE 40 32 20
OSE 80 32 20
3.5 Water quantity

For exact program control, with simultaneous actuation of the valves, the follow-
ing water quantities are required:
V2 V2 V3 Total con-
Total consumption
sumption per cycle
Separator Displace- Operating per cycle without
Filling water
model ment water water * filling wa-
ter
l/s l/s l/s Approx. 1
OSD 2 0,25 0,25 0,25 2 1,5
OSD 6 0,1 0,1 0,5 3 2
OSD 18 0,1 0,1 0,8 5 3,5
OSD 35 0,1 0,1 0,8 10 6,5
OSD 60 0,1 0,1 0,8 23 13
OSE 5 0,1 0,1 0,5 1,6 1,1
OSE 10 0,1 0,1 0,5 2,3 1,5
OSE 20 0,1 0,1 0,5 3,2 2,0
OSE 40 0,1 0,1 0,8 11,6 7,6
OSE 80 0,1 0,1 0,8 25,4 15,4
* Ejection cycle = Σ (filling water + displacement water + operating water)
®
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2058-9601-020 / 0211 37
4 Compressed air
4.1 Compressed air quality .......................................................................... 38

4.2 Supply pressure ..................................................................................... 38
4.3 Compressed air consumption of the separators OSD, OSE and OTC.. 38
®
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38 2058-9601-020 / 0211
4.1 Compressed air quality
• The compressed air must be free from impurities and dry.
4.2 Supply pressure

Recommended set-up of compressed air line per treatment system.
Fig. 33 OSD separators
• A supply pressure of 0.3 to max. 1.0 MPa is admissible.

• After the reducer station 0.3 MPa must still be available to the consumers.
• Note:
On OSD separators, a compressed air control unit is no longer included in the
standard scope of supply.
• If other pneumatic components are operated, the corresponding instructions
relating to air quality and air lubrication must be observed.
4.3 Compressed air consumption of the separators OSD, OSE and OTC
• The maximum compressed air consumption per separator is approx. 0.01
3
Nm /h.
®
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2058-9601-020 / 0211 39
5 Product lines
5.1 General .................................................................................................. 40

5.2 Pipe cross-sections ................................................................................ 40
5.3 Functional description ............................................................................ 40
5.4 Information on pressure monitoring ....................................................... 40
5.5 Piping ..................................................................................................... 42
5.6 Maximum suction head .......................................................................... 43
5.6.1 Pressure line .......................................................................................... 43
5.6.2 Pre-filter ................................................................................................. 44
5.7 Feed pump ............................................................................................. 44
5.8 Oil pre-heater ......................................................................................... 44
5.9 Installation examples ............................................................................. 45
5.9.1 Steam-heated plate heat exchanger with (PI controlled) control valve . 45
5.9.2 Steam-heated tubular heat exchanger with (PI controlled)
control valve ........................................................................................... 46
valve....................................................................................................... 47
control valve ........................................................................................... 48
5.10 Securing plate heat exchangers ............................................................ 49
5.11 Safety valve ........................................................................................... 50
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40 2058-9601-020 / 0211
5.1 General
• Pay special attention to section 1.3!
• The suction lines should be as short as possible to avoid pressure losses.
• The pipes must be installed with adequate clearance from the electronic
parts.
• Water pockets must be avoided! (water must be able to flow off freely).
• When different products are run through the same separator, it must be en-
sured that the corresponding product lines cannot be interchanged.
5.2 Pipe cross-sections

• All pipes, valves, fittings and instruments must be laid so that an insulation of
40 mm is possible.
• Dimensioning of the pipes is specified on the respective P&ID.
• The pipes can be selected with the aid of the following diagram. The specifi-
cations on the P&IDs have priority!
• Pipe resistances must be kept as low as possible.
• Taking into account the total pressure losses, the flow velocities must be
– between 0.5 m/s and < 1 m/s in suction lines,
– between 1 m/s and 3 m/s in pressure lines.
5.3 Functional description

The liquid is discharged from the separator by means of a pumping device, in
the following referred to as centripetal pump. At small capacities, the discharge
can be without pressure; in the case of larger capacities the centripetal pump
generates the required pressure to convey the liquid out of the separator
through the downstream lines by immersing more deeply into the liquid.
The pressure values can differ significantly. The following rule applies: The val-
ues are lower on small separators than on large separators.
Further influencing factors are capacity, system resistances (valve position, tank
position), product properties and process specifications.
5.4 Information on pressure monitoring

When the liquid is discharged from the separator under pressure, the operator
knows that the separator bowl is hydraulically closed.
A discharge pressure adjusts given a constant capacity or it is adjusted to the
desired value by throttling in the discharge.
In the standard application, the pressure sensor responds to falling discharge
pressure, an alarm is triggered via the control system. The control system can
also evaluate rising pressure and trigger an alarm.
Generally, the discharge pressure is set to 0.1 – 0.2 MPa. The pressure level
can deviate from this when separator size, capacity, product properties and
process specifications require. (for further information, see the order-specific
documentation)
®
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2058-9601-020 / 0211 41
A change in the discharge pressure may be caused by the following factors:

• Change in feed capacity
• Change in product data such as temperature, density, viscosity
• Change in discharge resistance
• Leakage at the separator bowl
This represents important information for the operator.
Selection diagram
Fig. 34
Q Flow
v Velocity in m/s
Example:
3
A flow rate of 5 m /h produces a velocity of 1.2 m/s with a nominal diameter of
40.
®
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42 2058-9601-020 / 0211
5.5 Piping
Fig. 35 Lubrication oil schematic
1 LO tank
• When separating lube oil, the return line of the 3/2-way valve can be led into
the product discharge line of the separator.
Fig. 36 Diesel oil schematic
1 DO tank
2 Service tank
• When separating diesel oil, the return line of the 3/2-way valve must be led
into the DO tank 1.
WS does not permit leading the return line into the suction side of the
pump!
®
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2058-9601-020 / 0211 43
Fig. 37 Heavy fuel oil schematic
1 Settling tank
2 Service tank
• When separating heavy oil, the return line of the 3/2-way valve must be led
into the settling tank 1.
5.6 Maximum suction head

• The suction head of the feed pump (gear pump) is max. 0.04 Mpa.
• The suction head of the feed pump (screw pump) is max. 0.05 MPa.
• The viscosity of the oil to be conveyed must be kept < 1 000 cSt, if necessary
by adequate pre-heating and trace heating.
• When dimensioning the suction line, it must be ensured that the total pressure
loss in the pipe does not exceed the maximum suction head of the pump.
• The maximum feed pressure in the suction line must not exceed 0.05 MPa.
5.6.1 Pressure line

• The pressure head of the feed pump is set to approx. 0.3 MPa.
• The pressure line from the feed pump via the pre-set valve, the pre-heater
and the 3/2-way valve to the separator must be kept as short as possible.
• When dimensioning the pressure line, it must be ensured that the total pres-
sure loss in the pipes does not exceed the maximum pressure head of the
pump.
®
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44 2058-9601-020 / 0211
5.6.2 Pre-filter
• The pre-filters are fitted in the suction line of the feed pump to protect it from
coarse impurities.
• During the installation, special attention must be paid to the operability.
• Use only strainers with a mesh width

of the strainer insert of 1 to 1.25
mm.
• Pay special attention to section 1.3!
Fig. 38
• Use only pre-strainers with a mesh

width of the strainer insert of 0.63
mm.
Fig. 39
5.7 Feed pump
To prevent the pre-heater from overheating,

• a pump post-running time must be programmed for pump units and product
pre-heating.
5.8 Oil pre-heater

• It must be installed so that there is no heat dissipation to the control cabinet.
To prevent a risk of accidents when venting due to discharging hot va-

pours and liquids,
• the discharge lines from vent valves must be laid at least to floor plate height.
• Discharge lines of safety valves must be laid so that there is no danger

of accident when the valve responds due to discharging liquid.
• The discharge line must be laid so that it can always be observed. It must not
be concealed by pipes, valves or other units!
®
Westfalia Separator
2058-9601-020 / 0211 45
• Steam traps
– must be fitted horizontally between two unions.
– should not be insulated to assure correct functioning.
– must be installed so that no condensate accumulation can occur on the pre-
heaters.
5.9 Installation examples

The following sections show installation examples for
– Tubular heat exchanger
– Steam-heated plate heat exchanger with (PI controlled) control valve
– Steam-heated tubular heat exchanger with (PI controlled) control valve
– Thermal oil-heated plate heat exchanger with (PI controlled) control valve
– Thermal-oil-heated tubular heat exchanger with (PI controlled) control valve
5.9.1 Steam-heated plate heat exchanger with (PI controlled) control

valve
Fig. 40
A Oil inlet 0.1 Spring safety valve

B Oil outlet 1.0 Plate heat exchanger
C Steam inlet 1.1 Resistance thermometer (PT 100)
D Condensate outlet 2.1 Strainer
2.2 Motor control valve
2.3 Ball float condensate trap
®
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46 2058-9601-020 / 0211
5.9.2 Steam-heated tubular heat exchanger with (PI controlled) control

valve
Fig. 41

B Oil outlet 1.0 Tubular heat exchanger
C Steam inlet 1.1 Resistance thermometer (PT 100)
D Condensate outlet 2.1 Strainer
2.2 Motor control valve
2.3 Ball float condensate trap
®
Westfalia Separator
2058-9601-020 / 0211 47
valve
Fig. 42

B Oil outlet 1.0 Plate heat exchanger
C Thermal oil inlet 1.1 Resistance thermometer (PT 100)
D Thermal oil outlet 2.1 Motor control valve
®
Westfalia Separator
48 2058-9601-020 / 0211

control valve
Fig. 43

B Oil outlet 1.0 Tubular heat exchanger
C Thermal oil inlet 1.1 Resistance thermometer (PT 100)
D Thermal oil outlet 2.1 Motor control valve
®
Westfalia Separator
2058-9601-020 / 0211 49
5.10 Securing plate heat exchangers
Assembly instructions for soldered

plate heat exchanger
• Prepare an assembly plate support
and weld it to the foundation.
• Fasten assembly plate 50 with
screws 70 and nuts 80 to the as-
sembly plate support.
The assembly plate must be in-
stalled vertically relative to the pipe
axis.
IMPORTANT:
Welding the assembly plate to the
support is not permitted.
• Fasten heat exchanger with gaskets
40 counterflanges 30, lock washers
20 and screws 10 to the assembly
plate.
• Attach the pipes to the counter-
flanges by tack-welding.
• Dismantle the heat exchanger and
gaskets.
• Completely weld the pipes to the
counterflanges.
• Finally, re-assemble the parts as per
instruction.
Fig. 44
A The illustrated channel steel must be provided by the shipyard.

B GEA Westfalia Separator recommendation as example channel steel ac-
cording to DIN1026-1-50.
IMPORTANT:
Distortion or warping or other stress of the soldered connection points must be
avoided!
Pipelines must be correspondingly arrested.
10 20 30 40 50 70 80
Pos./
type Allen screw Lock Groove- Gasket Plate Hex head Hexagon
washer faced screw nut
flange
ISO 4762 - DIN127 - 1 in - 32.92 x 3.53 352 x 125 x ISO 4017 - ISO 3032 -
M10 x 45 B10 SAE3000P (8 x) 12 M12 x 40 M12
B 10 (16 x) (16 x) SI (1 x) (2 x) (2 x)
(4 x)
ISO 4762 - DIN127 - 2 in - 56.74 x 3.53 563 x 290 x ISO 4017 - ISO 3032 -
M12 x 55 B12 SAE3000P (8 x) 12 M12 x 40 M12
B 45 (16 x) (16 x) SI (1 x) (2 x) (2 x)
(4 x)
®
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50 2058-9601-020 / 0211
5.11 Safety valve
Safety valve in vertical fitting posi-

tion
Fig. 45
• The safety valve outlet should be led

via a funnel (pos. “1”).
A discharge line is welded to the
funnel via which the medium can be
discharged.
IMPORTANT:
• Do not use galvanized compo-
nents and hoses.
Fig. 46
®
Westfalia Separator
2058-9601-020 / 0211 51
6 Solids tank
6.1 Recommended criteria for solids tank ................................................... 52

6.1.1 Tank vent ............................................................................................... 53
6.1.2 Set-up of the solids tank venting ........................................................... 54
6.2 Solids discharge lines ............................................................................ 55
6.2.1 Solids discharge lines with shut-off flap................................................. 56
6.2.2 Standard installation of shut-off flaps .................................................... 56
6.2.3 Installation recommendation for shut-off flaps ....................................... 57
6.3 Operating and dirty water discharge lines ............................................. 58
6.3.1 Separators of OSD and OSE ................................................................. 58
®
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52 2058-9601-020 / 0211
6.1 Recommended criteria for solids tank
Note:
This information does not apply to sludge transfer units on compact units.
• There should always be separate solids tanks for the lube oil and fuel sys-
tems.
• Tank heating should be installed in dependence of the viscosity or ambient
temperature.
• The general designs and constructions are subject to the valid regulations.
1 Monitoring
2 Venting
3 Tank heating
4 Utilizable volume
Fig. 47
Minimum solids tank volume

Volume Maximum utilizable volume
Separator model
[l] [%]
OSD 2 80 60
OSD 6 200 60
OSD 18 200 60
OSD 35 300 60
OSD 60 300 60
OSE 5 80 60
OSE 10 200 60
OSE 20 200 60
OSE 40 300 60
OSE 80 300 60
®
Westfalia Separator
2058-9601-020 / 0211 53
6.1.1 Tank vent

• In the case of one or more separators which are connected to a solids tank,
the nominal widths DN to be used are given in the table below:
Note:
Connect the tank vent to the on-board venting system.
Tank vent
Separators DN in mm
per solids tank
OSD 2 OSD 6 OSD 18 OSD 35 OSD 60
1 50 80 80 125 125
2 50 100 100 150 150
≥3 80 125 125 150 150
OSE 5 OSE 10 OSE 20 OSE 40 OSE 80

1 50 80 80 125 125
2 50 100 100 150 150
≥3 80 125 125 150 150
• In the case of a combination of separator models on one solids tank

– the total number of all separators must be taken as a basis
– and the nominal width of the largest model used.
The following criteria must be taken into consideration when venting the tank:
• Installation in accordance with the guidelines of the classification societies
• Controlled discharge of oil vapours
• An uncontrolled discharge of the sludge must be avoided.
• The vent lines must be laid so that a chimney effect develops.
• All possible loops in the vent lines must be stepwise.
®
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54 2058-9601-020 / 0211
6.1.2 Set-up of the solids tank venting
Solids tank with one separator

• The nominal width DN is given in the
table above (section 6.1.1).
Fig. 48
Solids tank with several separators

• The nominal width DN is given in the
table above (section 6.1.1).
Fig. 49
Solids tank with wash plates

A solids tank with wash plates is re-
quired when movements of the ship
cause faulty functioning of the level
monitoring.
• When using wash plates, each sec-
tion must be vented.
• The vent lines must be brought to-
gether.
Fig. 50
®
Westfalia Separator
2058-9601-020 / 0211 55
6.2 Solids discharge lines
• The solids discharge lines should

always be vertical if possible.
• The solids discharge must always
end 50 – 100 mm below the tank
top.
• The maximum level in the solids
tank must be monitored by means of
a float switch.
• The piping for the solids discharge
should be without reduction and with
vibration compensators.
• The length of 2 m may not be ex-
ceeded without trace heating.
Fig. 51
• If there is a deviation from the verti-

cal, an angle of 45° must not be ex-
ceeded.
Fig. 52
IMPORTANT:
• This piping arrangement is not ad-
missible!
Fig. 53
®
Westfalia Separator
56 2058-9601-020 / 0211
6.2.1 Solids discharge lines with shut-off flap

• A shut-off flap in the solids discharge line prevents the penetration of vapours
into a stationary separator during the desludging of another separator.
• If more than one separator is used for a sludge tank, a shut-off flap must be
installed in the sludge discharge at the shipyard.
• Shut-off flaps are not included in the standard scope of supply of GEA West-
falia Separator but can be ordered from GEA Westfalia Separator.
• CP units or modules equipped with a sludge tank supplied by GEA Westfalia
Separator and equipped with more than one separator are always delivered
with shut-off flaps.
6.2.2 Standard installation of shut-off flaps
Separators of OSD and OSE
Fig. 54
I Solids discharge III Tank vent

II Hood and frame drain IV Shut-off flap
• Discharges I, and III must be configured as illustrated in Fig. 57.

• See section 6.1.1, table for tank vent connection.
ATTENTION!
It must be ensured that the shut-off flaps are open during separator operation.
®
Westfalia Separator
2058-9601-020 / 0211 57
6.2.3 Installation recommendation for shut-off flaps
• The solids discharge must always

end below the tank top.
• For dimension X, see section 6.2,
Fig. 51.
I Shut-off flap
II Flange
III Pipe
IV Hose (supplied with separator)
V Solids tank cover
Fig. 55
Fig. 56
®
Westfalia Separator
58 2058-9601-020 / 0211
6.3 Operating and dirty water discharge lines

• The discharges for operating and dirty water can be conveyed into a separate
tank for oily water.
• The piping for the operating and dirty water discharge should be vertical,
without reduction and with vibration compensators. There is no upper length
limit.
IMPORTANT:
Operating and dirty water discharges may not be discharged into public
canals, draining ditches and waters!
6.3.1 Separators of OSD, OSE and OTC
• The water discharges must be sub-

merged under all conditions
(roll/pitch).
• Dimension h is:
– min. 50 mm for shipboard opera-
tion,
– min. 20 mm for stationary plants.
I Hood and frame drain

II Solids discharge
III Tank vent
Fig. 57
• When a siphon is installed, the

frame drain need not be submerged
below the minimum level because a
liquid seal is assured.
• Dimension h1 is given in the table
below.
I Solids discharge
II Hood and frame drain
III Tank vent
IV Siphon for hood and
frame drain
Fig. 58
®
Westfalia Separator
2058-9601-020 / 0211 59
Table for defining siphon length, dimension “h1”
Siphon length [mm]

Separator model
h1
OSD 6 / OSD 18 500
OSD 35 / OSD 60 800
OSE 5 500
OSE 10 500
OSE 20 500
OSE 40 800
OSE 80 800
OTC 2 –
OTC 3 –
OTC 5 –
OTC 10 –
OTC 20 –
®
Westfalia Separator
60 2058-9601-020 / 0211
Note
Notes
Notizen
Anotaciones
Muistiinpanot
Notater
Notes
Note
®
Westfalia Separator
2058-9601-020 / 0211 61
7 Electrical installation
7.1 Control cabinet ....................................................................................... 62

7.1.1 Electrical connection .............................................................................. 64
7.1.2 External voltages ................................................................................... 64
7.1.3 Shipboard operation .............................................................................. 65
7.1.4 Onshore operation ................................................................................. 65
7.2 Electro-magnetically compatible installation .......................................... 66
7.3 Valves .................................................................................................... 67
7.3.1 Solenoid valve block .............................................................................. 67
7.3.2 Terminal box .......................................................................................... 68
7.3.3 Separator with sensor bloc .................................................................... 69
7.4 Dual-purpose thermometer .................................................................... 70
7.5 Electrical installation of transmitters and electric motors ....................... 71
7.6 Electrical execution ................................................................................ 71
7.6.1 Earthing the separator ........................................................................... 72
7.6.2 Voltage equalisation of the separator .................................................... 72
7.6.3 Voltage equalization of the electric heater ............................................. 73
7.6.4 Voltage equalization of the foundation frame ........................................ 73
7.6.5 Voltage equalisation of the control cabinet ............................................ 74
7.7 Electric motors procured by the customer ............................................. 75
7.8 Installation and operation of control units .............................................. 76
®
Westfalia Separator
62 2058-9601-020 / 0211
7.1 Control cabinet
Control cabinet configuration
1 Lock
2 Control Unit D10
3 OFF/ON keys for separator
4 OFF/ON keys for feed pump
5 HAND/0/AUTOMATIC selector for
solids pump (option)
6 Main switch
Fig. 59 Front view
Fig. 60 Interior view
1 Isolating amplifier for analog output (option)

2 WMS (Water Content Monitoring System) relay, if provided
3 Full-motor-protection module
4 Interface relay
5 Auxiliary contactor
6 Main contactor
7 Current transformer
8 Power supply for PLC (Programmable Logic Control) and valves
9 Terminal Strip
10 Control transformer for heating and venting facilities (option)
11 Main switch
12 Control voltage transformer (option)
13 Motor protection switch
14 Safety outcut
®
Westfalia Separator
2058-9601-020 / 0211 63
Mounting example
1 Gasket 10,5x23x5
2 Threaded bolt M 8 (embedded
in the wall)
3 Washer
4 Rear panel of control cabinet
5 Washer
6 Wall
Fig. 61
• The control cabinet

– must be allocated to the corresponding separator by means of its designa-
tion.
– must be mounted on a frame or wall in the vicinity of the separator.
– conforms to enclosure IP 54.
• It must be possible to open the control cabinet door wide so that the door
latch can lock into place.
– it can be easily operated and observed.
– an ambient temperature of 50 °C (122 °F) is not exceeded. If necessary,
make sure there is an adequate supply of fresh air.
• If the control cabinet is mounted on a wall, a wall clearance of 20 m must be

observed to achieve a vibration-free fastening arrangement.
• Although buttons and switches and the electronic control unit are protected
against moisture by protective foil and door seal, the cabinet must neverthe-
less not be installed in an excessively humid environment or damp area.
• To keep the temperature inside the unit constant after commissioning, the
main switch should be kept turned on even when the separator is at a stand-
still.
®
Westfalia Separator
64 2058-9601-020 / 0211
7.1.1 Electrical connection

• The control unit is designed for a connected voltage as indicated on the
nameplate inside the control cabinet.
• In the case of a version without motor starter, the rated connection voltage is
115 VAC or 230 VAC which must be protected by a 6 A slow-blow fuse.
7.1.2 External voltages
– carry external voltage (even when the main switch is off!).
– can be identified by the orange coloured wiring.

– can be used in external control systems up to 250 VAC.
2
• A cross-section of 1.5 mm Cu is adequate for all control and interlocking
lines.
• The voltage-free contacts of the output modules
®
Westfalia Separator
2058-9601-020 / 0211 65
7.1.3 Shipboard operation

• For shipboard operation
– Only lines type "MGCH" according to DIN 89 158 may be used.
– All cables must meet the flame test requirements for bunched cables acc.
to IEC 60332-3 / IEEE 45-18.13.
– All cable materials must be free of halogens acc. to IEC 60754-1, no
toxicity acc. to 60754 and no corrosivity acc. to IEC 60754-2.
– All cables must have an approval of the relevant classification society.
– Insulating strength: 0.6/1KV
– GEA WSPN Standard: Nexans MPRX 0.6/1kV
– The standard control cabinets are equipped with plastic non halogen oil
resident. WS standart is “Ernst Heinrich GmbH”
– load and control lines can be laid jointly without clearance
• In the case of HFO separators in series operation, the signal exchange be-
tween the control cabinets as per the terminal diagram for the connecting ca-
ble must be taken into account (see section 7.2).
Cable glands for shipboard installation
Female ∅ Cable outer Earthing device +

Cable gland
thread [mm] Inner parts design
M 16 x 1.5 4 – 11 M 24 x 1.5
M 20 x 1.5 8 – 13 M 24 x 1.5
M 25 x 1.5 11 – 17 M 36 x 1.5
M 32 x 1.5 15 – 21 M 36 x 1.5
M 40 x 1.5 19 – 28 M 36 x 1.5
7.1.4 Onshore operation

• The local rules and regulations of the operator must be observed!
• for onshore operation
– Normally, "ölflex" cables are used and "NSSHÖU" for outside installation.
– commercially available cable glands can be used.
– separate cable routing must be used for the load and control lines.
• Cable entries with plastic or metal glands are admissible.
®
Westfalia Separator
66 2058-9601-020 / 0211
7.2 Electro-magnetically compatible installation

• The control cabinet is designed to be electro-magnetically compatible.
• The following must be taken into account with electro-magnetically compatible
installations:
– Earthing straps
– Voltage equalization
– Screening lines
– Separate line routing
– Use of erase elements in case of inductance.
In the case of HFO series operation, proceed in accordance with the following
wiring diagram:
Fig. 62
A Switch ON D Connecting terminals

B Control cabinet HFO No. 1 F Cable type
C Control cabinet HFO No. 2 E Customer shipboard installation
IMPORTANT:
• Use only data cable UNITRONIC-BUS-FD P L2/F.I.P (1 x 2 x 0.25 mm² +
Screen).
• Do not lay data cables directly next to load cables as this can cause prob-
lems with electromagnetic compatibility.
• Pay attention to the different software status on the C7 units:
– 1. unit has the MPI addresses 1 / 2
• Faulty or broken cable connections are displayed with error code no. 551.
• Check all connections.
®
Westfalia Separator
2058-9601-020 / 0211 67
7.3 Valves
Only original valves from GEA Westfalia Separator with integrated suppressor
diode and reverse battery protection in the connection head may be used in
filling, displacement and operating water lines.
7.3.1 Solenoid valve block
This diagram shows an original valve

block from GEA Westfalia Separator
which is used in filling, displacement
and operating water lines.
Fig. 63
Connections
A Connecting terminal + 24 V DC
B Connecting terminal + 0 V DC
C Earth
D Status LED
Fig. 64
®
Westfalia Separator
68 2058-9601-020 / 0211
7.3.2 Terminal box
All valves and monitoring instruments

are installed ready-to-connect on a
local terminal box at the separator.
• The connection to the control cabi-
net must be carried out by means of
a joint cable in accordance with the
adjacent connection diagram.
A Control cabinet
B Product discharge pressure
C “Self-Think” system
D Water sensor
E Circuit valve
F Water discharge valve
G Filling, displacement water valve
H Operating water valve
I Circulation valve
J Operating Water
K Filling, displacement water
Fig. 65
®
Westfalia Separator
2058-9601-020 / 0211 69
7.3.3 Separator with sensor bloc
Fig. 66
The components on the hood are wired to the terminal box.
®
Westfalia Separator
70 2058-9601-020 / 0211
7.4 Dual-purpose thermometer

