Professional Documents
Culture Documents
OPERATIONS REQUIRING
TRANSMISSION REMOVAL
173
The flat rate figures given in the flat rate chart are the result of
repeating the various operations a number of times to establish an
average time for each repair operation. The times are based upon
the use of special tools, upon average skill and speed, and upon the
procedures in this manual.
The figures are a practical and useful guide in establishing prices
for various repair operations. Because some mechanics are, natu
rally, faster than others, the figures cannot be considered exact, but
they are time allowances within which any mechanic can stay. The
figures, generally speaking, will apply to any make or model. Of
course, there are minor variations, but they are so slight that it is
sale to say they will have no bearing on average time allowances
which have enough leeway to cover make and model variations.
The time schedules are broken down into increments of lOths of hours,
or 6-minute intervals. To aid you in translating these figures into
dollar costs, there is a computation table below. These are labor
charges only, based upon labor rates in given areas. Parts cost are
extra, and naturally depend on the number and type of parts replaced.
For parts costs, see your local jobber.
COMPUTATION TABLE
Hour $2.00 $2.25 $2.50 $2.75 $3.00 $3.25 $3.50 $3.75 $4.00 $4.25 $4.50 $4.75 $5.00 $5.25 $5.50 $5.75 $6.0
.1 . . . .20 .25 .25 .30 .30 .35 .35 .40 .40 .45 .45 .50 .50 .55 .55 .60 .60
.2 40 .45 .50 .55 .60 .65 .70 .75 .80 .85 .90 .95 1.00 1.05 1.10 1.15 1.20
.3 60 .70 .75 .80 .90 1.00 1.05 1.15 1.20 1.30 1.35 1.45 1.50 1,60 1.65 1.75 1.80
.4 80 .90 1.00 1.10 1.20 1.30 1.40 1.50 1.60 1.70 1.80 1.90 2.00 2.10 2.20 2.30 2.40
.5 . . . 1.00 1.15 1.25 1.40 1.50 1.65 1.75 1.90 2.00 2.15 2.25 2.40 2.50 2.65 2.75 2.90 3.00
.6. , . 1,20 1.85 1.50 1iT5 mo 1.95 T1b 2.2T 145 2.55 2.70 9Tä3 3.00 3.15 3.30 3.45 3.60
.7 - . . 1.40 1.60 1.75 1.90 2.10 2.30 2.45 2.65 2.80 3.00 3.15 3.35 3.50 3.70 3.85 4.05 4.20
.8 . . . 1.60 1.80 2.00 2.20 2.40 2.60 2.80 3.00 3.20 3.40 3.60 3.80 4.00 4.20 4.40 4,60 4.80
.9. . . 1,80 2.05 2.25 2.50 2.70 2.90 3.15 3.40 3.60 3.85 4.05 4.30 4.50 4.75 4.95 5.20 5.40
1.0 . . . 2.00 2.25 2.50 2.75 3.00 3.25 3.50 3.75 4.00 4.25 4.50 4.75 5.00 5.25 5.50 5,75 6.00
1.1 . . . 2.20 2.50 2.75 3.00 3.30 3.60 3.85 4.15 Zb 4.70 4.95 5.25 5.50 5.80 6.05 6.35
1.2 , . . 2.40 2.70 3.00 3.30 3.60 3.90 4.20 4.50 4.80 5.10 5.40 5.70 6.00 6.30 6.60 6.90 7.20
1.3. . . 2.60 2,95 3.25 3.60 3.90 4.25 4.55 4.90 5.20 5.55 5.85 6.20 6.50 6.85 7.15 7.50 7,80
1,4 . . . 2.80 3.15 3.50 3.85 4.20 4.55 4.90 5.25 5.60 5.95 6.30 6.65 7.00 7.35 7.70 8.05 8.40
1.5 . . . 3.00 3.40 3.75 4.10 4.50 4.90 5,25 5.65 6.00 6.40 6.75 7.15 7.50 7.90 8.25 8.65 9.00
1.6 . . . 3.20 3.60 4.00 4.40 4.80 5.20 3Z5 6.00 6.40 6.80 7.20 7.60 8.00 8.40 8.80 9.20 9.60
