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SM SERIES

SERVO MOTORS
□40 mm
□60 mm
□80 mm
MOONS’ SM Series of servo motors has been expanded and
improved. The SM Series now includes a variety of standard
windings, more feedback options, and more connection options.
Some ratings have increased, the model number system has been
updated, and all motors are now CE, RoHS, and UL recognized.

■ Features

MOONS’ SM servo motors offer a great combination of


Power, Precision and Value:

• All motors are CE, RoHS, and UL recognized


• High torque in a small package: 40mm, 60mm and 80mm diameters
• Power Range: 60 Watts to 1,000 Watts
• Low cogging
• Windings for drive voltages from 240 VAC down to 24 VDC
• Optional Feedback Devices
• Incremental encoder
• Encoder with shared commutation signals
• Absolute encoder
• Low cost non sealed connectors, or Metal IP rated connectors
• Standard Brake Option
• Shaft Seals
• IP65 protection level (Capable to provide IP66 protective level)
• Custom motors are available:
• Shafts
• Windings
• Connectors
• Temperature Sensor
• And More ………..


■ Applications

• Industrial Equipment
• Textile
• Packaging
• Electronic Assembly
• Wood Working
• Semiconductor

2
Index
Model Numbers................................................................................................................ 4
Winding Selection . .......................................................................................................... 5
SM040 Series: 40mm, 60-100 Watts................................................................................ 6
SM060 Series: 60mm, 200-400 Watts............................................................................ 10
SM080 Series: 80mm, 300-1000 Watts.......................................................................... 14
Motor Power Connections.............................................................................................. 20
Holding Brake Option..................................................................................................... 20
Feedback Options ......................................................................................................... 21
Shaft Seal....................................................................................................................... 25
Bearing Life.................................................................................................................... 26
Conversion Factors........................................................................................................ 27

Rugged cast metal covers for


reliable protection from
electrical noise and harsh
operating conditions

Latest feedback options,


precision aligned to each
motor, for maximum
performance and control
Stators built for: Maximum Torque,
Environmental Protection and Reliability
• Segmented construction with maxim winding fill,
for lower resistance coils and more power
• Stators inserted in aluminum shells and
completely encapsulated in Epoxy,
to maximize heat transfer and protect the
motors from harsh operating conditions

Rugged aluminum endcaps with


steel inserts and high capacity
bearings, for long life with high Shaft movement controlled with
radial loads captured bearings to eliminate
axial movement, for consistent
feedback performance and precise
load control.

Low cogging rotors built for: Power, Speed and Accuracy


• High energy magnets provide enhanced peak torque
• Skewed magnets minimize cogging,
for smooth speed control and accurate positioning
• Double bonded magnets and precision balanced,
for smooth reliable high speed performance

3
Model Numbers

SM 040 1 A E2 - K CD- N N V

Series

SM Servo Motor Medium Inertia


Frame Size
040 40 mm
060 60 mm
080 80 mm
Motor Length
1 1 Stack All Frame Sizes
2 2 Stacks All Frame Sizes
3 3 Stacks 80mm only
4 4 Stacks 80mm only
Winding (See motor rating tables for available windings)
Basic Bus Voltage
A 320 VDC (230 VAC) Lower Current
B 240 VDC
C 160 VDC (115 VAC)
D 120 VDC
E 80 VDC
F 60 VDC
G 48 VDC
H 36 VDC
J 24 VDC Higher Current
Feedback
E2 2500 ppr Optical Encoder with Separate Commutation Signals
E4 2500 ppr Optical Encoder with Shared Commutation Signals
MA Absolute Multi Turn Tamagawa Encoder - SM060 & SM080 Motors
MB Absolute Multi Turn Heidenhain EnDat 2.2 Encoder - SM060 & SM080 Motors
Shaft
K Standard Keyway
Connections (Lead Style / Connector Style)
CD 300mm (12") Shielded Cables with Non - Sealed Connectors - For Windings up to 6.5 Amps
CF 300mm (12") Shielded Cables with Non - Sealed Connectors - For Windings 6.6 to 12.5 Amps

CM 300mm (12") Shielded Cables with Sealed Metal Connectors


Brake
N No Brake
B 24 VDC Brake
Temperature Sensor
N No Sensor
Shaft Seal
V Shaft seal shipped with motor, but not placed on shaft

4
Winding Selection
MOONS’ offers a selection of SM servo motor windings that work well with most drive voltage and
current ratings. Speed torque curves for typical motor drive combinations are shown in each motor
section of this catalog.

Each SM servo motor winding is designated by a Basic Bus Voltage. This is the nominal drive DC Bus
Voltage that the motor winding is designed to work with, and deliver rated peak torque and speeds. A
winding with a Basic Bus Voltage closest to the drive DC Busvoltage is usually used.
Drives with AC voltage input usually convert the AC voltage to a DC Bus Voltage with a value that is
1.4 times the AC RMS voltage. The drive then uses this DC Bus Voltage to create the voltages and
currents that power the motor. Thus a 230 VAC drive typically has 320 VDC Bus Voltage, and a 115
VAC drive typically has 160 VDC Bus Voltage. Drives with DC input voltage use this as the DC Bus
Voltage.

AC Input Servo Drive Servo Motor

User
Control
Interface
Feed Mechanical
Motor
back Load
ACPower Power DC Bus
Drive
Supply Voltage

All MOONS’ SM servo motor windings can be used with a large range of drive voltages.
A drive DC Bus Voltage above the motor Basic Bus Voltage, allows the motor to deliver torque at
higher speeds. To avoid damage to the motor, the motor should never be operated at more than the
rated peak torque or maximum rated speed.
If the drive DC Bus Voltage is much higher than the winding Basic Bus Voltage, consider changing to
a higher voltage motor winding. This will reduce the motor current, and allow the drive to run cooler,
or allow the use of a lower current (less expensive) drive. It’s rare for the drive DC Bus Voltage to be
more than two times the Basic Bus Voltage of the motor winding. The nominal drive DC Bus Voltage is
limited to 350 volts, as this is the insulation voltage rating for SM series motors.
Drive DC Bus Voltages below the motor Basic Bus Voltage will reduce high speed performance. When
high speed performance is not needed, this is done to minimize motor current, reduce drive heating,
and reduce drive size. This is especially useful for low voltage applications of larger motors, where the
maximum motor current is limited by the construction of the motor.
Custom windings are also available. Please contact MOONS’ for help with motor selection and
recommandations for your application.