• The dual-purpose thermometer is used
– to monitor the temperature of the dirty oil after the pre-heater and
– for local temperature indication.
ATTENTION!
• The dual-purpose thermometer is used only in conjunction with a C7 control
system.
Fig. 67 Fig. 68
• The dual-purpose thermometer must always be fitted before the 3-way piston
control valve.
• All sensors must be installed so that they are continuously flushed with oil.
®
Westfalia Separator
2058-9601-020 / 0211 71
7.5 Electrical installation of transmitters and electric motors

• The connection of motors and transmitters by means of cable loop enables
easy replacement and function testing of the components.
Example 1
Fig. 69
Example 2
Fig. 70
7.6 Electrical execution

The electrical execution must be in accordance with the following standards and
recommendations in so far as specifications and standards issued by the classi-
fication societies do not have to be met.
The applicable standards at GEA Westfalia Separator are

– the European standard EN 60 204 – Part 1 or
– VDE 0113 – Part 1
®
Westfalia Separator
72 2058-9601-020 / 0211
7.6.1 Earthing the separator
• The separator must always be

earthed.
The earthing connection A is always

located on the motor side beneath the
motor flange.
Fig. 71
7.6.2 Voltage equalisation of the separator
Including the insulated installed sepa-

rator in the voltage equalisation of the
installation is done via the voltage
equalisation connection on the motor
side. This applies always.
If there is no protective conductor in

multi-core cables and leads (e.g. in the
armoured marine cable), the drive
motor must likewise be included in the
voltage equalisation.
The same applies for pump motors
and electric pre-heaters.
Fig. 72
The cross-section of the voltage

equalisation conductor, normally insu-
lated green-yellow, is dimensioned to
the largest external conductor on the
respective consumer.
In practice, table 1 in EN 60204-1 is

used for this.
GEA Westfalia Separator selects:

2 2
10 mm < S < 25 mm Cu
Fig. 73
®
Westfalia Separator
2058-9601-020 / 0211 73
7.6.3 Voltage equalization of the electric heater
Fig. 74
7.6.4 Voltage equalization of the foundation frame
• The foundation frame must be fitted

with a marked connecting bolt for
voltage equalisation by the cus-
tomer.
Fig. 75
Fig. 76
®
Westfalia Separator
74 2058-9601-020 / 0211
7.6.5 Voltage equalisation of the control cabinet

• The connection is via the PE-bar or terminal inside the cabinet to the frame
connection.
PE connection
Fig. 77
PE connection
Fig. 78
PE connection
Fig. 79
®
Westfalia Separator
2058-9601-020 / 0211 75
7.7 Electric motors procured by the customer

• When the motors are procured by the customer, they must have the following
specifications and comply with the following standards:
Design IM B5* according to IEC 34 – Part 7
Rating Classification according to IEC 72 – Part 2
Enclosure IM B5 according to IEC 34 – Part 5

Quality stage N * / S *according to IEC 34 – Part
Vibration severity 14,
Full key balanced * / Half key balanced *
50 Hz 60 Hz
Synchronous speed
3000 * / 1500 * 3600 * / 1800 *
Type of cooling 1C411 according to IEC 34 – Part 6
Flange dimensions according to IEC 72
Shaft dimensions according to IEC 72
Direction of rotation according to IEC 34 – Part 8
Insulation material class F according to IEC 34 – Part 1
PTC thermistors as full motor protection

• The PTC resistors mist be fitted in the end
Motor protection windings – one per strand.
• PTC resistors – temperature feelers which are
mounted on the winding package from the
outside are not acceptable!
Operating mode SI according to IEC 34 – Part 1
* dependent on separator model
ATTENTION!
Consequential damage on the separator caused by motors procured by
the customer cannot be accepted as a warranty claim by GEA Westfalia
Separator.
®
Westfalia Separator
76 2058-9601-020 / 0211
7.8 Installation and operation of control units
IMPORTANT:

– the control unit is not exposed to dust and aggressive atmosphere.
– the control unit is not installed in an excessively humid environment or
damp area.
– the sun cannot shine on the control panel or displays making operation and
observation more difficult.
– heating up of the control unit is avoided.
• Where appropriate, check screw-type and plug-type connectors for secure

contact.
• Connect thermostatically controlled cabinet heating to external voltage and
switch it on.
• The control cabinet heating must switch on before the temperature drops be-
low the dew point.
• Bedewing can occur during the night which is not good for electronic appara-
tus.
• Check that the line voltage and frequency conform to the connection data of
the control unit (see nameplate).
• Pay attention to admissible installation and operating data:
Voltage fluctuations +/- 10 % of the line voltage

Frequency fluctuations +/- 2 % of the line voltage
Ambient temperatures + 5 to + 45 °C (41 to 113 °F)
Atmospheric humidity max. 50 % at 40 °C (104 °F)
max. 90 % at 20 °C (68 °F)
Installation height above sea level up to 1000 m
Transport temperatures – 25 to + 55 °C (–13 to 131 °F)
ATTENTION!
Improper installation and operation discharges the supplier from the war-
ranty obligation.
®
Westfalia Separator
2058-9601-020 / 0211 77
Note
Notes
Notizen
Anotaciones
Muistiinpanot
Notater
Notes
Note
®
Westfalia Separator
78 2058-9601-020 / 0211
Note
Notes
Notizen
Anotaciones
Muistiinpanot
Notater
Notes
Note
®
Westfalia Separator
2058-9601-020 / 0211 79
®
Westfalia Separator
Werner-Habig-Str. 1, 59302 Oelde (Germany)
Phone +49 2522 77-0, Fax +49 2522 77-2488
ws.info@geagroup.com, www.westfalia-separator.com
Contents
2. HFO / DO
Data sheet P1451319984-9913-PDS000
P&ID P1451319984-9913-PID000
Equipment list P1451319984-9913-DVL000
Dimensioned drawing P1451319984-9913-LAY000
Circuit diagram 0501-0605-001
Process Condition Data Sheet Rev.

Manufacurer:
Hull No.: CIS 38000-001 Project No.: 30016367 IMO No.: WS Order No: 1451319984
CIS 38000-002 30017722 1451319985
CIS 38000-003 30017723 1451319986
CIS 38000-004 30017724 1451319987
CIS 38000-005 30117725 1451319988
Classification: DNV Drawing No.: P1451319984-9913-PDS000
Oil to be Processed Operating Water

Application: HFO Hardness: < 55°C 12° dH
Viscosity: 380 mm²/s 50°C > 55°C 6° dH
Density: 1,01 g/ml 15°C Chloride Ions: < 100 mg/l
Inlet Temperature: 50 °C PH - Value: 6,5 - 7,5
Separating Temperature: 98 °C Temperature: +10°C up to +85°C
Effec.throughput capacity: 1.600 l/h Feed Pressure: 3-10 bar (min.3bar)
Required Capacity: 0,5 l/s
Consumption / Ejection: 3-4 l
Ambient Conditions Compressed Air
Ambient Temperature: 45 °C Pressure: 3 - 10 bar
Humidity: up to 92% Standard operating compressed air
Atmospheric Pressure: up to 1000 m Above Sea Level Min. 3 bar / max. 10 bar
Separator Separator Motor
Type: OSE10-0136-/-6 Type: Frame size 110/112
Operation Mode: Voltage: 440 Volt
Ejection Method: total Frequency: 60 Hz
Clean Oil Discharge: 1 bar g Output: 4 kW
Finish color: MUNSELL 7.5 BG 7/2 Speed: 3600 rpm
Total weight: 205 kg Weight: 25 kg
Bowl speed 12000 rpm
Bowl weight 44 kg
Control Unit Feed Pump
Type: D 10 Type: KF 20
Infeed voltage: 440 Volt Rated Capacity: 1.780 l/h
Frequency: 60 Hz Suction Height: 4 m Ws
Valve Voltage: 24 DC Delivery Height: 20 m Ws
Control Voltage: 220 Volt Voltage: 440 Volt
Finish Color: MUNSELL 7.5 BG 7/2 Frequency: 60 Hz
Weight: kg Output: 1,3 kW
Weight: kg
Heating Medium Saturated Steam
Pressure: 8 bar abs
Temperature: 170 °C
Consumption: 76,8 kg/h
Permissible Back Pressure of
Condensate: max. 1,5 bar g
Adjustment ID No. Set Points
Inlet Temperature Controler TC *0-9-007 98 °C
Inlet Temperature Alarm high TAH *0-9-006 108 °C
Inlet Temperature Alarm low TAL *0-9-006 88 °C
Water Pressure Reducer PCV *9-7-003 2 bar g
Pressure Alarm low PAL Clean Oil Discharge *1-9-002 1 bar
Pressure Switch PSL Sludge Monitoring System *0-9-014 1 bar for -91-/0136 0,5 bar for -0196-
Subject to technical modification 04.02.2014

Customer: China Shipping Industry (Jiangsu) Project-/Order-No.: 319984 / 1451319984
Co., Ltd.
Location: CIS 38000-001/-002/-003/-004/-005 Project-title: 2321_319984_HFO_DO
Devicelist CP
Quotation-No.: 30016367
Global Comments: ---
--------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Date: 05.02.2014 Dept.: 2321
Type: --- Corr. Drawing: P1451319984-9913-PID000 Belongs to: ---
Repl. for: --- Repl. by: --- Std. checked: --- ---
Explanations:
Priority (A): Procurement (B): Scope of Supply (C):
N = Obligatory M = Must be obtained from Westfalia L = Scope of supply by WS
E = Recommended K = May be obtained from Westfalia S = Supplied by client
P = Possible Z = Supplied by client F = To be removed
U = --- V = --- W = Loose scope of supply by GEA Westfalia
Separator Group
Created Date: 04.02.2014 Checked Date: 05.02.2014 Approved Date: Document No.: Revison: Page:
By: 2322la By: 2322la By: P1451319984-9913-DVL000 1/8
Copyright. © All rights reserved Issued for: ,
Filename: SV42080OEL0038\WS2322\WS4420\Kundenaufträge\Marine\China\China Shipping Industry (Jiangsu)\Proj. 30016367 - Kom. 1451319984 - CIS38000-001/-005\2321_319984.prj@SV42080OEL0038\Projekt/Dokumentablage\Basic and Process
Engineering\Equipmentlisten\P1451319984-9913-DVL000
Co., Ltd.
Devicelist CP
ID Quantity Description Size/Type Power Comments Part-No. A B C
Usage Nominal Bore PID Code
10-1-001 1 Stk Separator OSE 10-0136-067/6 4,00 kW --- --- L

---
10-1-001/M1 1 Stk Electric motor Frame size 100 / 112 - 4,00 kW --- --- L
---
10-3-001 1 Stk Gear pump unit KF 20 RF 2 - D 15 - --- 9085-2107-000 --- --- L
1’’
10-5-001 1 Stk Plate heat exchanger OC4 - 40 --- 9085-1103-060 --- --- L
10-7-001 1 Stk Ball valve, 2-Way DKA04-06OXU --- 2020-3093-020 --- --- L
DN25
10-7-002 1 Stk Safety valve 67.961 / 6 bar --- 0018-7445-400 --- --- L
G 1/2’’
DN25
DN25
10-7-005 1 Stk Pre Set Valve --- --- --- --- L
belongs to 10-7-006 DN25
10-7-006 1 Stk 3/2-way piston valve --- 0018-7621-000 --- --- L
DN25
10-7-010 1 Stk 2/2 way solenoid valve 0331 --- 0018-8133-600 --- --- L
3mm
3mm
10-7-012 1 Stk Manometer Test Cock --- --- --- --- --- L
belongs to 10-1-001 1/4’’
10-8-001 1 Stk Single Filter --- 4086-0007-055 --- --- L
DN25
10-9-006 1 Stk Resistance Thermometer 2 X PT 100 0001-1579-400 --- --- L
belongs to 10-7-006
By: 2322la By: 2322la By: P1451319984-9913-DVL000 2/8
Co., Ltd.
Devicelist CP
10-9-007/B2 1 Stk PI-Temperature Controler --- - --- --- --- L
integrated in Control Cabinet --- TC
10-9-009/B1 1 Stk Flowmeter 213.40 --- --- 0001-1701-600 --- --- L
1/4’’ FI
10-9-010/B1 1 Stk Temperature Element --- - --- --- --- L
installed in Motor --- TE
10-9-011/B1 1 Stk Current transformer TAI233 - --- 0005-0624-220 --- --- L
--- IAL
10-9-013/B1 1 Stk Water detector SK1-HT125-FS-JM18-P-S-KL --- 0005-1464-050 --- --- L
- CS
M30x1,5
10-9-014/B1 1 Stk Pressure transmitter NAE - --- 0005-1529-300 --- --- L
1/4’’ PT
10-9-018/B1 1 Stk Proximity Sensor --- - --- 0005-0868-000 --- --- L
--- SIS
11-7-001 1 Stk Non-return valve MR330025 --- 0018-1344-300 --- --- L
G1’’
belongs to 10-1-001 1/4’’
DN25
11-9-001/B1 1 Stk Pressure gauge 213.40 / 0 bar ... 10 bar --- --- 0001-1572-600 --- --- L
1/4’’ PI
1/4’’ PT
12-7-001 1 Stk Non-return valve --- --- --- --- L
14-7-001 1 Stk Butterfly valve --- --- 4086-0007-027 --- --- L
DN80
14-9-001/S1 1 Stk Limit switch --- - 4086-0010-068 --- --- L
belongs to *4-7-001 --- ZS
By: 2322la By: 2322la By: P1451319984-9913-DVL000 3/8
Co., Ltd.
Devicelist CP
DN20
16-7-003 1 Stk Control valve 23.440 --- 0018-8154-220 --- --- L
DN20
DN15
16-8-001 1 Stk Y-Strainer 0018-7338-220 --- --- L
DN20
DN25
17-8-001 1 Stk Steam trap --- 4086-0007-046 --- --- L
1’’
17-8-001 1 Stk Steam Trap TD52ALC --- 0018-6698-300 --- --- L
1/2’’
18-7-002 1 Stk 3/2-Way Solenoid Valve --- --- 0018-7621-600 --- --- L
belongs to 10-7-006 1/4’’
19-7-002 1 Stk Socket Ball Valve --- --- 0018-1763-630 --- --- L
belongs to 19-7-003 3/4’’
19-7-003 1 Stk Solenoid Valve Assembly compl. --- 0,00 kW 0018-7614-000 --- --- L
3/4’’
19-7-004 1 Stk 2/2-Way Solenoid Valve --- --- --- --- L
belongs to 19-7-003 1/2’’
belongs to 19-7-003 1/4’’
19-8-001 1 Stk Y-Strainer --- --- --- L
belongs to 19-7-003 3/4’’
belongs to 19-7-003 1/4’’ PI
---
By: 2322la By: 2322la By: P1451319984-9913-DVL000 4/8
Co., Ltd.
Devicelist CP
---
1’’
DN25
G 1/2’’
DN25
DN25
DN25
3mm
3mm
belongs to 10-1-001 1/4’’
DN25
DN25
DN25
By: 2322la By: 2322la By: P1451319984-9913-DVL000 5/8
Co., Ltd.
Devicelist CP
DN25
belongs to 20-7-006
20-9-009/B1 1 Stk Flowmeter 213.40 --- --- 0001-1701-600 --- --- L
1/4’’ FI
--- IAL
20-9-013/B1 1 Stk Water detector SK1-HT125-FS-JM18-P-S-KL --- 0005-1464-050 --- --- L
- CS
M30x1,5
1/4’’ PT
--- SIS
21-7-001 1 Stk Non-return valve MR330025 --- 0018-1344-300 --- --- L
G1’’
belongs to 10-1-001 1/4’’
DN25
DN25
1/4’’ PI
1/4’’ PT
By: 2322la By: 2322la By: P1451319984-9913-DVL000 6/8
Co., Ltd.
Devicelist CP
DN25
DN25
DN80
DN20
DN20
DN15
26-8-001 1 Stk Y-Strainer 0018-7338-220 --- --- L
DN20
DN25
27-8-001 1 Stk Steam Trap TD52ALC --- 0018-6698-300 --- --- L
1/2’’
27-8-001 1 Stk Steam trap --- 4086-0007-046 --- --- L
1’’
belongs to 20-7-006 1/4’’
belongs to 29-7-003 3/4’’
3/4’’
By: 2322la By: 2322la By: P1451319984-9913-DVL000 7/8
Co., Ltd.
Devicelist CP
belongs to 29-7-003 1/2’’
belongs to 29-7-003 1/4’’
29-8-001 1 Stk Y-Strainer --- --- --- L
belongs to 29-7-003 3/4’’
belongs to 29-7-003 1/4’’ PI
By: 2322la By: 2322la By: P1451319984-9913-DVL000 8/8
0 1 2 3 4 5 6 7 8 9

Werner-Habig-Str. 1 - 59302 Oelde ( Germany ) - Phone +49 2522 77-0
Kunde : -
Customer
Anlagenbezeichnung : -
Designation of plant
Zeichnungsnummer : 0501-0605-001
Drawing no.
Kommission : -
Internal order no.
Hersteller (Firma) : GEA Westfalia Separator

Manufacturer (company)
Projektname : -
Name of project
Typ : D10 / OSE 5/10-0136/0196
Type
Sprache : de/en
Language
Technische Daten : 380-420V AC / 50 Hz / 60 Hz +/-5 %
Technical data 440-480V AC
Angewandte Normen IEC 61346

Erstellt am 15.11.2012 Bearbeitet am 07.10.2013
Applied standards IEC 61355
Prepared Processed
IEC 60617
Date 15.11.2012 Kunde: Benennung/Description: Rev.1 =

Customer: - GEA Westfalia
-
Editor AVO/RIP Separator as built +
Projekt:
- Titel- / Deckblatt
Tested KA Project: Sprache: Zeichnungs Nr.: DCC Bl./Sh. 1
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved.
Title- / cover sheet Language: de/en Drawing No.: 0501-0605-001 & EAA 51 Bl./Sh.
0 1 2 3 4 5 6 7 8 9
Inhaltsverzeichnis
Table of contents
Dokumentenart Seite Seitenbeschreibung Anlage Einbauort Datum Bearbeiter
Document type Page Page description Plant Mounting place Date Editor
Titel- / Deckblatt
&EAA 1 15.11.2012 AVO
Title- / cover sheet
Inhaltsverzeichnis
&EAB 2 11.12.2012 AVO
Table of contents
Inhaltsverzeichnis
&EAB 3 11.12.2012 AVO
Table of contents
Inhaltsverzeichnis
&EAB 4 11.12.2012 AVO
Table of contents
Revision
&EBH 5 11.12.2012 AVO
Revision
Strukturkennzeichenübersicht
&EDB 6 11.12.2012 AVO
Structure indicator
Informations-Blatt
&EDB 7 15.11.2012 AVO
Information-sheet
Informations-Blatt
&EDB 8 13.11.2012 AVO
Information-sheet
Einspeisung
&EFS 9 =0 11.12.2012 AVO
Incoming
Steuerspannung AC
&EFS 10 =0 11.12.2012 AVO
Control voltage AC
Not-Halt
&EFS 11 =0 11.12.2012 AVO
Emergency stop
Separator
&EFS 12 =01 11.12.2012 AVO
Separator
Separator
&EFS 13 =01 11.12.2012 AVO
Separator
Separator Drehzahlmessung
&EFS 14 =01 11.12.2012 AVO
Separator speed measuring
Separator Signale
&EFS 15 =01 11.12.2012 AVO
Separator signals
Separator Vibro
&EFS 16 =01 11.12.2012 AVO
Separator vibro
Separator Ventile
&EFS 17 =01 11.12.2012 AVO
Separator valves
Zulaufpumpe
&EFS 18 =11 11.12.2012 AVO
Feed pump
Zulaufpumpe
&EFS 19 =11 11.12.2012 AVO
Feed pump

-
Projekt:
- Inhaltsverzeichnis
Table of contents Language: de/en Drawing No.: 0501-0605-001 & EAB 51 Bl./Sh.
0 1 2 3 4 5 6 7 8 9
Inhaltsverzeichnis
Table of contents
Produkt Temperaturregelung
&EFS 20 =11 11.12.2012 AVO
Product temperature control
Schlammpumpe
&EFS 21 =16 11.12.2012 AVO
Sludge pump
Signalaustausch
&EFS 22 =100 11.12.2012 AVO
Signal exchange
SPS Übersicht
&EFS 23 =00 11.12.2012 AVO
PLC overview
SPS Spannungsversorgung
&EFS 24 =00 11.12.2012 AVO
PLC power supply
SPS Übersicht
&EFS 25 =00 11.12.2012 AVO
PLC overview
SPS Übersicht
&EFS 26 =00 11.12.2012 AVO
PLC overview
SPS Übersicht
&EFS 27 =00 11.12.2012 AVO
PLC overview
Aufbauplan
&ELU 28 11.12.2012 AVO
Arrangement drawing
Bedienelemente
&ELU 29 13.11.2012 AVO
Operating elements
Aufbauplan
&ELU 30 11.12.2012 AVO
Arrangement drawing
&ELU 31 D10 13.11.2012 AVO
Not-Halt Box
&ELU 32 11.12.2012 AVO
Emergency stop box
Klemmenplan =0+-PE PE Schiene
&EMA 33 =0 11.12.2012 AVO
Terminal connection diagram =0+-PE PE rail
&EMA 34 =0 11.12.2012 AVO
Klemmenplan =0+-X1 Steuerspannung 230VAC
&EMA 35 =0 11.12.2012 AVO
Terminal connection diagram =0+-X1 control voltage 230VAC
Klemmenplan =0+-XQ1 Hauptschalter
&EMA 36 =0 11.12.2012 AVO
Terminal connection diagram =0+-XQ1 isolator
Klemmenplan =01+-X1 Separator
&EMA 37 =01 11.12.2012 AVO
Terminal connection diagram =01+-X1 separator
Klemmenplan =01+-X2 Steuerung Separator
&EMA 38 =01 11.12.2012 AVO
Terminal connection diagram =01+-X2 control separator

-
Projekt:
0 1 2 3 4 5 6 7 8 9
Inhaltsverzeichnis
Table of contents
Klemmenplan =01+JB-1X10 Klemmenkasten Separator
&EMA 39 =01 +JB 11.12.2012 AVO
Terminal connection diagram =01+JB-1X10 terminal box separator
Klemmenplan =01+SB-1X20 Sensor Block
&EMA 40 =01 +SB 11.12.2012 AVO
Terminal connection diagram =01+SB-1X20 sensor block
Klemmenplan =100+-X2 Signalaustausch
&EMA 41 =100 11.12.2012 AVO
Terminal connection diagram =100+-X2 signal exchange
Klemmenplan =11+-X1 Zulaufpumpe
&EMA 42 =11 11.12.2012 AVO
Terminal connection diagram =11+-X1 feed pump
Klemmenplan =11+-X2 Steuerung Zulaufpumpe
&EMA 43 =11 11.12.2012 AVO
Terminal connection diagram =11+-X2 control feed pump
Klemmenplan =16+-X2 Schlammtank
&EMA 44 =16 11.12.2012 AVO
Terminal connection diagram =16+-X2 sludge tank
Kabelübersicht
&EMB 45 11.12.2012 AVO
Cable layout
Kabelübersicht
&EMB 46 11.12.2012 AVO
Cable layout
Klemmenkasten Übersicht
&EMB 47 13.11.2012 AVO
Terminal box overview
Hinweise zur Installation
&EMB 48 13.11.2012 AVO
Instructions for installation
Stückliste
&EPB 49 11.12.2012 AVO
Parts list
Stückliste
&EPB 50 11.12.2012 AVO
Parts list
Stückliste
&EPB 51 11.12.2012 AVO
Parts list

-
Projekt:
0 1 2 3 4 5 6 7 8 9
Revisionsübersicht
Revision overview
Revisionsname Rev.1
Revision name as built
Index Betriebsmittel Datum Ersteller Revisionsbeschreibung Revisionsänderungsgrund

Index Device Date Author Revision description Revision on the basis of change
1 15.11.2012 AVO Rev.0 as built
2 11.12.2012 AVO Rev.1 / As Built Optional Operating box feed pump

-
Projekt:
- Revision
Revision Language: de/en Drawing No.: 0501-0605-001 & EBH 51 Bl./Sh.
0 1 2 3 4 5 6 7 8 9
Structure indicator
Vollständige Bezeichnung Beschriftung Strukturbeschreibung Vollständige Bezeichnung Beschriftung Strukturbeschreibung
Complete name Labelling Structure descprition Complete name Labelling Structure descprition
Dokumentenart Deckblatt
&EAA
Document type Cover sheet
Dokumentenart Inhaltsverzeichnis
&EAB
Document type Table of contents
Dokumentenart Revisionsübersicht
&EBH
Document type Revision overview
Dokumentenart Strukturkennzeichen Übersicht / Vorschriften
&EDB
Document type Structure indentification overview / instructions
Dokumentenart Stromlaufplan
&EFS
Document type Circuit diagram
Dokumentenart Aufbauplan
&ELU
Document type Arrangement drawing
Dokumentenart Klemmenplan
&EMA
Document type Terminal connection diagram
Dokumentenart Kabelübersicht
&EMB
Document type Cable layout
Dokumentenart Stückliste
&EPB
Document type Parts list
Anlage Einspeisung
=0
Plant Incoming
Anlage SPS
=00
Plant PLC
Anlage Separator
=01
Plant Separator
Anlage Signalaustausch
=100
Plant Signal exchange
Anlage Zulaufpumpe
=11
Plant Feed pump
Anlage Schlammpumpe
=16
Plant Sludge pump
Anlage Erhitzer
=Heater
Plant Heater
Anlage Zugabe
=Additions
Plant Addition
Anlage Kunde
=Customer
Plant Customer
Einbauort Abzweigdose
+JB
Mounting place Junction box
Einbauort Sensor Block
+SB
Mounting place Sensor block
Einbauort Lokal
+L
Mounting place Local

