HISTORY INFORMATION FOR THE FOLLOWING MANUAL:

SERVICE MANUAL
ORIGINAL MANUAL ISSUE DATE: 9/2013
RB1FS CHASSIS
Segment: FB
Version Date Subject
1.0 9/2013 Original manual issue.

LCD TV

9-888-146-01
SERVICE MANUAL
RB1FS CHASSIS
Segment: FB

LCD TV

9-888-146-01
MODEL LIST

MODEL COLOR COMMANDER DEST. MODEL COLOR COMMANDER DEST.

KD-55X8500A Black RM-GD026 Hong Kong
RMF-ED003
KD-55X8504A Black RM-GD026 Sogul, South Africa,
RMF-ED003 Singapore, Vietnam,
Indonesia,
Philippines, Saudi
Arabia, UEA, Iraq
KD-55X8504A Black RM-GD028 Australia
RMF-ED003
KD-65X8500A Black RM-GD026 Hong Kong
RMF-ED003
KD 65X8504A
KD-65X8504A Bl k
Black RM GD026
RM-GD026 Sogul,
S l South
S h Africa,
Af i
RMF-ED003 Singapore, Vietnam,
Indonesia,
Philippines, Saudi
Arabia,, UEA,, Iraq
q
KD-65X8504A Black RM-GD028 Australia
RMF-ED003

KD-55/65 X8500A/ X8504A 3

WARNINGS AND CAUTIONS - ENGLISH

CAUTION
These servicing instructions are for use by qualified service personnel only.
To reduce the risk of electric shock, do not perform any servicing other than that contained in the operating instructions unless you are qualified to do so.

WARNING!!
An isolation transformer should be used during any service to avoid possible shock hazard, because of live chassis.
The chassis of this receiver is directly connected to the ac power line.

CARRYING THE TV
Be sure to follow these guidelines to protect your property and avoid causing serious injury.
• Carry the TV with an adequate number of people; larger size TVs require two or more people.
• Correct
C t hhand
d placement
l t while
hil carrying
i ththe TV iis very iimportant
t t ffor safety
f t and
d tto avoid
id damages.
d

SAFETY-RELATED COMPONENT WARNING!!

Components identified by shading and ! mark on the schematic diagrams, exploded views, and in the parts list are critical for safe operation. Replace these components with Sony
parts whose part numbers appear as shown in this manual or in supplements published by Sony. Circuit adjustments that are critical for safe operation are identified in this manual.
Follow these procedures whenever critical components are replaced or improper operation is suspected.

CAUTION ABOUT THE LITHIUM BATTERY

• Danger of explosion if battery is incorrectly replaced. Replace only with the same or equivalent type.
• Outer
O t case bbroken
k bbattery
tt should
h ld nott contact
t t to
t water.
t

KD-55/65 X8500A/ X8504A 4

 WARNINGS AND CAUTIONS

USE CAUTION WHEN HANDLING THE LCD PANEL

When repairing the LCD panel, be sure you are grounded by using a wrist band.
When repairing the LCD panel on the wall,
all the LCD panel must
m st be secured
sec red using
sing the 4 mounting
mo nting holes on the rear co
cover.
er

1) Do not press on the panel or frame edge to avoid the risk of electric shock.
2) Do not scratch or press on the panel with any sharp objects.
3) Do not leave the module in high temperatures or in areas of high humidity for an extended period of time.
4) Do not expose the LCD panel to direct sunlight.
5) Avoid contact with water. It may cause a short circuit within the module.
6) Disconnect the AC power when replacing the backlight (CCFL) or inverter circuit. (High voltage occurs at the inverter circuit at 650Vrms.)
7) Always clean the LCD panel with a soft cloth material.
8)) Use care when handlingg the wires or connectors of the inverter circuit. Damaging
g g the wires mayy cause a short.
9) Protect the panel from ESD to avoid damaging the electronic circuit (C-MOS).
10) It is recommended not to exceed 1 hour of Power-On nor Burn-in period with LCD panel face down condition, in repair activity.

KD-55/65 X8500A/ X8504A 5

SAFETY CHECK-OUT

After correcting the original service problem, perform the following safety checks before releasing the set to the customer:

1. Check the area of your repair for unsoldered or poorly soldered connections. Check the entire board surface for solder splashes and bridges.

2. Check the interboard wiring to ensure that no wires are “pinched” or touching high-wattage resistors.

3. Check that all control knobs, shields, covers, ground straps, and mounting hardware have been replaced. Be absolutely certain that you have replaced all the insulators.

4. Look for unauthorized replacement parts, particularly transistors, that were installed during a previous repair. Point them out to the customer and recommend their replacement.

5. Look for parts which, though functioning, show obvious signs of deterioration. Point them out to the customer and recommend their replacement.

6. Check the line cords for cracks and abrasion. Recommend the replacement of any such line cord to the customer.

7. Check the antenna terminals, metal trim, “metallized” knobs, screws, and all other exposed metal parts for AC leakage. Check leakage as described below.

8. For safety reasons, repairing the Power board and/or Inverter board is prohibited.

KD-55/65 X8500A/ X8504A 6

 SAFETY CHECK-OUT

Leakage Test
The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed
metal part having a return to chassis, must not exceed 0.5 mA (500 microamperes).
L k
Leakage current can bbe measuredd bby any one off three
h methods.
h d

1. A commercial leakage tester, such as the Simpson 229 or RCA WT-540A. Follow the manufacturers’
instructions to use these instructions.
2 A battery
2. battery-operated
operated AC milliampmeter.
milliampmeter The Data Precision 245 digital multimeter is suitable for this job.
job
3. Measuring the voltage drop across a resistor by means of a VOM or battery-operated AC voltmeter. The
“limit” indication is 0.75 V, so analog meters must have an accurate low voltage scale.
The Simpson’s 250 and Sanwa SH-63TRD are examples of passive VOMs that are suitable. Nearly all
battery-operated digital multimeters that have a 2 VAC range are suitable (see Figure A).

How to Find a Good Earth Ground

A cold-water pipe is a guaranteed earth ground; the cover-plate retaining screw on most AC outlet boxes is also
at earth ground.
If the retaining screw is to be used as your earth ground, verify that it is at ground by measuring the resistance
between it and a cold-water pipe with an ohmmeter. The reading should be zero ohms.
If a cold-water
cold water pipe is not accessible
accessible, connect a 60-
60 to 100-watt
100 watt trouble-
trouble light (not a neon lamp) between the hot
side of the receptacle and the retaining screw. Try both slots, if necessary, to locate the hot side on the line; the
lamp should light at normal brilliance if the screw is at ground potential (see Figure B).

KD-55/65 X8500A/ X8504A 7

SELF DIAGNOSIS FUNCTION
The units in this manual contain a self-diagnostic function. If an error occurs, the Smart Core Red LED will automatically begin to flash.
The number of times the LED flashes translates to a probable source of the problem.
A definition of the Smart Core Red LED flash indicators is listed in the instruction manual for the user’s knowledge and reference.
If an error symptom cannot be reproduced, the remote commander can be used to review the failure occurrence data stored in memory to reveal past problems and how often these
problems occur.

DIAGNOSTIC TEST INDICATORS

When an error occurs, the Smart Core Red LED will flash a set number of times to indicate the possible cause of the problem.
If there is more than one error, the LED will identify the first of the problem areas.
Result for all of the following diagnostic items are displayed on screen.
<G>: Power supply board, <B>: Main board, <T>: Tcon board, <L>: LED driver (LD) board
If the screen displays a “0”, no error has occurred . <P>: Panel module , <S>: Speaker

RED LED blinking count Detection Items

<G/B> Main 12V failure [MAIN_POWE]

2x
* This failure is not saved
saved.

<B> Main 5.0/3.3/1.8/1.0/ 1.1V failure [DC_ALERT]

* 5.0/1.0V failures are not saved.

<B/S> Audio amp. protection [AUD_PROT]

<B> HDMI equalizer/switch I2C NACK [HDMI_EQ] * There is Temp. sensor on the same I2C bus
<B> Tuner or demodulator I2C NACK [TU_DEMOD]
[TU DEMOD]
<B> AFE device I2C NACK [AFE_I2C]
<B> AFE device SPI NACK [AFE_SPI] * only for AEP,CH
3x
<B> Scorpio VBO Tx Lock monitoring. [SC_OUT_ERR]
<B> VBO Lock monitoring between Ayu2 and Scorpio. [SC_ERR]
<B> Scorpio SPI Flash read error detection. [SC_ERR]
<B>
B S
Scorpio
i device
d i I2C communication
i ti error d
detection.
t ti [SC
[SC_ERR]
ERR]

<B> DDR-PHY DLL ready error detection for FRC. [FRCD_I2C]

<B> DRAM initial sequence done error detection for FRC. [FRCD_I2C]
<B> FRC device I2C communication error detection. [FRCD_I2C]

4x <L/P> LED driver failure/LED voltage protection [LD_ERR]

<P/T/G/B> Panel ID EEPROM I2C NACK (Also panel power failure is a suspect) [P_ID_ERR]
5x <T> TCON device I2C NACK [TCON_ERR]
<T> TCON device Initialization failure [TCON_ERR]

6x <G/T/P/B> Backlight converter OVP[BACKLITE]

Over temperature protection [TEMP_ERR]

[TEMP ERR]
7x
<B> Temp. sensor I2C NACK [TEMP_ERR] * There is HDMI Eq on the same I2C bus.

8x Software Error (Also the main boardʼs memory or CAM module is a suspect)

KD-55/65 X8500A/ X8504A 8

 SELF DIAGNOSIS FUNCTION

[SELF DIAGNOSTIC SCREEN DISPLAY]

Error item name *Following error is invalid in FB.
FAN_ERR
EMIT_ERR
PCON ERR
PCON_ERR Model Name      :   
TG_ERR Serial Number   : 
SELF CHECK Package Number  : PKG0.651JPA
Device ID : B0:00:01:67:BB:33
002 MAIN_POWE        ‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐‐‐‐‐ 00 Wired Mac       : 3C:07:71:46:86:6D 
Error Error Error MAC address Wireless Mac    : N/A
003 AFE_I2C          ‐‐‐‐‐‐‐‐‐‐‐‐
timestamp ‐‐‐‐‐‐‐‐‐‐‐‐
timestamp ‐‐‐‐‐‐‐‐‐‐‐‐
timestamp 00  
003 DC ALERT
003 DC_ALERT         ‐‐‐‐‐‐‐‐‐‐‐‐
‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐‐‐‐‐ of Wi-Fi USB USB dongle      : N/A
g
f last
for f second
for d ‐‐‐‐‐‐‐‐‐‐‐‐
f 3rd last 00
for dongle*1.
003 AUD_PROT         ‐‐‐‐‐‐‐‐‐‐‐‐
recorded ‐‐‐‐‐‐‐‐‐‐‐‐
last ‐‐‐‐‐‐‐‐‐‐‐‐
recorded 00
003 HDMI_EQ          ‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐‐‐‐‐ 00 <MAIN>            <EXT>
error recorded error DM0.651JPA        WF:3.0.0.1023
003 TU_DEMOD         ‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐‐‐‐‐
error ‐‐‐‐‐‐‐‐‐‐‐‐ 00
003 AFE_SPI          ‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐‐‐‐‐ 00 WF0.430W00AA      WF:‐‐‐‐‐‐‐‐
003 SC_OUTERR        ‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐‐‐‐‐ 00 DF3.011W00AA      FD:‐.‐‐‐
003 SC_ERR           ‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐‐‐‐‐ 00 YM1.010W00AA      BT:1.2.14.940
003 FRCD I2C
003 FRCD_I2C         ‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐‐‐‐‐ 00 M5.001C
003 HDMI_EQCX        ‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐‐‐‐‐ 00 (DM0.651JPA)      <FS>
004 VLED             ‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐‐‐‐‐ 00 DD2.050W00AA      EFR:03.00.00.14
004 LD_ERR           ‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐‐‐‐‐ 00 PK2.050W00AA      DNC:‐‐‐‐‐‐‐‐‐‐‐
005 TCON_ERR         120823132523 ‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐‐‐‐‐ 01
Error count AM0.650JP         DNI:‐‐‐‐‐‐‐‐‐‐‐
Smart Core DNF:‐‐‐‐‐
Red LED 005 P_ID_ERR         ‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐‐‐‐‐ 00  
Format of error timestamps
005 PCON_ERR         ‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐‐‐‐‐ 00 MID:072DB8A1
blinking
g count YYMMDDhhmmss (in UTC) PID:0F060040
PID:0F060040      SCF:20.01
SCF:20.01
005 TG ERR
005 TG_ERR           ‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐‐‐‐‐ 00
Example:
006 BACKLITE         ‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐‐‐‐‐ 00 PNL:T550QVD02.0   SYE:
120823132523‐‐‐‐‐‐‐‐‐‐‐‐
007 TEMP_ERR         ‐‐‐‐‐‐‐‐‐‐‐‐ -> Aug 23 2012‐‐‐‐‐‐‐‐‐‐‐‐
13:25:23 UTC 00
* Only when time‐‐‐‐‐‐‐‐‐‐‐‐
007 FAN_ERR          ‐‐‐‐‐‐‐‐‐‐‐‐ is set, an error ‐‐‐‐‐‐‐‐‐‐‐‐
timestamp is saved.
00 External module
Main CPU
008 VPC_WDT          ‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐‐‐‐‐ 00 information
008 MEPS_WDT         ‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐‐‐‐‐ 00
information
008 HOST_WDT         ‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐‐‐‐‐ 00
008 STBY_WDT         ‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐‐‐‐‐ 00 *1
1
008 AFE_WDT          ‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐‐‐‐‐ 00  1. When no Wi-Fi USB dongle is connected, NA is displayed.
010 EMIT_ERR         ‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐‐‐‐‐ 00 2. If you insert/disconnect Wi-Fi USB Dongle during Self Diagnosis
Display, press <1> -> <4> on remote commander to refresh Mac
address displayed on “USB dongle”.
- Alternatively, you can re-display Self Diagnosis Display to update the
00081‐00671‐00088    00000000000000000570‐00000000000000000132 information.