1.7. . . 3.40 3.85 4.25 4.65 5.10 5.55 5.95 6.40 6.80 7.25 7.65 8.10 8.40 8.95 9.35 9.80 10.20
1.8. . . 3.60 4.05 4.50 4.95 5.40 5.85 6.30 6.75 7.20 7.65 8.10 8.55 9.00 9.45 9.90 10.35 10.80
1.9. . . 3.80 4.30 4,75 5.20 5.70 6.20 6.65 7.15 7.60 8.10 8.55 9.05 9.50 10.00 10.45 10.95 11.40
2.0 . , . 4,00 4.50 5.00 5.50 6.00 6.50 7.00 7.50 8.00 8.50 9.00 9.50 10.00 11.50 11.00 11.50 12.00
2.1 . . . 4.20 4.75 5.25 75 6.30 6.85 7.35 7.90 8.40 8,95 9,45 10.00 10.50 11.05 11.55 12.10 12.60
2.2 . . . 4.40 4.95 5.50 6.00 6.60 7.15 7.70 8.25 8.80 9.35 9.90 10.45 11.00 11.55 12.10 12.65 13.20
2.3 . . . 4.60 5.20 5.75 6.30 6.90 7.50 8.05 8.65 9.20 9.80 10.35 10.95 11 .50 12.10 12.65 13.25 13.80
2.4 . . . 4.80 5.40 6.00 6.60 7.20 7.80 8.40 9.00 9.60 10.20 10.80 11.40 12.00 12.60 13.20 13.80 14.40
2.5 . . . 5.00 5.65 6.25 6.90 7.50 8.15 8.75 9.40 10.00 10.65 11.25 11.90 12.50 13.15 13.75 14.40 15.00
2.6 . . . 5.20 5.85 6.50 7,15 7.80 8.45 9.10 9.75 10.40 11.05 11.70 12.35 13,00 13.65 14.30 14.95 15.60
2.7.. . 5.40 6.10 6.75 7,40 8.10 8.80 9.45 10.15 10.80 11.50 12.15 12,85 13.50 14.20 14.85 15.55 16.20
2.8 . . , 5.60 6.30 7.00 7.70 8.40 9.10 9.80 10.50 11.20 11.90 12.60 13.30 14.00 14.70 15.40 16.10 16.80
2.9 . . . 5.80 6.55 7.25 8.00 8.70 9,45 10.15 10.90 11.60 12.35 13,05 13.80 14.50 15.25 15.95 16.70 17.40
3.0 . . . 6.00 6.75 7.50 8.25 9.00 9.75 10.50 11.25 12.00 12.75 13.50 14.25 15.00 15,75 16.50 17.25 18.00
174
COMPUTATION TABLE continued
Hour $2.00 $2.25 $2.50 $2.75 $3.00 $3.25 $3.50 $3.75 $4.00 $4.25 $4.50 $4.75 $5.00 I $5.25 $5.50 $5.75 $6.00
3.] . . . 6.20 7.00 7.75 8.50 9.30 10.10 10.85 11.65 12.40 13.20 13.95 14.75 15.50 16.30 17.05 17.85 18.60
3.2 . . . 6.40 7.20 8.00 8.80 9.60 10.40 11.20 12.00 12.80 13.60 14.40 15.20 16.00 16,80 17.60 18.40 19.20
3.3 . . . 6.60 7.45 8.25 9.10 9.90 10.75 11.55 12.40 13.20 14.05 14.85 15.70 16.50 17.35 18.15 19.00 19.80
3.4. . . 6.80 7.65 8.50 9,35 10.20 11.05 11.90 12.75 13.60 14.45 15.30 16.15 17.00 17,85 18.70 19.55 20,40
3.5. . . 7.00 7.90 8.75 9.60 10.50 11.40 12.25 13.15 14.00 14.90 15.75 16.65 17.50 18.40 19.25 20.15 21,00
3.6. . . 7.20 8.10 9.00 9.90 10.80 11.70 12.60 13.50 14.40 15.30 16.20 17.10 18.00 18.90 19.80 20.70 21.60
3.7. . . 7.40 8.35 9.25 10.15 11.10 12.05 12.95 13.90 14.80 15.75 16.65 17.60 18.50 19,45 20.35 21.30 22.20
3.8. . . 7.60 8.55 9.50 10.45 11.40 12.35 13.30 14.25 15.20 16.15 17.10 18.05 19,00 19,95 20.90 21.85 22.80
3.9. . . 7.80 8.80 9.75 10.70 11.70 12.70 13.65 14.65 15.60 116.60 17.55 18,55 19.50 20.50 21.45 22.45 23.40
4.0 . . . 8.00 9.00 10.00 11.00 12.00 13.00 14.00 15.00 16.00 17.00 18.00 19.00 20,00 21.00 22,00 23.00 24.00
4.1 . . . 8.20 9.25 10.25 11.30 12.30 13.30 14.35 15.40 16,40 17.45 18,45 19.50 20.50 21,55 22.55 23.60 24.60
4.2 . . . 8.40 9.45 10.50 11.55 12.60 13.65 14.70 15.75 16.80 17.85 18.90 19.95 21.00 22.05 23.10 24.15 25.20