-
Projekt:
- Strukturkennzeichenübersicht
Structure indicator Language: de/en Drawing No.: 0501-0605-001 & EDB 51 Bl./Sh.
0 1 2 3 4 5 6 7 8 9
Vorschriften / Spezifikation
Instruction / specification
Schaltschrank : Ausführung:
Control cabinet : Version:
Bezeichnung Schaltschrank Aderkennzeichnung
CC Core indentification
YES
Denomination control cabinet
Schutzart Potentialbezeichnung
Protective rating
IP54 Potential designation
NO
Umgebungstemperatur Halogenfreie Verdrahtung / Kanäle

Ambient temperature
(+5) - (+50 °C) Halogen free wiring / channels
NO
Kabelkennzeichnungsschilder
Cable marking plates
YES
Klassifizierung ABS, BV, CCS, DNV, GL, KR,

Classification LRS, NKK, RINA, RMRS
Kennzeichnungsschilder
Marking plates
PLASTIC SILVER, LETTERS BLACK
Sprache Kennzeichnungsschilder
Language marking plates
de/en
Schnittstelle:
Interface:
Bus Verbindung zum Kunden SPS
Bus connection to customer PLC
NO
Einspeisung:
Incoming:
Netz-/ Anschlussspannung 380-420V AC /
Mains- / connection voltage 440-480V AC
Netzfrequenz
Mains frequency
50 Hz / 60 Hz
Drehfeld
Rotary field
CLOCKWISE ROTATION
Spannungstoleranz
Voltage tolerance
+/-5 %
Kabeleinführung
Cable inlet
BOTTOM
Einspeisung redundant
Incoming redundant
NO
Steuerspannungen:
Control voltages:
Steuerspannung 1
Control voltage 1
230V AC
Steuerspannung 2
Control voltage 2
24V DC

-
Projekt:
- Informations-Blatt
Information-sheet Language: de/en Drawing No.: 0501-0605-001 & EDB 51 Bl./Sh.
0 1 2 3 4 5 6 7 8 9
Verdrahtung
Wiring
Stromkreise Leiter Farbe Querschnitt Stromkreise Leiter Farbe Querschnitt
Electrical circuits Conductor Colour Cross-section Electrical circuits Conductor Colour Cross-section
Hauptstromkreise 380-420V AC / L1 Schwarz ≥ 1,5mm² Steuerspannung 230V AC L Rot ≥ 0,75mm²
Main circuits 440-480V AC Black Control voltage Red
L2 Schwarz N Rot / weiß
Black " Red / white "
L3 Schwarz
Black "
N Hellblau ≥ 1,5mm²
Light blue
PE Grün / gelb ≥ 2,5mm²
Green / yellow
Steuerspannung 24V DC L+ Dunkelblau ≥ 0,75mm²

Control voltage Dark blue
M Blau / weiß
Blue / white "
Analog abgeschirmt + Weiß ≥ 0,75mm²

Analog screened White
- Braun
Brown "
Messleitung Weiß ≥ 0,75mm²

Measuring circuit White
Stromwandlerleitungen Schwarz ≥ 2,5mm²

Current transformer lines Black
Leitungen mit Fremdspannung (AC/DC) Orange ≥ 1,0mm²

Conductors with external voltage (AC/DC) Orange

-
Projekt:
0 1 2 3 4 5 6 7 8 9
380-420V AC /
440-480V AC
L1 / 12.0
L2 / 12.0
L3 / 12.0
380-420V AC /
440-480V AC
L1.2 / 18.0
L2.2 / 10.0
1 /L1 L3.2 / 10.0
3 /L2
5 /L3
13
21
-Q1
14
/22.1 22
17...23A
In:18A
I> I> I>
2 /T1
4 /T2
6 /T3
2 4 6
Daten Einspeisung:
Data incoming:
Min. Querschnitt:
4 mm²
Min. Cross-section:
-PE -PE -SC -PE -PE -PE
Vorsicherung:
-
Pre-fuse:
Umgebungstemperatur:
(+5) - (+50 °C)
-WD001 Ambient temperature:
-J 4x4 mm²
Max. Kabellänge:
50 m
PE
PE
PE
Max. Cable length:
-1M -1T -1G U: 380-420V AC /

PE
L1
L2
L3
440-480V AC
f: 50 Hz / 60 Hz
Earthing mounting plate 1
Erdung Montageplatte 1
=Customer P: max. 7 kW
+L-X
Erdung Gehäuse 1
Earthing cabinet 1
Icn: 50/10 kA
Earthing screen
Earthing door 1
Erdung Schirm
Volllaststrom:
Erdung Tür 1
~18 A
Einspeisung Full load current:
Incoming
Date 15.11.2012 Kunde: Benennung/Description: Rev.1 =0

-
Projekt:
- Einspeisung
Incoming Language: de/en Drawing No.: 0501-0605-001 & EFS 51 Bl./Sh.
0 1 2 3 4 5 6 7 8 9
380-420V AC / 380-420V AC /
440-480V AC 440-480V AC
9.9 / L2.2 L2.2 / 18.0
9.9 / L3.2 L3.2 / 18.0
230V AC
L.A / 12.4
Primär Spannung
Primary voltage
Anschluss (X1, X2)
Connection (X1, X2)
Verbindung (X3,X4)
Connection (X3,X4)
Einstellung MSS
Setting MOP
N.A / 11.0
380VAC B-H C-E 1,22A 230V AC
L.X / 11.0
5
400VAC B-J C-E 1,16A
-F1 420VAC B-J C-F 1,10A
N.X / 20.0
0,90...1,25A
440VAC A-J C-F 1,05A
In:see table
I> I> I> 460VAC A-K D-E 1,01A
6
480VAC A-K C-F 0,97A
N/L2
L1
-T1 X1 X3 X4 X2 -T2
INPUT
400VA 120/230VAC GEA
24VDC/5A power
GND
OFF
ON
ua va ub vb
A
230V AC
230V AC
B
OUTPUT
-PE
L+
L+'
PE
M'
1
M.A / 12.2
-F2 -PE
M.K / 23.0
2
C 6A
M.R / 13.0
-24M
1
-PE
M.X / 17.0
24V DC
L+.A / 11.7
24V DC
L+.K / 24.0
24V DC
L+.X / 15.0
24V DC
L+.E / 23.0
1
-X1 -X1
-PE
-PE
N
L
-M1
M
19/18W 1~
PE
Reserve Steuerspannung AC Steuerspannung DC

Spare Control voltage AC Control voltage DC

-
Projekt:
- Steuerspannung AC
Control voltage AC Language: de/en Drawing No.: 0501-0605-001 & EFS 51 Bl./Sh.
0 1 2 3 4 5 6 7 8 9
230V AC 230V AC
10.9 / L.X L.X / 20.0
230V AC
1L.X / 12.4
230V AC
1L.A / 18.4
7
-X1
24V DC 24V DC
10.9 / L+.A L+.A / 12.2
11
-K1
12
14
/11.6
8
X10
E2.7
/25.4
=00-K1
Separator
Not-Halt
Separator
emergency stop
A1
-K1
A2
10.9 / N.A N.A / 12.4
-PE
8
Brücke entfernen bei

Anschluß eines
-X1
externen Not-Halt!
Remove link in case of
an external
emergency stop! -WG001
-J
3x1,5 mm²
21
14
PE
11 /11.8
12
-S01
22
Not-Halt extern (Option) Not-Halt

Emergency stop external (optional) Emergency stop

-
Projekt:
- Not-Halt
Emergency stop Language: de/en Drawing No.: 0501-0605-001 & EFS 51 Bl./Sh.
0 1 2 3 4 5 6 7 8 9
380-420V AC /
440-480V AC 24V DC 24V DC 230V AC 24V DC
9.9 / L1 11.9 / L+.A L+.A / 13.0 10.9 / L.A L.A / 20.0
9.9 / L2 10.9 / M.A M.A / 14.0 11.9 / 1L.X
9.9 / L3
Strommessung Separator
Current measuring separator
=00-K1
4-20mA = 0-50A
/26.5
AI0-I
X13
13
-F1
14
/12.4
11
1
-Q1 -K1
-T1
2
12
14
/12.8 /13.1
*0_9_011 7+
2
S1
Input
8
21
-B1 0-1A
Output
3
-S1
9-
S2
50/1A
0/4-20mA
22
/12.8
13
13
-S1 -Q1
14
14
/12.8 /12.8
A1
A1
-F1 T1 -Q1
M
T2
A2
A2
11.9 / N.A N.A / 18.4
-PE -PE -PE

=0-PE
=0-PE
=0-PE
Anschluss einer
1
5
-X1 -X2 Schlammablauf
Klappe!
-X1
an sludge discharge
-WD001 -WG003 flap! -WG001
-J -J -J
4x4 mm² 3x1,5 mm² 3x1,5 mm²
Linkslauf
Anti-clockwise rotation
13
13 14 /12.8 1 2 /12.1
PE
W1
U1
V1
PE
21 22 /13.2 -S02 3 4 /12.1

M 5 6 /12.1
14
*0_1_001 3~ 13 14 /12.9
380-420V/50Hz/4,0kW Θ 21 22
440-480V/60Hz/4,0kW 33 34 /13.1
T2
T1
43 44 /22.2
Separator PTC-Fühler Schlammablauf Separator Betrieb

Separator Separator Klappe (Option) Separator operation
PTC-feeler Sludge discharge
separator flap (optional)
Date 15.11.2012 Kunde: Benennung/Description: Rev.1 = 01

-
Projekt:
- Separator
Separator Language: de/en Drawing No.: 0501-0605-001 & EFS 51 Bl./Sh.
0 1 2 3 4 5 6 7 8 9
24V DC 24V DC
12.3 / L+.A L+.A / 14.0
33
21
-Q1 -F1
34
22
/12.8 /12.4
1
2
X11 X11
E0.0 E0.1
/25.5 /25.5
=00-K1 =00-K1
Separator Separator
Betrieb Störung
Separator Separator
operation failure
=00-K1
/26.4
A1.0
X12
9
A1
-K1
A2
10.9 / M.R M.R / 19.0
14
11 /12.8
12
Separator
Start/Stop
Separator
Start/Stop

-
Projekt:
- Separator
0 1 2 3 4 5 6 7 8 9
24V DC 24V DC
13.9 / L+.A L+.A / 19.0
12.3 / M.A
=00-K1
0-12000 r.p.m.
/25.5
E0.3
X11
4
5
-T2
8
24VDC
7
1+
2-
3
-X2
-WG004
-J
7x1,5 mm²
/15.1
+JB
-1X10 1 2
+JB-WG101
-O
2x0,34 mm²
+
*0_9_020
SI
-
+ BN = brown
- BU = blue
Drehzahlüberwachung
Speed monitoring device

-
Projekt:
- Separator Drehzahlmessung
Separator speed measuring Language: de/en Drawing No.: 0501-0605-001 & EFS 51 Bl./Sh.
0 1 2 3 4 5 6 7 8 9
=00-K1 =00-K1
4-20mA 4-20mA
/26.5 /26.5
AI1-I AI2-I
X13 X13
=00-K1
5
8
/25.5
E0.5
X11
6
24V DC 24V DC
10.9 / L+.X L+.X / 21.0
-PE
10
=0-PE
5
9
-X2
-WG004
-J
7x1,5 mm²
/14.2
+JB
24V DC
L+_1X10 / 16.1
4
-1X10 PE
+JB-WG102
-J
5x1,5 mm²
+SB
PE_1X20 / 17.6
M_1X20 / 17.5
2
-1X20
+SB-WG201 +SB-WG202 +SB-WG203

-O -O -O
2x0,34 mm² 2x0,34 mm² 3x0,75 mm²
A/Q
+
+
-
-*1_9_002 I -*0_9_014 I -*0_9_013

PSL/H P SMS P WMS
4-20mA 4-20mA
Reinöl Schlammraumüberwachung Wasserablauf

Ablaufdruck Sludge room monitoring Water discharge
Clean-oil
discharge pressure

-
Projekt:
- Separator Signale
Separator signals Language: de/en Drawing No.: 0501-0605-001 & EFS 51 Bl./Sh.
0 1 2 3 4 5 6 7 8 9
=00-K1
/25.5
E1.7
X11
16
11
-X2
-WG011
-J
7x1,5 mm²
/17.3
+JB 15.3 / L+_1X10
24V DC
M_1X10 / 17.3
-1X10 8 11 9 10
+JB-WG103
-CY-O
4x0,75 mm²
SC
1
*1_9_012
PCH 1220
+24V DC
0V
NAHH
-D1
Relais
Relay
(Option) NAHH Separator (Option) NAHH Separator

Vibrationsüberwachung Vibrationsüberwachung
(optional) NAHH separator (optional) NAHH separator
vibration monitoring vibration monitoring

-
Projekt:
- Separator Vibro
Separator vibro Language: de/en Drawing No.: 0501-0605-001 & EFS 51 Bl./Sh.
0 1 2 3 4 5 6 7 8 9
=00-K1 =00-K1 =00-K1 =00-K1 =00-K1

/26.4 /26.4 /26.4 /26.4 /26.4
A0.0 A0.2 A0.1 A0.4 A0.5
X12 X12 X12 X12 X12
1
6
10.9 / M.X M.X / 21.0
PE -PE
12
13
14
15
16
17
18
19
=0-PE
=0-PE
-X2
-WG011
-J
7x1,5 mm²
/16.4
+JB
16.1 / M_1X10
-PE -PE
12
13
15
14
16
18
17
-1X10 PE PE -1X10 PE
+JB-WG106
-J
4x1,5 mm²
+SB
15.3 / M_1X20
PE_1X20 / 15.3
11
10
8
9
-1X20 PE PE
-WG010 +JB-WG104 +JB-WG105 +SB-WG204 +SB-WG205

-J -J -J -J -J
3x1,5 mm² 3x1,5 mm² 3x1,5 mm² 3x0,75 mm² 3x0,75 mm²
+
PE
PE
PE
PE
PE
+
+
-*8_7_002 *9_7_004 *9_7_005 *0_7_010 *0_7_011
-
-
-
Zulaufventil Steuerwasser Verdrängungs-und Füllwasser Kreislauf Ventil Wasserablauf Ventil

Feed valve Operating water Displacem.- and filling water Circulation valve Water discharge valve

-
Projekt:
- Separator Ventile
Separator valves Language: de/en Drawing No.: 0501-0605-001 & EFS 51 Bl./Sh.
0 1 2 3 4 5 6 7 8 9
380-420V AC /
440-480V AC 230V AC
9.9 / L1.2 11.9 / 1L.A
10.9 / L2.2
10.9 / L3.2
5
-Q1
17
LUB12 L1 L2 L3
13
21
A1
/18.9
-Q1
18
/18.2
14
22
A2
1,25...5A
110-220V DC/AC Steuereinheit
LUCA05FU Control unit
In:...A
21
11
-S1 -K2
22
14
12
/18.7 /19.1
LUA1C20
17
97
18
98
/18.7 /19.2
T1 T2 T3
2
11
13
11
-K1 -S1 =100-K1
12
14
14
12
14
/18.7 /18.7 /22.1
A1
A1
-K1 -Q1
A2
A2
/18.2
12.9 / N.A
20.0 / N.X.1
-PE -PE
10
11
12
=0-PE
=0-PE
1
9
-X1 X2
remove bridge for
remote start/stop!
-WD001 -WG005
-J -J
4x2,5 mm² 7x1,5 mm²
Rechtslauf
Clockwise rotation Achtung! 14
W1
11 /18.7
U1
V1
PE
-BP 12
X1
13
21
Vor dem Einschalten der Zulaufpumpe
PE
Option! 24
*0_3_001
M den Leistungsschalter auf Nennstrom Optional!
-S1 -S2 -H1 22
21 /19.1
14
X2
0,55-2,2kW 3 des Motors einstellen (s. Typenschild des Motors)
22
1,32-4,8A
Attention!
binary contacts for
Before switch-on feed pump, adjust the circuit breaker remote start/stop
to nominal current of the motor (look at motor label)
Zulaufpumpe (Option) (Option) (Option) Zulaufpumpe
Feed pump Zulaufpumpe Zulaufpumpe Zulaufpumpe Feed pump
Stop Extern Start Extern Betrieb Extern
(optional)feed pump (optional)feed pump (optional)feed pump
stop external start external operation external
-
Projekt:
- Zulaufpumpe
Feed pump Language: de/en Drawing No.: 0501-0605-001 & EFS 51 Bl./Sh.
0 1 2 3 4 5 6 7 8 9
24V DC 24V DC
14.9 / L+.A L+.A / 20.0
21
97
-K1 -Q1
22
24
98
/18.7 /18.3
10
9
X11 X11
E1.0 E1.1
/25.5 /25.5
=00-K1 =00-K1
Zulaufpumpe Zulaufpumpe
Betrieb Störung
Feed pump Feed pump
operation failure
=00-K1
/26.4
A1.1
X12
10
A1
-K2
A2
13.9 / M.R M.R / 20.2
14
11 /18.8
12
Zulaufpumpe
Ein / Aus
Feed pump on
/ off

-
Projekt:
- Zulaufpumpe
0 1 2 3 4 5 6 7 8 9
24V DC
19.9 / L+.A
230V AC
12.9 / L.A
11.9 / L.X Produkt Min / max
10.9 / N.X Temperaturregelung Temperaturüberwachung
18.4 / N.X.1 Product Min / max
temperature control temperature monitoring
=00-K1 =00-K1
13.
13.
13
13
4-20mA = 0-120°C 4-20mA = 0-120°C
-K3 -K4 /26.5 /26.5 /26.5
14
14.
14
14.
/20.3 /20.4
AI3-I AIR-P AIR-N
open close
X13 X13 X13
11
15
16
-SC
=0-SC
2
1
-T1
Output
0/4-20mA
Clamp 40 is attached only with "Spring-loaded"
=00-K1 =00-K1 PT100

Klemme 40 wird nur bei "Spring-loaded"
/26.4 /26.4
-SC
A1.6 A1.7
4
X12 X12
=0-SC
Stellventil angeschlossen
15
16
control valve
A1
A1
-K3 -K4
A2
A2
19.9 / M.R M.R / 22.0

-PE
SC
=0-PE
4
4
-X1 -X2
-WG002 -WG003
-J -CY-O
5x1,5 mm² 4x0,75 mm²
13 14 /20.2 13 14 /20.2
close
*6_7_002 *0_9_006
open
13. 14. /20.2 13. 14. /20.3

1
3
1 2/14 3/11 40 PE
PT100 PT100
Motor valve
M
2
4
1 ~
Stellventil - Heizmedium Stellventil Auf Stellventil Zu Produkt Min / max

Regulating valve - heating medium Regulating valve open Regulating valve closed Temperaturregelung Temperaturüberwachung
Product Min / max

-
Projekt:
- Produkt Temperaturregelung
Product temperature control Language: de/en Drawing No.: 0501-0605-001 & EFS 51 Bl./Sh.
0 1 2 3 4 5 6 7 8 9
L INPUT L INPUT L INPUT

LOW 1 LOW 0 LOW 0
HIGH 0 HIGH 1 HIGH 1
ALARM 0
=00-K1 =00-K1 =00-K1

/25.5 /25.5 /25.5
E0.7 E1.4 E1.5
X11 X11 X11
13
14
24V DC
15.9 / L+.X
17.9 / M.X
=00-K1
/26.4
A1.2
X12
11
-PE -PE -PE
11
10
12
13
14
=0-PE
=0-PE
=0-PE
2
-X2 -X2
WG001 WG002 -WG005

-J -J -J
4x1,5 mm² 4x1,5 mm² 3x1,5 mm²
3
PE
+ - PE + - PE
90_9_001 90_9_002 -98_7_002
Niveauschalter 1 Niveauschalter 2
-
2
Level switch 1 Level switch 2
(Option) LAHH Schlammtank (Option)LAHH Schlammtank Reserve Reserve (Option) Ventil pneumatische
Füllstand max. / max. Füllstand max. / max. Spare Spare Schlammpumpe
(optional) LAHH sludge tank (optional)LAHH sludge tank (optional) valve pneumatic
level max. / max. level max. / max. sludge pump

-
Projekt:
- Schlammpumpe
Sludge pump Language: de/en Drawing No.: 0501-0605-001 & EFS 51 Bl./Sh.
0 1 2 3 4 5 6 7 8 9
=00-K1 =00-K1 =00-K1 =00-K1 =00-K1

/26.4 /26.4 /26.4 /26.4 /26.4
A0.7 A1.3 A1.4 A1.5 A0.3
X12 X12 X12 X12 X12
8
12
13
14
4
A1
A1
A1
A1
A1
-K1 -K2 -K3 -K4 -K5
A2
A2
A2
A2
A2
20.4 / M.R
14 14 14 14 14
11 /18.8 11 /22.3 11 /22.4 11 /22.5 11 /22.7
12 12 12 12 12
24
21 /22.0
22
43
12
14
12
14
12
14
12
14
22
24
21
=01-Q1 -K2 -K3 -K4 -K5

-K1 =0-Q1
44
11
11
11
11
/12.8 /22.3 /22.4 /22.6 /22.7
21
22
/22.1 /9.1
PE PE PE PE PE
10
11
12
=0-PE
=0-PE
=0-PE
=0-PE
=0-PE
1
9
-X2 -X2
-WG001 -WG002 -WG003 -WG004 -WG005

-J 5x1,5 mm² -J 3x1,5 mm² -J 3x1,5 mm² -J 3x1,5 mm² -J 3x1,5 mm²
=Customer =Heater
PE
PE
PE
PE
PE
+L-X -X -X -X -X -X +L-X -X
Kunde
Sammelstörung Separator Wasserschlossalarm TAH Temperatur TAL Temperatur Erhitzerfreigabe

Common failure Betrieb Water seal broken alarm Alarm max Alarm min Heater release
Separator TAH temperature TAL temperature
operation alarm max alarm min

-
Projekt:
- Signalaustausch
Signal exchange Language: de/en Drawing No.: 0501-0605-001 & EFS 51 Bl./Sh.
0 1 2 3 4 5 6 7 8 9
=00-K1 =00-K1 =00-K1 =00-K1 =00-K1

/25.5 /26.5 /26.5 /26.5 /26.5
E1.6 AI0-C AI1-C AI2-C AI3-C
X11 X13 X13 X13 X13
15
12
24V DC
10.9 / L+.E
10.9 / M.K M.K / 24.0
Masse Analog Masse Analog Masse Analog Masse Analog

Earth analog Earth analog Earth analog Earth analog

-
Projekt:
- SPS Übersicht
PLC overview Language: de/en Drawing No.: 0501-0605-001 & EFS 51 Bl./Sh.
0 1 2 3 4 5 6 7 8 9
-K1 6ES7613-1SB02-0AC0
-X12 -X11
+1.7 16 +1.7 16
+1.6 15 +1.6 15
+1.5 14 +1.5 14
-X7 +1.4 +1.4
Digital Output 24VDC 0,5A

13 13
+1.3 12 +1.3 12
Digital Input 24VDC

MMC
+1.2 11 +1.2 11
+1.1 10 +1.1 10
+1.0 9 +1.0 9
+0.7 8 +0.7 8
+0.6 7 +0.6 7
X5 P-BUS 1L+ = DI +0.0 ... +1.7 +0.5 6 +0.5 6
A 1M = DI +0.0 ... +2.7 +0.4 5 +0.4 5

B 2L+,2M= DO +0.0 ... +0.7 +0.3 4 +0.3 4
SC 3L+,3M= DO +1.0 ... +1.7 +0.2 3 +0.2 3
A +0.1 2 +0.1 2
B +0.0 1 +0.0 1
SC
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
-X13
M ana
M ana
AIR-N
AI0-U
AI1-U
AI2-U
AI3-U
AI0-C
AI1-C
AI2-C
AI3-C
AIR-P
AI0-I
AI1-I
AI2-I
AI3-I
Input 24VDC, 4A
X2 MPI
A Analog Input PT100 -X1
B -X14 L+ 4
SC
1
2
3
4
5
6
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
-X10 M 3
+2.0
+2.1
+2.2
+2.3
+2.4
+2.5
+2.6
+2.7
AO0-U
AO1-U
A
M ana
M ana
AT1
AO0-I
AO1-I
2L+
2L+
3L+
3L+
1L+
2
2M
3M
1M
B
SC
AT2 1
Analog Output Digital Input 24VDC DO/DI 24VDC
Power Supply
2L+ /25.4
3L+ /25.4
1L+ /25.4
2M /25.4
3M /25.4
1M /25.4
AT1
AT2
L+
PE
M
X1:1
X1:2
X1:3
X1:4
X10:9
X10:11
X10:12
X10:14
X10:15
X10:16
24V DC
10.9 / L+.K
-PE
23.9 / M.K

-
Projekt:
- SPS Spannungsversorgung
PLC power supply Language: de/en Drawing No.: 0501-0605-001 & EFS 51 Bl./Sh.
0 1 2 3 4 5 6 7 8 9
-K1
X10:1 X11:1 Separator Betrieb

E2.0 E0.0 /13.1 =01-Q1:34
Separator operation
X10:2 X11:2 Separator Störung
E2.1 E0.1 /13.2 =01-F1:22
Separator failure
X10:3 X11:3
E2.2 E0.2
X10:4 X11:4 Drehzahlüberwachung

E2.3 E0.3 /14.2 =01-T2:5
X10:5 X11:5
E2.4 E0.4
X10:6 X11:6 Wasserablauf

E2.5 E0.5 /15.3 =01-*0_9_013:A/Q
Water discharge
X10:7 X11:7
E2.6 E0.6
Separator Not-Halt X10:8 X11:8 (Option)LAHH Schlammtank Füllstand max. / max.