Panel operation time by hour

Panel Operation Time is recorded every 30 min, but Total Operation Time is recorded every 1 hr. Count of writing to NAND device:
Therefore, the panel op. time might become larger than the total op. time. As vfat partition– As ext4 partition

Boot count
Total operation time by hour
KD-55/65 X8500A/ X8504A 9
 SELF DIAGNOSIS FUNCTION

SELF-DIAGNOSTIC SCREEN DISPLAY

For errors with symptoms such as “power sometimes shuts off” or “screen sometimes goes out” that cannot be confirmed, it is possible to bring up past occurrences of failure for
confirmation on the screen:

[To Bring Up Screen

S Test]
In standby mode, press buttons on the remote commander sequentially in rapid succession as shown below:

*
Info Channel 5 Volume TV POWER
* : Note that this differs from entering the service mode (volume +)

Since the diagnostic results displayed on the screen are not automatically cleared
cleared, always check the self-diagnostic
self diagnostic screen
screen.
After you have completed the repairs, clear the result display to “0”.

Clearing the Self Check Diagnostic List

1. Error history and Error count : Press the Channel 8 => Channel 0 .
2. Panel operation time : Press the Channel 7 => Channel 0 .

Exiting the Self-diagnostic screen

To exit the Self Diagnostic screen, turn off the power to the TV by pressing the POWER button on the remote or the POWER button on the TV.

KD-55/65 X8500A/ X8504A 10

SEC 1. DISASSEMBLY
• There are clutch in the yellow frame[ ]. Therefore please be careful in the case of the disassembly or assembly of parts.

KD-55/65 X8500A/ X8504A 11

 DISASSEMBLY

1-1. KD-55X*A
1-1-1. STAND BLOCK

4 Screws (SCREW, +PSW M5X12) P/N: 2-580-607-01

STAND BLOCK

KD-55/65 X8500A/ X8504A 12

 DISASSEMBLY

1-1. KD-55X*A
1-1-2. NECK, STAND (CCT) A AND STAND (CCT) A
NECK, STAND (CCT) A
P/N: 4-462-872-01
4 462 872 01

NECK, STAND (L) (CCT) A

NECK, STAND (L) (CCT) A

NECK, STAND (R) (CCT) A

2 Screws (SCREW, +PSW M5X12) P/N: 2-580-607-01

NECK, STAND (R) (CCT) A

STAND (CCT, CSN) A

P/N: 4-471-530-01

2 Screws (SCREW, +PSW M5X12) P/N: 2-580-607-01

KD-55/65 X8500A/ X8504A 13

 DISASSEMBLY

1-1. KD-55X*A
1-1-3. PANEL ORNAMENT, SC (CSN) A

PANEL ORNAMENT, SC (CSN) A

KD-55/65 X8500A/ X8504A 14

 DISASSEMBLY

1-1. KD-55X*A
1-1-4. COVER, NECK (CSN)

1 2

COVER, NECK (CSN)

KD-55/65 X8500A/ X8504A 15

 DISASSEMBLY

1-1. KD-55X*A
1-1-5. AC COVER
2 3

1
4

AC COVER

4 Screws (SCREW, +PSW M3X6 W12) P/N: 4-256-393-01

KD-55/65 X8500A/ X8504A 16

 DISASSEMBLY

1-1. KD-55X*A
1-1-6. COVER, REAR SC (CSN)
2

3 Screws (SCREW +BVTP 3X10 TYPE2 IT-3) P/N: 7-685-647-79

1 3
COVER,, REAR SC (CSN)
( )

KD-55/65 X8500A/ X8504A 17

 DISASSEMBLY

1-1. KD-55X*A
1-1-7. LABEL, SIDE TERMINAL (CCT)/LABEL, UNDER TERMINAL/LABEL, REAR TERMINAL

LABEL, SIDE TERMINAL (CCT)

LABEL, REAR TERMINAL

LABEL, UNDER TERMINAL

KD-55/65 X8500A/ X8504A 18

 DISASSEMBLY

1-1. KD-55X*A
1-1-8. REAR COVER (55CSN)A

1 2

4 Screws (SCREW, ORNAMENTAL M6X12) P/N: 4-268-126-02 19 Screws (SCREW, +PSW M3X5) P/N: 2-580-591-01
Screw ((SCREW +BVTP 3X10 TYPE2 IT-3)) P/N: 7-685-647-79

KD-55/65 X8500A/ X8504A 19

 DISASSEMBLY

1-1. KD-55X*A
1-1-8. REAR COVER (55CSN)A

3 4

REAR COVER (55CSN)A

REAR COVER (55CSN)A

KD-55/65 X8500A/ X8504A 20

 DISASSEMBLY

1-1. KD-55X*A
1-1-9. CUSHION (OPT) AND CUSHION, TML (AUDIO) AND CUSHION, TML(COMP)

CUSHION TML (COMP)

CUSHION,

CUSHION (OPT) CUSHION, TML (AUDIO)

KD-55/65 X8500A/ X8504A 21

 DISASSEMBLY

1-1. KD-55X*A
1-1-10. COVER, UNDER (55 CSN)

COVER, UNDER (55 CSN)

COVER, UNDER (55 CSN)

1 2 3

4 Screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41

KD-55/65 X8500A/ X8504A 22

 DISASSEMBLY

1-1. KD-55X*A
1-1-11. BRACKET, NECK (CCT)

1 2 BRACKET, NECK (CCT)

6 Screws (SCREW, +PSW M4X10) P/N: 4-159-298-01

KD-55/65 X8500A/ X8504A 23

 DISASSEMBLY

1-1. KD-55X*A
1-1-12. TAPE-1
TAPE

TAPE

TAPE

TAPE

KD-55/65 X8500A/ X8504A 24

 DISASSEMBLY

1-1. KD-55X*A
1-1-13. WIRE DRESSING-1

KD-55/65 X8500A/ X8504A 25

 DISASSEMBLY

1-1. KD-55X*A
1-1-14. WIRE DRESSING-2

KD-55/65 X8500A/ X8504A 26

 DISASSEMBLY

1-1. KD-55X*A
1-1-15. WIRE DRESSING-3

KD-55/65 X8500A/ X8504A 27

 DISASSEMBLY

1-1. KD-55X*A
1-1-16. WIRE DRESSING-4

KD-55/65 X8500A/ X8504A 28

 DISASSEMBLY

1-1. KD-55X*A
1-1-17. SMART CORE 1 2

SMART CORE

KD-55/65 X8500A/ X8504A 29

 DISASSEMBLY

1-1. KD-55X*A
1-1-18. LID, SC (CSN)

1 3
LID, SC (CSN)

KD-55/65 X8500A/ X8504A 30

 DISASSEMBLY

1-1. KD-55X*A
1-1-19. PET SHEET (CSN)

2
1

PET SHEET (CSN)

PET SHEET (CSN)

KD-55/65 X8500A/ X8504A 31

 DISASSEMBLY

1-1. KD-55X*A
1-1-20. HIF2 MOUNT AND CONNECTOR ASSY 5P

2 HIF2 MOUNT

1 3
CONNECTOR ASSY 5P
P/N: 1-910-107-74

KD-55/65 X8500A/ X8504A 32

 DISASSEMBLY

1-1. KD-55X*A
1-1-21. CASE, SC (CSN) AND HSF2 MOUNT AND BLUETOOTH MODULE AND WLAN MODULE

BLUETOOTH MODULE
2

1 3
WLAN MODULE

HSF2 MOUNT

CASE, SC (CSN)

KD-55/65 X8500A/ X8504A 33

 DISASSEMBLY

1-1. KD-55X*A
1-1-22. HARNESS-1

CONNECTOR ASSY 28P

P/N: 1-910-108-80

KD-55/65 X8500A/ X8504A 34

 DISASSEMBLY

1-1. KD-55X*A
1-1-23. HARNESS-2

HARNESS ASSY
NOTE FOR CONNECTING THE CONNECTOR 50P
P/N: 1-910-108-81

CONNECTOR ASSY 3P
P/N 1-846-714-11
P/N: 1 846 714 11
HARNESS ASSY
P/N: 1-910-108-82

KD-55/65 X8500A/ X8504A 35

 DISASSEMBLY

1-1. KD-55X*A
1-1-24. TAPE-2

TAPES

TAPE

TAPE

KD-55/65 X8500A/ X8504A 36

 DISASSEMBLY

1-1. KD-55X*A
1-1-25. FLEXIBLE FLAT CABLE
FLEXIBLE FLAT CABLE 41P
P/N: 1-846-922-11
1 846 922 11

FLEXIBLE FLAT CABLE 51P

FLEXIBLE FLAT CABLE 20P P/N: 1-846-921-11
P/N: 1-910-108-83

KD-55/65 X8500A/ X8504A 37

 DISASSEMBLY

1-1. KD-55X*A
1-1-26. SPEAKER BOX ASSY (WF)

SPEAKER BOX ASSY (WF)

1 2

3 Screws (SCREW, +PSW M3X6 W12) P/N: 4-256-393-01

KD-55/65 X8500A/ X8504A 38

 DISASSEMBLY

1-1. KD-55X*A
1-1-27. SPEAKER BOX ASSY (L)/(R)

SPEAKER BOX ASSY

SPEAKER BOX ASSY

KD-55/65 X8500A/ X8504A 39

 DISASSEMBLY

1-1. KD-55X*A
1-1-28. BRACKET, SP (CSN)A

1 2

BRACKET, SP (CSN)A

8 Screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41

KD-55/65 X8500A/ X8504A 40

 DISASSEMBLY

1-1. KD-55X*A
1-1-29. HUS-F2-CH

2
1

HUS-F2-CH

2 Screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41

KD-55/65 X8500A/ X8504A 41

 DISASSEMBLY

1-1. KD-55X*A
1-1-30. GASKET(TU) AND BRACKET, UNDER (METAL)

1 3

BRACKET, UNDER (METAL)

KD-55/65 X8500A/ X8504A 42

 DISASSEMBLY

1-1. KD-55X*A
1-1-31. BRACKET, SIDE (CSN METAL)

1 2

BRACKET, SIDE
BRACKET
(CSN METAL)

KD-55/65 X8500A/ X8504A 43

 DISASSEMBLY

1-1. KD-55X*A
1-1-32. BAF2S-CN MOUNT

BAF2S-CN MOUNT
1 2

13 Screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41

KD-55/65 X8500A/ X8504A 44

 DISASSEMBLY

1-1. KD-55X*A
1-1-33. SHEET, THERMAL (BAF)

SHEET, THERMAL (BAF)

KD-55/65 X8500A/ X8504A 45

 DISASSEMBLY

1-1. KD-55X*A
1-1-34. G7-STATIC CONVERTER AND SPACER (B)

G7-STATIC CONVERTER

1 3

5 Screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41 Remove to B side.

KD-55/65 X8500A/ X8504A 46

 DISASSEMBLY

1-1. KD-55X*A
1-1-35. G6-STATIC CONVERTER AND SPACER (B)

G6-STATIC CONVERTER

1 3

5 Screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41 Remove to B side.

KD-55/65 X8500A/ X8504A 47

 DISASSEMBLY

1-1. KD-55X*A
1-1-36. SHEET, INSULATION (CCT L)

1 2
SHEET, INSULATION (CCTL)

KD-55/65 X8500A/ X8504A 48

 DISASSEMBLY

1-1. KD-55X*A
1-1-37. SLIDE, CLAMP-1

1 3 SLIDE, CLAMP

KD-55/65 X8500A/ X8504A 49

 DISASSEMBLY

1-1. KD-55X*A
1-1-38. SLIDE, CLAMP-2

1 3 SLIDE, CLAMP

KD-55/65 X8500A/ X8504A 50

 DISASSEMBLY

1-1. KD-55X*A
1-1-39. CUSHION, SPACER (55 CSN)

CUSHION, SPACER (55 CSN)

KD-55/65 X8500A/ X8504A 51

 DISASSEMBLY

1-1. KD-55X*A
1-1-40. SHEET, INSULATION (CSN LD)

SHEET, INSULATION (CSN LD)