4.3. . . 8.60 9.70 10.75 11.80 12.90 14.00 15.05 16.15 17.20 18.30 19.35 20.45 21.50 22.60 23.65 24.75 25.80
4.4. . . 8.80 9.90 11.00 12.10 13.20 14.30 15.40 16.50 17.60 18,70 19.80 20.90 22.00 23.10 24.20 25.30 26.40
4.5 . . . 9.00 10.15 11.25 12.40 13.50 14.60 15.75 16.90 18.00 19.15 20.25 21.40 22.50 23.65 24.75 25.90 27.00
4.6 . . . 9.20 10.35 11.50 12.65 13.80 14.95 16.10 17.25 18.40 19.55 20.70 21.85 23.00 241 tTh5.30 26.45 27.60
4.7. . . 9.40 10.60 11.75 12.90 14.10 15.30 16.45 17.65 18.80 20.00 21.15 22.35 23.50 24.70 25.85 27.05 28.20
4.8. . . 9.60 10.80 12.00 13.20 14.40 15.60 16.80 18.00 19.20 20.40 21.60 22.80 24.00 25.20 26.40 27.60 28.80
4.9. . . 9.80 11.05 12.25 13.50 14.70 15.90 17.15 18.40 19.60 20.85 22.05 23.30 24.50 25.75 26.95 28.20 29.40
5.0 . . . 10.00 11.25 12.50 13.75 15.00 16.25 17.50 18.75 20.00 21.25 22.50 23.75 25.00 26.25 27.50 28.75 30.00
5.1 .
5,2.
. . 10.20
10,40
11.50 12.75 14.00 15.30 16.60 17.65 19.15 20.40 21.70 22.95 24.25 25.50 J 26,80 28.05 29.35 30,60
. . 11.70 13.00 14.30 15.60 16.90 18.20 19.50 20.80 22.10 23.40 24.70 26.00 27.30 28.60 29.90 31.20
5.3. . . 10.60 11.95 13.25 14.60 15.90 17.25 18.55 19.90 21.20 22.55 23.85 25.20 26.50 27.85 29.15 30.50 31.80
5.4. . . 10.80 12.15 13.50 14.85 16.20 17.55 18.90 20.25 21.60 22.95 24.30 25.65 27.00 28,35 29.70 31.05 32.40
1_rr 11.00 12.40 13.75 15.10 16.50 17.90 19.25 20.65 22.00 23.40 24.75 26.15 27.50 28.90 30.25 31.65 33.00
5.6. . . 11.20 12.60 14.00 15.40 16.80 18.20 19.60 21.00 22.40 23.80 25.20 26.60 28.00 29.40 30.80 32.20 33.60
5.7.. . 11.40 12.85 14.25 15.70 17.10 18.55 19.95 21.40 22.80 24.25 25.65 27.10 28.50 29.95 31.35 32.80 34.20
5.8. . . 11.60 13.05 14.50 15.95 17.40 18.85 20.30 21.75 23.20 24.65 26.10 27.55 29.00 30.45 31.90 33.35 34.80
5.9. . . 11.80 13.30 14.75 16.20 17.70 19.20 20.65 22.15 23.60 25.10 26.55 28.05 29.50 31.00 32.45 33.95 35.40
6.0 . . . 12.00 13.50 15.00 16.50 18.00 19.50 21.00 22.50 24.00 25.50 27.00 28.50 30.00 31.50 33.00 34.50 36.00
Hour $2.00 $2.25 $2.50 $2.75 $3.00 $3.25 $3.50 $3.15 $4.00 $4.25 $4.50 $4.75 $5.00 $5.25 $5.50 $5.75 [ $6.00
6.1 . . . 12.20 13.75 15.25 16.80 18.30 19.85 21.35 22.90 24.40 25.95 27.45 29.00 30.50 32.05 33.55 35.10 36,60
6.2 . . . 12.40 13.95 15.50 17.05 18.60 20.20 21.70 23.25 24.80 26.35 27.90 29.45 31.00 32.55 34.10 35,65 37.20
6,3. , . 12,60 14.20 15.75 17.30 18.90 20.50 22.05 23.65 25.20 26.80 28.35 29.95 31.50 33.10 34.65 36.25 37.80
6.4. . . 12.80 14.40 16.00 17.60 19.20 20.80 22.40 24.00 25.60 27.20 28.80 30.40 32.00 33.60 35.20 36.80 38.40
6.5, . . 13.00 1465 16.25 17.90 19.50 21.15 22.75 24.40 26.00 27.65 29.25 30.90 32.50 34.15 35.75 37.40 39.00
6.6 . . . 13.20 14.85 16.50 18.15 19.80 21.45 23.10 24.75 26.40 28.05 29.70 31.35 33.00 34.65 36.30 37.95 39.60
6.7. . . 13.40 15.10 16.75 18.40 20.10 21.75 23.45 25.15 26.80 28.50 30.15 31.85 33.50 35.20 36.85 38.55 40.20