=0-K1:14 /11.8 E2.7 E0.7 /21.2 =16-90_9_002:2
Separator emergency stop (optional)LAHH sludge tank level max. / max.
X10:9 X11:9 Zulaufpumpe Betrieb

24V /24.5 2L+ E1.0 /19.1 =11-K1:24
Feed pump operation
X10:10 X11:10 Zulaufpumpe Störung
2L+ E1.1 /19.2 =11-Q1:98
Feed pump failure
X10:11 X11:11
0V /24.5 2M E1.2
X10:12 X11:12
24V /24.5 3L+ E1.3
X10:13 X11:13 Reserve

3L+ E1.4 /21.4 =16-X2:8
Spare
0V /24.5 3M E1.5 /21.5 =16-X2:11
Spare
X10:15 X11:15
24V /24.5 1L+ E1.6 /23.1 =01-X2:29
X10:16 X11:16 (Option) NAHH Separator Vibrationsüberwachung

0V /24.5 1M E1.7 /16.4 =01-*1_9_012:4
(optional) NAHH separator vibration monitoring

-
Projekt:
- SPS Übersicht
0 1 2 3 4 5 6 7 8 9
-K1
Zulaufventil X12:1 X13:1

=01-*8_7_002:+ /17.1 A0.0 V AI0-U
Feed valve
Verdrängungs-und Füllwasser X12:2 X13:2 Strommessung Separator
=01-*9_7_005:+ /17.4 A0.1 A AI0-I /12.3 =01-T1:8
Displacem.- and filling water Current measuring separator
Steuerwasser X12:3 X13:3 Masse Analog
=01-*9_7_004:+ /17.3 A0.2 AI0-C /23.2
Operating water Earth analog
Erhitzerfreigabe X12:4
=100-K5:A1 /22.7 A0.3 X13:4
Heater release V AI1-U
Kreislauf Ventil X12:5
=01-*0_7_010:+ /17.5 A0.4 X13:5 Reinöl Ablaufdruck
Circulation valve A AI1-I /15.1 =01-*1_9_002:-
Clean-oil discharge pressure
Wasserablauf Ventil X12:6 X13:6 Masse Analog
=01-*0_7_011:+ /17.6 A0.5 AI1-C /23.3 -K1:3
Water discharge valve Earth analog
X12:7
A0.6
X13:7
V AI2-U
Sammelstörung X12:8
=100-K1:A1 /22.1 A0.7
Common failure X13:8 Schlammraumüberwachung
A AI2-I /15.2 =01-*0_9_014:-
Sludge room monitoring
X13:9 Masse Analog
AI2-C /23.4
Earth analog
-
X13:10
V AI3-U
Separator Start/Stop X12:9
=01-K1:A1 /13.1 A1.0 X13:11 Produkt Temperaturregelung
Separator Start/Stop A AI3-I /20.5 =11-T1:1
Zulaufpumpe Ein / Aus X12:10
=11-K2:A1 /19.1 A1.1 X13:12 Masse Analog
Feed pump on / off AI3-C /23.5
Earth analog
(Option) Ventil pneumatische Schlammpumpe X12:11
=16-98_7_002:+ /21.7 A1.2
(optional) valve pneumatic sludge pump
Wasserschlossalarm X12:12 X13:13
=100-K2:A1 /22.3 A1.3 MANA
Water seal broken alarm
TAH Temperatur Alarm max X12:13 X13:14
=100-K3:A1 /22.4 A1.4 Mana
TAH temperature alarm max
TAL Temperatur Alarm min X12:14
=100-K4:A1 /22.6 A1.5
TAL temperature alarm min
Stellventil Auf X12:15 X13:15 Min / max Temperaturüberwachung
=11-K3:A1 /20.3 A1.6 AIR-P /20.6 =11-*0_9_006:3
Regulating valve open Min / max temperature monitoring
PT100
Stellventil Zu X12:16 X13:16 Min / max Temperaturüberwachung
=11-K4:A1 /20.4 A1.7 AIR-N /20.6 =11-*0_9_006:4
Regulating valve closed Min / max temperature monitoring

-
Projekt:
- SPS Übersicht
0 1 2 3 4 5 6 7 8 9
-K1
X14:1
AO0-U
X14:2
AO0-I
X14:3
MANA
X14:4
AO1-U
X14:5
AO1-I
X14:6
MANA

-
Projekt:
- SPS Übersicht
0 1 2 3 4 5 6 7 8 9
600 mm
560 mm 250 mm
Cabinet ø 8mm
=00-K1
P:\Eplan_P8\Kundendaten\Bilder\GEA_LOGO.GIF
Westfalia Separator
F1 F2 F3 F4
SF
DC5V Process Process SERIES
FRCE STOP START
LAMPTEST 1 2
HELP ESC
RUN 1
STOP
PID HOME
FEED SLUDGE EDIT
PID DIR ENTER
=01-S1 =11-S1
800 mm
760 mm
=0-Q1
=0-M1
Maßstab: 1:3,5 mm
Scale: 1:3,5 mm
Gewicht: 55kg
Weight: 55kg
-
Projekt:
- Aufbauplan
Arrangement drawing Language: de/en Drawing No.: 0501-0605-001 & ELU 51 Bl./Sh.
0 1 2 3 4 5 6 7 8 9
Bedienelemente / Control cabinet legend /

BMK Funktion
Steuergerät
=00-K1
Timing unit
Separator Start/Stop
=01-S1
Zulaufpumpe Start/Stop
=11-S1
Feed pump Start/Stop
Filter / Lüfter
=0-M1
Filter / fan
Hauptschalter
=0-Q1
Isolator

-
Projekt:
- Bedienelemente
Operating elements Language: de/en Drawing No.: 0501-0605-001 & ELU 51 Bl./Sh.
0 1 2 3 4 5 6 7 8 9
Mountingplate
=0-T1
=100-K1
=11-K1
=11-K3
=11-K4
=100-K2
=100-K3
=100-K4
=100-K5
=01-K1
=11-K2
=0-K1
=100-X2
=11-X2
=16-X2
=0-24M
=01-T2
=01-F1
=01-T1
=11-T1
SC
=11-Q1
=01-Q1
=01-B1
=0-F1
=0-F2
=0-T2
Glands Yard Cable size WS part-no.
=0-Q1
9x M16 5,0-10,0 mm 0005-4486-930
7x M20 8,0-13,0 mm 0005-4487-930
2x M25 11,0-17,0 mm 0005-4488-930
7x M16 spare
=01-X1
=11-X1
=01-X2
=0-X1
-
Projekt:
- Aufbauplan
0 1 2 3 4 5 6 7 8 9
Steuereinheit D10
Control unit D10
Taste Benennung Symbol
Button Designation Symbol
GEA Westfalia Separator Prozess Stop Process

1
Process stop STOP
Prozess Start Process

2
Process start START
Lampentest
3
R Lamp test LAMPTEST
Serienbetrieb SERIES
4 1 2
Series operation
S
Hilfe
5 HELP
Help
F1 F2 F3 F4 Separator
165
M
6
Separator
Zulauf
7 FEED
Feed
1 2 3 4 5
Schlamm
8 SLUDGE
SF Sludge
DC5V
ESC PID PID
FRCE 9
PID
RUN
6 7 8 9 0 Zurück HOME
STOP 0
Return DIR
EDIT ENTER
Bestellnummer:
0005-4050-430
215 Order number:
Programm - Nr.
8106-0D10-100...199
Program - no.
Ausschnittmaß: (198+1,0 mm) x (148+1,0 mm)
Cutout dimension:
Tiefe: 80 mm
Depth:
Gewicht: 1,0 kg
Weight:

-
Projekt:
Tested KA Project: - D10 Sprache: Zeichnungs Nr.: DCC Bl./Sh. 31
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: de/en Drawing No.: 0501-0605-001 & ELU 51 Bl./Sh.
0 1 2 3 4 5 6 7 8 9
Not-Halt Gehäuse mit Schutzkragen

Emergency stop cabinet with protective collar
=Additions
71 mm
-S01
Not-Halt-Box
85 mm
54 mm
mm
ø5
85 mm
109 mm
protection class: "IP 65"

61 mm
M20
8-13mm Note: Installation should be carry out by customer!
18 mm

-
Projekt:
- Not-Halt Box
Emergency stop box Language: de/en Drawing No.: 0501-0605-001 & ELU 51 Bl./Sh.
0 1 2 3 4 5 6 7 8 9
Klemmenleistenbezeichnung
Terminal strip designation
-J 7x1,5 mm²
-J 4x2,5 mm²
-J 7x1,5 mm²
-J 3x1,5 mm²
-J 7x1,5 mm²
-J 3x1,5 mm²
-J 3x1,5 mm²
-J 3x1,5 mm²
-J 4x4 mm²
-J 4x4 mm²
Cable type
Cable type
=0+-PE
Kabeltyp
Kabeltyp
Connection
Connection
Terminal
Klemme
Cable name
Cable name
Anschluss
Anschluss
Kabelname
Kabelname
Brücke
WD001
WD001
WD001
WG005
WG011
WG010
WG004
WG001
WG003
WG001
Funktionstext Zielbezeichnung Zielbezeichnung
Link
Seite / Spalte
=11
=11
=01
=01
=01
=01
=01
=01
=0
=0
Function text Target designation Target designation Page / column
Einspeisung
Incoming
PE =Customer+L-X PE PE &EFS/9.1
Erdung Schirm
Earthing screen
-SC SC PE &EFS/9.3
-1M PE PE &EFS/9.6
Erdung Tür 1
Earthing door 1
-1T PE PE &EFS/9.6
Erdung Gehäuse 1
Earthing cabinet 1
-1G PE PE &EFS/9.6
Steuerspannung AC
Control voltage AC
PE -T1 GND &EFS/10.2
= PE -X1 6 &EFS/10.3
= -M1 PE PE &EFS/10.3
Steuerspannung DC
Control voltage DC
PE -T2 PE &EFS/10.6
= PE -24M 1 &EFS/10.7
Not-Halt extern (Option)

Emergency stop external (optional)
PE -S01 PE PE &EFS/11.1
Separator
Separator
PE =01-*0_1_001 PE PE &EFS/12.2
PTC-Fühler Separator
PTC-feeler separator
PE =01-*0_1_001 PE PE &EFS/12.3
Schlammablauf Klappe (Option)

Sludge discharge flap (optional)
PE =01-S02 PE PE &EFS/12.8
Wasserablauf
Water discharge
PE =01+JB-1X10 PE PE &EFS/15.3
Zulaufventil
Feed valve
PE =01-*8_7_002 PE PE &EFS/17.2
Wasserablauf Ventil
Water discharge valve
Zulaufpumpe
Feed pump
PE =11-*0_3_001 PE PE &EFS/18.1
(Option) Zulaufpumpe Betrieb Extern

(optional) feed pump operation external
PE =11-BP-H1 PE PE &EFS/18.7

-
Projekt:
- Klemmenplan =0+-PE PE Schiene
Terminal connection diagram =0+-PE PE rail Language: de/en Drawing No.: 0501-0605-001 & EMA 51 Bl./Sh.
0 1 2 3 4 5 6 7 8 9
-J 3x1,5 mm²
-J 3x1,5 mm²
-J 3x1,5 mm²
-J 3x1,5 mm²
-J 5x1,5 mm²
-J 3x1,5 mm²
-J 4x1,5 mm²
-J 4x1,5 mm²
-J 5x1,5 mm²
Cable type
Cable type
=0+-PE
Kabeltyp
Kabeltyp
Connection
Connection
Terminal
Klemme
Cable name
Cable name
Anschluss
Anschluss
Kabelname
Kabelname
Brücke
WG005
WG004
WG003
WG002
WG001
WG005
WG002
WG001
WG002
Link
Seite / Spalte
=100
=100
=100
=100
=100
=16
=16
=16
=11
Stellventil - Heizmedium
Regulating valve - heating medium
PE =11-*6_7_002 PE PE &EFS/20.2
(Option) LAHH Schlammtank Füllstand max. / max.

(optional) LAHH sludge tank level max. / max.
PE =16-90_9_001 PE PE &EFS/21.1
(Option)LAHH Schlammtank Füllstand max. / max.

(optional)LAHH sludge tank level max. / max.
PE =16-90_9_002 PE PE &EFS/21.3
(Option) Ventil pneumatische Schlammpumpe

PE =16-98_7_002 PE PE &EFS/21.8
Separator Betrieb
Separator operation
Wasserschlossalarm
TAH Temperatur Alarm max

TAL Temperatur Alarm min

Erhitzerfreigabe
Heater release
PE =Heater+L-X PE PE &EFS/22.8
Steuergerät
Timing unit
PE =00-K1 PE &EFS/24.6

-
Projekt:
0 1 2 3 4 5 6 7 8 9
-J 3x1,5 mm²
Cable type
Cable type
=0+-X1
Kabeltyp
Kabeltyp
Connection
Connection
Terminal
Klemme
Cable name
Cable name
Anschluss
Anschluss
Kabelname
Kabelname
Brücke
WG001
Link
Seite / Spalte
=0
Reserve
Spare
1 &EFS/10.1
= 2 &EFS/10.1
Steuerspannung AC
Control voltage AC
3 -F2 2 &EFS/10.2
= -M1 L 4 &EFS/10.2
= -M1 N 5 -T1 vb &EFS/10.2
= -PE PE 6 =11-X1 4 &EFS/10.3
7 &EFS/11.1

1 -S01 21 8 =11-X1 7 &EFS/11.1
= 2 -S01 22 9 =01-X1 4 &EFS/11.1
-K1 A1

-
Projekt:
- Klemmenplan =0+-X1 Steuerspannung 230VAC
Terminal connection diagram =0+-X1 Control voltage 230VAC Language: de/en Drawing No.: 0501-0605-001 & EMA 51 Bl./Sh.
0 1 2 3 4 5 6 7 8 9
-J 4x4 mm²
Cable type
Cable type
=0+-XQ1
Kabeltyp
Kabeltyp
Connection
Connection
Terminal
Klemme
Cable name
Cable name
Anschluss
Anschluss
Kabelname
Kabelname
Brücke
WD001
Link
Seite / Spalte
=0
Einspeisung
Incoming
1 =Customer+L-X L1 2 -Q1 2 &EFS/9.1
= 2 =Customer+L-X L2 4 -Q1 4 &EFS/9.1

-
Projekt:
- Klemmenplan =0+-XQ1 Hauptschalter
Terminal connection diagram =0+-XQ1 Isolator Language: de/en Drawing No.: 0501-0605-001 & EMA 51 Bl./Sh.
0 1 2 3 4 5 6 7 8 9
-J 3x1,5 mm²
-J 4x4 mm²
Cable type
Cable type
=01+-X1
Kabeltyp
Kabeltyp
Connection
Connection
Terminal
Klemme
Cable name
Cable name
Anschluss
Anschluss
Kabelname
Kabelname
Brücke
WD001
WG001
Link
Seite / Spalte
=01
=01
Separator
Separator
1 -*0_1_001 U1 1 -Q1 4 &EFS/12.1
= 2 -*0_1_001 V1 2 -Q1 2 &EFS/12.1
= 3 -*0_1_001 W1 3 -Q1 6 &EFS/12.1

1 -S02 13 4 =0-X1 9 &EFS/12.7
= 2 -S02 14 5 -F1 13 &EFS/12.8

-
Projekt:
- Klemmenplan =01+-X1 Separator
Terminal connection diagram =01+-X1 Separator Language: de/en Drawing No.: 0501-0605-001 & EMA 51 Bl./Sh.
0 1 2 3 4 5 6 7 8 9
-J 3x1,5 mm²
-J 7x1,5 mm²
-J 7x1,5 mm²
-J 3x1,5 mm²
Cable type
Cable type
=01+-X2
Kabeltyp
Kabeltyp
Connection
Connection
Terminal
Klemme
Cable name
Cable name
Anschluss
Anschluss
Kabelname
Kabelname
Brücke
WG010
WG011
WG004
WG003
Link
Seite / Spalte
=01
=01
=01
=01
1 -*0_1_001 T1 1 -F1 T1 &EFS/12.3
= 2 -*0_1_001 T2 2 -F1 T2 &EFS/12.3
1 +JB-1X10 1 3 -T2 1+ &EFS/14.2
= 2 +JB-1X10 2 4 -T2 2- &EFS/14.2
Reinöl Ablaufdruck
4 +JB-1X10 4 5 =0-T2 L+ &EFS/15.1
= 3 +JB-1X10 3 6 =00-K1 X13:5 &EFS/15.1
Schlammraumüberwachung
7 &EFS/15.2
= 5 +JB-1X10 6 8 =00-K1 X13:8 &EFS/15.2
Reserve
Spare
9 =16-X2 1 &EFS/15.3
Wasserablauf
Water discharge
6 +JB-1X10 7 10 =00-K1 X11:6 &EFS/15.3
(Option) NAHH Separator Vibrationsüberwachung

1 +JB-1X10 10 11 =00-K1 X11:16 &EFS/16.4
Zulaufventil
Feed valve
1 -*8_7_002 + 12 =00-K1 X12:1 &EFS/17.1
= 2 -*8_7_002 - 13 =0-24M 1 &EFS/17.1
Steuerwasser
Operating water
3 +JB-1X10 12 14 =00-K1 X12:3 &EFS/17.3
Verdrängungs-und Füllwasser
Displacem.- and filling water
2 +JB-1X10 15 15 =00-K1 X12:2 &EFS/17.4
= 16 &EFS/17.4
Kreislauf Ventil
Circulation valve
4 +JB-1X10 16 17 =00-K1 X12:5 &EFS/17.5
Wasserablauf Ventil
5 +JB-1X10 18 18 =00-K1 X12:6 &EFS/17.6
= 6 +JB-1X10 17 19 =16-X2 3 &EFS/17.7

-
Projekt:
- Klemmenplan =01+-X2 Steuerung Separator
Terminal connection diagram =01+-X2 Control separator Language: de/en Drawing No.: 0501-0605-001 & EMA 51 Bl./Sh.
0 1 2 3 4 5 6 7 8 9
-CY-O 4x0,75 mm²

-O 2x0,34 mm²
-J 4x1,5 mm²
-J 3x1,5 mm²
-J 3x1,5 mm²
-J 5x1,5 mm²
-J 7x1,5 mm²
-J 7x1,5 mm²
Cable type
Cable type
=01+JB-1X10
Kabeltyp
Kabeltyp
Connection
Connection
Terminal
Klemme
Cable name
Cable name
Anschluss
Anschluss
Kabelname
Kabelname
Brücke
=01+JB
=01+JB
=01+JB
=01+JB
=01+JB
=01+JB
WG106
WG105
WG104
WG103
WG102
WG101
WG004
WG011
Link
Seite / Spalte
=01
=01
BN -*0_9_020 + 1 -X2 3 1 &EFS/14.2
Reinöl Ablaufdruck
1 +SB-1X20 1 3 -X2 6 3 &EFS/15.1
BU -*0_9_020 - 2 -X2 4 2 &EFS/14.2
Reinöl Ablaufdruck
2 +SB-1X20 2 4 -X2 5 4 &EFS/15.1
= 5 &EFS/15.1
3 +SB-1X20 4 6 -X2 8 5 &EFS/15.2
Wasserablauf
Water discharge
4 +SB-1X20 5 7 -X2 10 6 &EFS/15.3
= PE +SB-1X20 PE PE =0-PE PE PE &EFS/15.3

BN -*1_9_012 1 8 &EFS/16.1
= BK -*1_9_012 3 9 &EFS/16.3
= WH -*1_9_012 4 10 -X2 11 1 &EFS/16.4
= BU -*1_9_012 2 11 &EFS/16.1
Steuerwasser
Operating water
BN -*9_7_004 + 12 -X2 14 3 &EFS/17.3
= BU -*9_7_004 - 13 &EFS/17.3
= PE -*9_7_004 PE PE &EFS/17.3
BU -*9_7_005 - 14 &EFS/17.4
= PE -*9_7_005 PE PE &EFS/17.4
= BN -*9_7_005 + 15 -X2 15 2 &EFS/17.4
Kreislauf Ventil
Circulation valve
1 +SB-1X20 8 16 -X2 17 4 &EFS/17.5
Wasserablauf Ventil
2 +SB-1X20 10 17 -X2 19 6 &EFS/17.7
= PE +SB-1X20 PE PE =0-PE PE PE &EFS/17.7
= 3 +SB-1X20 11 18 -X2 18 5 &EFS/17.6

-
Editor AVO/RIP Separator as built + JB
Projekt:
- Klemmenplan =01+JB-1X10 Klemmenkasten Separator
Terminal connection diagram =01+JB-1X10 Terminal box Language: de/en Drawing No.: 0501-0605-001 & EMA 51 Bl./Sh.
0 1 2 3 4 5 6 7 8 9
-O 2x0,34 mm²
-O 2x0,34 mm²
-O 3x0,75 mm²
-J 3x0,75 mm²
-J 3x0,75 mm²
-J 5x1,5 mm²
-J 4x1,5 mm²
Cable type
Cable type
=01+SB-1X20
Kabeltyp
Kabeltyp
Connection
Connection
Terminal
Klemme
Cable name
Cable name
Anschluss
Anschluss
Kabelname
Kabelname
Brücke
=01+SB
=01+SB
=01+SB
=01+SB
=01+SB
=01+JB
=01+JB
WG205
WG204
WG203
WG202
WG201
WG102
WG106
Link
Seite / Spalte
Reinöl Ablaufdruck
WH -*1_9_002 - 1 +JB-1X10 3 1 &EFS/15.1
= BK -*1_9_002 + 2 +JB-1X10 4 2 &EFS/15.1
BK -*0_9_014 + 3 &EFS/15.2
= WH -*0_9_014 - 4 +JB-1X10 6 3 &EFS/15.2
Wasserablauf
Water discharge
BK -*0_9_013 A/Q 5 +JB-1X10 7 4 &EFS/15.3
= BN -*0_9_013 + 6 &EFS/15.3
= GY -*0_9_013 - 7 &EFS/15.3
Kreislauf Ventil
Circulation valve
BN -*0_7_010 + 8 +JB-1X10 16 1 &EFS/17.5
= BU -*0_7_010 - 9 &EFS/17.5
= PE -*0_7_010 PE PE +JB-1X10 PE PE &EFS/17.6
Wasserablauf Ventil
BU -*0_7_011 - 10 +JB-1X10 17 2 &EFS/17.7
= PE -*0_7_011 PE PE +JB-1X10 PE PE &EFS/17.7
= BN -*0_7_011 + 11 +JB-1X10 18 3 &EFS/17.6

-
Editor AVO/RIP Separator as built + SB
Projekt:
- Klemmenplan =01+SB-1X20 Sensor Block
Terminal connection diagram =01+SB-1X20 Sensor block Language: de/en Drawing No.: 0501-0605-001 & EMA 51 Bl./Sh.
0 1 2 3 4 5 6 7 8 9
-J 3x1,5 mm²
-J 3x1,5 mm²
-J 3x1,5 mm²
-J 3x1,5 mm²
-J 5x1,5 mm²
Cable type
Cable type
=100+-X2
Kabeltyp
Kabeltyp
Connection
Connection
Terminal
Klemme
Cable name
Cable name
Anschluss
Anschluss
Kabelname
Kabelname
Brücke
WG005
WG004
WG003
WG002
WG001
Link
Seite / Spalte
=100
=100
=100
=100
=100
Sammelstörung
Common failure
1 =Customer+L-X 1 -K1 21 &EFS/22.1
= 2 =Customer+L-X 2 -K1 24 &EFS/22.1
= 3 =Customer+L-X 3 =01-Q1 44 &EFS/22.2
Separator Betrieb
Separator operation
4 =Customer+L-X 4 =01-Q1 43 &EFS/22.2
Wasserschlossalarm
= 2 =Customer+L-X 6 -K2 14 &EFS/22.3

= 2 =Customer+L-X 8 -K3 14 &EFS/22.4

= 2 =Customer+L-X 10 -K4 14 &EFS/22.6
Erhitzerfreigabe
Heater release
1 =Heater+L-X 11 -K5 11 &EFS/22.7
= 2 =Heater+L-X 12 -K5 14 &EFS/22.7

-
Projekt:
- Klemmenplan =100+-X2 Signalaustausch
Terminal connection diagram =100+-X2 Signal exchange Language: de/en Drawing No.: 0501-0605-001 & EMA 51 Bl./Sh.
0 1 2 3 4 5 6 7 8 9
-J 5x1,5 mm²
-J 4x2,5 mm²
Cable type
Cable type
=11+-X1
Kabeltyp
Kabeltyp
Connection
Connection
Terminal
Klemme
Cable name
Cable name
Anschluss
Anschluss
Kabelname
Kabelname
Brücke
WD001
WG002
Link
Seite / Spalte
=11
=11
Zulaufpumpe
Feed pump
1 -*0_3_001 U1 1 -Q1 2 &EFS/18.1
= 2 -*0_3_001 V1 2 -Q1 4 &EFS/18.1
= 3 -*0_3_001 W1 3 -Q1 6 &EFS/18.1
1 -*6_7_002 1 4 =0-X1 6 &EFS/20.1
= 2 -*6_7_002 2/14 5 -K3 14 &EFS/20.1
= 3 -*6_7_002 3/11 6 -K4 14 &EFS/20.1
= 7 =0-X1 8 &EFS/20.1

-
Projekt:
- Klemmenplan =11+-X1 Zulaufpumpe
Terminal connection diagram =11+-X1 Feed pump Language: de/en Drawing No.: 0501-0605-001 & EMA 51 Bl./Sh.
0 1 2 3 4 5 6 7 8 9
-CY-O 4x0,75 mm²

-J 7x1,5 mm²
Cable type
Cable type
=11+-X2
Kabeltyp
Kabeltyp
Connection
Connection
Terminal
Klemme
Cable name
Cable name
Anschluss
Anschluss
Kabelname
Kabelname
Brücke
WG005
WG003
Link
Seite / Spalte
=11
=11
1 -*0_9_006 1 1 -T1 3 &EFS/20.5
= 2 -*0_9_006 2 2 -T1 4 &EFS/20.5
Min / max Temperaturüberwachung