KD-55/65 X8500A/ X8504A 52

 DISASSEMBLY

1-1. KD-55X*A
1-1-41. LCD PANEL

LCD PANEL

KD-55/65 X8500A/ X8504A 53

 DISASSEMBLY

1-2. KD-65X*A
1-2-1. STAND BLOCK

4 Screws (SCREW, +PSW M5X12) P/N: 2-580-607-01

STAND BLOCK

KD-55/65 X8500A/ X8504A 54

 DISASSEMBLY

1-2. KD-65X*A
1-2-2. NECK, STAND (CCT) A AND STAND (CCT) A
NECK, STAND (CCT) A
P/N: 4-462-872-01
4 462 872 01

NECK, STAND (L) (CCT) A

NECK, STAND (L) (CCT) A

NECK, STAND (R) (CCT) A

2 Screws (SCREW, +PSW M5X12) P/N: 2-580-607-01

NECK, STAND (R) (CCT) A

STAND (CCT, CSN) A

P/N: 4-471-530-01

2 Screws (SCREW, +PSW M5X12) P/N: 2-580-607-01

KD-55/65 X8500A/ X8504A 55

 DISASSEMBLY

1-2. KD-65X*A
1-2-3. PANEL ORNAMENT, SC (CSN) A

PANEL ORNAMENT
ORNAMENT, SC (CSN) A

KD-55/65 X8500A/ X8504A 56

 DISASSEMBLY

1-2. KD-65X*A
1-2-4. COVER, NECK (CSN)

1 2

COVER, NECK (CSN)

KD-55/65 X8500A/ X8504A 57

 DISASSEMBLY

1-2. KD-65X*A
1-2-5. AC COVER
2 3

1
4

AC COVER

1 Screw (SCREW, +PSW M3X6 W12) P/N: 4-256-393-01

KD-55/65 X8500A/ X8504A 58

 DISASSEMBLY

1-2. KD-65X*A
1-2-6. COVER, REAR SC (CSN)
2

3 Screws (SCREW +BVTP 3X10 TYPE2 IT-3) P/N: 7-685-647-79

1 3
COVER,, REAR SC (CSN)
( )

KD-55/65 X8500A/ X8504A 59

 DISASSEMBLY

1-2. KD-65X*A
1-2-7. LABEL, SIDE TERMINAL (CCT)/LABEL, UNDER TERMINAL/LABEL, REAR TERMINAL

LABEL, SIDE TERMINAL (CCT)

LABEL, REAR TERMINAL

LABEL, UNDER TERMINAL

KD-55/65 X8500A/ X8504A 60

 DISASSEMBLY

1-2. KD-65X*A
1-2-8. REAR COVER (65CSN)A

1 2

4 Screws (SCREW, ORNAMENTAL M6X12) P/N: 4-268-126-02 25 Screws (SCREW, +PSW M3X5) P/N: 2-580-591-01
2 Screws (SCREW +BVTP 3X10 TYPE2 IT-3) P/N: 7-685-647-79

KD-55/65 X8500A/ X8504A 61

 DISASSEMBLY

1-2. KD-65X*A
1-2-8. REAR COVER (65CSN)A

3 4
REAR COVER (65 CSN)A

REAR COVER (65 CSN)A

KD-55/65 X8500A/ X8504A 62

 DISASSEMBLY

1-2. KD-65X*A
1-2-9. COVER, UNDER (65 CSN)

COVER, UNDER (65 CSN)

COVER, UNDER (65 CSN)

1 2 3

4 Screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41

KD-55/65 X8500A/ X8504A 63

 DISASSEMBLY

1-2. KD-65X*A
1-2-10. BRACKET, NECK (CCT)

1 2 BRACKET, NECK (CCT)

6 Screw ((SCREW,, +PSW M4X10)) P/N: 4-159-298-01

KD-55/65 X8500A/ X8504A 64

 DISASSEMBLY

1-2. KD-65X*A
1-2-11. TAPE-1

TAPE

TAPE

KD-55/65 X8500A/ X8504A 65

 DISASSEMBLY

1-2. KD-65X*A
1-2-12. TAPE-2

TAPE

TAPE

TAPE

KD-55/65 X8500A/ X8504A 66

 DISASSEMBLY

1-2. KD-65X*A
1-2-13. WIRE DRESSING-1

KD-55/65 X8500A/ X8504A 67

 DISASSEMBLY

1-2. KD-65X*A
1-2-14. WIRE DRESSING-2

KD-55/65 X8500A/ X8504A 68

 DISASSEMBLY

1-2. KD-65X*A
1-2-15. WIRE DRESSING-3

KD-55/65 X8500A/ X8504A 69

 DISASSEMBLY

1-2. KD-65X*A
1-2-16. WIRE DRESSING-4

KD-55/65 X8500A/ X8504A 70

 DISASSEMBLY

1-2. KD-65X*A
1-2-17. SMART CORE 1 2

SMART CORE

KD-55/65 X8500A/ X8504A 71

 DISASSEMBLY

1-2. KD-65X*A
1-2-18. LID, SC (CSN)

1 3
LID, SC (CSN)

KD-55/65 X8500A/ X8504A 72

 DISASSEMBLY

1-2. KD-65X*A
1-2-19. PET SHEET (CSN)

2
1

PET SHEET (CSN)

PET SHEET (CSN)

KD-55/65 X8500A/ X8504A 73

 DISASSEMBLY

1-2. KD-65X*A
1-2-20. HIF2 MOUNT AND CONNECTOR ASSY 5P

HIF2 MOUNT
2

CONNECTOR ASSY 5P
1 3
P/N: 1-910-107-74

KD-55/65 X8500A/ X8504A 74

 DISASSEMBLY

1-2. KD-65X*A
1-2-21. CASE, CS (CSN) AND HSF2 MOUNT AND BLUETOOTH MODULE AND WLAN MODULE

BLUETOOTH MODULE
2

1 3

WLAN MODULE

HSF2 MOUNT

CASE, SC (CSN)

KD-55/65 X8500A/ X8504A 75

 DISASSEMBLY

1-2. KD-65X*A
1-2-22. HARNESS-1

CONNECTOR ASSY 28P

P/N: 1-910-107-79

KD-55/65 X8500A/ X8504A 76

 DISASSEMBLY

1-2. KD-65X*A
1-2-23. HARNESS-2

HARNESS ASSY
P/N: 1-910-108-85 NOTE FOR CONNECTING THE CONNECTOR 50P

HARNESS ASSY CONNECTOR ASSY 3P

P/N: 1-910-108-86 P/N: 1-846-714-11

KD-55/65 X8500A/ X8504A 77

 DISASSEMBLY

1-2. KD-65X*A
1-2-24. TAPE-3

TAPE

KD-55/65 X8500A/ X8504A 78

 DISASSEMBLY

1-2. KD-65X*A
1-2-25. TAPE-4

TAPE

TAPE TAPE

KD-55/65 X8500A/ X8504A 79

 DISASSEMBLY

1-2. KD-65X*A
1-2-26. FLEXIBLE FLAT CABLE
FLEXIBLE FLAT CABLE 41P
P/N: 1-846-924-11
1 846 924 11

FLEXIBLE FLAT CABLE 51P

FLEXIBLE FLAT CABLE 20P P/N: 1-846-923-11
P/N: 1-910-107-82

KD-55/65 X8500A/ X8504A 80

 DISASSEMBLY

1-2. KD-65X*A
1-2-27. SPEAKER BOX ASSY (WF)

1 2
SPEAKER BOX ASSY (WF)

2 Screws (SCREW, +PSW M3X6 W12) P/N: 4-256-393-01

KD-55/65 X8500A/ X8504A 81
 DISASSEMBLY

1-2. KD-65X*A
1-2-28. SPEAKER BOX ASSY (L)/(R)

SPEAKER BOX ASSY

SPEAKER BOX ASSY

KD-55/65 X8500A/ X8504A 82

 DISASSEMBLY

1-2. KD-65X*A
1-2-29. BRACKET, SP (CSN)A

1 2
BRACKET, SP (CSN)A

8 Screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41

KD-55/65 X8500A/ X8504A 83

 DISASSEMBLY

1-2. KD-65X*A
1-2-30. HUS-F2-CH

1 2

HUS-F2-CH

2 Screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41

KD-55/65 X8500A/ X8504A 84

 DISASSEMBLY

1-2. KD-65X*A
1-2-31. GASKET(TU) AND BRACKET, UNDER (METAL)

1 3

BRACKET, UNDER (METAL)

KD-55/65 X8500A/ X8504A 85

 DISASSEMBLY

1-2. KD-65X*A
1-2-32. BRACKET, SIDE (CSN METAL)

BRACKET, SIDE
1 2 (CSN METAL)

KD-55/65 X8500A/ X8504A 86

 DISASSEMBLY

1-2. KD-65X*A
1-2-33. BAF2S-CN MOUNT

BAF2S-CN MOUNT
1 2

13 Screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41

KD-55/65 X8500A/ X8504A 87

 DISASSEMBLY

1-2. KD-65X*A
1-2-34. SHEET, THERMAL (BAF)

SHEET, THERMAL (BAF)

KD-55/65 X8500A/ X8504A 88

 DISASSEMBLY

1-2. KD-65X*A
1-2-35. G8-STATIC CONVERTER AND SPACER (B)

G8-STATIC CONVERTER

1 3

5 Screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41 Remove to B side.

KD-55/65 X8500A/ X8504A 89

 DISASSEMBLY

1-2. KD-65X*A
1-2-36. G6-STATIC CONVERTER AND SPACER (B)

G6-STATIC CONVERTER

1 3

5 Screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41 Remove to B side.

KD-55/65 X8500A/ X8504A 90

 DISASSEMBLY

1-2. KD-65X*A
1-2-37. SHEET, INSULATION (CCT M)

1 2
SHEET, INSULATION (CCT M)

KD-55/65 X8500A/ X8504A 91

 DISASSEMBLY

1-2. KD-65X*A
1-2-38. SLIDE, CLAMP-1

1 3 SLIDE, CLAMP

KD-55/65 X8500A/ X8504A 92

 DISASSEMBLY

1-2. KD-65X*A
1-2-39. SLIDE, CLAMP-2

1 3 SLIDE, CLAMP

KD-55/65 X8500A/ X8504A 93

 DISASSEMBLY

1-2. KD-65X*A
1-2-40. CUSHION, SPACER (65 CSN)

CUSHION, SPACER (65CSN)

KD-55/65 X8500A/ X8504A 94

 DISASSEMBLY

1-2. KD-65X*A
1-2-41. LCD PANEL

LCD PANEL

KD-55/65 X8500A/ X8504A 95

SEC 2. ADJUSTMENT
HOW TO ENTERING SERVICE MODE
1) Turn on the main power switch to place this set in standby mode.
2) Press the buttons on the remote commander as follows, and entering service mode.

DISPLAY Channel 5 Volume TV POWER

3) Service mode display.
Note: First of all,
all when you enter Service Mode,
Mode you can see “Digital”
Digital service mode.
mode
Whenever you press “OPTIONS” on remote, each service mode is changed.
“Digital” -> “Chassis” -> “VPC”

DIGITAL                  SERVICE

001 OP
000 VERS ‐‐‐
CHASSIS SERVICE
Category
Category
g y number 000 WYVERN
<MAIN>            <EXT> name
Item number 000 S2_NOISE_TH      32
DM1.301W00AA      WF:2.0.0.99
WF1.003W00AA      WF:‐‐‐‐‐‐‐‐
DF1.001W00AA      FD:0.068
YM1.010W00AA
YM1.010W00AA      BT:
BT:
M4.922C 1.2.14.891
(DM1.301W00AA)
DD1.016W00AA
PK0.312W00AA Item name Data
AM0 510WW
AM0.510WW

MID:04835511
PID:04020000
PNL:LTY320AB01
DQ3Y550LN0101

KD-55/65 X8500A/ X8504A 96

 ADJUSTMENT

4) How to use the remote commander.

Function The flow of control

Service mode on <Test>+<TV>/<Display><5><Vol Up><Power>

Service mode off <Other> / <Power off + on>
Item up / down <1>/<4>
Category up / down <2>/<5>
Data up / down <3>/<6>

Test reset <8> + <Mute> + <0>

Execute <10 or 0>

Write data <Mute> + <0>

Change module <Jump> / <Option>

5) After entering service mode,

mode then turn off the power switch.
switch

KD-55/65 X8500A/ X8504A 97

 ADJUSTMENT

CHANGE DATA
Note: “Digital”
Digital service mode don
don’tt have to Save.
Save (except “002
002 MODEL
MODEL” and “005
005 CHPRSET
CHPRSET” category)
DIGITAL SERVICE
1) Change Data of “Digital” service mode. (except “003 DIG_SRV_MODE” category) 004 TUNER
a. Press “2 / 5” on remote to select (up / down) category. 000 !A_NOSIG_DET   001
b. Press “1 / 4” on remote to select (up / down) Item.
c. Press “3 / 6” on remote change (up / down) data.