6.8. . . 13.60 15.30 17.00 18.70 20.40 22.10 23.80 25.50 27.20 28.90 30.60 32.30 34.00 35.70 37.40 39.10 40.80
6.9 . . . 13.80 15.55 17.25 19.00 20.70 22.45 24.15 25.90 27.60 29.35 31.05 32.80 34.50 36.25 37.95 39.70 41.40
7.0. . . 14.00 15.75 17.50 19.25 21.00 22.75 24.50 26.25 28.00 29.75 31.50 33.25 35.00 36.75 38.50 40.25 42.00
7.1 . . . 14.20 16.00 17.75 19.50 21.30 23.10 24.85 26.65 28.40 30.20 31.95 33.75 35.50 37.30 39.05 40.85 42.60
7.2. . . 14.40 16.20 18.00 19.80 21.60 23.40 25.20 27.00 28.80 30.60 32.40 34,20 36.00 37.80 39.60 41.40 43.20
7.3 . . . 14.60 16.45 18.25 20.10 21.90 23.75 25.55 27.40 29.20 31.05 32.85 34.70 36.50 38,35 40.15 42.00 43.80
7.4. . . 14.80 16.65 18.50 20.35 22.20 24.05 25.90 27.75 29.60 31.45 33.30 35.15 37.00 38.85 40.70 42.55 44.40
7.5. . . 15.00 16.90 18.75 20.60 22.50 24.40 26.25 28.15 30.00 31.90 33.75 35.65 37.50 39.40 41.25 43.15 45.00
7.6. . . 15.20 17.10 19.00 20.90 22.80 24.70 26.60 28.50 30.40 32.30 34.20 36.10 38.00 39.90 41.80 43.70 45.60
7,7. . . 15.40 17.35 19.25 21.20 23.10 25.05 26.95 28.90 30.80 32.75 34.65 36.60 38.50 40.45 42.35 44.30 46.20
7.8. . . 15.60 17.55 19.50 21.45 23.40 25.35 27.30 29.25 31.20 33.15 35.10 37.05 39.00 40.95 42.90 44.85 46.80
7.9. . . 15.80 17.80 19.75 21.70 23.70 25.70 27.65 29.65 31.60 33.60 35.55 37.55 39.50 41.50 43.45 45.45 47.40
8.0 . . . 16.00 8.00 20.00 22.00 24.00 26.00 28.00 30.00 32.00 34.00 36.00 38.00 40.00 42,00 44.00 46,00 48.00
9.0 . . . 18.00 20.25 22.50 24.75 27.00 29.25 31.50 33.75 36.00 38.25 40.50 42,75 45,00 47.25 49.50 51 .75 54.00
10.0 . , . 20.00 22.50 25.00 27.50 30.00 32.50 35.00 37.50 40.00 42.50 45.00 47.50 50.00 52.50 55.00 57.50 60.00
11.0.. .22.00 24.75 27.50 30,25 33,00 35.75 38.50 41.25 44,00 46,75 49.50 52.25 55.00 57.75 60.50 63.25 66.00
12.0 . . . 24.00 27.00 30.00 33.00 36.00 39.00 42.00 45.00 48,00 51.00 54.00 57.00 60.00 63.00 66.00 69.00 72.00
13.0 . , . 26.00 29.25 32.50 35.75 39.00 42.25 45.50 48.75 52.00 55,25 58.50 61.75 65.00 68.25 71.50 74.75 78.00
14.0 . . . 28.00 31.50 35.00 38,50 42,00 45.50 49.00 52.50 56.00 59.50 63.00 66.50 70.00 73.50 77.00 80.50 84.00
15.0 . . . 30.00 33.75 37.50 41.25 45.00 48.75 52.50 56.25 60.00 63.75 67.50 71.25 75.00 78.75 82.50 86.25 90.00
16.0 . . . 32.00 36.00 40.00 44.00 48.00 52.00 56.00 60.00 64.00 68.00 72.00 76.00 80.00 84.00 88.00 92.00 96.00
17.0 . . . 34.00 38.25 42.50 46.75 51.00 55.25 59.50 63.75 68.00 72.25 76.50 80.75 85.00 89.25 93.50 97.75 102.00
18.0 . . . 36.00 40.50 45.00 49.50 54.00 58.50 63.00 67.50 72.00 76.50 81.00 85.50 90.00 94.50 99.00 103.50 108.00
19.0 . . . 38.00 42.75 47.50 52.25 57.00 61.75 66.50 71.25 76.00 80.75 85.50 90.25 95.00 99.75 104.50 109.25 114.00
20.0 . . . 40.00 45.00 50.00 55.00 60.00 65.00 70.00 75.00 80.00 85.00 90.00 95.00 100.00 105.00 110.00 115.00 120.00
175
APPENDIX Il-FORDOMATIC AND MERCOMATIC
IDENTIFICATION GUIDE
Transmission
Year Model Serial No.