Min / max temperature monitoring
3 -*0_9_006 3 3 =00-K1 X13:15 &EFS/20.6
= 4 -*0_9_006 4 4 =00-K1 X13:16 &EFS/20.6
= SC -WG003 SC SC &EFS/20.7
(Option) Zulaufpumpe Stop Extern

(optional) feed pump stop external
1 -BP-S1 21 7 -S1 22 &EFS/18.5
= 2 -BP-S1 22 8 &EFS/18.5
(Option) Zulaufpumpe Start Extern

(optional) feed pump start external
3 -BP-S2 13 9 -K1 11 &EFS/18.6
= 4 -BP-S2 14 10 -K1 14 &EFS/18.6

5 -BP-H1 X1 11 &EFS/18.6
= 6 -BP-H1 X2 12 &EFS/18.6

-
Projekt:
- Klemmenplan =11+-X2 Steuerung Zulaufpumpe
Terminal connection diagram =11+-X2 Control feed pump Language: de/en Drawing No.: 0501-0605-001 & EMA 51 Bl./Sh.
0 1 2 3 4 5 6 7 8 9
-J 3x1,5 mm²
-J 4x1,5 mm²
-J 4x1,5 mm²
Cable type
Cable type
=16+-X2
Kabeltyp
Kabeltyp
Connection
Connection
Terminal
Klemme
Cable name
Cable name
Anschluss
Anschluss
Kabelname
Kabelname
Brücke
WG005
WG002
WG001
Link
Seite / Spalte
=16
=16
=16
3 -90_9_001 3 1 =01-X2 9 &EFS/21.1
= 2 -90_9_001 2 2 &EFS/21.1
= 1 -90_9_001 1 3 =01-X2 19 &EFS/21.1

1 -90_9_002 1 4 &EFS/21.3
= 3 -90_9_002 3 5 &EFS/21.2
= 2 -90_9_002 2 6 =00-K1 X11:8 &EFS/21.2
Reserve
Spare
7 &EFS/21.4
= 8 =00-K1 X11:13 &EFS/21.4
= 9 &EFS/21.4
= 10 &EFS/21.5
= 11 =00-K1 X11:14 &EFS/21.5
= 12 &EFS/21.6

1 -98_7_002 + 13 =00-K1 X12:11 &EFS/21.7
= 2 -98_7_002 - 14 &EFS/21.8

-
Projekt:
- Klemmenplan =16+-X2 Schlammtank
Terminal connection diagram =16+-X2 Sludge tank Language: de/en Drawing No.: 0501-0605-001 & EMA 51 Bl./Sh.
0 1 2 3 4 5 6 7 8 9
Kabelübersicht
Cable layout
Adern
Kabelname /Seite.Pfad Quelle (von) Ziel (bis) Kabeltyp Adern gesamt
verwendet
Querschnitt Länge Kabelverschraubung Bemerkung
Cable name /page.path Source (from) Target (up to) Cable type Wires total Cross-section Length Cable gland Remark
Wires used
=0-WD001 &EFS/9.1 =0-PE;=0-XQ1 =Customer+L-X -J 4 4 4 mm² M25 Ø 11,0-17,0mm
=0-WG001 &EFS/11.1 =0-PE;=0-X1 =0-S01 -J 3 3 1,5 mm² M16 Ø 5,0-10,0mm
=01-WD001 &EFS/12.1 =0-PE;=01-X1 =01-*0_1_001 -J 4 4 4 mm² M25 Ø 11,0-17,0mm
=01-WG003 &EFS/12.3 =0-PE;=01-X2 =01-*0_1_001 -J 3 3 1,5 mm² M16 Ø 5,0-10,0mm
=01-WG004 &EFS/15.1 =0-PE;=01-X2 =01+JB-1X10 -J 7 7 1,5 mm² M20 Ø 8,0-13,0mm
=100-WG001 &EFS/22.1 =0-PE;=100-X2 =Customer+L-X -J 5 5 1,5 mm² M20 Ø 8,0-13,0mm
=100-WG005 &EFS/22.7 =0-PE;=100-X2 =Heater+L-X -J 3 3 1,5 mm² M16 Ø 5,0-10,0mm
=11-WD001 &EFS/18.1 =0-PE;=11-X1 =11-*0_3_001 -J 4 4 2,5 mm² M20 Ø 8,0-13,0mm
=11-WG003 &EFS/20.5 =11-X2 =11-*0_9_006 -CY-O 4 4 0,75 mm² M16 Ø 5,0-10,0mm
=11-BP-H1;=11-BP-S1;
=11-WG005 &EFS/18.5 =0-PE;=11-X2 -J 7 7 1,5 mm² M20 Ø 8,0-13,0mm
=11-BP-S2
=16-WG001 &EFS/21.1 =0-PE;=16-X2 =16-90_9_001 -J 4 4 1,5 mm² M20 Ø 8,0-13,0mm

-
Projekt:
- Kabelübersicht
Cable layout Language: de/en Drawing No.: 0501-0605-001 & EMB 51 Bl./Sh.
0 1 2 3 4 5 6 7 8 9
Kabelübersicht
Cable layout
Adern
verwendet
Wires used
=01+JB-WG101 &EFS/14.2 =01+JB-1X10 =01-*0_9_020 -O 2 2 0,34 mm² M12 Ø 3,0-6,0mm part of 1X10
=01+JB-WG102 &EFS/15.1 =01+JB-1X10 =01+SB-1X20 -J 5 5 1,5 mm² M20 Ø 8,0-13,0mm part of 1X10
=01+JB-WG103 &EFS/16.1 =01+JB-1X10 =01-*1_9_012 -CY-O 4 4 0,75 mm² M16 Ø 5,0-10,0mm part of 1X10
=01+JB-WG104 &EFS/17.3 =01+JB-1X10 =01-*9_7_004 -J 3 3 1,5 mm² M16 Ø 5,0-10,0mm part of 1X10
=01+JB-WG106 &EFS/17.5 =01+JB-1X10 =01+SB-1X20 -J 4 4 1,5 mm² M20 Ø 8,0-13,0mm part of 1X10
=01+SB-WG201 &EFS/15.1 =01+SB-1X20 =01-*1_9_002 -O 2 2 0,34 mm² M12 Ø 3,0-6,0mm part of 1X20
=01+SB-WG204 &EFS/17.5 =01+SB-1X20 =01-*0_7_010 -J 3 3 0,75 mm² M16 Ø 5,0-10,0mm part of 1X20
=01+SB-WG205 &EFS/17.6 =01+SB-1X20 =01-*0_7_011 -J 3 3 0,75 mm² M16 Ø 5,0-10,0mm part of 1X20

-
Projekt:
- Kabelübersicht
0 1 2 3 4 5 6 7 8 9
Schaltschrank Klemmenkasten Separator +JB-1X10 Sensor Block +SB-1X20

Control cabinet Terminal box separator +JB-1X10 Sensor block +SB-1X20
PE-BUS
PE
+JB-1X10
PE
PE
PE PE
PE
1 brown
=01+-X2 N Drehzahlueberwachung
1
2x0,34mm² speed monitoring device
1 2 blue
I
2
-WG004
3
2
7x1,5mm² 3 1
+SB-1X20
3
M20 (8-13mm)
4
1 white PSL/H Reinoel

+JB-WG102 P
1
2x0,34mm² Ablaufdruck
4 4 2 5x1,5mm² PSL/H clean oil
+
+
4
5
+
2 black
M16 (5-10mm) + I
+
discharge pressure
3
+
5
6
+
black
+ P
+
3
2x0,34mm² SMS Schlammraumueberwachung
5 3 SMS sludge space monitoring
+
6
3
7
white
I
4
5 6 4
S
8
4 black
S
5
Wasserabfuhr
+
+
+
8
brown
9
3x0,75mm²
+ water monitoring system
+
6
10
+
9
+
grey
-
-
1 1
10
11
1 brown
+JB-WG106
8
Kreislaufventil
3x0,75mm²
4x1,5mm² circulation valve
11
12
-
-
blue
M16 (5-10mm) -
-
3 brown
12
13
- Steuerwasser 2 blue
10
3x1,5mm² -
-
-WG011 operating water 3x0,75mm² Wasserabfuhrventil
3 blue water discharge valve
13
14
7x1,5mm² - 3
-
brown
11
M20 (8-13mm) blue
2
14
15
- PE PE
-
Verdraengungs-u. fuellwasser
PE
3x1,5mm²
displacem. a. filling water
2 brown
15
16
- PE PE
PE
4 4 1
16
17
5 6 2
17
18
-
-
6 5 3
18
19
-
PE PE
PE
PE
PE
PE
PE-BUS
Bestell-Nr.:0005-1827-280
order-no.:0005-1827-280

-
Projekt:
- Klemmenkasten Übersicht
Terminal box overview Language: de/en Drawing No.: 0501-0605-001 & EMB 51 Bl./Sh.
0 1 2 3 4 5 6 7 8 9
Hinweise zur Installation von Kabeln und Leitungen

Directions for installation from cables and conductors
* Schutzmaßnahmen nach Bestimmungen des VDE bzw. zuständigen EVU ausführen!

All protective measures are to be taken in accordance with electric codes, rules and regulations!
* Generell sind die Vorgaben des lokalen Energieversorgers zwingend einzuhalten
In general the the rules and regulations of the lokal power authorities has to be followed.
* Kabel und Leitungen sind so auszuwählen und zu verlegen, dass eine Gefährdung von Personen und der Umgebung ausgeschlossen ist.
Die angegebenen Kabelquerschnitte sind bezogen auf eine Kabellänge von 50m, Kupfer als Leitematerial, Verlegeart "C" und
eine maximale Umgebungstemperatur von 30°C. Siehe hierzu DIN VDE 0298-4 (Verwendung von Kabeln und isolierten Leitungen für Starkstromanlagen - Teil 4:
Empfohlene Werte für die Strombelastbarkeit von Kabeln und Leitungen für feste Verlegung in und an Gebäuden und von flexiblen Leitungen).
Neben der Strombelastung sind bei der Errichtung von Kabel- und Leitungsanlagen weitere Faktoren zu berücksichtigen.
Siehe hierzu IEC 60364-5-52 (Errichten von Niederspannungsanlagen - Teil 5: Auswahl und Errichtung elektrischer Betriebsmittel - Kapitel 52: Kabel- und Leitungsanlagen)
Cables and lines must be selected and laid in a way to eliminate any risk to persons and the environment.
The cable cross-sections specified in these drawings are based on a max. length of 50m, copper as conducting material,laying version "C" and a maximum ambient temperature of 30°C.
Refer also to DIN VDE 0298-4 (Usage of cables and cords in power installations - Part 4:
Recommended current-carrying capacity for sheathed and nonsheathed cables for fixed wirings in and around buildings and for flexible cables and cords).
Besides the current load are in the erection of wiring systems additional parameters to take into account.
Refer also to IEC 60364-5-52 (Erection of low voltage installations - Part 5: Selection and erection of electrical equipment - Chapter 52: Wiring systems)
* Messleitungen sind grundsätzlich abgeschirmt zu verlegen!
Measuring lines must always be laid shielded!
* WD-Kabel getrennt vom WF-/WG-Kabeln verlegen!
WD-cables to be installed separate from WF-/WG-cable!
* Alle Kabel müssen eine Abnahme der relevante Abnahmegesellschaft haben. Isolierungsfestigkeit: 0.6/1KV
All cables must have an approval of the relevant classification society. Insulating strength: 0.6/1KV * GEA WSPN Standard: Nexans MPRX 0.6/1kV.
WD-Kabel Energiekabel < 1kV WE-Kabel Erdungs-/Potentialausgleichsleiterleiter

WD-cable = Energy cable < 1kV WE-cable = Earth-/ Equipotential bonding conductor
WF-Kabel Datenbus WG-Kabel Steuer-/ Messkabel WH-Kabel Lichtwellenleiter
WF-cable = Data bus WG-cable = Control-/measuring cable WH-cable = Optical fibre
* Legende Kabeltypen (Kabelliste)

Legend cable typ (list of cables)
Kabel / Leitung mit Schutzleiter

-J = Cable / conductor with protective conductor FC.CY = Motorkabel FU mit konzentrischem Außenleiter (PE)
Motor cable FC with concentric outer (PE)
Kabel / Leitung ohne Schutzleiter
-O = Cable / conductor without protective conductor PL = Potentialausgleichsleiter
Equipotential bonding conductor
Kabel / Leitung mit Schutzleiter geschirmt
CY-J = Cable / conductor with protective conductor screened Ex-CY = Steuerleitung blau für eigensichere Stromkreise
Control line blue for intrinsically safecircuits
Kabel / Leitung ohne Schutzleiter geschirmt
CY-O = Cable / conductor without protective conductor screened CY-TP = Datenleitung paarverseilt
Data line twisted pair
Motorkabel FU geschirmt mit Schutzleiter
FC.CY-J = Motor cable FC screened with protective conductor

-
Projekt:
- Hinweise zur Installation
Instructions for installation Language: de/en Drawing No.: 0501-0605-001 & EMB 51 Bl./Sh.
0 1 2 3 4 5 6 7 8 9
Stückliste
Parts list
Funktionszeichen /Seite.Pfad WS Teil - Nr. Hersteller Bestell-Nr. Bezeichnung Hersteller
Function sign /page.path WS part - no. Manufacturer order no.. Name Manufacturer
=0-Q1 &EFS/9.1 0005-1437-010 GV2P21 MSS GV2-P21 / 17-23A / 9kW Schneider Electric GmbH
MOP GV2-P21 / 17-23A / 9kW
=0-Q1 &EFS/9.1 0005-1517-000 GVAE11 HK GV-AE11 Schneider Electric GmbH
HK GV-AE11
=0-Q1 &EFS/9.1 0005-1437-230 GV2APN02 Drehantrieb rot/gelb für MSS GV2P... Schneider Electric GmbH
Rotation drive Red/Yellow for MOP GV2P...
=0-F1 &EFS/10.2 0005-1872-670 3RV2411-0KA10 MSS 0,37kW, 0,9-1,25A Siemens AG
MOP 0,37kW, 0,9-1,25A
=0-F2 &EFS/10.2 0005-1428-000 23732 Leitungsschutzschalter C60N C6A Schneider Electric GmbH
Circuit breaker C60N C6A
=0-M1 &EFS/10.2 0005-1805-030 3238.100 Schaltschrank Filterlüfter SK3238.100 Rittal
Control cabinet filter fan SK3238.100
=0-M1 &EFS/10.2 0005-1805-320 3238.200 Schaltschrank Austrittsfilter SK3238.200 Rittal
Control cabinet discharge filter SK3238.200
=0-24M &EFS/10.7 0005-4708-890 1031400000 Reihenklemme WDU 1,5 ZZ Weidmüller GmbH & Co. KG
Terminal WDU 1,5 ZZ
=0-T1 &EFS/10.2 0005-0551-490 700199 Universal Steuertransformator ISTU 400 Ismet Transformatoren AG
Universal control voltage transf. ISTU 400
=0-T2 &EFS/10.6 0005-1407-020 6EP1333-2AA01-0AA0 Netzgerät Sitop Power 5A Siemens AG
Power supply Sitop Power 5A
=0-X1 &EFS/10.1... 0005-3503-890 1020000000 Reihenklemme WDU 2,5 Weidmüller GmbH & Co. KG
&EFS/10.3;& Terminal WDU 2,5
=0-K1 &EFS/11.6 0005-4033-110 2966207 Koppelrelais 230V AC/DC 1 Wechsler Phoenix Contact
Interface relay 230V AC/DC 1 c/o contact
=01-B1 &EFS/12.1 0005-0924-240 TA32710B500 Stromwandler 50/1A IME Messgeräte GmbH
Current transformer 50/1A
=01-F1 &EFS/12.4 0005-1100-070 3RN1010-1CM00 Thermistor Motorschutz 230V AC 1S+1Ö Siemens AG
Thermistor motor protection 230V AC 1S+1NC-contact
=01-Q1 &EFS/12.8 0005-1871-410 3RT2024-1AL20 Schütz 5,5kW 400V, 1S+1Ö, 230VAC Siemens AG
Contactor 5,5kW 400V, 1S+1NC-contact, 230VAC
=01-Q1 &EFS/12.8 0005-1873-110 3RH2911-1HA20 Hilfsschalterblock, 2S, Bgr. S00 und S0, Siemens AG
Auxilliary switch block, 2S, Bgr. S00 and S0,
=01-Q1 &EFS/12.8 0005-1875-120 3RT2926-1CD00 Überspannungsbegrenzer, RC-Glied, Siemens AG
Overvoltage limiter, RC-element,
=01-S1 &EFS/12.8 0005-0082-190 3SB3100-8AC21-BC Doppeldrucktaster komplett, tastend, grün/rot Siemens AG
Double push botton complete, spring return, green/red
=01-T1 &EFS/12.2 0005-3482-070 1073490000 Signal-Umformer WAS1 CMA 1/5/10A Weidmüller GmbH & Co. KG
Signal converter WAS1 CMA 1/5/10A
-
Projekt:
- Stückliste
Parts list Language: de/en Drawing No.: 0501-0605-001 & EPB 51 Bl./Sh.
0 1 2 3 4 5 6 7 8 9
Stückliste
Parts list
=01-X1 &EFS/12.1 0005-3506-890 1020200000 Reihenklemme WDU 6 Weidmüller GmbH & Co. KG
Terminal WDU 6
=01-X1 &EFS/12.7;& 0005-3503-890 1020000000 Reihenklemme WDU 2,5 Weidmüller GmbH & Co. KG
EFS/12.8 Terminal WDU 2,5
EFS/14.2;&EF Terminal WDU 2,5
=01-K1 &EFS/13.1 0005-4033-040 2966171 Koppelrelais 24V DC 1 Wechsler Phoenix Contact
Interface relay 24V DC 1 c/o contact
=01-T2 &EFS/14.1 0005-4509-010 MK1-2RP/24VDC Schaltverstärker 2 Kanäle MK1-2RP/24VDC Turck, Hans GmbH & Co. KG
Switching amplifier 2 channels MK1-2RP/24VDC
=11-Q1 &EFS/18.0 0005-1730-000 LUB12 Tesys Modell U Motorabgang bis 12A LUB 12 Schneider Electric GmbH
Tesys model U motor feeder up to 12A LUB 12
=11-Q1 &EFS/18.0 0005-1730-120 LUCA05FU Steuereinheit LUCA05FU Schneider Electric GmbH
Control unit LUCA05FC
=11-Q1 &EFS/18.0 0005-1730-310 LUA1C20 Hilfsschalter für Tesys Motorabgang Schneider Electric GmbH
Auxiliary switch for Tesys motor feeder
=11-K3 &EFS/20.3 0005-4033-140 2967604 Koppelrelais 24V DC 1 Leistungsschließer Phoenix Contact
Interface relay 24V DC 1 power NO contact
=11-T1 &EFS/20.5 0005-3482-060 8483680000 Signal-Umformer MCZ PT100/3 CLP Weidmüller GmbH & Co. KG
Signal converter MCZ PT100/3 CLP
&EFS/21.8 Terminal WDU 2,5
-
Projekt:
- Stückliste
0 1 2 3 4 5 6 7 8 9
Stückliste
Parts list

=00-K1 &EFS/24.1 0005-4050-430 6ES7613-1SB02-0AC0 Steuereinheit Simatic C7-613 D10 Siemens AG
Control unit Simatic C7-613 D10
-Cabinet &ELU/28.2 0005-0058-500 1058.500 Schaltschrank AE1058.500 Rittal
Control cabinet AE1058.500
-Cabinet &ELU/28.2 0005-1412-000 2519.000 Türarretierung Rittal
Door locking device
-Cabinet &ELU/28.2 8556-9990-000 Kleinmaterial Kleinmaterial Schaltschrank GEA Westfalia Separator Group GmbH
Incidentals control cabinet
-Ground_plate &ELU/30.1 0005-4486-930 50.616 PA/FL Kabelverschraubung M16 5,0-10,0mm 50.616 Jacob GmbH
Cable gland M16 5,0-10,0mm 50.616
-Ground_plate &ELU/30.1 0013-0130-900 50.216 PA/FL SKT Mutter M16 50.216 PA/FL Jacob GmbH
SKT screw-nut M16 50.216 PA/FL
Cable gland M20 8,0-13,0mm 50.620
-Ground_plate &ELU/30.1 0005-4488-930 50.625 PA/FL Kabelverschraubung M25 11,0-17,0mm Jacob GmbH
Cable gland M25 11,0-17,0mm
-Ground_plate &ELU/30.1 0005-4442-630 10.1615 PA7035 Verschlussschraube M16 Polyamid Jacob GmbH
Sealing screw M16 polyamide
=Additions &ELU/30.9 0005-1554-000 1860120000 Kabelmarkierer SFX 11/60 weiß Weidmüller GmbH & Co. KG
Cable marking plates SFX 11/60 white
=Additions &ELU/30.9 8555-9001-010 8555-9001-010 Betriebsanleitung neues Design D10 Englisch GEA Westfalia Separator Group GmbH
Instruction manual new design D10 english

-
Projekt:
- Stückliste
Contents
3. LO-ME
Data sheet P1451319984-9913-PDS010
P&ID P1451319984-9913-PID010
PUMP-PACK
P&ID P1451319984-9913-PID011
Circuit diagram 0501-0105-001

Process Condition Data Sheet Rev.

Manufacurer:
Hull No.: CIS 38000-001 Project No.: 30016367 IMO No.: WS Order No: 1451319984
CIS 38000-002 30017722 1451319985
CIS 38000-003 30017723 1451319986
CIS 38000-004 30017724 1451319987
CIS 38000-005 30117725 1451319988
Classification: DNV Drawing No.: P1451319984-9913-PDS010
Oil to be Processed Operating Water

Application: Mild alkaline oils f. cross head engines Hardness: < 55°C 12° dH
Viscosity: 30 mm²/s 50°C > 55°C 6° dH
Density: max. 0,9 g/ml 15°C Chloride Ions: < 100 mg/l
Inlet Temperature: 50 °C PH - Value: 6,5 - 7,5
Separating Temperature: 90 °C Temperature: +10°C up to +85°C
Effec.throughput capacity: 1.250 l/h Feed Pressure: 3-10 bar (min.3bar)
Required Capacity: 0,5 l/s
Consumption / Ejection: 3-4 l
Ambient Conditions Compressed Air
Ambient Temperature: 45 °C Pressure: 3 - 10 bar
Humidity: up to 92% Standard operating compressed air
Atmospheric Pressure: up to 1000 m Above Sea Level Min. 3 bar / max. 10 bar
Separator Separator Motor
Type: OSE 5-91-/5 Type: Frame size 110/112
Operation Mode: Voltage: 440 Volt
Ejection Method: total Frequency: 60 Hz
Clean Oil Discharge: 1 bar g Output: 4 kW
Finish color: MUNSELL 7.5 BG 7/2 Speed: 3600 rpm
Total weight: 205 kg Weight: 25 kg
Bowl speed 12000 rpm
Bowl weight 44 kg
Control Unit Feed Pump
Type: D 10 Type: KF16
Infeed voltage: 440 Volt Rated Capacity: 1.410 l/h
Frequency: 60 Hz Suction Height: 4 m Ws
Valve Voltage: 24 DC Delivery Height: 20 m Ws
Control Voltage: 220 Volt Voltage: 440 Volt
Finish Color: MUNSELL 7.5 BG 7/2 Frequency: 60 Hz
Weight: kg Output: 0,66 kW
Weight: kg
Heating Medium Saturated Steam
Pressure: 8 bar abs
Temperature: 170 °C
Consumption: 50 kg/h
Permissible Back Pressure of
Condensate: max. 1,5 bar g
Adjustment ID No. Set Points
Inlet Temperature Controler TC *0-9-007 90 °C
Inlet Temperature Alarm high TAH *0-9-006 100 °C
Inlet Temperature Alarm low TAL *0-9-006 80 °C
Water Pressure Reducer PCV *9-7-003 2 bar g
Pressure Alarm low PAL Clean Oil Discharge *1-9-002 1 bar
Pressure Switch PSL Sludge Monitoring System *0-9-014 1 bar for -91-/0136 0,5 bar for -0196-
Subject to technical modification 04.02.2014

Co., Ltd.
Location: CIS 38000-001/-002/-003/-004/-005 Project-title: 2321_319984_LO
Devicelist CP
--------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Date: 05.02.2014 Dept.: 2321
Explanations:
Separator Group
By: 2322la By: 2322la By: P1451319984-9913-DVL010 1/6
Co., Ltd.
Devicelist CP