VIDEO:STANDARD   AUDIO:STANDARD
PSAVE:STANDARD   

MAIN:            SUB:
TUNER/‐‐‐‐/‐‐‐‐‐ ‐‐‐‐‐/‐‐‐‐/NTSCU
‐‐‐‐X‐‐‐‐/‐‐‐‐‐‐ ‐‐‐‐X‐‐‐‐/‐‐‐‐‐‐
‐‐‐‐‐/‐‐‐
/ ‐‐‐‐‐/‐‐‐
/

KD-55/65 X8500A/ X8504A 98

 ADJUSTMENT

2) Change Data of “Digital” service mode. ( “003 DIG_SRV_MODE” category)

“003 DIG
DIG_SRV_MODE”
SRV MODE” iis one category
t off “Di
“Digital”
it l” service
i mode.
d
Please note because this operation is special.
a. Press “2 / 5” on remote to select “003 DIG_SRV_MODE”.
b. Press “1 / 4” on remote to select (up / down) Item.
c. Press “0 / 10” on remote to select item.
d. Press number key “1”~”9” directly. “*” stamp move.
e. Press “12 / enter / select” to decide and advance next step. Press “return”, when returning on the
pprevious ppage.
g

DIGITAL SERVICE DIGITAL(DIG_SRV_MODE) SERVICE

003 DIG_SRV_MODE
000 TEST PATTERN ‐‐‐
000 TEST_PATTERN   TEST PATTERN
TEST PATTERN

*1 Video
2 Audio

VIDEO:STANDARD   AUDIO:STANDARD
PSAVE:STANDARD   

MAIN:            SUB:
: SU :
TUNER/‐‐‐‐/‐‐‐‐‐ ‐‐‐‐‐/‐‐‐‐/NTSCU
‐‐‐‐X‐‐‐‐/‐‐‐‐‐‐ ‐‐‐‐X‐‐‐‐/‐‐‐‐‐‐
‐‐‐‐‐/‐‐‐ ‐‐‐‐‐/‐‐‐

KD-55/65 X8500A/ X8504A 99

 ADJUSTMENT

SAVE CHANGING DATA

1) Write data for “Chassis”
Chassis or “VPC”
VPC service mode
a. Press “Mute” on remote.
It shows green “SERVICE” changes to green “WRITE”.
b. Press “0” or “enter” on remote. Green “WRITE” changes to red “WRITE”. It indicate writing is processing.
c. After a while, red “WRITE” changes to green “SERVICE”. Writing process is done at this point.
2) TV reboot is necessary for applying data change.

CHASSIS WRITE
000 WYVERN
000 S2 NOISE TH
S2_NOISE_TH      32
32

KD-55/65 X8500A/ X8504A 100

 ADJUSTMENT

WHITE BALANCE ADJUSTMENT

Note: Please execute this adjustment if necessary.
necessary
Change Data of “VPC” service mode. (“003 WB” category)
a. Press “1” or “4” on remote to select WB adjustment menu.
b. Change data by pressing “3” or “6”. Each range of these items is 0~1023.
c. Press “mute” ＋”0” on remote to save the data.
“SERVICE” comment is changed to “WRITE”, indicating writing process.
d. After a while, “WRITE” comment returns to “SERVICE”, which means writing process is done..

VPC SERVICE VPC SERVICE

003 WB 003 WB
000 R_DRV 512 003 R_BKG 512

VPC SERVICE VPC SERVICE

003 WB 003 WB
001 G_DRV 512 004 G_BKG  512

VPC SERVICE VPC SERVICE

003 WB 003 WB
002 B_DRV 512 005 B_BKG 512

KD-55/65 X8500A/ X8504A 101

 ADJUSTMENT

SET TO SHIPPING CONDITION

H tto ddo shipping
How hi i condition.
diti
a. Move to “Digital” service mode.
b. Press “8” on remote. It shows green “SERVICE” changes to green “RST-”.
c. Press “mute” on remote. Added green “EXE” after green “RST-” .
d. Press “0” on remote. Green “EXE-RST” changes to red “EXE-RST”. It indicate writing is processing.
e. After a while, red “EXE-RST” changes to green “SERVICE”.
f. And BLINK Smart Core WHITE LED. Writing process is done at this point.

SONY

<Another way>
You can set to shipping condition w/o entering Service Mode.
-> “Cursor Up” on remote + “Power Key” on TV.

KD-55/65 X8500A/ X8504A 102

SEC 3. TROUBLE SHOOTING
3-1. NO POWER

No Power

Replace NG
NG
Check STBY 3.3V JL9105 Between G* Board to G* Board
B* Board Harness
B

OK
OK
Harness

B* Board

DC/DC converter check

KD-55/65 X8500A/ X8504A 103

 TROUBLE SHOOTING

3-1. NO POWER
DC/DC converter check

START

Check JL9129 Voltage. no Check JL9126, is no

Check F9105 it 1.18V? Check F9106
Is the voltage 1V?

yes yes

END
Check JL9132 Voltage. no
Check F9104
Is the voltage 5V?

yes

Check JL9116 Voltage. no

Check F9102
Is the voltage 3.3V?

yes

Check JL9125 Voltage.

g no
o Ch k F9102
Check
Is the voltage 1.5V?

yes

KD-55/65 X8500A/ X8504A 104

 TROUBLE SHOOTING

3-2. STANDBY LED BLINK

1) 3 times blinking (DC Alert, Audio Error & Communication Error)

3-time blinking
TUNER
DC_ALERT
DMD_TU_I2C
or NG
I2CB bus check: I2C bus dumping
p g or
Check D+1.0V
D+1 0V at NG
F9105,IC9103,etc Probe CL2205, AYU2
JL9129 AUDIO
(B* Board) CL2206
on the B* Board
Check NG
Speaker Impedance Speaker
OK OK Brownie at SP Connector

SPIC check OK
Check +3.3V_MAIN_1 NG SPI dumping
Probe RB8522
at JL9116 on F9102,IC9102,etc resistor
the B* Board (B* Board) or AYU2 Check AUDIO+12.5V
at pin 9/10/11 of NG
G* Board
G
OK CN9101 on
OK the B* Board

I2C_CCP check
NG OK
R8502 and I2C_CCP Pull
Check +1.8V_MAIN on IC9201,etc R8503 U
Up Check +12.5V
12.5V
Pin 2 of IC9201 (B* Board) at Power Amp side NG F4201,IC4201,etc
of F4201/F4202/F4203
(B* Board)
OK on
OK the B* Board
HDMI #2
OK
Check +5V_MAIN NG
I2CA bus check: NG IC4201,etc
at JL9132 on IC9101,etc I2CA bus
Probe CL5023, (B* Board)
the B* Board (B* Board) CL5024 dumping
resistor
or AYU2
#3
OK

Please see the next page about #2 and #3.

KD-55/65 X8500A/ X8504A 105
 TROUBLE SHOOTING

#3
#2

F4201,IC4201,F4202,IC4202,F4203,IC4203 IC4201,IC4202,IC4203
((B* Board)) (B* Board)

High Check the IC4201,IC4202 and IC4203

Out pin 9, 16, 25, 32 No IC or parts around it
Check 12.5V to GND enough
Replace
p broken fuse. Switching 0V to 12V NG
i
impedance
d around 300-400kHz
300 400kHz

Yes
Low impedance

L4201-L4208
Check the CN4802 No
No or
IC4201,IC4202,IC4203 Check broken parts DC level ~2V C4234-C4241
burn or broken ? around broken IC. NG
Y
Yes

Yes
No
Check the IC4201-IC4203
I2S line pin 5, 6, 7, 8 IC9000 or around parts NG
Replace broken IC

Yes
IC4201-IC4203 NG

If there is no failure, Replace B* board.

KD-55/65 X8500A/ X8504A 106
 TROUBLE SHOOTING

2) 4 times blinking (LED Voltage Error)

4-time blinking

Between 0.98V to 1.23V

Check JL9112
(BACKLIGHT_MON) LED driver
on the B* Board

B* Board

KD-55/65 X8500A/ X8504A 107

 TROUBLE SHOOTING

3) 5 times blinking (T-Con Error)

5-time blinking
NG
Panel (T-con)
B* Board
B
change
h
Check PANEL_VCC Confirm Tcon12V.
12.5V at pin 47-51 of NG
G* Board Symptom
CN8001 on
on the B
B* Board improvement

About 12.5V OK Panel (T-con)

Symptom
improvement
Replace the Harness
Harness
Between G* and Panel

NG
Symptom
Replace the Harness improvement
Between CN3802 and Tcon VBO Harness
(41pin)

NG

KD-55/65 X8500A/ X8504A 108

 TROUBLE SHOOTING

4) 6 times blinking (Backlight Error)

6-time blinking

Check BL_ERR
Low
((JL9112)) at
B* Board
Pin 18 of CN9101
on the B* Board

High
Symptom
improvement
Change G* Board G* board

NG

Panel

KD-55/65 X8500A/ X8504A 109

 TROUBLE SHOOTING

5) 7 times blinking (Temperature Error)

7-time blinking

Setting circumstance
NG Set to another
is OK?
Temperature, l
location,
i etc.
Ventilation, etc.
Yes

Change B* Board, NG
Panel
and Aging a few hours

Symptom
improvement

B* Board

KD-55/65 X8500A/ X8504A 110

 TROUBLE SHOOTING

6) 8 times blinking (Software Error)

8-time blinking

No
CH or AEP destination? B* Board NG

YES

No
Using CAM Module? B* B
Board
d NG

YES

NG CI CAM module
Check clock signal @ pin
AM30 of IC9000 ((AYU2)) B* Board NG

OK

B* Board NG

KD-55/65 X8500A/ X8504A 111

 TROUBLE SHOOTING

3-3. NO SOUND

No Sound

“Audio System”
Check the Change to
“Speakers setting” “TV Speaker”

“TV Speakers”

Symptom
Change the Speaker NG Replace improvement
B* Board
Harness the B* Board

Symptom NG
improvement
p

Speaker Harness Speaker

KD-55/65 X8500A/ X8504A 112

 TROUBLE SHOOTING

3-4. NO PICTURE

No Picture

Video 1 Video 2 Component

No Picture No Picture No Picture

NG NG NG
Check J3101 Check J3104 Check J3104 Conn
Check if input OSD Check if input OSD Check if input OSD
connection, Connection, VIDEOB_DET,
is GREY OUT is GREY OUT is GREY OUT
VIDEOA_DET VIDEOB_DET CR_DET

OK OK OK

NG NG NG
Check wave
Check wave between Detailed check Check wave between Detailed check Detailed check
Between C3120/C3121
C3106 and IC9001 J3101 signal path C3120 and IC9001 J3104 signal path J3104 signal path
and IC9001

OK OK OK

Detailed SDIF path Detailed SDIF path NG

Check between Check between Confirm HDMI HDMI EQ [IC5009]
IC9001 and IC9000 IC9001 and IC9000 input working Problem

NG NG
OK
NG NG Detailed TMDS ppath
Check signal Check signal
Confirm Analog RF Confirm Analog RF check between
between IC9001 and between IC9001 and
input working input working IC9001 and IC5009
IC9000 [R8633] IC9000 [R8633]
NG
OK OK OK OK
NG
Ayu2 [IC9000] Ayu2 [IC9000] Check signal
Brownie [IC9001] Brownie [IC9001] Confirm other analog
Or Backend Or Backend between IC9001 and
Problem P bl
Problem Input working
Problem Problem IC5009 [RB5008]

OK OK

Ayu2 [IC9000]
Brownie [IC9001] Or Backend
Problem Problem

Change B* board

KD-55/65 X8500A/ X8504A 113

 TROUBLE SHOOTING

Backlight Issue

No Picture

No OK Replace NG NG
All blue picture is on? Check the G*- LD*
the B-Tcon, B-LD* Change B* Board
(Factory SW is booted.) Harness
FFC

Yes NG Symptom Symptom

improvement improvement
B-Tcon, B-LD*
B* Board Harness B* Board
FFC

NG LCD Panel
Change G* Board
(T-con, LD*)

Symptom
improvement

G* Board

KD-55/65 X8500A/ X8504A 114

 TROUBLE SHOOTING

3-5. SIDE BUTTONS MALFUNCTION

HUS button
malfunction

Check Harness on HUS and Check Harness pin Assignment Probe at Key_AD line and
Change HUS
B* Board properly connected OK According to circuit. check the signal
NG? OK

NG
NG OK

Loose harness 
Change Harness
connect properly
connect properly Change
g B* Board

KD-55/65 X8500A/ X8504A 115

 TROUBLE SHOOTING

3-6. IR REMOTE COMMANDER MALFUNCTION

IR do not response to Center white LED Check remote

light at power
Change remote 
Remote Commander control NG control
indicator OK
NG OK
Check harness NG Check whether center
NG OK
connection is OK white LED blink ,when using
on HIF and HSF commander near the sensor Change SmartCore (mechanical)
windows
Loose harness 
connect properly OK
Check harness OK OK Problem with Smart Core
connection is OK Change SmartCore HSF or HIF 
NG on HSF and B*Board
or HSF‐HIF harness

NG

Change OK
HSF‐B* board harness 
HSF B* board
HSF-B* b d Harness
H problem

NG

Change B*Board

KD-55/65 X8500A/ X8504A 116

 TROUBLE SHOOTING

3-7. LIGHT SENSOR ERROR

Change the UI
setting
i to “:ON” Update Software

NG
OK
Backlight doesn’t change Check UI setting for light
when
h ambient
bi lighting
li h i sensor . Ch k current S
Check Software
f
level changed Make sure it is “on”

OK

Checkk whether
Ch h th harness
h is
i NG
Connected on HIF and
HSF Board

Connect the Harness
OK properly

Check whether harness is

Connected on HSF and
B Board
NG

OK

OK Problem with Smart Core
Change Smart Core HSF or HIF 
or HSF HIF harness
or HSF‐HIF harness

NG

Change OK
HSF‐B* board harness 
Ch
Change B* Board
B d HSF-B* board Harness problem
NG

KD-55/65 X8500A/ X8504A 117

 TROUBLE SHOOTING

3-8. NETWORK MALFUNCTION

1) Ethernet (Wired)

[Network Set-up]
[
>[Wired Set-up]
p]
on the TV

OK OK OK
Connection Results Connection Results Connection Results
B board
Cable Connection Local Access Internet Access

Failed Failed Failed

Auto
OK Check
Wired Set-up Proxy setting
Check cable B board Local router
IP address setting
DHCP server
NG Manual
Ethernet Cable Check IP address
&
Local router setting

KD-55/65 X8500A/ X8504A 118

 TROUBLE SHOOTING

2) Internal Wireless Network malfunction

Wireless Network
on the
th TV

Error Message appear No Is the radio field No

when the Wireless Strength too weak Bxx Board
Network is selected? or even No signal?