5
SM040 Series: 40mm, 60-100 Watts


UL File Number E465363
Insulation Class B (130°C)
IP rating IP65 (except shaft without seal
and non-sealed connectors)
Installation location Indoors, free from corrosive gas,
inflammable gas
Ambient temperature Operating 0 to 40°C,
Storage -20 to 80°C
Ambient humidity 85%RH or lower (free from condensing)
Altitude (maximum) Operating 1,000m
Vibration Resistance 49 m/s2
Rotor Poles 8

Series SM0401 - 60 Watt SM0402 - 100 Watt


Preferred Model & Winding Letter ^A ^C E ^H ^A ^C E ^F

Base Model Number SM0401 SM0401 SM0401 SM0401 SM0402 SM0402 SM0402 SM0402
(with 2500 PPR incremental encoder non-sealed AE2-KCD- CE2-KCD- EE2-KCD- HE2-KCD- AE2-KCD- CE2-KCD- EE2-KCD- FE2-KCD-
plastic connectors, no brake) NNV NNV NNV NNV NNV NNV NNV NNV
208-240 208-240
Typical Supply Voltages 120 VAC 60-90 VDC 24-48 VDC 120 VAC 60-90 VDC 24-80 VDC
VAC VAC
Basic DC Bus Voltage V (dc) 320 160 80 36 320 160 80 60

Rated Output Power watts 60 60 60 60 100 100 100 100

Rated Speed rpm 3000 3000 3000 3000 3000 3000 3000 3000

Max. Mechanical Speed rpm 6000 6000 6000 6000 6000 6000 6000 6000

Rated Torque Nm 0.19 0.19 0.19 0.19 0.32 0.32 0.32 0.32

Continuous Stall Torque Nm 0.19 0.2 0.2 0.2 0.34 0.34 0.34 0.34

Peak Torque Nm 0.48 0.48 0.48 0.48 0.93 0.92 0.91 0.91

Rated Current A (rms) 0.7 1.4 2.6 5.7 1.2 1.65 3.2 5.2

Continuous Stall Current A (rms) 0.7 1.5 2.8 6 1.27 1.8 3.4 5.6

Peak Current A (rms) 1.75 3.5 6.5 14.3 3.6 4.95 9.6 15.6

Voltage Constant ±5% V (rms) / K rpm 17 8.6 4.6 2.1 16.6 12 6.1 3.8

Torque Constant ±5% Nm / A (rms) 0.283 0.143 0.077 0.035 0.271 0.195 0.1 0.061

Winding Resistance (Line-Line) Ohm ±10% @25°C 27 6 1.67 0.36 9.7 4.9 1.23 0.48

Winding Inductance (Line-Line) mH (typ.) 26 6.6 1.88 0.39 11.5 5.9 1.56 0.58

Inertia (with encoder) kg m^2 0.0232 X 10-4 0.0428 X 10-4

Inertia - With Brake Option kg m^2 0.0298 X 10-4 0.0494 X 10-4

Thermal Resistance (mounted) °C / W 2.9 2.4

Thermal Time Constant Minutes 12 14.5

Heat Sink Size mm 120 x 120 x 5 Aluminum 120 x 120 x 5 Aluminum

Shaft Load - Axial (max.) 50 N / 11 Lb 50 N / 11 Lb

Shaft Load - Radial (End of Shaft) (max.) 50 N / 11 Lb 60 N / 13.5 Lb

Weight (with std. encoder) 0.4 kg / 0.9 Lb 0.55 kg / 1.2 Lb

Weight - With Brake Option 0.65 kg / 1.4 lb 0.8 kg / 1.8 lb

Shaft Load: (L10 life, 20,000 hours, 2,000 RPM)

6
SM040 Series: 40mm, 60-100 Watts

Max. Intermittent Torque


Max. Continuous Torque

7
SM040 Series: 40mm, 60-100 Watts
Motor Dimensions – No Brake: mm

Motor Feedback Shown with CD & CF


Connection Style:
Non-Sealed Plastic
Connectors.

Includes cover to protect


fine encoder wires.

300 ± 50
300 ± 50 23

0 5
Ø 30 h7 - 0.021
M3 8
Ø 8 h6 (0,-0.009)
58

-KEY
Ø 46
4- Ø 4.2

- 0.025
2.5 +0.20

0
9.2 - 0.13

3 h9
25 ± 1 L± 1 40

Motor Length-Without Brake


Motor Series L (mm)
SM0401, 60 Watt 92
SM0402, 100 Watt 109

Optional CM Connection Style: Sealed Metal Connectors

Motor Connector Feedback Connector


(Includes Optional Brake)
These rugged connectors provide more protection

• IP65 sealed
• Better protection from EMI / RFI noise, for use over
longer distances
• Metal housings provide more mechanical protection
• Metal housings form a continuous electrical shield
• Cable shields are connected to the connector
housings

8
SM040 Series: 40mm, 60-100 Watts
Brake Specifications:

This is a holding brake. Brake Releases when energized. Do NOT engage when motor is rotating.
Brake power is not polarity sensitive.
Static Friction Torque 0.35 Nm
Rated Voltage 24 VDC
Rated Current 0.25 A
Engage Time At nominal air gap @20℃ - < 25ms (As brakes are out of box)
Release Time Without diode - < 25 ms (During E-stop condition)
Release Voltage 18.5 VDC max (at 20℃)

Brake Motor Dimensions: mm

Motor Brake Feedback


Shown with CD & CF
Connection Style: Includes cover to
Non-Sealed Plastic protect fine encoder
Connectors. wires.