---
---
DN25
G 1/2’’
DN25
belongs to 10-7-006
10-9-009/B1 1 Stk Flowmeter 213.40 --- --- 0001-1701-600 --- --- L
1/4’’ FI
--- IAL
1/4’’ PT
--- SIS
11-7-001 1 Stk Non-return valve TD --- 0018-6282-600 --- --- L
1/2’’
By: 2322la By: 2322la By: P1451319984-9913-DVL010 2/6
Co., Ltd.
Devicelist CP
1/4’’ PI
1/4’’ PT
DN80
DN15
DN15
16-8-001 1 Stk Y-Strainer 0018-7337-220 --- --- L
DN15
DN25
17-8-001 1 Stk Steam trap --- 4086-0007-046 --- --- L
1’’
belongs to 10-7-006 1/4’’
belongs to 19-7-003 3/4’’
3/4’’
belongs to 19-7-003 1/2’’
belongs to 19-7-003 1/4’’
By: 2322la By: 2322la By: P1451319984-9913-DVL010 3/6
Co., Ltd.
Devicelist CP
19-8-001 1 Stk Y-Strainer --- --- --- L
belongs to 19-7-003 3/4’’
belongs to 19-7-003 1/4’’ PI
---
---
DN25
G 1/2’’
DN25
belongs to 20-7-006
20-9-009/B1 1 Stk Flowmeter 213.40 --- --- 0001-1701-600 --- --- L
1/4’’ FI
--- IAL
1/4’’ PT
By: 2322la By: 2322la By: P1451319984-9913-DVL010 4/6
Co., Ltd.
Devicelist CP
--- SIS
21-7-001 1 Stk Non-return valve TD --- 0018-6282-600 --- --- L
1/2’’
1/4’’ PI
1/4’’ PT
DN80
DN15
DN15
26-8-001 1 Stk Y-Strainer 0018-7337-220 --- --- L
DN15
DN25
27-8-001 1 Stk Steam trap --- 4086-0007-046 --- --- L
1’’
belongs to 20-7-006 1/4’’
belongs to 29-7-003 3/4’’
3/4’’
By: 2322la By: 2322la By: P1451319984-9913-DVL010 5/6
Co., Ltd.
Devicelist CP
belongs to 29-7-003 1/2’’
belongs to 29-7-003 1/4’’
29-8-001 1 Stk Y-Strainer --- --- --- L
belongs to 29-7-003 3/4’’
belongs to 29-7-003 1/4’’ PI
By: 2322la By: 2322la By: P1451319984-9913-DVL010 6/6
Co., Ltd.
Location: CIS 38000-001/-002/-003/-004/-005 Project-title: 2321_319984_LO_PP
Devicelist CP
--------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Date: 05.02.2014 Dept.: 2321
Explanations:
Separator Group
By: 2211nie By: 2322la By: P1451319984-9913-DVL011 1/2
Co., Ltd.
Location: CIS 38000-001/-002/-003/-004/-005 Project-title: 2321_319984_LO_PP
Devicelist CP

1’’
DN25
DN25
1’’
DN25
DN25
By: 2211nie By: 2322la By: P1451319984-9913-DVL011 2/2
0 1 2 3 4 5 6 7 8 9

Werner-Habig-Str. 1 - 59302 Oelde ( Germany ) - Phone +49 2522 77-0
Kunde : -
Customer
Anlagenbezeichnung : -
Designation of plant
Zeichnungsnummer : 0501-0105-001
Drawing no.
Kommission : -
Internal order no.
Hersteller (Firma) : GEA Westfalia Separator

Manufacturer (company)
Projektname : -
Name of project
Typ : D10 / OSE 5/10-91
Type
Sprache : de/en
Language
Technische Daten : 380-420V AC / 50 Hz / 60 Hz +/-5 %
Technical data 440-480V AC
Angewandte Normen IEC 61346

Erstellt am 15.11.2012 Bearbeitet am 11.12.2012
Applied standards IEC 61355
Prepared Processed
IEC 60617
Date 15.11.2012 Kunde:

- GEA Westfalia Benennung/Description: Rev.1 =
Editor AVO/RIP
Customer:
Separator
- as built +
Projekt:
- Titel- / Deckblatt
Title- / cover sheet Language: de/en Drawing No.: 0501-0105-001 & EAA 50 Bl./Sh.
0 1 2 3 4 5 6 7 8 9
Inhaltsverzeichnis
Table of contents
Titel- / Deckblatt
&EAA 1 15.11.2012 AVO
Title- / cover sheet
Inhaltsverzeichnis
&EAB 2 11.12.2012 AVO
Table of contents
Inhaltsverzeichnis
&EAB 3 11.12.2012 AVO
Table of contents
Inhaltsverzeichnis
&EAB 4 11.12.2012 AVO
Table of contents
Revision
&EBH 5 11.12.2012 AVO
Revision
&EDB 6 11.12.2012 AVO
Structure indicator
Informations-Blatt
&EDB 7 15.11.2012 AVO
Information-sheet
Informations-Blatt
&EDB 8 13.11.2012 AVO
Information-sheet
Einspeisung
&EFS 9 =0 11.12.2012 AVO
Incoming
Steuerspannung AC
&EFS 10 =0 11.12.2012 AVO
Control voltage AC
Not-Halt
&EFS 11 =0 11.12.2012 AVO
Emergency stop
Separator
&EFS 12 =01 11.12.2012 AVO
Separator
Separator
&EFS 13 =01 11.12.2012 AVO
Separator
Separator Drehzahlmessung
&EFS 14 =01 11.12.2012 AVO
Separator speed measuring
Separator Signale
&EFS 15 =01 11.12.2012 AVO
Separator signals
Separator Vibro
&EFS 16 =01 11.12.2012 AVO
Separator vibro
Separator Ventile
&EFS 17 =01 11.12.2012 AVO
Separator valves
Zulaufpumpe
&EFS 18 =11 11.12.2012 AVO
Feed pump
Zulaufpumpe
&EFS 19 =11 11.12.2012 AVO
Feed pump

Editor AVO/RIP
Customer:
Separator
- as built +
Projekt:
0 1 2 3 4 5 6 7 8 9
Inhaltsverzeichnis
Table of contents
&EFS 20 =11 11.12.2012 AVO
Schlammpumpe
&EFS 21 =16 11.12.2012 AVO
Sludge pump
Signalaustausch
&EFS 22 =100 11.12.2012 AVO
Signal exchange
SPS Übersicht
&EFS 23 =00 11.12.2012 AVO
PLC overview
SPS Spannungsversorgung
&EFS 24 =00 11.12.2012 AVO
PLC power supply
SPS Übersicht
&EFS 25 =00 11.12.2012 AVO
PLC overview
SPS Übersicht
&EFS 26 =00 11.12.2012 AVO
PLC overview
SPS Übersicht
&EFS 27 =00 11.12.2012 AVO
PLC overview
Aufbauplan
&ELU 28 11.12.2012 AVO
Arrangement drawing
Bedienelemente
&ELU 29 13.11.2012 AVO
Operating elements
Aufbauplan
&ELU 30 11.12.2012 AVO
Arrangement drawing
&ELU 31 D10 13.11.2012 AVO
Not-Halt Box
&ELU 32 11.12.2012 AVO
Emergency stop box
&EMA 33 =0 11.12.2012 AVO

&EMA 34 =0 11.12.2012 AVO
Klemmenplan =0+-X1 Steuerspannung 230VAC

&EMA 35 =0 11.12.2012 AVO
Terminal connection diagram =0+-X1 control voltage 230VAC
Klemmenplan =0+-XQ1 Hauptschalter
&EMA 36 =0 11.12.2012 AVO
Terminal connection diagram =0+-XQ1 isolator
Klemmenplan =01+-X1 Separator

&EMA 37 =01 11.12.2012 AVO
Terminal connection diagram =01+-X1 separator
Klemmenplan =01+-X2 Steuerung Separator
&EMA 38 =01 11.12.2012 AVO
Terminal connection diagram =01+-X2 control separator

Editor AVO/RIP
Customer:
Separator
- as built +
Projekt:
0 1 2 3 4 5 6 7 8 9
Inhaltsverzeichnis
Table of contents
Klemmenplan =01+JB-1X10 Klemmenkasten Separator

&EMA 39 =01 +JB 11.12.2012 AVO
Terminal connection diagram =01+JB-1X10 terminal box separator
Klemmenplan =100+-X2 Signalaustausch

&EMA 40 =100 11.12.2012 AVO
Terminal connection diagram =100+-X2 signal exchange
Klemmenplan =11+-X1 Zulaufpumpe

&EMA 41 =11 11.12.2012 AVO
Terminal connection diagram =11+-X1 feed pump
Klemmenplan =11+-X2 Steuerung Zulaufpumpe
&EMA 42 =11 11.12.2012 AVO
Terminal connection diagram =11+-X2 control feed pump
Klemmenplan =16+-X2 Schlammtank

&EMA 43 =16 11.12.2012 AVO
Terminal connection diagram =16+-X2 sludge tank
Kabelübersicht
&EMB 44 11.12.2012 AVO
Cable layout
Kabelübersicht
&EMB 45 11.12.2012 AVO
Cable layout
Klemmenkasten Übersicht
&EMB 46 13.11.2012 AVO
Terminal box overview
Hinweise zur Installation

&EMB 47 13.11.2012 AVO
Instructions for installation
Stückliste
&EPB 48 11.12.2012 AVO
Parts list
Stückliste
&EPB 49 11.12.2012 AVO
Parts list
Stückliste
&EPB 50 11.12.2012 AVO
Parts list

Editor AVO/RIP
Customer:
Separator
- as built +
Projekt:
0 1 2 3 4 5 6 7 8 9
Revisionsübersicht
Revision overview
Revisionsname Rev.1
Revision name as built
Index Betriebsmittel Datum Ersteller Revisionsbeschreibung Revisionsänderungsgrund

Index Device Date Author Revision description Revision on the basis of change
1 15.11.2012 AVO Rev.0 as built
2 11.12.2012 AVO Rev.1 / As Built Optional Operating box feed pump

Editor AVO/RIP
Customer:
Separator
- as built +
Projekt:
- Revision
Revision Language: de/en Drawing No.: 0501-0105-001 & EBH 50 Bl./Sh.
0 1 2 3 4 5 6 7 8 9
Structure indicator
Vollständige Bezeichnung Beschriftung Strukturbeschreibung Vollständige Bezeichnung Beschriftung Strukturbeschreibung
Complete name Labelling Structure descprition Complete name Labelling Structure descprition
Dokumentenart Deckblatt
&EAA
Document type Cover sheet
Dokumentenart Inhaltsverzeichnis
&EAB
Document type Table of contents
Dokumentenart Revisionsübersicht
&EBH
Document type Revision overview
Dokumentenart Strukturkennzeichen Übersicht / Vorschriften
&EDB
Document type Structure indentification overview / instructions
Dokumentenart Stromlaufplan
&EFS
Document type Circuit diagram
Dokumentenart Aufbauplan
&ELU
Document type Arrangement drawing
Dokumentenart Klemmenplan
&EMA
Document type Terminal connection diagram
Dokumentenart Kabelübersicht
&EMB
Document type Cable layout
Dokumentenart Stückliste
&EPB
Document type Parts list
Anlage Einspeisung
=0
Plant Incoming
Anlage SPS
=00
Plant PLC
Anlage Separator
=01
Plant Separator
Anlage Signalaustausch
=100
Plant Signal exchange
Anlage Zulaufpumpe
=11
Plant Feed pump
Anlage Schlammpumpe
=16
Plant Sludge pump
Anlage Erhitzer
=Heater
Plant Heater
Anlage Zugabe
=Additions
Plant Addition
Anlage Kunde
=Customer
Plant Customer
Einbauort Abzweigdose
+JB
Mounting place Junction box
Einbauort Lokal
+L
Mounting place Local

Editor AVO/RIP
Customer:
Separator
- as built +
Projekt:
- Strukturkennzeichenübersicht
Structure indicator Language: de/en Drawing No.: 0501-0105-001 & EDB 50 Bl./Sh.
0 1 2 3 4 5 6 7 8 9
Vorschriften / Spezifikation
Instruction / specification
Schaltschrank : Ausführung:
Control cabinet : Version:
Bezeichnung Schaltschrank Aderkennzeichnung
CC Core indentification
YES
Denomination control cabinet
Schutzart Potentialbezeichnung
Protective rating
IP54 Potential designation
NO
Umgebungstemperatur Halogenfreie Verdrahtung / Kanäle

Ambient temperature
(+5) - (+50 °C) Halogen free wiring / channels
NO
Kabelkennzeichnungsschilder
Cable marking plates
YES
Klassifizierung ABS, BV, CCS, DNV, GL, KR,

Classification LRS, NKK, RINA, RMRS
Kennzeichnungsschilder
Marking plates
PLASTIC SILVER, LETTERS BLACK
Sprache Kennzeichnungsschilder
Language marking plates
de/en
Schnittstelle:
Interface:
Bus Verbindung zum Kunden SPS
Bus connection to customer PLC
NO
Einspeisung:
Incoming:
Netz-/ Anschlussspannung 380-420V AC /
Mains- / connection voltage 440-480V AC
Netzfrequenz
Mains frequency
50 Hz / 60 Hz
Drehfeld
Rotary field
CLOCKWISE ROTATION
Spannungstoleranz
Voltage tolerance
+/-5 %
Kabeleinführung
Cable inlet
BOTTOM
Einspeisung redundant
Incoming redundant
NO
Steuerspannungen:
Control voltages:
Steuerspannung 1
Control voltage 1
230V AC
Steuerspannung 2
Control voltage 2
24V DC

Editor AVO/RIP
Customer:
Separator
- as built +
Projekt:
0 1 2 3 4 5 6 7 8 9
Verdrahtung
Wiring
Stromkreise Leiter Farbe Querschnitt Stromkreise Leiter Farbe Querschnitt
Electrical circuits Conductor Colour Cross-section Electrical circuits Conductor Colour Cross-section
Hauptstromkreise 380-420V AC / L1 Schwarz ≥ 1,5mm² Steuerspannung 230V AC L Rot ≥ 0,75mm²
Main circuits 440-480V AC Black Control voltage Red
L2 Schwarz N Rot / weiß
Black " Red / white "
L3 Schwarz
Black "
N Hellblau ≥ 1,5mm²
Light blue
PE Grün / gelb ≥ 2,5mm²
Green / yellow
Steuerspannung 24V DC L+ Dunkelblau ≥ 0,75mm²

Control voltage Dark blue
M Blau / weiß
Blue / white "
Analog abgeschirmt + Weiß ≥ 0,75mm²

Analog screened White
- Braun
Brown "
Messleitung Weiß ≥ 0,75mm²

Measuring circuit White
Stromwandlerleitungen Schwarz ≥ 2,5mm²

Current transformer lines Black
Leitungen mit Fremdspannung (AC/DC) Orange ≥ 1,0mm²

Conductors with external voltage (AC/DC) Orange

Editor AVO/RIP
Customer:
Separator
- as built +
Projekt:
0 1 2 3 4 5 6 7 8 9
380-420V AC /
440-480V AC
L1 / 12.0
L2 / 12.0
L3 / 12.0
380-420V AC /
440-480V AC
L1.2 / 18.0
L2.2 / 10.0
L3.2 / 10.0
1 /L1
3 /L2
5 /L3
13
21
-Q1
14
22
17...23A
In:18A
/22.1
I> I> I>

2 /T1
4 /T2
6 /T3
2 4 6
Daten Einspeisung:
Data incoming:
Min. Querschnitt:
4 mm²
Min. Cross-section:
-PE -PE -SC -PE -PE -PE
Vorsicherung:
-
Pre-fuse:
Umgebungstemperatur:
(+5) - (+50 °C)
-WD001 Ambient temperature:
-J 4x4 mm²
Max. Kabellänge:
50 m
PE
PE
PE
Max. Cable length:
-1M -1T -1G U: 380-420V AC /

PE
L1
L2
L3
440-480V AC

f: 50 Hz / 60 Hz
=Customer P: max. 7 kW
+L-X
Erdung Gehäuse 1
Earthing cabinet 1
Icn: 50/10 kA
Earthing screen
Earthing door 1
Erdung Schirm
Erdung Tür 1
Volllaststrom:
~18 A
Einspeisung Full load current:
Incoming

- GEA Westfalia Benennung/Description: Rev.1 =0
Editor AVO/RIP
Customer:
Separator
- as built +
Projekt:
- Einspeisung
Incoming Language: de/en Drawing No.: 0501-0105-001 & EFS 50 Bl./Sh.
0 1 2 3 4 5 6 7 8 9
380-420V AC / 380-420V AC /
440-480V AC 440-480V AC
9.9 / L2.2 L2.2 / 18.0
9.9 / L3.2 L3.2 / 18.0
230V AC
L.A / 12.4
Primär Spannung Anschluss (X1, X2) Verbindung (X3,X4) Einstellung MSS
Primary voltage Connection (X1, X2) Connection (X3,X4) Setting MOP N.A / 11.0
380VAC B-H C-E 1,22A 230V AC
L.X / 11.0
5
400VAC B-J C-E 1,16A
-F1 420VAC B-J C-F 1,10A
N.X / 20.0
0,90...1,25A
440VAC A-J C-F 1,05A
In:see table
I> I> I> 460VAC A-K D-E 1,01A
6
480VAC A-K C-F 0,97A
N/L2
L1
X1 X3 X4 X2
-T1 -T2 INPUT
400VA 120/230VAC GEA
24VDC/5A power
GND
OFF
ON
ua va ub vb
230V AC
230V AC
A
B
OUTPUT
-PE
M
L+'
M'
L+
PE
1
M.A / 12.2
-F2 -PE
M.K / 23.0
2
C 6A
M.R / 13.0
1
-24M
-PE
M.X / 17.0
24V DC
L+.A / 11.7
24V DC
L+.K / 24.0
24V DC
L+.X / 15.0
24V DC
L+.E / 23.0
1
-X1 -X1
-PE
-PE
N
L
-M1
M
19/18W 1~
PE
Reserve Steuerspannung AC Steuerspannung DC

Spare Control voltage AC Control voltage DC

Editor AVO/RIP
Customer:
Separator
- as built +
Projekt:
- Steuerspannung AC
Control voltage AC Language: de/en Drawing No.: 0501-0105-001 & EFS 50 Bl./Sh.
0 1 2 3 4 5 6 7 8 9
230V AC 230V AC
10.9 / L.X L.X / 20.0
230V AC
1L.X / 12.4
230V AC
1L.A / 18.4
7
-X1
24V DC 24V DC
10.9 / L+.A L+.A / 12.2
11
-K1
12
14
/11.6
8
X10
E2.7
/25.4
=00-K1
Separator
Not-Halt
Separator
emergency stop
A1
-K1
A2
10.9 / N.A N.A / 12.4
-PE
8

Anschluß eines -X1
externen Not-Halt!
an external
emergency stop! -WG001
-J
3x1,5 mm²
21
14
PE
11 /11.8
12
-S01
22
Not-Halt extern (Option) Not-Halt

Emergency stop external (optional) Emergency stop

Editor AVO/RIP
Customer:
Separator
- as built +
Projekt:
- Not-Halt
Emergency stop Language: de/en Drawing No.: 0501-0105-001 & EFS 50 Bl./Sh.
0 1 2 3 4 5 6 7 8 9
380-420V AC /
440-480V AC 24V DC 24V DC 230V AC 24V DC
9.9 / L1 11.9 / L+.A L+.A / 13.0 10.9 / L.A L.A / 20.0
9.9 / L2 10.9 / M.A M.A / 14.0 11.9 / 1L.X
9.9 / L3
Strommessung Separator
Current measuring separator
=00-K1
4-20mA = 0-50A
/26.5
AI0-I
X13
13
-F1
14
/12.4
11
1
-Q1 -K1
-T1
2
12
14
/12.8 /13.1
7+
*0_9_011
2
S1
Input
8
21
-B1 0-1A
Output
3
9-
S2
50/1A
0/4-20mA -S1
22
/12.8
13
13
-S1 -Q1
14
14
/12.8 /12.8
T1
A1
A1
-F1 M -Q1
T2
A2
A2
11.9 / N.A N.A / 18.4
-PE -PE -PE

=0-PE
=0-PE
=0-PE
Anschluss einer
1
5
-X1 -X2 Schlammablauf
Klappe!
-X1
an sludge discharge
-WD001 -WG003 flap! -WG001
-J -J -J
4x4 mm² 3x1,5 mm² 3x1,5 mm²
Linkslauf
Anti-clockwise rotation
13
13 14 /12.8 1 2 /12.1
PE
W1
U1
V1
PE
21 22 /13.2 -S02 3 4 /12.1

M 5 6 /12.1
14
*0_1_001 3~ 13 14 /12.9
380-420V/50Hz/4,0kW Θ 21 22
440-480V/60Hz/4,0kW 33 34 /13.1
T2
T1
43 44 /22.2
Separator PTC-Fühler Schlammablauf Separator Betrieb

Separator Separator Klappe (Option) Separator operation
PTC-feeler Sludge discharge
separator flap (optional)

- GEA Westfalia Benennung/Description: Rev.1 = 01
Editor AVO/RIP
Customer:
Separator
- as built +
Projekt:
- Separator
0 1 2 3 4 5 6 7 8 9
24V DC 24V DC
12.3 / L+.A L+.A / 14.0
33
21
-Q1 -F1
34
22
/12.8 /12.4
1
2
X11 X11
E0.0 E0.1
/25.5 /25.5
=00-K1 =00-K1
Separator Separator
Betrieb Störung
Separator Separator
operation failure
=00-K1
/26.4
A1.0
X12
9
A1
-K1
A2
10.9 / M.R M.R / 19.0
14
11 /12.8
12
Separator
Start/Stop
Separator
Start/Stop

Editor AVO/RIP
Customer:
Separator
- as built +
Projekt:
- Separator
0 1 2 3 4 5 6 7 8 9
24V DC 24V DC
13.9 / L+.A L+.A / 19.0
12.3 / M.A
=00-K1
0-12000 r.p.m.
/25.5
E0.3
X11
4
5
-T2
8
24VDC
7
1+
2-
3
-X2
-WG004
-J
7x1,5 mm²
/15.1
+JB
-1X10 1 2
+JB-WG101
-O
2x0,34 mm²
+
*0_9_020
SI
-
+ BN = brown
- BU = blue

Editor AVO/RIP
Customer:
Separator
- as built +
Projekt:
- Separator Drehzahlmessung
Separator speed measuring Language: de/en Drawing No.: 0501-0105-001 & EFS 50 Bl./Sh.
0 1 2 3 4 5 6 7 8 9
=00-K1 =00-K1
4-20mA 4-20mA
/26.5 /26.5
AI1-I AI2-I
X13 X13
5
=00-K1
8
/25.5
E0.5
X11
6
24V DC 24V DC
10.9 / L+.X L+.X / 21.0
-PE
10
=0-PE
5
9
-X2
-WG004
-J
7x1,5 mm²
/14.2
+JB
PE_1X10 / 17.3
24V DC
L+_1X10 / 16.1
4
-1X10
+JB-WG102 +JB-WG103
-O -O
2x0,34 mm² 2x0,34 mm²
+
+
-
-*1_9_002 I -*0_9_014 I
PSL/H P PSH P
4-20mA 4-20mA
Reinöl Wasserablauf Reserve

Ablaufdruck Water discharge Spare
Clean-oil
discharge pressure

Editor AVO/RIP
Customer:
Separator
- as built +
Projekt:
- Separator Signale
Separator signals Language: de/en Drawing No.: 0501-0105-001 & EFS 50 Bl./Sh.
0 1 2 3 4 5 6 7 8 9
=00-K1
/25.5
E1.7
X11
16
11
-X2
-WG011
-J
7x1,5 mm²
/17.3
+JB 15.3 / L+_1X10
24V DC
M_1X10 / 17.3
-1X10 8 9 10 11
+JB-WG104
-CY-O
4x0,75 mm²
SC
1
*1_9_012
PCH 1220
+24V DC
0V
NAHH
-D1
Relais
Relay
(Option) NAHH Separator (Option) NAHH Separator

Vibrationsüberwachung Vibrationsüberwachung
(optional) NAHH separator (optional) NAHH separator
vibration monitoring vibration monitoring

Editor AVO/RIP
Customer:
Separator
- as built +
Projekt:
- Separator Vibro
Separator vibro Language: de/en Drawing No.: 0501-0105-001 & EFS 50 Bl./Sh.
0 1 2 3 4 5 6 7 8 9
=00-K1 =00-K1 =00-K1 =00-K1 =00-K1

/26.4 /26.4 /26.4 /26.4 /26.4
A0.0 A0.2 A0.1 A0.4 A0.5
X12 X12 X12 X12 X12
6
10.9 / M.X M.X / 21.0
PE -PE
12
13
14
15
16
17
18
19
=0-PE
=0-PE
-X2
-WG011
-J
7x1,5 mm²
/16.4
+JB
16.1 / M_1X10 15.3
PE_1X10
12
13
15
14
16
-1X10 PE PE
-WG010 +JB-WG105 +JB-WG106

-J -J -J
3x1,5 mm² 3x1,5 mm² 3x1,5 mm²
+
PE
PE
PE
+
-*8_7_002 *9_7_004 *9_7_005

-
-
-
Zulaufventil Steuerwasser Verdrängungs-und Füllwasser Reserve Reserve

Feed valve Operating water Displacem.- and filling water Spare Spare

Editor AVO/RIP
Customer:
Separator
- as built +
Projekt:
- Separator Ventile
Separator valves Language: de/en Drawing No.: 0501-0105-001 & EFS 50 Bl./Sh.
0 1 2 3 4 5 6 7 8 9
380-420V AC /
440-480V AC 230V AC
9.9 / L1.2 11.9 / 1L.A
10.9 / L2.2
10.9 / L3.2
5
-Q1
17
LUB12 L1 L2 L3
13
21
A1
/18.9
-Q1
18
/18.2
14
22
A2
1,25...5A
110-220V DC/AC Steuereinheit
LUCA05FU Control unit
In:...A
21
11
-S1 -K2
22
14
12
/18.7 /19.1
LUA1C20
17
97
18
98
/18.7 /19.2
T1 T2 T3
2
11
13
11
-K1 -S1 =100-K1
12
14
14
12
14
/18.7 /18.7 /22.1
A1
A1
-K1 -Q1
A2
A2
/18.2
12.9 / N.A
20.0 / N.X.1
-PE -PE
10
11
12
=0-PE
=0-PE
1
9
-X1 X2
remove bridge for
remote start/stop!
-WD001 -WG005
-J -J
4x2,5 mm² 7x1,5 mm²
Rechtslauf
Clockwise rotation Achtung! 14
W1
U1
11 /18.7
V1
PE
-BP 12
X1
13
Vor dem Einschalten der Zulaufpumpe 21
PE
Option! 24
*0_3_001
M den Leistungsschalter auf Nennstrom Optional!
-S1 -S2 -H1 22
21 /19.1
14
X2
0,55-2,2kW
3 des Motors einstellen (s. Typenschild des Motors)
22
1,32-4,8A
Attention!
binary contacts for
Before switch-on feed pump, adjust the circuit breaker
remote start/stop
to nominal current of the motor (look at motor label)
Zulaufpumpe (Option) (Option) (Option) Zulaufpumpe
Feed pump Zulaufpumpe Zulaufpumpe Zulaufpumpe Feed pump
Stop Extern Start Extern Betrieb Extern
(optional)feed pump (optional)feed pump (optional)feed pump
stop external start external operation external
Editor AVO/RIP
Customer:
Separator
- as built +
Projekt:
- Zulaufpumpe
0 1 2 3 4 5 6 7 8 9
24V DC 24V DC
14.9 / L+.A L+.A / 20.0
21
97
-K1 -Q1
22
24
98
/18.7 /18.3
10
9
X11 X11
E1.0 E1.1
/25.5 /25.5
=00-K1 =00-K1
Zulaufpumpe Zulaufpumpe
Betrieb Störung
Feed pump Feed pump
operation failure
=00-K1
/26.4
A1.1
X12
10
A1
-K2
A2
13.9 / M.R M.R / 20.2
14
11 /18.8
12
Zulaufpumpe
Ein / Aus
Feed pump on
/ off