Yes Yes

*1 Hardware
H d defect
d f t suspected.
t d
Access Point
Go to the next page

3) USB Wireless Network malfunction

Wireless Network
on the TV

Error Message appear No Is the radio field No

when the Wireless Strength too weak Bxx Board
Network is selected? or even No signal?

Yes Yes

USB Dongle Access Point

KD-55/65 X8500A/ X8504A 119

 TROUBLE SHOOTING

*1 From previous page

Check harness NG OK
connection is OK Connect properly Loose harness
between HW and Bxx

OK NG

NG NG Change harness NG
Change
Ch
Change HW board between Bxx board Change Bxx board
Wi-Fi module
and HW board

OK OK OK

Wi-Fi module HW board Main Harness

If Wi-Fi malfunction happens,

• Wi-Fi module
• HSC board
• Harness between HSC and Bxx
• Bxx board
are suspected.

KD-55/65 X8500A/ X8504A 120

 TROUBLE SHOOTING

4) Bluetooth malfunction
Service Menu
One Touch Remote doesn’t work 001 OP
000 VERS
O
Or
3D-glasses (Active) doesn’t work <MAIN> <EXT>
DM0.001JPA WF: 3.0.0.1021
WF0.300W00AA WF: --------
Confirm DF2.070W00AA FD: 0.003
Ver info.
YM0.619W00AA BT:
BT version check can be
b readd One Touch Remote malfunction trouble shooting flow M4.922C 1.2.14.848
in Service Menu Or (DM0.0J00AA)
BT Version info.
3D-glasses (Active) malfunction trouble shooting flow DD0.320W00AA
PK0.320W00AA
AM0.030JP
Ver = --------
MID: 04A3B50F
PID: 0F051040
Check harness NG OK PNL:
connection is OK Connect properly Loose harness DQ3Y400LN0101
between HSF and Bxx

OK NG

NG NG Change harness NG
Change
g BT module Change
g HSF board Between Bxx board Change
g Bxx board
and HSF board

OK OK OK

If Bluetooth malfunction happens,

BT module HSF board Main Harness • BT module
• HSC board
• Harness between HSC and Bxx
• Bxx board
are suspected.

KD-55/65 X8500A/ X8504A 121

SEC 4. DIAGRAMS
4-1. BLOCK DIAGRAM

KD-55/65 X8500A/ X8504A 122

 DIAGRAMS

4-2. CONNECTOR DIAGRAM

(Only Interface between board and board ）

KD-55X*A
HUS Module T- con Board
CN203 BAF2_S/ W Board CN3800 To BAF
C N8001
HUS_GND_ 2 1 35 NC/SCL 1 51 NC
HUS_GND_ 2 2 36 CN7315 AGBSEN/SDA 2 50 AGBSEN
HUS_GND_ 2 3 37 3 1 FS_BT3D_SYNC/HTL_LINEOUT_1 GND 3 49 GND PANEL FFC
HUS_MAIN_5V_2 4 40 NC 2 SC_GND RX7P 4 48 RX7P 80pin x2
HUS_MAIN_5V_2 5 41 NC 3 SC_GND RX7N 5 47 RX7N CN8002
HUS_MAIN_5V_2 6 42 NC 4 SC_STBY_3.3V GND 6 46 GND CN8003
HUS_KEY_A D 7 39 6 5 SC_BT_UART_TX GND 7 45 GND
HUS_POWER_KE Y 8 38 7 6 SC_MAIN_3.3V RX6P 8 44 RX6P
HUS_MAIN_5V_3 9 43 8 7 SC_BT_UART_RX RX6N 9 43 RX6N
HUS_MAIN_5V_3 10 44 NC 8 IQ_CAM_3.3V(RESERVE) GND 10 42 GND
HUS_MAIN_5V_3 11 45 4 9 SC_BT_HOST_WAKE GND 11 41 GND 15171601
HUS_GND_ 3 12 46 27 10 SC_STBY_3.3V RX5P 12 40 RX5P
HUS_GND_ 3 13 47 Main Harness NC 11 NC RX5N 13 39 RX5N
VbyOne-FFC
HUS_GND_ 3 14 48 NC 12 SC_STBY_3.3V GND 14 38 GND
1-821-154-11 1-821-128-11 NC 13 SC_STBY_3.3V GND 15 37 GND
JAM SYT10-14WL-ET SYT10-14HG 25 14 SC_STBY_3.3V RX4P 16 36 RX4P
19 15 SC_MAIN_5V RX4N 17 35 RX4N
HUS2_DP 1 2 1 26 16 SC_GND GND 18 34 GND
HUS2_DM 2 1 1 28 17 SC_GND GND 19 33 GND
HUS3_DP 3 5 1 NC 18 SC_GND RX3P 20 32 RX3P
NC 4 NC 16 19 SC_OPT_SENSOR RX3N 21 51 pin FF C 31 RX3N
HUS3_DM 5 3 1 15 20 SC_LED_PWM_W GND 22 30 GND
CN202 Mini US B B cable 550mm 13 21 SC_LED_PWM_R GND 23 29 GND
1-822-265-21 Vendor: ACON or ELCA T 10 22 SC_BT_RST/HTL_SP_MUTE RX2P 24 28 RX2P
ACON P/N: 1-846-524-11 or New 11 23 SC_LED_PWM_B RX2N 25 27 RX2N
5 24 SC_BT_CTS/HTL_VOL_UP GND 26 26 GND
9 25 SC_LED_PWM_G GND 27 25 GND
24 26 SC_WIFI_WAKE RX1P 28 24 RX1P
NC 27 HTL_SIRCS_OUT(RESERVE) RX1N 29 23 RX1N
Smart Core 20 28 SC_USB_GND_S GND 30 22 GND
NC 29 IQ_USB_M(RESERVE) GND 31 21 GND
CN002 22 30 SC_WIFI_RST RX0P 32 20 RX0P
NC 30 NC 23 31 SC_USB_P RX0N 33 19 RX0N
HSF NC 29 NC 18 32 SC_SIRCS GND 34 18 GND
GND 28 17 21 33 SC_USB_M LOCKN 35 17 LOCKN
(New) STBY_+3.3V 27 10 3 RED#28 17 34 SC_LED_AMBER HTPDN 36 16 HTPDN
GND 26 16 1 35 HUS_GND GND 37 15 GND
STBY +3 3V
STBY_+3.3V 25 14 3 BLK#28 2 36 HUS GND
HUS_GND GND/NC 38 14 GND
WIFI_WAKE 24 26 3 37 HUS_GND GND/RESETX 39 13 GND
WIFI_USB_P 23 31 3 GRN#28 8 38 HUS_POWER_KEY GND/ATBL2 40 12 GND
WIFI_RST 22 30 7 39 HUS__KEY_AD GND/ATBL1 41 11 GND
WIFI_USB_N 21 33 3 WHT#28 4 40 HUS_MAIN_5V_2 NC/P_SGMODE1 42 10 NC
WIFI_USB_GND 20 28 3 Shield 5 41 HUS_MAIN_5V_2 NC/P_SGMODE0 43 9 NC
MAIN_+5.0V 19 15 6 42 HUS_MAIN_5V_2 NC/FORCE_SG 44 8 NC
SIRCS 18 32 9 43 HUS_MAIN_5V_3 NC/PCON_RDY 45 7 NC
LED_AMBER 17 34 10 44 HUS_MAIN_5V_3 NC/SAMODE 46 6 NC
OPT_SENSE 16 19 11 45 HUS_MAIN_5V_3 NC/TCON_ON 47 5 NC
LED_PWM_W 15 20 12 46 HUS_GND NC/PANEL_ON 48 4 NC
GND 14 NC 13 47 HUS_GND WP/AL_HOT2 49 3 WP
LED_STBY_PWM_R13 21 14 48 HUS_GND NC/AL_HOT1 50 2 NC
BT_USB_GND )(NC12 NC NC 49 NC NC/AL_HOT0 51 1 NC
LED_STBY_PWM_B11 23 NC 50 NC 1-842-546-21 1-819-812-11
BT_RS T 10 22 1-819-539-11 1-819-668-22 FFCDirect Connector :I-PEX JAE/FI-RE51S-HF
LED_STBY_PWM_G 9 25 SHLDP-50V-S-1 (B) JST SM50B-SHLD-G-1-TF(LF)(SN)
BT_UART_R X 8 7
MAIN_+3.3V 7 6 CN3802
BT_UART_T X 6 5 CN7314 NC/FIDIN 1 41 NC
BT_DEVICE_WAKE5 24 2 1 HUB_USB1_M NC/LR_FLAG 2 40 NC
BT_HOST_WAK E 4 9 1 2 HUB_USB1_P GND 3 39 GND
BT_EMT_SYNC 3 1 5 3 HUB_USB2_M RX15P 4 38 RX15P
NC 2 NC NC 4 NC RX15N 5 VbyOne-FFC 37 RX15N
NC 1 NC 3 5 HUB_USB2_P GND 6 36 GND
1-842-115-11 1-842-134-11 1-822-265-21 GND 7 35 GND
Hirose DF50-30DS-1C ACON RX14P 8 34 RX14P
RX14N 9 33 RX14N
CN003 CN4802 GND 10 32 GND
GND 1 5 NC 1 SUB_R+ GND 11 31 GND
MAIN_+3.3
V 2 4 NC 2 SUB_R- RX13P 12 30 RX13P
OPT_SENS E 3 3 1 3 MAIN_R+ RX13N 13 41 pin FF C 29 RX13N
SIRCS 4 2 2 4 MAIN_R- GND 14 28 GND
STBY_+3.3
V 5 1 2 5 MAIN_L- GND 15 27 GND
1-821-132-11 1-821-119-11 1 6 MAIN_L+ RX12P 16 26 RX12P
JAM SYT10-05WS SYT10-05HG 3 7 SUB_L- RX12N 17 25 RX12N
1 8 SUB_L+ GND 18 24 GND
1-842-595-11 1-842-568-12 GND 19 23 GND
JST PBVP-08V-S JST SM08B-PBVSS-TB(LF)(SN) RX11P 20 22 RX11P
CN100 RX11N 21 21 RX11N
HIF STBY_+3.3
V 1 5 CN9101 GND 22 20 GND
SIRCS 2 4 28 1 POWER_ON GND 23 19 GND
OPT_SENS E 3 3 27 2 AC_OFF_DET RX10P 24 18 RX10P
MAIN_+3.3
V 4 2 26 3 T-CON_ON RX10N 25 17 RX10N PWR Power V12 IN 1 NC
GND 5 1 25 4 STBY_+3.3V GND 26 16 GND PWR Power V12 IN 2 NC
1-821-132-11 1-821-119-11 20 5 TCON_VCC12V GND 27 15 GND PWR Power V12 IN 3 NC
JAM SYT10-05WS SYT10-05HG 17 6 REG+12V RX9P 28 14 RX9P PWR Power V12 IN 4 18 AWG#22
16 7 REG+12V RX9N 29 13 RX9N PWR Power V12 IN 5 19 AWG#22
15 8 REG+12V GND 30 12 GND NC 6 NC
NC 9 REG+12V(A U) GND 31 11 GND NC 7 NC
NC 10 REG+12V(A U) RX8P 32 10 RX8P GND Ground 8 21 AWG#22
FS G6 Board NC 11 REG+12V(A U) RX8N 33 9 RX8N GND Ground 9 22 AWG#22
11 12 GND GND 34 8 GND GND Ground 10 NC
10 13 GND SDA/LOCKN 35 7 SDA GND Ground 11 NC
L+ 1 6 9 14 GND SCL/HTPDN 36 6 SCL GND Ground 12 NC
t L- 2 5 CN6401 NC 15 GND(AU) GND 37 5 GND 1-821-510-11 1-819-679-11
Lch JST SMP-02VF-N 1-842-551-11 NC 16 GND(AU) GND/AL_PHT 38 4 GND JST SM12B-PASS-TBT(LF)(SN
) PAP-12V-S
1-784-991-21 SJM20-28WLB/JAM NC 17 GND(AU) GND/UNIFS_OUT 39 3 GND
NC 1 NC 2 18 DIGITAL_STBY GND/TG_FS 40 2 GND
DIGITAL_STBY 2 18 5 19 BL_ON GND/PANEL_ERR 41 1 GND
SPEAKER R+ 1 3 BL_ERR 3 20 3 20 BL_ERR PN:TBD 1-819-564-11
Front R- 2 4 NC 4 NC 1-843-203-11 1-843-204-11 FFCDirect Connector :I-PEX JAE/FI-RE41S-HF
Rch JST SMP-02VF-N BL_ON 5 19 504054-2000 Molex
1-784-991-21 GND 6 4
GND 7 5 CN7312
GND 8 6 NC 1 BLU_MAIN_3.3V
SPEAKER L+ 1 8 GND 9 14 NC 2 BLU_TEMP0_AD CN3801 LD Board
SUB NC 2 NC GND 10 13 NC 3 BLU_GND GND 1
L- 3 7 GND 11 12 1-821-117-11 1-821-143-11 0_READY_O 2 CN2002 CN3001
JST SMP-03VF-N REG12 V 12 1 G-B Harness SYT10-03HG JAM SYT10-03WL-ET 0_EMIT_I 3 20 GND LED24 1
1-818-964-21 REG12 V 13 2 0_RESET_I 4 19 0_READY_O LED23 2
REG12 V 14 3 CN4803 0_SPI_CLKF_I 5 18 0_EMIT_I LED22 3
REG12 V 15 8 AWG#2 2 12 1 REG+12V(AU) GND 6 17 0_RESET_I NC 4
REG12 V 16 7 AWG#22 13 2 REG+12V(AU) 0_SPI_DATAF_I 7 20 pin FF C 16 0_SPI_CLKF_I LED_VCC 5
REG12 V 17 6 AWG#22 14 3 REG+12V(AU) GND 8 15 GND LED_VCC 6
T-CON_VCC12 V 18 4 AWG#2 2 6 4 GND(AU) 0_SPI_LATF_I 9 14 0_SPI_DATAF_I LED_VCC 7
T-CON_VCC12 V 19 5 AWG#2 2 7 5 GND(AU) GND 10 13 GND NC 8
T-CON_VCC12 V 20 5 AWG#2 2 8 6 GND(AU) 0_SPI_RDATAF_0 11 12 0_SPI_LATF_I LED21 9
TCON_GND 21 8 1-842-594-11 1-842-567-12 GND 12 11 GND LED20 10
TCON_GN D 22 9 JST PBVP-06V-S JST SM06B-PBVSS-TB(LF)(SN) LD_STDBY_I 13 10 0_SPI_RDATAF_0 LED19 11
TCON_GN D 23 NC GND 14 9 GND NC 12
STBY_GN D 24 NC FB_REF_I 15 8 LD_STDBY_I YEONH
O 10031HR-H12
STBY 3 V
STBY_3.33 25 4 GND 16 7 GND
T-CON_O N 26 3 NC(BL_TYPE1) 17 6 FB_REF_I CN3002
AC_OFF_DE T 27 2 NC(BL_TYPE2) 18 5 GND NC 1
POWER_O N 28 1 NC(BL_TYPE3) 19 4 NC(BL_TYPE1) LED7 2
SJM20-28HG GND 20 3 NC(BL_TYPE2) LED8 3
CN6101 1-842-598-11 1-842-058-11 2 NC(BL_TYPE3) LED9 4
SFP79-02WLB JAM Hirose FH28E-20S-0.5SH(43) 1 GND NC 5
1-822-908-11 YEONHO LED_VCC 6
AC-N 1 05002HR-20G3 LED_VCC 7
AC-L 2 AC INLET (部品番号未取得 ) LED_VCC 8
NC 9
CN6402 LED10 10
1-815-022-11 LED11 11
S06B-XASK-1 LED12 12
Bl_ERR 1 1 YEONH
O 10031HR-H12
LD_ERR 2 2
DIGITAL_STBY 3 3 CN3003
BL_ON 4 4 LED1 1
GND 5 5 LED2 2
REG_12V 6 6 LED3 3
CN6102 1-793-240-11 NC 4
1-691-961-11 JST XAP-06V-S LED_VCC 5
B2P3S-VH-B(LF)(SN) LED_VCC 6
AC-N 1 1 LED_VCC 7
AC-L 3 3 NC 8
1-562-211-11 LED4 9
VHR-3N LED5 10
LED6 11
NC 12
YEONH
O 10031HR-H12