Brake leads may be


combined in motor cable.
300 ± 50
300 ± 50

300 ± 50

23

0 5
Ø 30 h7 - 0.021

Ø 8 h6 (0, -0.009) M3 8
58

Ø 46

-KEY
4- Ø 4.2

- 0.025
+0.20
2.5 9.2
0
- 0.13
25 ± 1 L± 1 40
3 h9

Motor Length-With Brake


Motor Series L (mm)
SM0401, 60 Watt 129
SM0402, 100 Watt 147

9
SM060 Series: 60mm, 200-400 Watts

UL File Number E465363
Insulation Class B (130°C)
IP rating IP65 (except shaft without seal
and non-sealed connectors)
Installation location IIndoors, free from corrosive gas,
inflammable gas
Ambient temperature Operating 0 to 40°C,
Storage -20 to 80°C
Ambient humidity 85%RH or lower (free from condensing)
Altitude (maximum) Operating 1,000m
Vibration Resistance 49 m/s2
Rotor Poles 8

Series SM0601 - 200 Watt SM0602 - 400 Watt


Preferred Model & Winding Letter ^A ^C ^E G ^A ^C ^D ^F

Base Model Number SM0601 SM0601 SM0601 SM0601 SM0602 SM0602 SM0602 SM0602
(with 2500 PPR incremental encoder non-sealed AE2-KCD- CE2-KCD- EE2-KCD- GE2-KCF- AE2-KCD- CE2-KCD- DE2-KCF- FE2-KCF-
plastic connectors, no brake) NNV NNV NNV NNV NNV NNV NNV NNV
208-240 208-240 60 VDC-120
Typical Supply Voltages V (rms) 120 VAC 48-90 VDC 24-60 VDC 120 VAC 48-80 VDC
VAC VAC VAC
Basic DC Bus Voltage V (dc) 320 160 80 48 320 160 120 60

Rated Output Power watts 200 200 200 200 400 400 400 400

Rated Speed rpm 3000 3000 3000 3000 3000 3000 3000 3150

Max. Mechanical Speed rpm 6000 6000 6000 6000 6000 6000 6000 6000

Rated Torque Nm 0.64 0.64 0.64 0.64 1.27 1.27 1.27 1.21

Continuous Stall Torque Nm 0.68 0.68 0.68 0.64 1.27 1.27 1.27 1.21

Peak Torque Nm 1.9 1.9 1.9 1.9 3.8 3.8 3.8 3.6

Rated Current A (rms) 1.5 3 5.2 10 2.75 5.7 6.9 10

Continuous Stall Current A (rms) 1.6 3.2 5.5 10 2.75 5.7 6.9 10

Peak Current A (rms) 4.5 9 15.6 30 8.3 17.1 20.7 30

Voltage Constant ±5% V (rms) / K rpm 27.2 13.6 7.9 4.1 29 13.8 11.4 7.4

Torque Constant ±5% Nm / A (rms) 0.432 0.216 0.125 0.065 0.484 0.23 0.191 0.123

Winding Resistance (Line-Line) Ohm ±10% @25°C 8.6 2.1 0.67 0.192 3.7 0.85 0.57 0.25

Winding Inductance (Line-Line) mH 25 6.1 2 0.56 12.9 2.9 2 0.84

Inertia (with encoder) kg m^2 0.165 X 10-4 0.272 X 10-4


-4
Inertia - With Brake Option kg m^2 0.22 X 10 0.326 X 10-4

Thermal Resistance (mounted) °C / W 1.8 1.43

Thermal Time Constant Minutes 15 21

Heat Sink Size mm 180 x 180 x 5 Aluminum 180 x 180 x 5 Aluminum

Shaft Load - Axial (max.) 70 N / 15 Lb 70 N / 15 Lb

Shaft Load - Radial (End of Shaft) (max.) 200 N / 45 Lb 240 N / 54 Lb

Weight (with std. encoder) 1.1 kg / 2.3 lb 1.4 kg / 3.1 lb

Weight - With Brake Option 1.6 kg / 3.5 lb 1.9 kg / 4.2 lb

Shaft Load: (L10 life, 20,000 hours, 2,000 RPM)

10
SM060 Series: 60mm, 200-400 Watts

Max. Intermittent Torque


Max. Continuous Torque

11
SM060 Series: 60mm, 200-400 Watts
Motor Dimensions – No Brake: mm
Shown with CD & CF
Motor Feedback Connection Style:
Non-Sealed Plastic
Connectors.

Includes cover to protect


fine encoder wires.

±50

300 ±50
300
M5 10
36
Ø 50 h7
0 4- Ø 5.5

-Key
- 0.025
8
Ø 70

- 0.03
0
0
Ø 14 h6

5 h9
- 0.011

74
3
+ 0.300
16 - 0.118
30 ±1 L ±1
60

Motor Length - Without Brake


Basic Motor Series Feedback L (mm)
E2 2500 ppr Optical Encoder with Separate Commutation Signals 98
E4 2500 ppr Optical Encoder with Shared Commutation Signals 105
SM0601, 200 Watt
MA Absolute Multi Turn Tamagawa Encoder 98
MB Absolute Multi Turn Heidenhain Encoder 98
E2 2500 ppr Optical Encoder with Separate Commutation Signals 118
E4 2500 ppr Optical Encoder with Shared Commutation Signals 125
SM0602, 400 Watt
MA Absolute Multi Turn Tamagawa Encoder 118
MB Absolute Multi Turn Heidenhain Encoder 118

Optional CM Connection Style: Sealed Metal Connectors

Motor Connector Feedback Connector


(Includes Optional Brake)
These rugged connectors provide more protection

• IP65 sealed
• Better protection from EMI / RFI noise, for use over
longer distances
• Metal housings provide more mechanical protection
• Metal housings form a continuous electrical shield
• Cable shields are connected to the connector
housings

12
SM060 Series: 60mm, 200-400 Watts
Brake Specifications:

This is a holding brake. Brake Releases when energized. Do NOT engage when motor is rotating.
Brake power is not polarity sensitive.
Static Friction Torque 2 Nm
Rated Voltage 24 VDC
Rated Current 0.38 A
Engage Time At nominal air gap @20℃ - < 25ms (As brakes are out of box)
Release Time Without diode - < 25 ms (During E-stop condition)
Release Voltage 18.5 VDC max (at 20℃)

Brake Motor Dimensions: mm

Shown with CD & CF Motor Brake Feedback


Connection Style: Includes cover to
Non-Sealed Plastic protect fine encoder
Connectors. wires.