Editor AVO/RIP
Customer:
Separator
- as built +
Projekt:
- Zulaufpumpe
0 1 2 3 4 5 6 7 8 9
24V DC
19.9 / L+.A
230V AC
12.9 / L.A
11.9 / L.X Produkt Min / max
10.9 / N.X Temperaturregelung Temperaturüberwachung
18.4 / N.X.1 Product Min / max
=00-K1 =00-K1
13.
13.
13
13
4-20mA = 0-120°C 4-20mA = 0-120°C
-K3 -K4 /26.5 /26.5 /26.5
14
14
14.
14.
/20.3 /20.4 AI3-I AIR-P AIR-N
open close
X13 X13 X13
11
15
16
-SC
=0-SC
2
1
-T1
Output
0/4-20mA
Clamp 40 is attached only with "Spring-loaded"
=00-K1 =00-K1 PT100

Klemme 40 wird nur bei "Spring-loaded"
/26.4 /26.4
-SC
A1.6 A1.7
4
X12 X12
=0-SC
Stellventil angeschlossen
15
16
control valve
A1
A1
-K3 -K4
A2
A2
19.9 / M.R M.R / 22.0

-PE
SC
=0-PE
4
4
-X1 -X2
-WG002 -WG003
-J -CY-O
5x1,5 mm² 4x0,75 mm²
13 14 /20.2 13 14 /20.2
close
open
*6_7_002 13. 14. /20.2 13. 14. /20.3 *0_9_006

1
3
Θ Θ
1 2/14 3/11 40 PE
PT100 PT100
Motor valve
M
2
4
1 ~
Stellventil - Heizmedium Stellventil Auf Stellventil Zu Produkt Min / max

Regulating valve - heating medium Regulating valve open Regulating valve closed Temperaturregelung Temperaturüberwachung
Product Min / max

Editor AVO/RIP
Customer:
Separator
- as built +
Projekt:
- Produkt Temperaturregelung
Product temperature control Language: de/en Drawing No.: 0501-0105-001 & EFS 50 Bl./Sh.
0 1 2 3 4 5 6 7 8 9
L INPUT L INPUT L INPUT

LOW 1 LOW 0 LOW 0
HIGH 0 HIGH 1 HIGH 1
ALARM 0
=00-K1 =00-K1 =00-K1

/25.5 /25.5 /25.5
E0.7 E1.4 E1.5
X11 X11 X11
13
14
24V DC
15.9 / L+.X
17.9 / M.X
=00-K1
/26.4
A1.2
X12
11
-PE -PE -PE
11
10
12
13
14
=0-PE
=0-PE
=0-PE
2
-X2 -X2
WG001 WG002 -WG005

-J -J -J
4x1,5 mm² 4x1,5 mm² 3x1,5 mm²
3
PE
+ - PE + - PE
90_9_001 90_9_002 -98_7_002
Niveauschalter 1 Niveauschalter 2
-
2
Level switch 1 Level switch 2
(Option) LAHH Schlammtank (Option)LAHH Schlammtank Reserve Reserve (Option) Ventil pneumatische
Füllstand max. / max. Füllstand max. / max. Spare Spare Schlammpumpe
(optional) LAHH sludge tank (optional)LAHH sludge tank (optional) valve pneumatic
level max. / max. level max. / max. sludge pump

Editor AVO/RIP
Customer:
Separator
- as built +
Projekt:
- Schlammpumpe
Sludge pump Language: de/en Drawing No.: 0501-0105-001 & EFS 50 Bl./Sh.
0 1 2 3 4 5 6 7 8 9
=00-K1 =00-K1 =00-K1 =00-K1 =00-K1

/26.4 /26.4 /26.4 /26.4 /26.4
A0.7 A1.3 A1.4 A1.5 A0.3
X12 X12 X12 X12 X12
8
12
13
14
4
A1
A1
A1
A1
A1
-K1 -K2 -K3 -K4 -K5
A2
A2
A2
A2
A2
20.4 / M.R
14 14 14 14 14
11 /18.8 11 /22.3 11 /22.4 11 /22.5 11 /22.7
12 12 12 12 12
24
21 /22.0
22
43
12
14
12
14
12
14
12
14
22
24
21
=01-Q1 -K2 -K3 -K4 -K5

-K1 =0-Q1
44
11
11
11
11
/12.8 /22.3 /22.4 /22.6 /22.7
21
22
/22.1 /9.1
PE PE PE PE PE
10
11
12
=0-PE
=0-PE
=0-PE
=0-PE
=0-PE
1
9
-X2 -X2
-WG001 -WG002 -WG003 -WG004 -WG005
-J 5x1,5 mm² -J 3x1,5 mm² -J 3x1,5 mm² -J 3x1,5 mm² -J 3x1,5 mm²
=Customer =Heater
PE
PE
PE
PE
PE
+L-X -X -X -X -X -X +L-X -X
Kunde
Sammelstörung Separator Wasserschlossalarm TAH Temperatur TAL Temperatur Erhitzerfreigabe

Common failure Betrieb Water seal broken alarm Alarm max Alarm min Heater release
Separator TAH temperature TAL temperature
operation alarm max alarm min

Editor AVO/RIP
Customer:
Separator
- as built +
Projekt:
- Signalaustausch
Signal exchange Language: de/en Drawing No.: 0501-0105-001 & EFS 50 Bl./Sh.
0 1 2 3 4 5 6 7 8 9
=00-K1 =00-K1 =00-K1 =00-K1 =00-K1

/25.5 /26.5 /26.5 /26.5 /26.5
E1.6 AI0-C AI1-C AI2-C AI3-C
X11 X13 X13 X13 X13
15
12
24V DC
10.9 / L+.E
10.9 / M.K M.K / 24.0
Masse Analog Masse Analog Masse Analog Masse Analog

Earth analog Earth analog Earth analog Earth analog

Editor AVO/RIP
Customer:
Separator
- as built +
Projekt:
- SPS Übersicht
0 1 2 3 4 5 6 7 8 9
-K1 6ES7613-1SB02-0AC0
-X12 -X11
+1.7 16 +1.7 16
+1.6 15 +1.6 15
+1.5 14 +1.5 14
-X7 +1.4 +1.4
Digital Output 24VDC 0,5A

13 13
+1.3 12 +1.3 12
Digital Input 24VDC

MMC
+1.2 11 +1.2 11
+1.1 10 +1.1 10
+1.0 9 +1.0 9
+0.7 8 +0.7 8
+0.6 7 +0.6 7
X5 P-BUS 1L+ = DI +0.0 ... +1.7 +0.5 6 +0.5 6
A 1M = DI +0.0 ... +2.7 +0.4 5 +0.4 5

B 2L+,2M= DO +0.0 ... +0.7 +0.3 4 +0.3 4
SC
3L+,3M= DO +1.0 ... +1.7 +0.2 3 +0.2 3
A +0.1 2 +0.1 2
B
+0.0 1 +0.0 1
SC
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
-X13
M ana
M ana
AIR-N
AI0-U
AI1-U
AI2-U
AI3-U
AIR-P
AI0-C
AI1-C
AI2-C
AI3-C
AI0-I
AI1-I
AI2-I
AI3-I
Input 24VDC, 4A
X2 MPI
A Analog Input PT100 -X1
B
SC
-X14 L+ 4
1
2
3
4
5
6
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
-X10 M 3
+2.0
+2.1
+2.2
+2.3
+2.4
+2.5
+2.6
+2.7
A
AO0-U
AO1-U
AT1
M ana
M ana
AO0-I
AO1-I
2L+
2L+
3L+
3L+
1L+
2
2M
3M
1M
B
SC
AT2 1
Analog Output Digital Input 24VDC DO/DI 24VDC
Power Supply
2L+ /25.4
3L+ /25.4
1L+ /25.4
2M /25.4
3M /25.4
1M /25.4
AT1
AT2
L+
PE
M
X1:1
X1:2
X1:3
X1:4
X10:9
X10:11
X10:12
X10:14
X10:15
X10:16
24V DC
10.9 / L+.K
-PE
23.9 / M.K

Editor AVO/RIP
Customer:
Separator
- as built +
Projekt:
- SPS Spannungsversorgung
PLC power supply Language: de/en Drawing No.: 0501-0105-001 & EFS 50 Bl./Sh.
0 1 2 3 4 5 6 7 8 9
-K1
X10:1 X11:1 Separator Betrieb

E2.0 E0.0 /13.1 =01-Q1:34
Separator operation
X10:2 X11:2 Separator Störung
E2.1 E0.1 /13.2 =01-F1:22
Separator failure
X10:3 X11:3
E2.2 E0.2
X10:4 X11:4 Drehzahlüberwachung

E2.3 E0.3 /14.2 =01-T2:5
X10:5 X11:5
E2.4 E0.4
X10:6 X11:6 Reserve

E2.5 E0.5 /15.3 =01-X2:10
Spare
X10:7 X11:7
E2.6 E0.6
Separator Not-Halt X10:8 X11:8 (Option)LAHH Schlammtank Füllstand max. / max.

=0-K1:14 /11.8 E2.7 E0.7 /21.2 =16-90_9_002:2
Separator emergency stop (optional)LAHH sludge tank level max. / max.
X10:9 X11:9 Zulaufpumpe Betrieb

24V /24.5 2L+ E1.0 /19.1 =11-K1:24
Feed pump operation
X10:10 X11:10 Zulaufpumpe Störung
2L+ E1.1 /19.2 =11-Q1:98
Feed pump failure
X10:11 X11:11
0V /24.5 2M E1.2
X10:12 X11:12
24V /24.5 3L+ E1.3

3L+ E1.4 /21.4 =16-X2:8
Spare
0V /24.5 3M E1.5 /21.5 =16-X2:11
Spare
X10:15 X11:15
24V /24.5 1L+ E1.6 /23.1 =01-X2:29
X10:16 X11:16 (Option) NAHH Separator Vibrationsüberwachung

0V /24.5 1M E1.7 /16.4 =01-*1_9_012:4

Editor AVO/RIP
Customer:
Separator
- as built +
Projekt:
- SPS Übersicht
0 1 2 3 4 5 6 7 8 9
-K1
Zulaufventil X12:1 X13:1

=01-*8_7_002:+ /17.1 A0.0 V AI0-U
Feed valve
Verdrängungs-und Füllwasser X12:2 X13:2 Strommessung Separator
=01-*9_7_005:+ /17.4 A0.1 A AI0-I /12.3 =01-T1:8
Displacem.- and filling water Current measuring separator
Steuerwasser X12:3 X13:3 Masse Analog
=01-*9_7_004:+ /17.3 A0.2 AI0-C /23.2
Operating water Earth analog
Erhitzerfreigabe X12:4
=100-K5:A1 /22.7 A0.3 X13:4
Heater release V AI1-U
Reserve X12:5
=01-X2:17 /17.5 A0.4 X13:5 Reinöl Ablaufdruck
Spare A AI1-I /15.1 =01-*1_9_002:-
Reserve X12:6 X13:6 Masse Analog
=01-X2:18 /17.6 A0.5 AI1-C /23.3 -K1:3
Spare Earth analog
X12:7
A0.6
X13:7
V AI2-U
Sammelstörung X12:8
=100-K1:A1 /22.1 A0.7
Common failure X13:8 Wasserablauf
A AI2-I /15.2 =01-*0_9_014:-
Water discharge
X13:9 Masse Analog
AI2-C /23.4
Earth analog
-
X13:10
V AI3-U
Separator Start/Stop X12:9
=01-K1:A1 /13.1 A1.0 X13:11 Produkt Temperaturregelung
Separator Start/Stop A AI3-I /20.5 =11-T1:1
Zulaufpumpe Ein / Aus X12:10
=11-K2:A1 /19.1 A1.1 X13:12 Masse Analog
Feed pump on / off AI3-C /23.5
Earth analog
(Option) Ventil pneumatische Schlammpumpe X12:11
=16-98_7_002:+ /21.7 A1.2
Wasserschlossalarm X12:12 X13:13
=100-K2:A1 /22.3 A1.3 MANA
TAH Temperatur Alarm max X12:13 X13:14
=100-K3:A1 /22.4 A1.4 Mana
TAL Temperatur Alarm min X12:14
=100-K4:A1 /22.6 A1.5
Stellventil Auf X12:15 X13:15 Min / max Temperaturüberwachung
=11-K3:A1 /20.3 A1.6 AIR-P /20.6 =11-*0_9_006:3
Regulating valve open Min / max temperature monitoring
PT100
Stellventil Zu X12:16 X13:16 Min / max Temperaturüberwachung
=11-K4:A1 /20.4 A1.7 AIR-N /20.6 =11-*0_9_006:4
Regulating valve closed Min / max temperature monitoring

Editor AVO/RIP
Customer:
Separator
- as built +
Projekt:
- SPS Übersicht
0 1 2 3 4 5 6 7 8 9
-K1
X14:1
AO0-U
X14:2
AO0-I
X14:3
MANA
X14:4
AO1-U
X14:5
AO1-I
X14:6
MANA

Editor AVO/RIP
Customer:
Separator
- as built +
Projekt:
- SPS Übersicht
0 1 2 3 4 5 6 7 8 9
600 mm
560 mm 250 mm
Cabinet ø 8mm
=00-K1
Westfalia Separator
F1 F2 F3 F4
SF
DC5V Process Process SERIES
FRCE STOP START
LAMPTEST 1 2
HELP ESC
RUN 1
STOP
PID HOME
FEED SLUDGE
PID EDIT
DIR ENTER
=01-S1 =11-S1
800 mm
760 mm
=0-Q1
=0-M1
Maßstab: 1:3,5 mm
Scale: 1:3,5 mm
Gewicht: 55kg
Weight: 55kg
Editor AVO/RIP
Customer:
Separator
- as built +
Projekt:
- Aufbauplan
0 1 2 3 4 5 6 7 8 9
Bedienelemente / Control cabinet legend /

BMK Funktion
Steuergerät
=00-K1
Timing unit
=01-S1
Zulaufpumpe Start/Stop
=11-S1
Feed pump Start/Stop
Filter / Lüfter
=0-M1
Filter / fan
Hauptschalter
=0-Q1
Isolator

Editor AVO/RIP
Customer:
Separator
- as built +
Projekt:
- Bedienelemente
Operating elements Language: de/en Drawing No.: 0501-0105-001 & ELU 50 Bl./Sh.
0 1 2 3 4 5 6 7 8 9
Mountingplate
=0-T1
=100-K1
=11-K1
=11-K3
=11-K4
=100-K2
=100-K3
=100-K4
=100-K5
=01-K1
=11-K2
=0-K1
=100-X2
=11-X2
=16-X2
=0-24M
=01-T2
=01-T1
=11-T1
=01-F1
SC
=01-B1
=11-Q1
=01-Q1
=0-T2
=0-F1
=0-F2
Glands Yard Cable size WS part-no.
=0-Q1
9x M16 5,0-10,0 mm 0005-4486-930
7x M20 8,0-13,0 mm 0005-4487-930
2x M25 11,0-17,0 mm 0005-4488-930
7x M16 spare
=01-X1
=11-X1
=01-X2
=0-X1
Editor AVO/RIP
Customer:
Separator
- as built +
Projekt:
- Aufbauplan
0 1 2 3 4 5 6 7 8 9
Steuereinheit D10
Control unit D10
Taste Benennung Symbol
Button Designation Symbol
GEA Westfalia Separator Prozess Stop Process

1
Process stop STOP
Prozess Start Process

2
Process start START
Lampentest
3
R Lamp test LAMPTEST
Serienbetrieb SERIES
4 1 2
Series operation
S
Hilfe
5 HELP
Help
F1 F2 F3 F4 Separator
165
M
6
Separator
Zulauf
7 FEED
Feed
1 2 3 4 5 Schlamm
8 SLUDGE
SF Sludge
DC5V
ESC PID PID
FRCE 9
PID
RUN
6 7 8 9 0 Zurück HOME
STOP 0
Return DIR
EDIT ENTER
Bestellnummer:
0005-4050-430
215 Order number:
Programm - Nr.
8106-0D10-100...199
Program - no.
Ausschnittmaß: (198+1,0 mm) x (148+1,0 mm)
Cutout dimension:
Tiefe: 80 mm
Depth:
Gewicht: 1,0 kg
Weight:

Editor AVO/RIP
Customer:
Separator
- as built +
Projekt:
Tested KA Project: - D10 Sprache: Zeichnungs Nr.: DCC Bl./Sh. 31
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: de/en Drawing No.: 0501-0105-001 & ELU 50 Bl./Sh.
0 1 2 3 4 5 6 7 8 9
Not-Halt Gehäuse mit Schutzkragen

Emergency stop cabinet with protective collar
=Additions 71 mm
-S01
Not-Halt-Box
85 mm
54 mm
mm
ø5
85 mm
109 mm
protection class: "IP 65"

61 mm
M20
8-13mm Note: Installation should be carry out by customer!
18 mm

Editor AVO/RIP
Customer:
Separator
- as built +
Projekt:
- Not-Halt Box
Emergency stop box Language: de/en Drawing No.: 0501-0105-001 & ELU 50 Bl./Sh.
0 1 2 3 4 5 6 7 8 9
-J 4x2,5 mm²
-J 7x1,5 mm²
-J 3x1,5 mm²
-J 7x1,5 mm²
-J 3x1,5 mm²
-J 3x1,5 mm²
-J 3x1,5 mm²
-J 7x1,5 mm²
-J 4x4 mm²
-J 4x4 mm²
Cable type
Cable type
=0+-PE
Kabeltyp
Kabeltyp
Connection
Connection
Terminal
Klemme
Anschluss
Anschluss
Cable name
Cable name
Kabelname
Kabelname
Brücke
WD001
WD001
WD001
WG011
WG010
WG004
WG001
WG003
WG001
WG005
Link
Funktionstext Zielbezeichnung Zielbezeichnung Seite / Spalte
=11
=01
=01
=01
=01
=01
=01
=11
=0
=0
PE =11-BP-H1 PE PE &EFS/18.7
Einspeisung
Incoming
Erdung Schirm
Earthing screen
-SC SC PE &EFS/9.3
-1M PE PE &EFS/9.6
Erdung Tür 1
Earthing door 1
-1T PE PE &EFS/9.6
Erdung Gehäuse 1
Earthing cabinet 1
-1G PE PE &EFS/9.6
Steuerspannung AC
Control voltage AC
PE -T1 GND &EFS/10.2
= PE -X1 6 &EFS/10.3
= -M1 PE PE &EFS/10.3
Steuerspannung DC
Control voltage DC
PE -T2 PE &EFS/10.6
= PE -24M 1 &EFS/10.7

PE -S01 PE PE &EFS/11.1
Separator
Separator
PE =01-*0_1_001 PE PE &EFS/12.2
PE =01-*0_1_001 PE PE &EFS/12.3

PE =01-S02 PE PE &EFS/12.8
Reserve
Spare
Zulaufventil
Feed valve
PE =01-*8_7_002 PE PE &EFS/17.2
Zulaufpumpe
Feed pump
PE =11-*0_3_001 PE PE &EFS/18.1

Editor AVO/RIP
Customer:
Separator
- as built +
Projekt:
0 1 2 3 4 5 6 7 8 9
-J 3x1,5 mm²
-J 3x1,5 mm²
-J 3x1,5 mm²
-J 3x1,5 mm²
-J 5x1,5 mm²
-J 3x1,5 mm²
-J 4x1,5 mm²
-J 4x1,5 mm²
-J 5x1,5 mm²
Cable type
Cable type
=0+-PE
Kabeltyp
Kabeltyp
Connection
Connection
Terminal
Klemme
Anschluss
Anschluss
Cable name
Cable name
Kabelname
Kabelname
Brücke
WG005
WG004
WG003
WG002
WG001
WG005
WG002
WG001
WG002
Link
=100
=100
=100
=100
=100
=16
=16
=16
=11
PE =11-*6_7_002 PE PE &EFS/20.2

PE =16-90_9_001 PE PE &EFS/21.1

PE =16-90_9_002 PE PE &EFS/21.3

PE =16-98_7_002 PE PE &EFS/21.8
Separator Betrieb
Separator operation
Wasserschlossalarm


Erhitzerfreigabe
Heater release
PE =Heater+L-X PE PE &EFS/22.8
Steuergerät
Timing unit
PE =00-K1 PE &EFS/24.6

Editor AVO/RIP
Customer:
Separator
- as built +
Projekt:
0 1 2 3 4 5 6 7 8 9
-J 3x1,5 mm²
Cable type
Cable type
=0+-X1
Kabeltyp
Kabeltyp
Connection
Connection
Terminal
Klemme
Anschluss
Anschluss
Cable name
Cable name
Kabelname
Kabelname
Brücke
WG001
Link
=0
Reserve
Spare
1 &EFS/10.1
= 2 &EFS/10.1
Steuerspannung AC
Control voltage AC
3 -F2 2 &EFS/10.2
= -M1 L 4 &EFS/10.2
= -M1 N 5 -T1 vb &EFS/10.2
= -PE PE 6 =11-X1 4 &EFS/10.3
7 &EFS/11.1

1 -S01 21 8 =11-X1 7 &EFS/11.1
= 2 -S01 22 9 =01-X1 4 &EFS/11.1
-K1 A1

Editor AVO/RIP
Customer:
Separator
- as built +
Projekt:
- Klemmenplan =0+-X1 Steuerspannung 230VAC
Terminal connection diagram =0+-X1 Control voltage 230VAC Language: de/en Drawing No.: 0501-0105-001 & EMA 50 Bl./Sh.
0 1 2 3 4 5 6 7 8 9
-J 4x4 mm²
Cable type
Cable type
=0+-XQ1
Kabeltyp
Kabeltyp
Connection
Connection
Terminal
Klemme
Anschluss
Anschluss
Cable name
Cable name
Kabelname
Kabelname
Brücke
WD001
Link
=0
Einspeisung
Incoming
1 =Customer+L-X L1 2 -Q1 2 &EFS/9.1

Editor AVO/RIP
Customer:
Separator
- as built +
Projekt:
- Klemmenplan =0+-XQ1 Hauptschalter
Terminal connection diagram =0+-XQ1 Isolator Language: de/en Drawing No.: 0501-0105-001 & EMA 50 Bl./Sh.
0 1 2 3 4 5 6 7 8 9
-J 3x1,5 mm²
-J 4x4 mm²
Cable type
Cable type
=01+-X1
Kabeltyp
Kabeltyp
Connection
Connection
Terminal
Klemme
Anschluss
Anschluss
Cable name
Cable name
Kabelname
Kabelname
Brücke
WD001
WG001
Link
=01
=01
Separator
Separator
1 -*0_1_001 U1 1 -Q1 4 &EFS/12.1
= 2 -*0_1_001 V1 2 -Q1 2 &EFS/12.1
= 3 -*0_1_001 W1 3 -Q1 6 &EFS/12.1

1 -S02 13 4 =0-X1 9 &EFS/12.7
= 2 -S02 14 5 -F1 13 &EFS/12.8

Editor AVO/RIP
Customer:
Separator
- as built +
Projekt:
- Klemmenplan =01+-X1 Separator
Terminal connection diagram =01+-X1 Separator Language: de/en Drawing No.: 0501-0105-001 & EMA 50 Bl./Sh.
0 1 2 3 4 5 6 7 8 9
-J 3x1,5 mm²
-J 7x1,5 mm²
-J 7x1,5 mm²
-J 3x1,5 mm²
Cable type
Cable type
=01+-X2
Kabeltyp
Kabeltyp
Connection
Connection
Terminal
Klemme
Anschluss
Anschluss
Cable name
Cable name
Kabelname
Kabelname
Brücke
WG010
WG011
WG004
WG003
Link
=01
=01
=01
=01
1 -*0_1_001 T1 1 -F1 T1 &EFS/12.3
= 2 -*0_1_001 T2 2 -F1 T2 &EFS/12.3
1 +JB-1X10 1 3 -T2 1+ &EFS/14.2
= 2 +JB-1X10 2 4 -T2 2- &EFS/14.2
Reinöl Ablaufdruck
4 +JB-1X10 4 5 =0-T2 L+ &EFS/15.1
= 3 +JB-1X10 3 6 =00-K1 X13:5 &EFS/15.1
Wasserablauf
Water discharge
7 &EFS/15.2
= 5 +JB-1X10 6 8 =00-K1 X13:8 &EFS/15.2
Reserve
Spare
9 =16-X2 1 &EFS/15.3
= 10 =00-K1 X11:6 &EFS/15.3