CN3004
FS G7 Board CN6101
CN2001 NC 1
1 1 VLED_VCC LED18 2
1-691-961-11 JST 2 2 VLED_VCC LED17 3
B2P3S-VH-B(LF)(SN)
AC-N 1 1 3 3 VLED_VCC LED16 4
AC-L 3 3 4 4 VLED_VCC NC 5
1-562-211-11 NC 5 NC LED_VCC 6
CN6602 VHR-3N 6 6 VLED_GND LED_VCC 7
1-815-022-11 7 7 VLED_GND LED_VCC 8
S06B-XASK-1 8 8 VLED_GND NC 9
Bl_ERR 1 1 9 9 LED15 10
LD_ERR 2 2 VLED_GND
DIGITAL_STBY 3 3 NC 10 NC LED14 11
BL_ON 4 4 11 11 LD_ERR LED13 12
GND 5 5 12 12 GL_CTRL YEONH
O 10031HR-H12
REG_12V 6 6 NC 13 NC
1-793-240-11 14 14 12V
XAP-06V-S
1-822-228-11 YEONHO
20022HS-14L1 20022WR-14AML
(部品番号未取得 )

CN6601
1-822-339-11
S14B-XASK-1 JST
VLED_VCC 1 1
VLED_VCC 2 2
VLED_VCC 3 3
VLED_VCC 4 4
NC 5 NC
SENSE_GND 6 6
VLED_GND 7 7
VLED_GND 8 8
VLED_GND 9 9
NC 10 NC
LD_ERR 11 11
GL_CTRL 12 12
NC 13 NC
REG12 V 14 14
1-793-238-11
XAP-14V-1

KD-55/65 X8500A/ X8504A 123

 DIAGRAMS

(Only Interface between board and board ）

HUS Module T- con Board
CN203
BAF2_S/ WBoard CN3800 To BAF CN8001

KD-65X*A
HUS_GND_ 2 1 35 N C /S C L 1 51 NC

HUS_GND_ 2 2 36 CN7315 A G B S E N /S D A 2 50 AGBSEN

HUS_GND_ 2 3 37 3 1 FS_BT3D_SYNC/HTL_LINEOUT_1 GND 3 49 GND PANEL FFC

HUS_MAIN_5V_ 2 4 40 28 2 R X 7P 4 48 RX7P 80pin x2
SC_GND
HUS_MAIN_5V_ 2 5 41 26 3 SC_GND R X 7N 5 47 R X 7N
CN8002
HUS_MAIN_5V_ 2 6 42 25 4 SC_STBY_3.3V GND 6 46 GND
CN8003
HUS_KEY_A D 7 39 6 5 SC_BT_UART_TX GND 7 45 GND

HUS_POWER_KE Y 8 38 7 6 SC_MAIN_3.3V R X 6P 8 44 RX6P

HUS_MAIN_5V_ 3 9 43 8 7 SC_BT_UART_RX R X 6N 9 43 RX6N

HUS_MAIN_5V_ 3 10 44 NC 8 IQ_CAM_3.3V(RESERVE) GND 10 42 GND

HUS_MAIN_5V_ 3 11 45 4 9 SC_BT_HOST_WAKE GND 11 41 GND 15171601

HUS_GND_ 3 12 46 NC 10 SC_STBY_3.3V R X 5P 12 40 RX5P

HUS_GND_ 3 13 47 M i Harness
Main H NC 11 NC R X 5N 13 39 RX5N
VbyOne-FFC
HUS_GND_ 3 14 48 27 12 SC_STBY_3.3V GND 14 38 GND

1-821-154-11 1-821-128-11 NC 13 SC_STBY_3.3V GND 15 37 GND

JAM SYT10-14WL-ET SYT10-14HG NC 14 SC_STBY_3.3V R X 4P 16 36 RX4P

19 15 SC_MAIN_5V R X 4N 17 35 RX4N

HUS2_D P 1 2 1 14 16 SC_GND GND 18 34 GND

HUS2_D M 2 1 1 NC 17 SC_GND GND 19 33 GND

HUS3_D P 3 5 1 NC 18 SC_GND R X 3P 20 32 RX3P

NC 4 NC 16 19 SC_OPT_SENSOR R X 3N 21 31 RX3N
51 pin FFC
HUS3_D M 5 3 1 15 20 SC_LED_PWM_W GND 22 30 GND

CN202 Mini USB B cable 550mm 13 21 SC_LED_PWM_R GND 23 29 GND

1-822-265-21 Vendor: ACON or ELCAT 10 22 SC_BT_RST/HTL_SP_MUTE R X 2P 24 28 R X 2P

ACON P/N: 1-846-524-11 or New 11 23 SC_LED_PWM_B R X 2N 25 27 R X 2N

5 24 SC_BT_CTS/HTL_VOL_UP GND 26 26 GND

9 25 SC_LED_PWM_G GND 27 25 GND

24 26 SC_WIFI_WAKE R X 1P 28 24 R X 1P

Smart Core NC

20
27

28
HTL_SIRCS_OUT(RESERVE)

SC_USB_GND_S
R X 1N

GND
29

30
23

22
R X 1N

GND

NC 29 GND 31 21 GND
IQ_USB_M(RESERVE)
CN002 U S B C a b le ( U L 2 7 2 5 ) 22 30 SC_WIFI_RST R X 0P 32 20 RX0P

NC 30 NC 23 31 SC_USB_P R X 0N 33 19 R X 0N

HSF NC 29 NC 18 32 SC_SIRCS GND 34 18 GND

(New) GND

STBY_+3.3V
28

27
2

12
2

3
S h ie ld

R ED #28
21

17
33

34
SC_USB_M

SC_LED_AMBER
LOCKN

HTPDN
35

36
17

16
LOCKN

HTPDN

GND 26 3 2 BLK#28 1 35 HUS_GND GND 37 15 GND

STBY_+3.3V 25 4 2 R ED #28 2 36 HUS_GND G N D /N C 38 14 GND

WIFI WAKE
WIFI_WAKE 24 26 3 37 HUS_GND G N D /R E S E T X 39 13 GND

WIFI_USB_P 23 31 3 G R N #28 8 38 HUS_POWER_KEY G N D /A T B L 2 40 12 GND

WIFI_RST 22 30 7 39 HUS__KEY_AD G N D /A T B L 1 41 11 GND

WIFI_USB_N 21 33 3 W HT#28 4 40 HUS_MAIN_5V_2 N C /P _ S G M O D E 1 42 10 NC

W IF I _ U S B _ G N D 20 28 3 S h ie ld 5 41 HUS_MAIN_5V_2 N C /P _ S G M O D E 0 43 9 NC

MAIN_+5.0V 19 15 6 42 HUS_MAIN_5V_2 N C /F O R C E _ S G 44 8 NC

SIRCS 18 32 9 43 HUS_MAIN_5V_3 N C /P C O N _ R D Y 45 7 NC

LED_AMBER 17 34 10 44 HUS_MAIN_5V_3 N C /S A M O D E 46 6 NC

OPT_SENSE 16 19 11 45 HUS_MAIN_5V_3 N C /T C O N _ O N 47 5 NC

LED_PWM_W 15 20 12 46 HUS_GND N C /P A N E L _ O N 48 4 NC

GND 14 16 3 BLK#28 13 47 HUS_GND W P /A L _ H O T 2 49 3 W P

LED_STBY_PWM_R 13 21 14 48 HUS_GND N C /A L _ H O T 1 50 2 NC

BT_USB_GND (NC ) 12 NC NC 49 NC N C /A L _ H O T 0 51 1 NC

LED_STBY_PWM_B 11 23 NC 50 NC 1-842-546-21 1-819-812-11

BT_RS T 10 22 1-819-539-11 1-819-668-22 F F C D i r e c t C o n n e c t o r : I- P E X J A E /F I- R E 5 1 S - H F

LED _STB Y _P W M _G 9 25 S H L D P - 5 0 V -S - 1 ( B ) JST SM50B-SHLD-G-1-TF(LF)(SN)