Brake leads may be


combined in motor cable. ±50
±50

±50

300
300

300

M5 10
36
4- Ø 5.5
0 Ø 70

-Key
Ø 50 h7 - 0.025 8

- 0.03
0
0
Ø 14 h6

5 h9
- 0.011
74

+ 0.300
3 16 - 0.118

30 ±1 L±1
60

Motor Length - With Brake


Basic Motor Series Feedback L (mm)
E2 2500 ppr Optical Encoder with Separate Commutation Signals 138
E4 2500 ppr Optical Encoder with Shared Commutation Signals 145
SM0601, 200 Watt
MA Absolute Multi Turn Tamagawa Encoder 138
MB Absolute Multi Turn Heidenhain Encoder 138
E2 2500 ppr Optical Encoder with Separate Commutation Signals 158
E4 2500 ppr Optical Encoder with Shared Commutation Signals 165
SM0602, 400 Watt
MA Absolute Multi Turn Tamagawa Encoder 158
MB Absolute Multi Turn Heidenhain Encoder 158

13
SM080 Series: 80mm, 300-1000 Watts

UL File Number E465363
Insulation Class B (130°C)
IP rating IP65 (except shaft without seal
and non-sealed connectors)
Installation location Indoors, free from corrosive gas,
inflammable gas
Ambient temperature Operating 0 to 40°C,
Storage -20 to 80°C
Ambient humidity 85%RH or lower (free from condensing)
Altitude (maximum) Operating 1,000m
Vibration Resistance 49 m/s2
Rotor Poles 8

Series SM0801 - 300 Watt SM0802 - 550 Watt

Preferred Model & Winding Letter ^A ^C ^E G ^A ^C E

Base Model Number SM0801 "SM0801 SM0801 SM0801 SM0802 SM0802 SM0802
(with 2500 PPR incremental encoder non-sealed AE2-KCD- CE2-KCD- EE2-KCF- GE2-KCF- AE2-KCD- CE2-KCD- EE2-KCF-
plastic connectors, no brake) NNV NNV" NNV NNV NNV NNV NNV

Typical Supply Voltages V (rms) 208-240 VAC 120 VAC 60-90 VDC 24-60 VDC 208-240 VAC 120 VAC 60-90 VDC

Basic DC Bus Voltage V (dc) 320 160 80 48 320 160 80

Rated Output Power watts 300 (250) 300 (250) 300 300 550 550 550

Rated Speed rpm 3000 3000 3000 3000 3000 3000 3000

Max. Mechanical Speed rpm 6000 6000 6000 6000 5500 5500 5500

Rated Torque Nm 0.95 (0.79) 0.95 (0.79) 0.95 0.95 1.8 1.8 1.8

Continuous Stall Torque Nm 1 (0.83) 1 (0.83) 1 1 1.9 1.9 1.9

Peak Torque Nm 2.3 (2.3) 2.3 (2.3) 2.3 2.3 4.6 4.6 4.6

Rated Current A (rms) 1.8 (1.5) 3.6 (3.0) 7 10 3 6 10

Continuous Stall Current A (rms) 1.9 (1.6) 3.8 (3.2) 7.4 10.6 3.2 6.4 10.7

Peak Current A (rms) 4.5 (4.5) 9 (9.0) 18 25 8.3 17 28

Voltage Constant ±5% V (rms) / K rpm 34.3 17.2 8.9 6.2 37.3 18.6 11.2

Torque Constant ±5% Nm / A (rms) 0.532 0.266 0.138 0.096 0.586 0.293 0.176

Winding Resistance (Line-Line) Ohm ±10% @25°C 5.9 1.38 0.37 0.188 2.7 0.63 0.22

Winding Inductance (Line-Line) mH 26 6.5 1.74 0.85 13.9 3.5 1.25

Inertia (with encoder) kg m^2 0.45 X 10-4 0.63 X 10-4

Inertia - With Brake Option kg m^2 0.53 X 10-4 0.71 X 10-4

Thermal Resistance (mounted) °C / W 1.48 1.15

Thermal Time Constant Minutes 14 19

Heat Sink Size mm 240 x 240 x 6 Aluminum 240 x 240 x 6 Aluminum

Shaft Load - Axial (max.) 90 N / 20 Lb 90 N / 20 Lb

Shaft Load - Radial (End of Shaft) (max.) 200 N / 45 Lb 240 N / 54 Lb

Weight (with std. encoder) 1.7 kg / 3.7 lb 2.2 kg / 4.8 lb

Weight - With Brake Option 2.5 kg / 5.4 lb 3.0 kg / 6.5 lb

Shaft Load: (L10 life, 20,000 hours, 2,000 RPM)

14
SM080 Series: 80mm, 300-1000 Watts

Due to the construction of these motors, high current


windings have a maximum rating of 12.5 amps continuous.
With the highest current windings, the SM0803 and SM0804
motors (750-1000 watts) can reach rated torque down to
about 80 volts. This winding can be used at lower voltage
(60, 48, etc.) but the maximum speed is reduced. See speed
torque curves on page 17.