1 +JB-1X10 10 11 =00-K1 X11:16 &EFS/16.4
Zulaufventil
Feed valve
1 -*8_7_002 + 12 =00-K1 X12:1 &EFS/17.1
= 2 -*8_7_002 - 13 =0-24M 1 &EFS/17.1
Steuerwasser
Operating water
2 +JB-1X10 12 14 =00-K1 X12:3 &EFS/17.3
4 +JB-1X10 15 15 =00-K1 X12:2 &EFS/17.4
= 3 +JB-1X10 14 16 &EFS/17.4
Reserve
Spare
17 =00-K1 X12:5 &EFS/17.5
= 18 =00-K1 X12:6 &EFS/17.6
= 19 =16-X2 3 &EFS/17.7

Editor AVO/RIP
Customer:
Separator
- as built +
Projekt:
- Klemmenplan =01+-X2 Steuerung Separator
Terminal connection diagram =01+-X2 Control separator Language: de/en Drawing No.: 0501-0105-001 & EMA 50 Bl./Sh.
0 1 2 3 4 5 6 7 8 9
-CY-O 4x0,75 mm²
-CY-O 4x0,75 mm²

-O 2x0,34 mm²
-O 2x0,34 mm²
-O 2x0,34 mm²
-J 3x1,5 mm²
-J 3x1,5 mm²
-J 7x1,5 mm²
-J 7x1,5 mm²
Cable type
Cable type
=01+JB-1X10
Kabeltyp
Kabeltyp
Connection
Connection
Terminal
Klemme
Anschluss
Anschluss
Cable name
Cable name
Kabelname
Kabelname
Brücke
=01+JB
=01+JB
=01+JB
=01+JB
=01+JB
=01+JB
=01+JB
WG106
WG105
WG104
WG103
WG102
WG101
WG004
WG104
WG011
Link
=01
=01
BN -*0_9_020 + 1 -X2 3 1 &EFS/14.2
= BU -*0_9_020 - 2 -X2 4 2 &EFS/14.2
Reinöl Ablaufdruck
WH -*1_9_002 - 3 -X2 6 3 &EFS/15.1
= BK -*1_9_002 + 4 -X2 5 4 &EFS/15.1
Wasserablauf
Water discharge
BK -*0_9_014 + 5 &EFS/15.2
= WH -*0_9_014 - 6 -X2 8 5 &EFS/15.2
Reserve
Spare
7 &EFS/15.3

BN -*1_9_012 1 8 -*1_9_012 3 BK &EFS/16.1
= BU -*1_9_012 2 9 &EFS/16.1
= WH -*1_9_012 4 10 -X2 11 1 &EFS/16.4
= 11 &EFS/16.4
Steuerwasser
Operating water
BN -*9_7_004 + 12 -X2 14 2 &EFS/17.3
= BU -*9_7_004 - 13 &EFS/17.3
= PE -*9_7_004 PE PE =0-PE PE PE &EFS/17.3
BU -*9_7_005 - 14 -X2 16 3 &EFS/17.4
= PE -*9_7_005 PE PE =0-PE PE PE &EFS/17.4
= BN -*9_7_005 + 15 -X2 15 4 &EFS/17.4
= 16 &EFS/17.5

Editor AVO/RIP
Customer:
Separator
- as built + JB
Projekt:
- Klemmenplan =01+JB-1X10 Klemmenkasten Separator
Terminal connection diagram =01+JB-1X10 Terminal box Language: de/en Drawing No.: 0501-0105-001 & EMA 50 Bl./Sh.
0 1 2 3 4 5 6 7 8 9
-J 3x1,5 mm²
-J 3x1,5 mm²
-J 3x1,5 mm²
-J 3x1,5 mm²
-J 5x1,5 mm²
Cable type
Cable type
=100+-X2
Kabeltyp
Kabeltyp
Connection
Connection
Terminal
Klemme
Anschluss
Anschluss
Cable name
Cable name
Kabelname
Kabelname
Brücke
WG005
WG004
WG003
WG002
WG001
Link
=100
=100
=100
=100
=100
Sammelstörung
Common failure
= 2 =Customer+L-X 2 -K1 24 &EFS/22.1
= 3 =Customer+L-X 3 =01-Q1 44 &EFS/22.2
Separator Betrieb
Separator operation
4 =Customer+L-X 4 =01-Q1 43 &EFS/22.2
Wasserschlossalarm
= 2 =Customer+L-X 6 -K2 14 &EFS/22.3

= 2 =Customer+L-X 8 -K3 14 &EFS/22.4

= 2 =Customer+L-X 10 -K4 14 &EFS/22.6
Erhitzerfreigabe
Heater release
1 =Heater+L-X 11 -K5 11 &EFS/22.7
= 2 =Heater+L-X 12 -K5 14 &EFS/22.7

Editor AVO/RIP
Customer:
Separator
- as built +
Projekt:
- Klemmenplan =100+-X2 Signalaustausch
Terminal connection diagram =100+-X2 Signal exchange Language: de/en Drawing No.: 0501-0105-001 & EMA 50 Bl./Sh.
0 1 2 3 4 5 6 7 8 9
-J 5x1,5 mm²
-J 4x2,5 mm²
Cable type
Cable type
=11+-X1
Kabeltyp
Kabeltyp
Connection
Connection
Terminal
Klemme
Anschluss
Anschluss
Cable name
Cable name
Kabelname
Kabelname
Brücke
WD001
WG002
Link
=11
=11
Zulaufpumpe
Feed pump
1 -*0_3_001 U1 1 -Q1 2 &EFS/18.1
= 2 -*0_3_001 V1 2 -Q1 4 &EFS/18.1
= 3 -*0_3_001 W1 3 -Q1 6 &EFS/18.1
1 -*6_7_002 1 4 =0-X1 6 &EFS/20.1
-X2 12
2 -*6_7_002 2/14 5 -K3 14 &EFS/20.1
= 3 -*6_7_002 3/11 6 -K4 14 &EFS/20.1
= 7 =0-X1 8 &EFS/20.1

Editor AVO/RIP
Customer:
Separator
- as built +
Projekt:
- Klemmenplan =11+-X1 Zulaufpumpe
Terminal connection diagram =11+-X1 Feed pump Language: de/en Drawing No.: 0501-0105-001 & EMA 50 Bl./Sh.
0 1 2 3 4 5 6 7 8 9
-CY-O 4x0,75 mm²

-J 7x1,5 mm²
Cable type
Cable type
=11+-X2
Kabeltyp
Kabeltyp
Connection
Connection
Terminal
Klemme
Anschluss
Anschluss
Cable name
Cable name
Kabelname
Kabelname
Brücke
WG005
WG003
Link
=11
=11
1 -*0_9_006 1 1 -T1 3 &EFS/20.5
= 2 -*0_9_006 2 2 -T1 4 &EFS/20.5
Min / max Temperaturüberwachung

Min / max temperature monitoring
3 -*0_9_006 3 3 =00-K1 X13:15 &EFS/20.6
= 4 -*0_9_006 4 4 =00-K1 X13:16 &EFS/20.6
= SC -WG003 SC SC &EFS/20.7
(Option) Zulaufpumpe Stop Extern

(optional) feed pump stop external
1 -BP-S1 21 7 -S1 22 &EFS/18.5
= 2 -BP-S1 22 8 &EFS/18.5
(Option) Zulaufpumpe Start Extern

(optional) feed pump start external
3 -BP-S2 13 9 -K1 11 &EFS/18.6
= 4 -BP-S2 14 10 -K1 14 &EFS/18.6

5 -BP-H1 X1 11 &EFS/18.6
= 6 -BP-H1 X2 12 -X1 4 &EFS/18.6

Editor AVO/RIP
Customer:
Separator
- as built +
Projekt:
- Klemmenplan =11+-X2 Steuerung Zulaufpumpe
Terminal connection diagram =11+-X2 Control feed pump Language: de/en Drawing No.: 0501-0105-001 & EMA 50 Bl./Sh.
0 1 2 3 4 5 6 7 8 9
-J 3x1,5 mm²
-J 4x1,5 mm²
-J 4x1,5 mm²
Cable type
Cable type
=16+-X2
Kabeltyp
Kabeltyp
Connection
Connection
Terminal
Klemme
Anschluss
Anschluss
Cable name
Cable name
Kabelname
Kabelname
Brücke
WG005
WG002
WG001
Link
=16
=16
=16
3 -90_9_001 3 1 =01-X2 9 &EFS/21.1
= 2 -90_9_001 2 2 &EFS/21.1
= 1 -90_9_001 1 3 =01-X2 19 &EFS/21.1

1 -90_9_002 1 4 &EFS/21.3
= 3 -90_9_002 3 5 &EFS/21.2
= 2 -90_9_002 2 6 =00-K1 X11:8 &EFS/21.2
Reserve
Spare
7 &EFS/21.4
= 8 =00-K1 X11:13 &EFS/21.4
= 9 &EFS/21.4
= 10 &EFS/21.5
= 11 =00-K1 X11:14 &EFS/21.5
= 12 &EFS/21.6

1 -98_7_002 + 13 =00-K1 X12:11 &EFS/21.7
= 2 -98_7_002 - 14 &EFS/21.8

Editor AVO/RIP
Customer:
Separator
- as built +
Projekt:
- Klemmenplan =16+-X2 Schlammtank
Terminal connection diagram =16+-X2 Sludge tank Language: de/en Drawing No.: 0501-0105-001 & EMA 50 Bl./Sh.
0 1 2 3 4 5 6 7 8 9
Kabelübersicht
Cable layout
Adern
verwendet
Wires used
=0-WD001 &EFS/9.1 =0-PE;=0-XQ1 =Customer+L-X -J 4 4 4 mm² M25 Ø 11,0-17,0mm
=01-WD001 &EFS/12.1 =0-PE;=01-X1 =01-*0_1_001 -J 4 4 4 mm² M25 Ø 11,0-17,0mm
=100-WG005 &EFS/22.7 =0-PE;=100-X2 =Heater+L-X -J 3 3 1,5 mm² M16 Ø 5,0-10,0mm
=11-WD001 &EFS/18.1 =0-PE;=11-X1 =11-*0_3_001 -J 4 4 2,5 mm² M20 Ø 8,0-13,0mm
=11-WG003 &EFS/20.5 =11-X2 =11-*0_9_006 -CY-O 4 4 0,75 mm² M16 Ø 5,0-10,0mm
=11-BP-H1;=11-BP-S1;
=11-WG005 &EFS/18.5 =0-PE;=11-X2 -J 7 7 1,5 mm² M20 Ø 8,0-13,0mm
=11-BP-S2

Editor AVO/RIP
Customer:
Separator
- as built +
Projekt:
- Kabelübersicht
0 1 2 3 4 5 6 7 8 9
Kabelübersicht
Cable layout
Adern
verwendet
Wires used
=01+JB-WG104 &EFS/16.1 =01+JB-1X10 =01-*1_9_012 -CY-O 4 4 0,75 mm² M16 Ø 5,0-10,0mm part of 1X10

Editor AVO/RIP
Customer:
Separator
- as built +
Projekt:
- Kabelübersicht
0 1 2 3 4 5 6 7 8 9
Schaltschrank Klemmenkasten Separator +JB-1X10

Control cabinet Terminal box separator +JB-1X10
PE-BUS
PE
=01+-X2 +JB-1X10
PE PE
PE
1
1 brown
N Drehzahlueberwachung
1
2
2x0,34mm² speed monitoring device

1 2 blue
I
2
-WG004
3
2
7x1,5mm² 3 white PSL/H Reinoel
P
3
M20 (8-13mm)
4
2x0,34mm² Ablaufdruck
4 4 black PSL/H clean oil
+
+
+
5
discharge pressure
3 black
+ P
+
6
2x0,34mm² PSH Wasserablauf

5 PSH water discharge
white
I
+
6
7
5 black black
7
8
brown
9
+
8
+
4x0,75mm² Vibro PCH1220

PCH vibro PCH1220
blue
10
-
1
11
1 white
10
12
11
2
13
- brown
12
Steuerwasser
-WG011 3x1,5mm²
2 operating water
14
7x1,5mm² blue
13
- -
M20 (8-13mm)
4
15
3 blue
14
-
-
Verdraengungs-u. fuellwasser
3x1,5mm²
displacem. a. filling water
3
16
- 4 brown
15
17
16
18
PE
PE
19
PE
PE-BUS
Bestell-Nr.:0005-1539-280
order-no.:0005-1539-280

Editor AVO/RIP
Customer:
Separator
- as built +
Projekt:
- Klemmenkasten Übersicht
Terminal box overview Language: de/en Drawing No.: 0501-0105-001 & EMB 50 Bl./Sh.
0 1 2 3 4 5 6 7 8 9
Hinweise zur Installation von Kabeln und Leitungen

Directions for installation from cables and conductors
* Schutzmaßnahmen nach Bestimmungen des VDE bzw. zuständigen EVU ausführen!

All protective measures are to be taken in accordance with electric codes, rules and regulations!
* Generell sind die Vorgaben des lokalen Energieversorgers zwingend einzuhalten
In general the the rules and regulations of the lokal power authorities has to be followed.
* Kabel und Leitungen sind so auszuwählen und zu verlegen, dass eine Gefährdung von Personen und der Umgebung ausgeschlossen ist.
Die angegebenen Kabelquerschnitte sind bezogen auf eine Kabellänge von 50m, Kupfer als Leitematerial, Verlegeart "C" und
eine maximale Umgebungstemperatur von 30°C. Siehe hierzu DIN VDE 0298-4 (Verwendung von Kabeln und isolierten Leitungen für Starkstromanlagen - Teil 4:
Empfohlene Werte für die Strombelastbarkeit von Kabeln und Leitungen für feste Verlegung in und an Gebäuden und von flexiblen Leitungen).
Neben der Strombelastung sind bei der Errichtung von Kabel- und Leitungsanlagen weitere Faktoren zu berücksichtigen.
Siehe hierzu IEC 60364-5-52 (Errichten von Niederspannungsanlagen - Teil 5: Auswahl und Errichtung elektrischer Betriebsmittel - Kapitel 52: Kabel- und Leitungsanlagen)
Cables and lines must be selected and laid in a way to eliminate any risk to persons and the environment.
The cable cross-sections specified in these drawings are based on a max. length of 50m, copper as conducting material,laying version "C" and a maximum ambient temperature of 30°C.
Refer also to DIN VDE 0298-4 (Usage of cables and cords in power installations - Part 4:
Recommended current-carrying capacity for sheathed and nonsheathed cables for fixed wirings in and around buildings and for flexible cables and cords).
Besides the current load are in the erection of wiring systems additional parameters to take into account.
Refer also to IEC 60364-5-52 (Erection of low voltage installations - Part 5: Selection and erection of electrical equipment - Chapter 52: Wiring systems)
* Messleitungen sind grundsätzlich abgeschirmt zu verlegen!
Measuring lines must always be laid shielded!
* WD-Kabel getrennt vom WF-/WG-Kabeln verlegen!
WD-cables to be installed separate from WF-/WG-cable!
* Alle Kabel müssen eine Abnahme der relevante Abnahmegesellschaft haben. Isolierungsfestigkeit: 0.6/1KV
All cables must have an approval of the relevant classification society. Insulating strength: 0.6/1KV * GEA WSPN Standard: Nexans MPRX 0.6/1kV.
WD-Kabel Energiekabel < 1kV WE-Kabel Erdungs-/Potentialausgleichsleiterleiter

WD-cable = Energy cable < 1kV WE-cable = Earth-/ Equipotential bonding conductor
WH-Kabel Lichtwellenleiter
WF-Kabel
WF-cable = Datenbus
Data bus
WG-Kabel
WG-cable = Steuer-/ Messkabel
Control-/measuring cable WH-cable = Optical fibre
* Legende Kabeltypen (Kabelliste)

Legend cable typ (list of cables)
Kabel / Leitung mit Schutzleiter

-J = Cable / conductor with protective conductor FC.CY = Motorkabel FU mit konzentrischem Außenleiter (PE)
Motor cable FC with concentric outer (PE)
Kabel / Leitung ohne Schutzleiter
-O = Cable / conductor without protective conductor PL = Potentialausgleichsleiter
Equipotential bonding conductor
Kabel / Leitung mit Schutzleiter geschirmt
CY-J = Cable / conductor with protective conductor screened Ex-CY = Steuerleitung blau für eigensichere Stromkreise
Control line blue for intrinsically safecircuits
Kabel / Leitung ohne Schutzleiter geschirmt
CY-O = Cable / conductor without protective conductor screened CY-TP = Datenleitung paarverseilt
Data line twisted pair
Motorkabel FU geschirmt mit Schutzleiter
FC.CY-J = Motor cable FC screened with protective conductor

Editor AVO/RIP
Customer:
Separator
- as built +
Projekt:
- Hinweise zur Installation
Instructions for installation Language: de/en Drawing No.: 0501-0105-001 & EMB 50 Bl./Sh.
0 1 2 3 4 5 6 7 8 9
Stückliste
Parts list
=0-Q1 &EFS/9.1 0005-1437-010 GV2P21 MSS GV2-P21 / 17-23A / 9kW Schneider Electric GmbH
MOP GV2-P21 / 17-23A / 9kW
=0-Q1 &EFS/9.1 0005-1517-000 GVAE11 HK GV-AE11 Schneider Electric GmbH
HK GV-AE11
=0-Q1 &EFS/9.1 0005-1437-230 GV2APN02 Drehantrieb rot/gelb für MSS GV2P... Schneider Electric GmbH
Rotation drive Red/Yellow for MOP GV2P...
=0-F1 &EFS/10.2 0005-1872-670 3RV2411-0KA10 MSS 0,37kW, 0,9-1,25A Siemens AG
MOP 0,37kW, 0,9-1,25A
=0-F2 &EFS/10.2 0005-1428-000 23732 Leitungsschutzschalter C60N C6A Schneider Electric GmbH
Circuit breaker C60N C6A
=0-M1 &EFS/10.2 0005-1805-030 3238.100 Schaltschrank Filterlüfter SK3238.100 Rittal
Control cabinet filter fan SK3238.100
=0-M1 &EFS/10.2 0005-1805-320 3238.200 Schaltschrank Austrittsfilter SK3238.200 Rittal
Control cabinet discharge filter SK3238.200
=0-24M &EFS/10.7 0005-4708-890 1031400000 Reihenklemme WDU 1,5 ZZ Weidmüller GmbH & Co. KG
Terminal WDU 1,5 ZZ
=0-T1 &EFS/10.2 0005-0551-490 700199 Universal Steuertransformator ISTU 400 Ismet Transformatoren AG
Universal control voltage transf. ISTU 400
=0-T2 &EFS/10.6 0005-1407-020 6EP1333-2AA01-0AA0 Netzgerät Sitop Power 5A Siemens AG
Power supply Sitop Power 5A
=01-B1 &EFS/12.1 0005-0924-240 TA32710B500 Stromwandler 50/1A IME Messgeräte GmbH
Current transformer 50/1A
=01-F1 &EFS/12.4 0005-1100-070 3RN1010-1CM00 Thermistor Motorschutz 230V AC 1S+1Ö Siemens AG
Thermistor motor protection 230V AC 1S+1NC-contact
=01-Q1 &EFS/12.8 0005-1871-410 3RT2024-1AL20 Schütz 5,5kW 400V, 1S+1Ö, 230VAC Siemens AG
Contactor 5,5kW 400V, 1S+1NC-contact, 230VAC
=01-Q1 &EFS/12.8 0005-1873-110 3RH2911-1HA20 Hilfsschalterblock, 2S, Bgr. S00 und S0, Siemens AG
Auxilliary switch block, 2S, Bgr. S00 and S0,
=01-Q1 &EFS/12.8 0005-1875-120 3RT2926-1CD00 Überspannungsbegrenzer, RC-Glied, Siemens AG
Overvoltage limiter, RC-element,
=01-T1 &EFS/12.2 0005-3482-070 1073490000 Signal-Umformer WAS1 CMA 1/5/10A Weidmüller GmbH & Co. KG
Signal converter WAS1 CMA 1/5/10A
Editor AVO/RIP
Customer:
Separator
- as built +
Projekt:
- Stückliste
0 1 2 3 4 5 6 7 8 9
Stückliste
Parts list
=01-X1 &EFS/12.1 0005-3506-890 1020200000 Reihenklemme WDU 6 Weidmüller GmbH & Co. KG
Terminal WDU 6
=01-T2 &EFS/14.1 0005-4509-010 MK1-2RP/24VDC Schaltverstärker 2 Kanäle MK1-2RP/24VDC Turck, Hans GmbH & Co. KG
Switching amplifier 2 channels MK1-2RP/24VDC
=11-Q1 &EFS/18.0 0005-1730-000 LUB12 Tesys Modell U Motorabgang bis 12A LUB 12 Schneider Electric GmbH
Tesys model U motor feeder up to 12A LUB 12
=11-Q1 &EFS/18.0 0005-1730-120 LUCA05FU Steuereinheit LUCA05FU Schneider Electric GmbH
Control unit LUCA05FC
=11-Q1 &EFS/18.0 0005-1730-310 LUA1C20 Hilfsschalter für Tesys Motorabgang Schneider Electric GmbH
Auxiliary switch for Tesys motor feeder
=11-T1 &EFS/20.5 0005-3482-060 8483680000 Signal-Umformer MCZ PT100/3 CLP Weidmüller GmbH & Co. KG
Signal converter MCZ PT100/3 CLP
&EFS/21.8 Terminal WDU 2,5
Editor AVO/RIP
Customer:
Separator
- as built +
Projekt:
- Stückliste
0 1 2 3 4 5 6 7 8 9
Stückliste
Parts list

=00-K1 &EFS/24.1 0005-4050-430 6ES7613-1SB02-0AC0 Steuereinheit Simatic C7-613 D10 Siemens AG
Control unit Simatic C7-613 D10
-Cabinet &ELU/28.2 0005-0058-500 1058.500 Schaltschrank AE1058.500 Rittal
Control cabinet AE1058.500
-Cabinet &ELU/28.2 0005-1412-000 2519.000 Türarretierung Rittal
Door locking device
-Cabinet &ELU/28.2 8556-9990-000 Kleinmaterial Kleinmaterial Schaltschrank GEA Westfalia Separator Group GmbH
Incidentals control cabinet
Cable gland M16 5,0-10,0mm 50.616
Cable gland M20 8,0-13,0mm 50.620
-Ground_plate &ELU/30.1 0005-4488-930 50.625 PA/FL Kabelverschraubung M25 11,0-17,0mm Jacob GmbH
Cable gland M25 11,0-17,0mm
-Ground_plate &ELU/30.1 0005-4442-630 10.1615 PA7035 Verschlussschraube M16 Polyamid Jacob GmbH
Sealing screw M16 polyamide
=Additions &ELU/30.9 0005-1554-000 1860120000 Kabelmarkierer SFX 11/60 weiß Weidmüller GmbH & Co. KG
Cable marking plates SFX 11/60 white
=Additions &ELU/30.9 8555-9001-010 8555-9001-010 Betriebsanleitung neues Design D10 Englisch GEA Westfalia Separator Group GmbH
Instruction manual new design D10 english

Editor AVO/RIP
Customer:
Separator
- as built +
Projekt:
- Stückliste

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Customer: China Shipping Industry (Jiangsu) Co., Ltd.

Hull / Project: CIS 38000-001/-002/-003/-004/-005

engineering for a better world GEA Mechanical Equipment

1. Manufacturer Material Declaration

Installation Instructions, Graphical Symbols

Manufacturer Material Declaration

According to: MEPC 59/24/Add.1 Annex 2, Reg 4.1.1

Manufacturer / Hersteller: GEA Westfalia Separator Group GmbH

Issuer / Ersteller: Andreas Nolte

Document-No. / Dokument-Nr.: 9953-8001-000

EDITION / AUSGABE : 03/2012

GEA Mechanical Equipment

© GEA Westfalia Separator Group

GEA Mechanical Equipment

GEA Westfalia Separator

1 Supplier Document of Conformity

1.1 SDOC-GEA_WS_Group_01 Supplier Document of Conformity

2 Material Dats Sheets

2.1 MD-SEP-2011-001 Separators Type OSD/OSE/OTC/WTC

GEA Westfalia Separator

1 Supplier Document of Conformity

1.1 SDOC-GEA_WS_Group_01 Supplier Document of Conformity

GEA Westfalia Separator

GEA Westfalia Separator

2 Material Dats Sheets

2.1 MD-SEP-2011-001 Separators Type OSD/OSE/OTC/WTC

GEA Westfalia Separator

<MD ID Number> <Supplier (Respondent) Information>

Division Name Mechanical Equipment

<Other Information> Address Werner-Habig-Straße 1, 59302 Oelde, Germany

Remark 1 Contact Person Andreas Nolte

Remark 2 Telephone Number +49 2522 77 2978

Remark 3 FAX Number 49 2522 77 32978

E-mail Address andreas.nolte@geagroup.com

SDoC ID No.: SDOC-GEA_WS_Group_01

Present above If yes,

Yes / No Mass Unit

Asbestos Asbestos no threshold level NO

Present above If yes,

Yes / No Mass Unit

Cadmium and Cadmium Compounds 100 mg/kg NO

GEA Westfalia Separator

<MD ID Number> <Supplier (Respondent) Information>

Division Name Mechanical Equipment

<Other Information> Address Werner-Habig-Straße 1, 59302 Oelde, Germany

Remark 1 Contact Person Andreas Nolte

Remark 2 Telephone Number +49 2522 77 2978

Remark 3 FAX Number 49 2522 77 32978

E-mail Address andreas.nolte@geagroup.com

SDoC ID No.: SDOC-GEA_WS_Group_01

Present above If yes,

Yes / No Mass Unit

Asbestos Asbestos no threshold level NO

Present above If yes,

Yes / No Mass Unit

Cadmium and Cadmium Compounds 100 mg/kg NO

GEA Westfalia Separator

<MD ID Number> <Supplier (Respondent) Information>

Division Name Mechanical Equipment

<Other Information> Address Werner-Habig-Straße 1, 59302 Oelde, Germany

Remark 1 Contact Person Andreas Nolte

Remark 2 Telephone Number +49 2522 77 2978