BT_UART_R X 8 7 2 GRN#28

MAIN_+3.3V 7 6 CN3802

BT_UART_T X 6 5 2 WHT#28 CN7314 N C /F I D IN 1 41 NC

BT_DEVICE_WAKE 5 24 2 1 HUB_USB1_M N C /L R _ F L A G 2 40 NC

BT_HOST_WAK E 4 9 1 2 HUB_USB1_P GND 3 39 GND

BT_EMT_SYNC 3 1 5 3 HUB_USB2_M R X 15P 4 38 R X 15P

NC 2 NC NC 4 NC R X 15N 5 VbyOne-FFC 37 R X 15N

NC 1 NC 3 5 HUB_USB2_P GND 6 36 GND

1-842-115-11 1-842-134-11 1-822-265-21 GND 7 35 GND

Hirose DF50-30DS-1C ACON R X 14P 8 34 R X 14P

R X 14N 9 33 R X 14N

CN003 CN4802 GND 10 32 GND

GN D 1 5 NC 1 SUB_R+ GND 11 31 GND

MAIN_+3.3 V 2 4 NC 2 SUB_R- R X 13P 12 30 R X 13P

OPT_SENS E 3 3 1 3 MAIN_R+ R X 13N 13 41 pin FFC 29 R X 13N

SIRC S 4 2 2 4 MAIN_R- GND 14 28 GND

STBY_+3.3 V 5 1 2 5 MAIN_L- GND 15 27 GND

1-821-132-11 1-821-119-11 1 6 MAIN_L+ R X 12P 16 26 R X 12P

JAM SYT10-05WS SYT10-05HG 3 7 SUB_L- R X 12 N 17 25 R X 12N

1 8 SUB_L+ GND 18 24 GND

1-842-595-11 1-842-568-12 GND 19 23 GND

JST PBVP-08V-S JST SM08B-PBVSS-TB(LF)(SN) R X 11P 20 22 R X 11P

CN100 R X 11N 21 21 R X 11N

HIF STBY_+3.3 V 1 5 CN9101 GND 22 20 GND

SIRC S 2 4 28 1 POWER_ON GND 23 19 GND

OPT_SENS E 3 3 27 2 AC_OFF_DET R X 10P 24 18 R X 10P

MAIN_+3.3 V 4 2 26 3 T-CON_ON R X 10N 25 17 R X 10N PWR Power V12 IN 1 NC

GN D 5 1 25 4 STBY_+3.3V GND 26 16 GND PWR Power V12 IN 2 NC

1-821-132-11 1-821-119-11 20 5 TCON_VCC12V GND 27 15 GND PWR Power V12 IN 3 NC

JAM SYT10-05WS SYT10-05HG 17 6 REG+12V R X 9P 28 14 R X 9P PWR Power V12 IN 4 18 AWG#22

16 7 REG+12V R X 9N 29 13 R X 9N PWR Power V12 IN 5 19 AWG#22

15 8 REG+12V GND 30 12 GND NC 6 NC

NC 9 REG+12V(AU) GND 31 11 GND NC 7 NC

FS G6 Board NC 10 REG+12V(AU) R X 8P 32 10 R X 8P GND Ground 8 21 AWG#22

NC 11 REG+12V(AU) R X 8N 33 9 R X 8N GND Ground 9 22 AWG#22

11 12 GND GND 34 8 GND GND Ground 10 NC

SPEAKER L+ 1 6
10 13 GND S D A /L O C K N 35 7 SDA GND Ground 11 NC

Front L- 2 5
9 14 GND S C L/H T P D N 36 6 SCL GND Ground 12 NC

Lch JST SMP-02VF-N CN6401 NC 15 GND(AU) GND 37 5 GND 1-821-510-1 1 1-819-679-11

1-784-991-21 1-842-551-11 NC 16 GND(AU) G N D /A L _ P H T 38 4 GND JST SM12B-PASS-TBT(LF)(SN ) PAP-12V-S

SJM20-28WLB/JAM NC 17 GND(AU) G N D /U N IF S _ O U T 39 3 GND

NC 1 NC 2 18 DIGITAL_STBY G N D /T G _ F S 40 2 GND

SPEAKER R+ 1 3 DIGITAL_STBY 2 18 5 19 BL_ON G N D /P A N E L _ E R R 41 1 GND

Front R- 2 4 BL_ERR 3 20 3 20 BL_ERR PN:TBD 1-819-564-11

Rch JST SMP-02VF-N NC 4 NC 1-843-203-11 1-843-204-11 F F C D i r e c t C o n n e c t o r : I- P E X J A E /F I- R E 4 1 S - H F

1-784-991-21 BL_ON 5 19 504054-2000 Molex

GND 6 4
GND 7 5 CN7312

SPEAKER L+ 1 8 GND 8 6 NC 1 BLU_MAIN_3.3V

SUB NC 2 NC GND 9 14 NC 2 BLU_TEMP0_AD CN3801
LD Board
L- 3 7 GND 10 13 NC 3 BLU_GND GND 1

JST SMP-03VF-N GND 11 12 1-821-117-11 1-821-143-11 0_R E AD Y _O 2 CN2002 CN3001

1-818-964-21 REG12 V 12 1 SYT10-03HG JAM SYT10-03WL-ET 0 _ E M IT _ I 3 20 GND LE D 32 1

REG12 V 13 2 G-B Harness 0_R E SE T_I 4 19 0_READY_O LE D 31 2

REG12 V 14 3 CN4803 0 _S P I_C L K F _I 5 18 0 _ E M IT _ I LE D 30 3

REG12 V 15 8 AWG#2 2 12 1 REG+12V(AU) GND 6 17 0_RESET_I LE D 29 4

REG12 V 16 7 AW G#22 13 2 R E G + 1 2 V (A U ) 0 _S P I_D A T A F _I 7

20 pin FFC 16 0 _ S P I_ C L K F _ I NC 5

REG12 V 17 6 AW G#22 14 3 R E G + 1 2 V (A U ) GND 8 15 GND LED_VC C 6

T-CON_VCC12 V 18 4 AWG#2 2 6 4 GND(AU) 0 _S P I_L A T F _I 9 14 0 _ S P I_ D A T A F _ I LE D _V C C 7

T-CON_VCC12 V 19 5 AWG#2 2 7 5 GND(AU) GND 10 13 GND LED_VC C 8

T-CON_VCC12 V 20 5 AWG#2 2 8 6 GND(AU) 0 _S P I_R D A T A F _0 11 12 0 _ S P I_ L A T F _ I NC 9

TCON_GN D 21 8 1-842-594-11 1-842-567-12 GND 12 11 GND LE D 28 10

TCON_GN D 22 9 J S T P B V P - 0 6 V -S JST SM06B-PBVSS-TB(LF)(SN) LD _S TD B Y_I 13 10 0 _ S P I_ R D A T A F _ 0 LE D 27 11

TCON_GN D 23 NC GND 14 9 GND LE D 26 12

STBY_GN D 24 NC FB _R E F_I 15 8 LD_STDBY_I LE D 25 13

STBY_3.3V 25 4 GND 16 7 GND YEONH O 10031HR-H13

T CON N
T-CON_O O 26 3 N C (B L _ T Y P E 1 ) 17 6 FB_REF_I CN3002
AC_OFF_DE T 27 2 N C (B L _ T Y P E 2 ) 18 5 GND LE D 9 1

POWER_O N 28 1 N C (B L _ T Y P E 3 ) 19 4 N C (B L _ T Y P E 1 ) LE D 10 2
SJM20-28HG GND 20 3 N C (B L _ T Y P E 2 ) LE D 11 3
CN6101 1-842-598-11 1-842-058-11 2 N C (B L _ T Y P E 3 ) LE D 12 4

SFP79-02WLB JAM Hirose FH28E-20S-0.5SH(43) 1 GND NC 5

1-822-908-11 YEONHO LED_VC C 6

AC-N 1 05002HR-20G3 LED_VC C 7
AC-L 2 AC INLET ( 部品番号未取得 ) LED_VC C 8

NC 9

CN6402 LE D 13 10

1-815-022-11 LE D 14 11
S06B-XASK-1 LE D 15 12
Bl_ERR 1 1 LE D 16 13

LD_ER R 2 2 YEONH O 10031HR-H13

DIGITAL_STBY 3 3 CN3003
BL_ON 4 4 LE D 1 1
GND 5 5 LE D 2 2
REG_12 V 6 6 LE D 3 3
CN6102 1-793-240-11 LE D 4 4
1-691-961-11 JST XAP-06V-S NC 5

B2P3S-VH-B(LF)(SN) LED_VC C 6

AC-N 1 1 LED_VC C 7

AC-L 3 3 LED_VC C 8

1-562-211-11 NC 9

VHR-3N LE D 5 10

LE D 6 11

LE D 7 12

LE D 8 13

YEONH O 10031HR-H13

CN3004

FS G8 Board CN6101 1 1
CN2001

VLEDVCC
LE D 24

LE D 23
1

2
1-691-961-11 JST 2 2 VLED_VCC LE D 22 3
B2P3S-VH-B(LF)(SN) 3 3 VLED_VCC LE D 21 4
AC-N 1 1 4
AC-L 3 3
4 VLEDVCC NC 5

1-562-211-11 NC 5 NC LED_VC C 6

CN6602 VHR-3N 6 6 VLED_GND LED_VC C 7

1-815-022-11 7 7 VLEDGND LED_VC C 8

S06B-XASK-1 8 8 VLEDGND NC 9

Bl_ERR 1 1 9 9 VLED_GND LE D 20 10
LD_ER R 2 2 NC 10 NC LE D 19 11
DIGITAL_STBY 3 3 11
BL_ON 4 4
11 LD ERR LE D 18 12

GND 5 5 12 12 GL_CTRL LE D 17 13

REG_12 V 6 6 NC 13 NC YEONH O 10031HR-H13

1-793-240-11 14 14 12V
XAP-06V-S 1-822-228-11 YEONHO

20022HS-14L1 20022WR-14AML

( 部品番号未取得 )

CN6601
1-822-339-11
1 822 339 11
S14B-XASK-1 JST
VLED_VC C 1 1
VLED_VC C 2 2
VLED_VC C 3 3
VLED_VC C 4 4
NC 5 NC
SENSE_GN D 6 6
VLED_GN D 7 7
VLED_GN D 8 8
VLED_GN D 9 9
NC 10 NC
LD_ERR 11 11
GL_CTR L 12 12
NC 13 NC
REG12V 14 14
1-793-238-11
XAP-14V-1

KD-55/65 X8500A/ X8504A 124

 DIAGRAMS

4-3. CIRCUIT BOARDS LOCATION

KD-55X*A KD-65X*A

G7 Board G6 Board
BAF2 Board
LD Board LD Board BAF2 Board
G8 Board G6 Board

HUS
T-CON
HUS
T-CON

S
Smart
t Core
C
Smart Core
Smart Core

Bluetooth module

HIF Board

HSF2 Board

WLAN module

KD-55/65 X8500A/ X8504A 125

Diagrams

Legend

4-4. WIREDRESSING Wire Dressing for all inch are similar.

A) Flexible Flat Cable 51P D) Harness Assy F) Harness Assy (Main)
Insert Connector
Insert Connector
Insert Connector

Insert Connector
Insert Connector

B) Flexible Flat Cable 41P 1 2 Insert Tape

Insert Tape 1
2

Insert Connector

1 2 Insert Tape
Insert Tape 3

C) Flexible Flat Cable 20P

Insert Tape E) Connector Assy 3P

Insert Connector Hook

Insert Tape Insert Connector Insert Tape

Insert Tape
Insert Tape

1 2 3
Insert Tape
Insert Tape

126
Diagrams

DIAGRAMS

4-4. WIREDRESSING
Wire Dressing for all inch are similar.

F) Harness Assy (Main) (continue from previous page) G) Connector Assy 28P (continue)
1 2
1 2
Insert Tape

Hook

1 2

Insert Connector

G) Connector Assy 28P

Insert Connector

Insert Connector

H) Connector Assy 5P

Insert Connector

Hook Insert Connector

127
 SEC 5. EXPLODED VIEWS EXPLODED VIEWS

5-1. KD-55X*A
5-1-1. CHASSIS-1
• Items with no part number and no description are not stocked because they are seldom
q
required for roution service.
• The construction parts of an assembled part are indicated with a collation number in the
remark colum.
• Items marked " * " are not stocked since they are seldom required for routine service.
Some delay should be anticipated when ordering these items
REAR COVER (55CSN)A
13 HUS BOARD 7
11 COVER, UNDER
(55 CSN)

PANEL ORNAMENT LABEL, SIDE

1 TERMINAL
SMART CORE (CCT)

11 10
Screws and Stand Block please refer to COVER, UNDER (55 CSN) 12
LABEL,
(Page 12)Section 1 : Disassembly BRACKET, NECK (CCT) REAR
9
TERMINAL
6
COVER,, REAR SC (CSN)
( )
LABEL
LABEL, UNDER
8 TERMINAL

4 AC COVER

KD-55X8500A KD-55X8504A 2
REF. NO. DESCRIPTION PART NO. DESTINATION DESTINATION
Hong Kong Sogul South Africa Singapore Vietnam Indonesia Philippines Saudi Arabia UAE Iraq Australia COVER,
COVER NECK (CSN) 3
1 PANEL ORNAMENT, SC (CSN) A 4-470-728-01 • • • • • • • • • • • 5 CLAMPER, CABLE
2 COVER, NECK (CSN) 4-471-150-01 • • • • • • • • • • •
3 CLAMPER, CABLE 4-262-708-04 • • • • • • • • • • • POWER-SUPPLY CORD (WITH CONN.)
4 AC COVER 4-297-989-01 n/a • • • • • • • • • •
4 AC COVER 4-299-531-01 • n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a
5 ! POWER-SUPPLY CORD (WITH CONN.) 1-839-667-12 • n/a n/a n/a n/a n/a n/a • • • n/a
5 ! POWER
POWER-SUPPLY
SUPPLY CORD (WITH CONN.) * 1
1-839-688-12
839 688 12 n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a •
5 ! POWER-SUPPLY CORD (WITH CONN.) 1-839-691-12 n/a • • • • • • n/a n/a n/a n/a
6 COVER, REAR SC (CSN) 4-470-726-01 • • • • • • • • • • •
7 REAR COVER (55CSN)A 4-469-519-01 • • • • • • • • • • •
8 LABEL, UNDER TERMINAL 4-449-086-41 • • • • • • • • • • •
9 LABEL, REAR TERMINAL 4-449-005-01 • • • • • • • • • • •
10 LABEL, SIDE TERMINAL (CCT) 4-461-266-31 • • • • • • • • • • n/a
10 LABEL SIDE TERMINAL (CCT)
LABEL, 4-461-266-61 n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a •
11 COVER, UNDER (55 CSN) 4-470-731-01 • • • • • • • • • • •
12 BRACKET, NECK (CCT) 4-454-677-01 • • • • • • • • • • •
13 HUS-F2-WW 1-492-620-11 • • • • • • • • • • •