Series SM0803 - 750 Watt SM0804 - 1000 Watt

Preferred Model & Winding Letter ^A ^B ^C ^D ^A ^C ^D

Base Model Number SM0803 SM0803 SM0803 SM0803 SM0804 SM0804 SM0804
(with 2500 PPR incremental encoder non-sealed AE2-KCD- BE2-KCD- CE2-KCF- DE2-KCF- AE2-KCD- CE2-KCF- DE2-KCF-
plastic connectors, no brake) NNV NNV NNV NNV NNV NNV NNV
48 VDC-120 48 VDC-120
Typical Supply Voltages V (rms) 208-240 VAC 120-240 VAC 120 VAC 208-240 VAC 120 VAC
VAC VAC
Basic DC Bus Voltage V (dc) 320 240 160 120 320 160 120

Rated Output Power watts 750 750 750 750 1000 1000 1000

Rated Speed rpm 3000 3000 3000 3000 3000 3000 3300

Max. Mechanical Speed rpm 5500 5500 5500 5500 5000 5000 5000

Rated Torque Nm 2.4 2.4 2.4 2.4 3.2 3.2 2.9

Continuous Stall Torque Nm 2.6 2.6 2.6 2.6 3.5 3.5 2.9

Peak Torque Nm 6.9 6.9 6.9 6.9 9.3 9.3 8.5

Rated Current A (rms) 4.5 6 9 11.5 5.5 11 12.5

Continuous Stall Current A (rms) 4.9 6.5 9.8 12.5 6 12.1 12.5

Peak Current A (rms) 13.5 18 27 34.5 16.5 33 37.5

Voltage Constant ±5% V (rms) / K rpm 36.6 27.5 18.3 14.2 39.5 19.9 15.8

Torque Constant ±5% Nm / A (rms) 0.543 0.407 0.271 0.21 0.581 0.293 0.233

Winding Resistance (Line-Line) Ohm ±10% @25°C 1.47 0.81 0.34 0.21 1.08 0.28 0.21

Winding Inductance (Line-Line) mH 8.2 4.6 2 1.22 6.7 1.69 1.07

Inertia (with encoder) kg m^2 0.89 X 10-4 1.17 X 10-4

Inertia - With Brake Option kg m^2 0.97 X 10-4 1.25 X 10-4

Thermal Resistance (mounted) °C / W 1.04 0.97

Thermal Time Constant Minutes 22 24

Heat Sink Size mm 240 x 240 x 6 Aluminum 240 x 240 x 6 Aluminum

Shaft Load - Axial (max.) 90 N / 20 Lb 90 N / 20 Lb

Shaft Load - Radial (End of Shaft) (max.) 270 N / 60 Lb 290 N / 65 Lb

Weight (with std. encoder) 2.6 kg / 5.8 lb 3.1 kg / 6.9 lb

Weight - With Brake Option 3.4 kg / 7.6 lb 3.9 kg / 8.6 lb

15
SM080 Series: 80mm, 300-1000 Watts

250 watts 250 watts


@1.5 amps @ 3 amps

Max. Intermittent Torque


Max. Continuous Torque

16
SM080 Series: 80mm, 300-1000 Watts

Max. Intermittent Torque


Max. Continuous Torque

17
SM080 Series: 80mm, 300-1000 Watts
Motor Dimensions – No Brake: mm
Feedback Shown with CD & CF
Connection Style:
Non-Sealed Plastic
Connectors.
Motor
Includes cover to protect
fine encoder wires.

300
±50
30
0
±5
0
0 M5 10 36
Ø 70 h7 - 0.03
9.5
4- Ø 6.5

0
Ø 19 h6

45°
- 0.013

94
Ø 90

-KEY
- 0.03
0
6 h9
3 21.5
+0.300
- 0.118

40 ±1 L ±1 80

Motor Length-Without Brake


Motor Series L (mm)
SM0801, 300 Watt 101
SM0802, 550 Watt 116
SM0803, 750 Watt 131
SM0804, 1000 Watt 146

Optional CM Connection Style: Sealed Metal Connectors

Motor Connector Feedback Connector


(Includes Optional Brake)
These rugged connectors provide more protection

• IP65 sealed
• Better protection from EMI / RFI noise, for use over
longer distances
• Metal housings provide more mechanical protection
• Metal housings form a continuous electrical shield
• Cable shields are connected to the connector
housings

18
SM080 Series: 80mm, 300-1000 Watts
Brake Specifications:

This is a holding brake. Brake Releases when energized. Do NOT engage when motor is rotating.
Brake power is not polarity sensitive.
Static Friction Torque 4.5 Nm
Rated Voltage 24 VDC
Rated Current 0.61 A
Engage Time At nominal air gap @20℃ - < 25ms (As brakes are out of box)
Release Time Without diode - < 25 ms (During E-stop condition)
Release Voltage 18.5 VDC max (at 20℃)

Brake Motor Dimensions: mm

Shown with CD & CF Feedback


Connection Style: Includes cover to
Non-Sealed Plastic Brake protect fine encoder
Connectors. wires.
Motor
Brake leads may be
300

combined in motor cable.


±50
30
0
30

±5
0

0
±5
0

0
M5 10 36
Ø 70 h7 - 0.03 9.5
4- Ø 6.5

0
Ø 19 h6 - 0.013
45°

94
Ø 90

-KEY
- 0.03
0
6 h9
3 21.5
+0.300
- 0.118

40 ±1 L ±1 80

Motor Length-With Brake


Motor Series L (mm)
SM0801, 300 Watt 148
SM0802, 550 Watt 163
SM0803, 750 Watt 178
SM0804, 1000 Watt 193

19
Motor Power Connections

CD & CF Connection Style CM Connection Style


300 mm (12") Shielded Cables 300 mm (12") Shielded Cables
with Non-Sealed Plastic Connector with Sealed Metal Connector

CD windings up to 6.5 amps Motor & Optional Brake


4 Pin AMP Housing P/N: 172167-1 Housing: -Phoenix
CA-06P1N129007
CF windings 6.6 to 12.5 amps
4 Pin AMP Housing P/N: 350779-1

Pin # Signal Color (Typ.) Function


1 Phase U Red
2 Phase V Yellow Motor Power
3 Phase W Blue
Pin # Signal Color (Typ.) Function
4 Brake
1 Phase U Red Optional Brake
5 Brake
2 Phase V Yellow Motor Power
6 Ground Yellow/Green Ground
3 Phase W Blue
Shield is connected to connector housing
4 Ground Yellow/Green Ground
Brake power is not polarity sensitive

Holding Brake Option


A holding brake is used to stop the load from moving when power is lost. Typical applications include vertical
axis that would drop if power is lost. Holding brakes are not intended to slow a motor that is spinning. The
motor should be stopped and then the brake applied.