Part No.
1P-7003-J 10 10001
-
1P-7003-K 9 10001
-
1P-7003-K 9 10001
-
176
FORDOMATIC AND MERCOMATIC GUIDE continued
Transmission
Year Model Serial No.
Part No.
177
FORDOMATIC AND MERCOMATIC GUIDE continued
Transmission
Year Model Serial No.
Part No.
PAV-7003-Bl 53 10001
-
1956 Ford 8
- Police Interceptor PAW-7003-B 58 10001
-
1956 Ford 8
- Police Interceptor PAW-7003-E 70 10001
-
1957 Ford 8
- Thunderbird PBA -7003-C 88 10001
-
PAY-7003-A2 74 1.0001
-
PAY-7003-B1 97 10001
-
PAY-7003-B2 98 10001
-
106 10001
-
1USD 10001 -
PAZ-7003-B2 78 10001
-
178
FORDOMATIC AND MERCOMATIC GUIDE continued
Transmission
Year Model Serial No.
Part No.
and up
PBA-7000-H 184 10001
-
and up
PAN-7000-L 182 10001
-
and up
PAN-7000-M 186 10001
-
and up
179
APPENDIX Ill-SPECIAL SERVICE TOOLS
Front Band Adjusting Tool 7225-B 5880 AF-lO 51-57 55-57 51-57
Rear Band Adjusting Tool 7195-B 5883 AF-li 51-57 55-57 51-57
Throttle Linkage Gage 77230- Late
FA-52 5867 AF-19 51-53
Throttle Linkage Gage 77230-A 5884 54
Throttle Linkage Gage Pin 77230-MB 5879 AF-14 55-57 55-57 54-57
Throttle Linkage Gage 77230-MAA 5870 52-53
Throttle Linkage Gage 77230-M Early 51
Throttle Linkage Gage 77230-F Late 50
Early 51
Manual Selector Cable
Adjusting Gage 77270-F 6971 57
Park Release Cable
Adjusting Gage 77270-E 6972 57
Slide Hammer 8-160 2619 P-148-5 51-57 55-57 51-57
Rear Extension Housing
Seal Remover 117 5-AB 51-57 55-57 51-57
Rear Bushing and Oil Seal
Remover 7000-AD 6455 ASP-i 55-57 55-57
Rear Oil Seal and Bushing
Remover 7000-G 4830 ASP-2 51-57 51-54
Rear Oil Seal and Bushing
Installer 6403 51-57 51-54
Rear Oil Seal and Bushing
Installer 6440 55-57 55-57
Extension Seal Pilot and
Replacer 7657 51-57 51-54
Extension Housing Oil Seal
Replacer 7657-D 557 55-57
Extension Housing Bushing
Replacer 7000-J 55-57 55-57
Extension Housing Rear
Bushing Replacer 7000-H 51-57 51-54
Manual Control Shalt Seal
Installer 77288 5441 AF-13 51-57 55-57 51-57
Throttle Valve Stop Bending
Tool 77763 5887 AF-12 51-57 55-57 51-57
Universal Pressure Gage 77820 5907 AOP-1 51-57 55-57 51-57
Air Nozzle 7000-DE 51-57 55-57 51-57
Oil Drain Can and Filler 7000-CH 4264 51-57 55-57 51-57
I80
SPECIAL SERVICE TOOLS continued
181