ASIAN INSTITUTE OF MARITIME STUDIES

Pasay City, Philippines

AC MOTOR CONTROL REPAIR & TROUBLESHOOTING

Name: ALDOUS N. BERCASIO Date Performed: 25/ 02/ 23

Time / Day: (10:25) 25/ 02/ 23 Date Submitted: 25/ 02/ 23
Student No: 120 – 0401 Instructor: MR. DONIDA
Course/Yr./Sec: BSMARE 32 A2 Rating: ____________________

CO3 Laboratory Activity Rating

MOTOR CONTROL REPAIR AC MOTOR REPAIR
Knowledge (50%) ________
Organization (25%) ________
Originality (20%) ________
Punctuality (5%) ________

TOTAL ________
_________________
Engr. RS DONIDA
Instructor
I. OBJECTIVES
To familiarize with the concept of 3phase induction motor control repair.
To be able to read motor nameplate.
To be able to demonstrate 3-phase motor connections.

II. APPARATUS/ TOOLS:

- Calculator - Internet
- Bond paper - Ballpen/Pencil
- Ruler

III. DISCUSSION/ OUTLINE

The three-phase AC induction motor is a rotating electric machine that is designed to operate on a three-phase
supply. This 3-phase motor is also called as an asynchronous motor. These AC motors are of two types: squirrel
and slip-ring type induction motors. The principle of operation of this motor is based on the production of a
rotating magnetic field.

These three-phase motors is controlled by motor controls so it needs to be troubleshooted also in times of motor
control failures.

 The topic provides an overview of three-phase AC induction motors, including their definition,
types, the principle of operation, and applications. It also discusses common faults that can occur
and outlines some troubleshooting and repair techniques used to diagnose and fix these issues.
 Three-phase AC Induction Motors
Definition: An electric motor that operates on a three-phase power supply and has a rotor that
rotates at a speed less than the speed of the magnetic field produced by the stator.
 Types:
1. Squirrel cage induction motor: The most common three-phase AC induction motor type. It
has a rotor with copper or aluminum bars and does not have any slip rings or brushes.
2. Slip-ring induction motor: A less common type of three-phase AC induction motor. It has a
rotor with wound copper coils connected to slip rings that allow external resistors or capacitors
to be connected to the rotor circuit.
 Principle of operation:
1. A rotating magnetic field is produced by the stator windings.
2. The magnetic field induces a current in the rotor that produces a magnetic field.
3. The interaction of the stator and rotor magnetic fields produces a torque that causes the rotor
to rotate.
 Applications:
 1. Three-phase AC induction motors are used in various applications, including pumps,
compressors, conveyors, and fans.
2. They are also used in domestic appliances such as washing machines, refrigerators, and air
conditioners.
Troubleshooting and Repair of Three-phase AC Induction Motors
A. Diagnosis: The diagnosis process is a critical step in identifying any faults with the motor. A
thorough visual inspection should be conducted to check for any signs of physical damage or wear
and tear. Additionally, electrical measurements should be taken to measure the motor's voltage,
current, and resistance to identify any anomalies that may be present. Finally, a vibration analysis
should be performed using specialized tools to detect any abnormal vibrations that may indicate a
fault.
1. Visual inspection: Check for any signs of physical damage or wear and tear.
2. Electrical measurements: Measure the motor's voltage, current, and resistance to identify any
anomalies.
3. Vibration analysis: Use vibration analysis tools to detect any abnormal vibrations.
B. Common faults and remedies: There are several common faults that may be encountered when
troubleshooting and repairing three-phase AC induction motors. One common fault is overheating,
which can be caused by obstructions to airflow, faulty bearings, or a low insulation resistance. To
remedy this, the technician should check for any obstructions to airflow, replace faulty bearings, and
check the motor's insulation resistance. Another common fault is bearing failure, which can be caused
by misalignment or imbalance. To remedy this, the technician should replace faulty bearings and
check for any misalignment or imbalance. Electrical faults are also a common issue, which can be
caused by faulty electrical connections, fuses, or overload protection devices. To remedy this, the
technician should check the motor's electrical connections, fuses, and overload protection devices.
Finally, mechanical faults may also occur, which can be caused by misalignment, balance, or wear
and tear on the motor's components. To remedy this, the technician should check for any
misalignment, balance, or wear and tear on the motor's components.
1. Overheating: Check for any obstructions to airflow, replace faulty bearings, and check the
motor's insulation resistance.
2. Bearing failure: Replace faulty bearings and check for any misalignment or imbalance.
3. Electrical faults: Check the motor's electrical connections, fuses, and overload protection
devices.
4. Mechanical faults: Check for any misalignment, balance, or wear and tear on the motor's
components.
C. Repair: Once the fault has been identified, the technician can move on to the repair stage. If the
motor's stator or rotor windings are damaged or faulty, the technician may need to rewind them. If the
bearings are faulty, they should be replaced. If the motor is beyond repair, it should be replaced
entirely.
1. Rewinding: Rewind the motor's stator or rotor windings if they are damaged or faulty.
2. Bearing replacement: Replace faulty bearings.
3. Motor replacement: Replace the motor if it is beyond repair.
IV. EXERCISES:

TROUBLESHOOTING PROCEDURE
MOTOR CONTROL CIRCUIT DIAGRAMS
QUESTIONS ( Answer these questions in reference to the procedure and diagrams above)
 ASSIGNMENT RUBRICS

ASSESSMENT CRITERIA
(To be completed by the Instructor)