With no power, a spring presses a friction plate into


a stationary plate, which produces holding torque.
When power is applied to the brake coil, the brake
solenoid pulls the friction plate away from the
stationary plate, which allows the motor to turn.

CD & CF Connection Style CM Connection Style


300 mm (12") Shielded Cables 300 mm (12") Shielded Cables
with Non-Sealed Plastic Connector with Sealed Metal Connector

AMP Housing P/N: 172165-1 Connections are included with


motor power connector

PIN Signal Color(Typ.)


1 Brake Red
2 Brake Black

20
Feedback Options
MOONS’ SM series motors are available with a variety of feedback devices. They produce position signals
used by the drive to commutate the motor. These signals are aligned with the motor rotor, and used by the
drive to know when to best apply power to the motor windings. There are also fine position signals produced
every revolution. These are used by the drive to precisely control the angular position of the motor.
Absolute encoders also record motor position, and some also record motor turns. This allows the motion
system to remember the position of the driven machine even if power is lost and then restored.

E2 Feedback Option
2500 ppr Optical Encoder with Separate Commutation Signals
This is a basic feedback device that works with many drives. It produces commutation signals, 2500
position pulses per revolution, and an index pulse per revolution. It has separate wires to connect all the
commutation and position signals.
DžEncoder Siganls
T
Zch Output
a b c d

Uch Output k/l/m/n/p/q


Ach Output 15°±1° ὇MechanicalὈ
360°
T=
2500
Bch Output Vch Output r = 90°±1°὇MechanicalὈ

h a.b.c.d = T/4±T/8
Wch Output
Zch Output Zch Center h = T ±T/2
k l m n p q
g
g = ±1°὇Between Zch r
Uch Output center and Uch riseὈ 360°὇1 turnὈ

DžMotor Phases
UU-V Output

UV-W Output

UW-U Output

All the timing logics are obtained in CCW rotation as viewed from front shaft.

CD & CF Connection Style CM Connection Style


300 mm (12") Shielded Cables 300 mm (12") Shielded Cables
with Non-Sealed Plastic Connector A with Sealed
B Metal Connector

Encoder Connector:
Encoder Connector:
Housing AMP P/N: 172171-1 Housing: Phoenix
ST-17P1N8A9K03S
A视图 B视图
Pin # Signal Color (Typ.) Function Pin # Signal Color (Typ.) Function
1 +5V Red Power 1 A+ Blue
2 GND Black Ground 2 A- Blue/Black Incremental
3 B+ Green Position Pulses
3 U+ Brown
4 B- Green/Black
4 U- Brown/Black
5 Z+ Yellow
5 V+ Gray Commutation Index Pulse
6 Z- Yellow/Black
6 V- Gray/Black Signal
7 U+ Brown
7 W+ White 8 U- Brown/Black
8 W- White/Black 9 V+ Grey Commutation
10 V- Grey/Black Signals
9 A+ Blue/Black
11 W+ White
Incremental
10 A- Blue Position 12 W- White/Black
11 B+ Green Pulse 13 +5V Red Power
12 B- Green/Black 14 GND Black Ground
13 Z+ Yellow 15
Index Pulse 16
14 Z- Yellow/Black
17
15 Shield Shield Shield
Shield is connected to connector housing
Shield is connected to motor frame Shield is connected to motor frame

21
Feedback Options
E4 Feedback Option
2500 ppr Optical Encoder with Shared Commutation Signals
This feedback option transmits one commutation and one position signal over a shared wire. This allows for
reduced numbers of wires. It produces commutation signals, 2500 position pulses per revolution, and an
index pulse per revolution.

DžEncoder Siganls
T
a b c d
Uch Output k/l/m/n/p/q
Ach Output 15°±1°὇MechanicalὈ
360°
T=
2500 Vch Output r = 90°±1°὇MechanicalὈ
Bch Output
h a.b.c.d = T/4±T/8 Wch Output
Zch Output Zch Center h = T ±T/2 k l m n p q
g r
g = ±1°὇Between Zch
360°὇1 turnὈ
Uch Output center and Uch riseὈ
Zch Output

DžMotor Phases
UU-V Output

UV-W Output

UW-U Output

All the timing logics are obtained in CCW rotation as viewed from front shaft.

CD & CF Connection Style CM Connection Style


300 mm (12") Shielded Cables 300 mm (12") Shielded Cables
with Non-Sealed Plastic Connector with Sealed Metal Connector

Encoder Connector: Encoder Connector:


Housing AMP P/N: 172169-1 Housing: Phoenix
ST-08P1N8A9K03S

Pin # Signal Color (Typ.) Function Pin # Signal Color (Typ.) Function
1 U+/A+ Blued A U+ / A+ Blue
2 V+/B+ Green B U- / A- Blue/Black
Commutation /
3 W+/Z+ Yellow C V+ / B+ Green Commutation
Incremental
/ Incremental
4 U-/A- Blued/Black Position D V- / B- Green/Black Position
Pulse
5 V-/B- Green/Black E W+ / Z+ Yellow
6 W-/Z- Yellow/Black 3 W- / Z- Yellow/Black
7 +5V Red Power 1 +5V Red Power
8 GND Black Ground 2 GND Black Ground
9 Shield Shield Shield Shield is connected to connector housing
Shield is connected to motor frame
Shield is connected to motor frame

22
Feedback Options
MA Feedback Option - SM060&SM080 Motors
Absolute Multi Turn, Tamagawa Encoder
This is an absolute encoder with a resolution of 17 bits (131072) per revolution, and multi-turn counting of
16 bits (0-65,535 turns). It transmits the output of the complete absolute position as serial data in response
to an external request. It uses power from an external battery to operate the multi-turn counter and save
the multi-turn data. When the battery is not connected, it continues to function as a full 17 bit single turn
absolute encoder.

Item Unit Value Remarks


Voltage VDC 5 ± 0.25
Main Power
Current Consumption mA 110 Max
Voltage VDC 3.6 Typ
Current Consumption, External Battery
External battery Normal mode μA 3.6
μA 150 Typ Power-Off Operation
Main Power Off
μA 110 Max Power-off timer
Type: Differential Line Driver equivalent to RS485
Output Signals
“H“ level V 3.5 Min
SD & SD-
“L“ level V 1.7 Max
Maximum Angular Acceleration rad/s2 80,000
s 1 Max With external battery
Startup Time (after power-on)
s 1.5 Max No external battery

CD & CF Connection Style CM Connection Style


300 mm (12") Shielded Cables 300 mm (12") Shielded Cables
with Non-Sealed Plastic Connector with Sealed Metal Connector

Encoder Connector: Encoder Connector:


Housing: Phoenix
Housing AMP P/N: 172169-1
ST-08P1N8A9K03S

Pin # Signal Color (Typ.) Function Pin # Signal Color (Typ.) Function
1 SD Blue Serial Data A SD Blue
Serial Data
2 Green B SD- Blue/Black

3 VB Yellow External Battery C Green

4 SD- Blue/Black Serial Data D Green/Black

5 Green/Black E VB Yellow
External Battery
6 VB- Yellow/Black External Battery 3 VB- Yellow/Black

7 VCC Red 1 VCC Red Main


Main Power
+5 VDC 2 Ground Black Power +5 VDC
8 Ground Black
9 Shield Shield Shield Shield is connected to connector housing
Shield is connected to motor frame
Shield is connected to motor frame

23
Feedback Options
MB Feedback Option - SM060 & SM080 Motors
Absolute Multi Turn Heidenhain EnDat 2.2 Encoder
This is an absolute encoder with a resolution of 18 bits (262144) per revolution, and multi-turn counting of 16
bits (0-65,535 turns). It uses EnDat 2.2 to communicate with the drive. Power from an external battery is
needed to operate the multi-turn counter and save the multi-turn data when main input power is lost. When
the battery is not connected, it continues to function as a full 18 bit single turn absolute encoder.

Item Unit Value


Voltage VDC 3.6 V to 14
Main Power
Current Consumption mA 80 Max

Voltage VDC 3.6 to 5.25


External
Lithium Thionyl Chloride, with 3.6 V and 1500 mAh is recommended
battery
Typical Service Life years over 10
EnDat version 2.2 (serial two-directional interface).
Signals EnDat is a synchronous encoder that has clock signals sent to it by
a controller
Maximum Angular Acceleration rad/s2 100,000

CD & CF Connection Style CM Connection Style


300 mm (12") Shielded Cables 300 mm (12") Shielded Cables
with Non-Sealed Plastic Connector with Sealed Metal Connector

Encoder Connector: Encoder Connector:


Housing AMP P/N: 172169-1 Housing: Phoenix
ST-08P1N8A9K03S

Pin # Signal Color (Typ.) Function Pin # Signal Color (Typ.) Function
1 Data Blue Serial Data A Data Blue
Serial Data
2 Clock Green Clock B Data- Blue/Black
3 +U Bat Yellow Battery C Clock Green
Clock
4 Data- Blue/Black Serial Data D Clock- Green/Black
5 Clock- Green/Black Clock E +U Bat Yellow
Battery
6 -U Bat Yellow/Black Battery 3 -U Bat Yellow/Black
7 Up (VCC) Red 1 Up (VCC) Red
Main Power Main Power
8 0V Black
2 0V Black
9 Shield Shield Shield
Shield is connected to connector housing
Shield is connected to motor frame Shield is connected to motor frame

24
Shaft Seal

A shaft seal can extend the life of a motor by keeping contaminants out of the motor. MOONS’
servo motors typically include a shaft seal shipped with the motor, but not installed in the motor.
These are high quality seals. Installing a shaft seal is recommended if the front of the motor will be
exposed to significant amounts of oil, dirt or liquids.
Shaft seals produce a small amount of drag on the motor shaft. This will slightly reduce the overall
efficiency of the system, and cause a small increase in motor temperature. Because of this, a
shaft seal is not recommended in applications where the front of the motor is not exposed to
contaminants.

Oil,Fluids,and Fine Dust Oil,Fluids,and Fine Dust

Motor Shaft and Motor Shaft and


End Bell are Exposed End Bell are Protected
to Containments Form Containments

Shaft Seal Installation Shaft Seal Installation


is Recommended is Not Recommended

Sealant between Motor


and Machine(Optional)

25
Bearing Life
Motor bearing life depends on several factors including: axial and radial loads, motor speed,
temperature, and the bearing ratings. Because the front bearing is positioned closest to the motor
shaft, it usually carries a higher radial load and has the shortest life.
A common cause for shaft and bearing failure is
high radial loads that are created when a pulley is
attached to the motor shaft at a large distance from
the motor mounting face, and the belt has high
tension. To avoid this condition mount pulleys and
gears as close to the face of the motor as possible,
and avoid over tightening belts.
These curves show bearing life, at various speeds
and radial loads. The curves were calculated with
the radial load applied at the end of the shaft.


Bearing L10 Life Bearing L10 Life


Bearing L10 Life Bearing L10 Life

26
Conversion Factors
Length
B
mm cm m inch feet
A
mm 1 0.1 0.001 0.03937 0.003281
cm 10 1 0.01 0.3937 0.03281
m 1000 100 1 39.37 3.281
inch 25.4 2.54 0.0254 1 0.08333
feet 304.8 30.48 0.3048 12 1

Force
B
g kgf oz lb Newton
A
g 1 0.001 0.03527 0.002205 0.0098
kgf 1000 1 35.27 2.205 9.807
oz 28.35 0.02835 1 0.0625 0.278
lb 453.6 0.4536 16 1 4.448
Newton 102 0.102 3.597 0.2248 1

Torque
B
Nm Ncm mNm kgm* kgcm* gcm* oz-in Ib-ft Ib-in
A
Nm 1 100 1000 0.102 10.2 10200 141.6 0.7376 8.851
Ncm 0.01 1 10 0.00102 0.102 102 1.416 0.007376 0.08851
mNm 0.001 0.1 1 0.000102 0.0102 10.2 0.1416 0.000738 0.008851
kgm* 9.807 980.7 9807 1 100 100000 1389 7.233 86.8
kgcm* 0.09807 9.807 98.07 0.01 1 1000 13.89 0.07233 0.868
gcm* 0.00009807 0.009807 0.09807 0.00001 0.001 1 0.01389 7.23E-05 0.000868
oz-in 0.007062 0.7062 7.062 0.0007201 0.07201 72.01 1 0.00521 0.0625
Ib-ft 1.356 135.6 1356 0.1383 13.83 13830 192 1 12
Ib-in 0.113 11.3 113 0.01152 1.152 1152 16 0.0833 1

Inertia
B “Ib-ft-sec2
kgm2 kgcm2 gcm2 oz-in2 oz-in-sec2 Ib-in2 Ib-in-sec2 Ib-ft2
A (slug ft2)”
kgm2 1 10,000 10000000 54,700 142 3420 8.85 23.7 0.738
kgcm 2
0.0001 1 1,000 5.47 0.0142 0.342 0.000885 0.00237 7.38E-05
gcm2 0.0000001 0.001 1 0.00547 1.42E-05 0.000342 8.85E-07 2.37E-06 7.38E-08
oz-in2 0.00001829 0.1829 183 1 0.00259 0.0625 0.000162 0.000434 1.35E-05
oz-in-sec2 0.00706 70.62 70,600 386 1 24.1 0.0625 0.168 0.00521
Ib-in2 0.0002926 2.926 2,930 16 0.0414 1 0.00259 0.00694 0.000216
Ib-in-sec2 0.113 1,130 1130000 6,180 16 386 1 2.68 0.0833
Ib-ft2 0.0421 421.4 421,000 2,300 5.97 144 0.373 1 0.0318
“Ib-ft-sec2
1.36 13,600 13600000 74,100 192 4,630 12 32.2 1
(slug ft2)”

27
Headquarters
No. 168 Mingjia Road Industrial Park North
Minhang District Shanghai 201107, P.R. China
Tel: +86(0)21-5263 4688
Fax: +86(0)21-6296 8682
Web: www.moonsindustries.com
E-mail: info@moons.com.cn

Shenzhen Branch Office Beijing Branch Office


Room 2209, 22/F, Kerry Center,No. 2008 Renminnan Road Room 816, Block B, China Electronics Plaza,
Shenzhen 518001 P. R.China No. 3 Danling Street Haidian District Beijing,
Tel: +86 (0)755-2547 2080 100080 P.R. China
Fax: +86 (0)755-2547 2081 Tel: +86 (0)10-5875 3312
Fax: +86 (0)10-5875 2279

Nanjing Branch Office Qingdao Branch Office


Room 302, Building A, Tengfei Creation Center, 55 Room 10E, No.73 Wangjiao Mansion, mid. Hongkong
Jiangjun Road, Jiangning District, Road Qingdao 266071 P. R.China
Nanjing 211100, P.R. China Tel: +86 (0)532-8587 9625
Tel: +86 (0)25 52785841 Fax: +86 (0)532-8587 9512
Fax: +86 (0)25 52785485

Wuhan Branch Office Cheng Du Branch Office


Room 3001, World Trade Tower, No.686 Jiefang Avenue, Room 1917, Western Tower,
Jianghan District, Wuhan 430022 P.R.China No.19, 4th Section of South People Road, Wuhou
Tel: +86 (0)27-8544 8742 District, Chengdu 610041 P.R.China
Fax: +86 (0)27-8544 8355 Tel: +86 (0)28-8526 8102
Fax: +86 (0)28-8526 8103

Xi'an Branch Office Ningbo Branch Office


Room 1006, Block D, Wangzuo International City, Room 309, Block B, Taifu Plaza,No. 565 Jiangjia Road
No,1 Tangyan Road, Xi'an 710065 P. R.China Jiangdong District Ningbo, 315040 P.R. China
Tel: +86 (0)29-8187 0400 Tel: +86 (0) 574-8705 2739
Fax: +86 (0)29-8187 0340 Fax: +86 (0) 574-8705 2365

Guangzhou Branch Office MOONS' International Trading Company


Room 4006, Tower B, China Shine Plaza, 4/F, Building 30, 69 Guiqing Road, Cao He Jin Hi-Tech
No. 9 Linhe Xi Road, Tianhe District, 510610 Park, Shanghai 200233, P.R.China
P.R. China Tel: +86 (0)21 64952755
Tel: +86 (0)20-38010153 Fax: +86 (0)21 64951993
Fax: +86 (0)20-38103661

Europe Branch: South-East Asia Branch:


MOONS' INDUSTRIES EUROPE S.R.L. MOONS' INDUSTRIES(SOUTH-EAST
Via Torri Bianche 1, 20059 Vimercate(MB), Italy ASIA)PTE LTD.
Office Germany: 33 Ubi Avenue 3 #08-23 Vertex Singapore 408868
Roentgenstr. 9, 64846 Gross-Zimmern, Germany Tel: +65 6634 1198
Mail: info@moonsindustries.eu Fax: +65 6634 1138

U.S. Branch: Japan Branch:


MOONS' INDUSTRIES (AMERICA), INC. MOONS’ INDUSTRIES JAPAN 株式会社
1113 North Prospect Avenue, Itasca, IL 60143 USA Room 601, 6F, Shin Yokohama Koushin Building,
CHINA / 1ST PRINT / 8TH / JAN / 2015

Tel: +1 630 833 5940 2-12-1, Shin-Yokohama, Kohoku-ku, Yokohama,


Fax:+1 630 833 5946 Kanagawa, 222-0033, Japan
APPLIED MOTION PRODUCTS INC. Tel: +81 (0)45 4755788
404 Westridge Dr. Watsonville, CA 95076, USA Fax: +81 (0)45 4755787
Tel: +1 831 761 6555
Fax:+1 831 761 6544

http://www.moonsindustries.eu
E-mail:info@moonsindustries.eu

• All the specifications, technical parameters of the products provided in this catalog are for reference only, subject to change without notice.
For the latest details, please contact our sales department.

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