KD-55/65 X8500A/ X8504A 128

 EXPLODED VIEWS

5-1. KD-55X*A
5-1-2. CHASSIS-2

KD-55X8500A KD-55X8504A
LCD PANEL DESTINATION DESTINATION
REF. NO. DESCRIPTION PART NO.
CUSHION
CUSHION, South Saudi
67 Hong Kong Sogul Africa Singapore Vietnam Indonesia Philippines Arabia UAE Iraq Australia
SPACER (55 CSN) SPEAKER BOX ASSY
51 SPEAKER BOX ASSY 1-858-711-11 • • • • • • • • • • •
68 51 52 SPEAKER BOX ASSY (L) 1-858-873-11 • • • • • • • • • • •
53 SPEAKER BOX ASSY (R 1-858-873-21 • • • • • • • • • • •
54 GASKET(TU) 4-452-920-01 • • • • • • • • • • •
55 BRACKET, UNDER (METAL) 4-448-799-51 • • • • • • • • • • •
56 BRACKET,
BRACKET SIDE (CSN METAL) 4 471 093 01
4-471-093-01 • • • • • • • • • • •
57 BAF2S-HK COMPLE SERVICE A-1968-102-B • n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a
BRACKET, SIDE
(CSN METAL) 57 BAF2S-PA_T2 COMPLE SERVICE A-1968-106-B n/a • • • • • • • • • •
61 58 CUSHION, TML (OPT) * 4-480-504-01 • • • • • • • • • • •
56
SHEET, 59 CUSHION, TML (AUDIO) * 4-480-505-01 • • • • • • • • • • •
THERMAL BAF2S 60 CUSHION, TML (COMP) * 4-480-506-01 • • • • • • • • • • •
(BAF)
BOARD 61 SHEET, THERMAL (BAF) 4-457-451-01 • • • • • • • • • • •
57 62 ! G7
G7-STATIC
STATIC CONVERTER (TV) 1-474-517-11
1 474 517 11 • • • • • • • • • • •
SHEET,
INSULATION
63 ! G6-STATIC CONVERTER (TV) 1-474-516-11 • • • • • • • • • • •
(CSN LD) 64 SPACER (B) 4-298-004-01 • • • • • • • • • • •
55
66 65 SHEET, INSULATION (CCT L) 4-457-516-11 • • • • • • • • • • •
66 SHEET, INSULATION (CSN LD) 4-476-030-01 • • • • • • • • • • •
G6- 67 ! LCD PANEL(Y55YV5531) 1-811-932-11 • • • • • • • • • • •
BOARD 68 CUSHION, SPACER (55 CSN) 4-477-190-01 • • • • • • • • • • •
63 54 GASKET(TU)
52 55
64 BRACKET, UNDER (METAL)
62
SPACER (B) SPEAKER BOX
G7-BOARD ASSY (L)
65 SHEET, INSULATION
(CCT L)

53
SPEAKER BOX ASSY (R)

58
CUSHION, TML (OPT)
60 CUSHION, TML (COMP)

59
CUSHION, TML (AUDIO)

KD-55/65 X8500A/ X8504A 129

 EXPLODED VIEWS

5-1. 55X*A KD-

55X8500A KD-55X8504A
5-1-3. CONNECTOR DIAGRAM REF. DESTINATI
DESCRIPTION PART NO. REMARKS
NO. ON DESTINATION
South Saudi
Hong Kong Sogul Africa Singapore Vietnam Indonesia Philippines Arabia UAE Iraq Australia
103 101 CONNECTOR ASSY 5P 1-910-107-74 (CN003(HSF)- • • • • • • • • • • •
CN100(HIF) (1))
102 CONNECTOR ASSY 1-910-108-80 (CN-6401(G6)- • • • • • • • • • • •
106 107 28P CN9101(BAF)-
108 CN4803(BAF)-
TCON(1))
103 HARNESS ASSY 1-910-108-81 (CN7315(BAF)- • • • • • • • • • • •
102 CN002(HSF)-
CN203(HUS) /
CN7314(BAF)-
CN202(HUS) /
CN4802 (BAF)-SP (1))
105 104 HARNESS ASSY 1-910-108-82 (CN6402(G6)- • • • • • • • • • • •
101 CN6602(G7)/CN6601(
G7)-CN2001(LD) (1))
104 105 CONNECTOR ASSY, 3P 1-846-714-11 (CN6102(G6)- • • • • • • • • • • •
CN6101(G8) (1))
SMART CORE 106 FLEXIBLE FLAT CABLE 1-910-108-83 (CN3801(BAF)- • • • • • • • • • • •
20P CN2002(LD) (1))
107 FLEXIBLE FLAT CABLE 1-846-922-11 (CN3802(BAF)-TCON • • • • • • • • • • •
41P (1))
108 FLEXIBLE FLAT CABLE 1-846-921-11 (CN3800(BAF)-TCON • • • • • • • • • • •
51P (1))

5-1-4. OTHER PARTS

KD-55X8500A KD-55X8504A
REF. NO. DESCRIPTION PART NO. DESTINATION DESTINATION
Hong Kong Sogul South Africa Singapore Vietnam Indonesia Philippines Saudi Arabia UAE Iraq Australia
3D EYEWEARTDG-BT500A(SVC)GA+LA 1-458-628-21 • • • • • • • • • • •
BAG, SCREW A (CCT) 4-462-871-01
4 462 871 01 • • • • • • • • • • •
CARTON, INDIVIDUAL (CSN 55) * 4-474-241-01 n/a • • • • • • • • • •
CARTON, INDIVIDUAL (CSN 55) * 4-474-241-11 • n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a
CASE, BATTERY (SERVICE) 4-460-760-01 • • • • • • • • • • •
CUSHION, LOWER (55 CSN) * 4-471-451-01 n/a • • • • • • • • • •
CUSHION, STAND (55 CSN) * 4-471-452-01 n/a • • • • • • • • • •
CUSHION, UPPER (55 CSN) * 4-471-450-01 n/a • • • • • • • • • •
MANUAL, INSTRUCTION 4-448-554-44 • • • • • • • • • • •
MANUAL, INSTRUCTION 4-477-658-11 n/a • • • • • • • • • •
MANUAL, INSTRUCTION 4-477-658-21 n/a • • • • • • • • • n/a
MANUAL, INSTRUCTION 4-477-658-31 n/a • • • • • • • • • n/a
MANUAL, INSTRUCTION 4-477-658-41 n/a • • • • • • • • • n/a
MANUAL, INSTRUCTION 4-477-659-11 • n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a
PAD, NOSE (SERVICE) 4-460-761-01 • • • • • • • • • • •
REMOTE COMMANDER (RM-GD026) 1-491-996-11 • • • • • • • • • • n/a
REMOTE COMMANDER (RMF(RMF-ED003)
ED003) 1-492-079-16
1 492 079 16 n/a
/ • • • • • • • • • •
REMOTE COMMANDER(RMF-ED003) 1-492-079-22 • n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a
REMOTE COMMANDER (RM-GD028) 1-492-084-11 n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a •
TAPE (3M 1350FB-1)15MMX66M BLK 7-600-031-97 • • • • • • • • • • •

KD-55/65 X8500A/ X8504A 130

 EXPLODED VIEWS

5-2. KD-65X*A
5-2-1. CHASSIS-1
REAR COVER (65CSN)A

157

163
HUS BOARD
LABEL, SIDE
TERMINAL
160 (CCT)
BRACKET, NECK (CCT)
161 COVER, UNDER (55 CSN)
162 LABEL,
PANEL ORNAMENT REAR
159
151 TERMINAL
SMART CORE
158 LABEL, UNDER
156 TERMINAL
161
BRACKET, NECK (CCT) COVER REAR
COVER, 152 COVER,
COVER NECK (CSN)
162
SC (CSN)
COVER, UNDER (55 CSN)
154 AC COVER

152
153
COVER, NECK (CSN)
155 CLAMPER,, CABLE

POWER-SUPPLY CORD (WITH CONN.)

KD-65X8500A KD-65X8504A
REF. NO. DESCRIPTION PART NO. DESTINATION DESTINATION
Hong Kong Sogul South Africa Singapore Vietnam Indonesia Philippines Saudi Arabia UAE Iraq Australia
151 PANEL ORNAMENT, SC (CSN) A 4-470-728-01 • • • • • • • • • • •
152 COVER NECK (CSN)
COVER, 4 471 150 01
4-471-150-01 • • • • • • • • • • •
153 CLAMPER, CABLE 4-262-708-04 • • • • • • • • • • •
154 AC COVER 4-297-989-01 n/a • • • • • • • • • •
154 AC COVER 4-299-531-01 • n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a
155 ! POWER-SUPPLY CORD (WITH CONN.) 1-839-667-12 • n/a n/a n/a n/a n/a n/a • • • n/a
155 ! POWER-SUPPLY CORD (WITH CONN.) * 1-839-688-12 n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a •
155 ! POWER-SUPPLY CORD (WITH CONN.) 1-839-691-12 n/a • • • • • • n/a n/a n/a n/a
156 COVER, REAR SC (CSN) 4-470-726-01 • • • • • • • • • • •
157 REAR COVER (65 CSN)A 4-469-527-01 • • • • • • • • • • •
158 LABEL, UNDER TERMINAL 4-449-086-41 • • • • • • • • • • •
159 LABEL, REAR TERMINAL 4-449-005-01 • • • • • • • • • • •
160 LABEL, SIDE TERMINAL (CCT) 4-461-266-31 • • • • • • • • • • n/a
160 LABEL, SIDE TERMINAL (CCT) 4-461-266-61 n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a •
161 BRACKET, NECK (CCT) 4-454-677-01 • • • • • • • • • • •
162 COVER, UNDER (65 CSN) 4-470-732-01 • • • • • • • • • • •
163 HUS F2 WW
HUS-F2-WW 1 492 620 11
1-492-620-11 • • • • • • • • • • •

KD-55/65 X8500A/ X8504A 131

 EXPLODED VIEWS

5-2. KD-65X*A
5-2-2. CHASSIS-2 213 LCD PANEL

CUSHION, KD-65X8500A KD-65X8504A

SPEAKER
SPACER 214 DESTINATION DESTINATION
BOX ASSY 201 REF. NO. DESCRIPTION PART NO.
(65
( CSN)) South Saudi
Hong Kong Sogul Africa Singapore Vietnam Indonesia Philippines Arabia UAE Iraq Australia
201 SPEAKER BOX ASSY 1-858-711-11 • • • • • • • • • • •
BRACKET, 202 SPEAKER BOX ASSY (L) 1-858-873-11 • • • • • • • • • • •
SIDE (CSN 203 SPEAKER BOX ASSY (R 1-858-873-21 • • • • • • • • • • •
METAL) 204 GASKET(TU) 4-452-920-01 • • • • • • • • • • •
BRACKET, UNDER
206 205 (METAL) 4-474-034-21 • • • • • • • • • • •
BRACKET SIDE (CSN
BRACKET,
206 METAL) 4-471-093-01 • • • • • • • • • • •
BAF2S-HK COMPLE
BAF2S 207 SERVICE A-1968-102-B • n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a
BOARD
BAF2S-PA_T2 COMPLE
208 207 SERVICE A-1968-106-B n/a • • • • • • • • • •
207
SHEET, 208 SHEET, THERMAL (BAF) 4-457-451-01 • • • • • • • • • • •
THERMAL G8-STATIC CONVERTER
(BAF) 209 ! (TV) 1-474-518-11 • • • • • • • • • • •
205 G6-STATIC CONVERTER
210 ! (TV) 1-474-516-11 • • • • • • • • • • •
BRACKET, 211 SPACER (B) 4-298-004-01 • • • • • • • • • • •
UNDER SHEET, INSULATION (CCT
210 (METAL) 204 212 M) 4-457-517-01 • • • • • • • • • • •
SHEET,
G6- GASKET 213 ! LCD PANEL(Y65YV6531) 1-811-931-11 • • • • • • • • • • •
INSULATION 209 (TU) CUSHION, SPACER (65
211 BOARD 202
(CCT L) 214 CSN) 4-477-191-01 • • • • • • • • • • •
212 G8-BOARD
SPACER (B) SPEAKER BOX
ASSY (L)

203 SPEAKER BOX ASSY ((R))

KD-55/65 X8500A/ X8504A 132

 EXPLODED VIEWS

5-2. 65X*A
5-2-3. CONNECTOR DIAGRAM REF.
KD-65X8500A
DESTINATION
KD-65X8504A
DESTINATION
DESCRIPTION PART NO. REMARKS
NO. Hong Kong Sogul South Singapore Vietnam Indonesia Philippines Saudi UAE Iraq Australia
Africa Arabia
251 CONNECTOR ASSY 5P 1-910-107-74 (CN003(HSF)-CN100(HIF) • • • • • • • • • • •
(1))
253 252 CONNECTOR ASSY 28P 1-910-107-79 (CN-6401(G6)- • • • • • • • • • • •
257 CN9101(BAF)-
258 CN4803(BAF)-TCON(1))
253 HARNESS ASSY 1-910-108-85 (CN7315(BAF)- • • • • • • • • • • •
CN002(HSF)-CN203(HUS) /
CN7314(BAF)-CN202(HUS)
252 / CN4802 (BAF)-SP (1))
256
254 HARNESS ASSY 1-910-108-86 (CN6402(G6)- • • • • • • • • • • •
CN6602(G8)/CN6601(G8)-
CN2001(LD) (1))
255
255 CONNECTOR ASSY, 3P 1-846-714-11 (CN6102(G6)-CN6101(G8) • • • • • • • • • • •
251 (1))
256 FLEXIBLE FLAT CABLE 1-910-107-82 (CN3801(BAF)-CN2002(LD) • • • • • • • • • • •
254 20P ((1))
))
257 FLEXIBLE FLAT CABLE 1-846-924-11 (CN3802(BAF)-TCON (1)) • • • • • • • • • • •
SMART CORE
41P
258 FLEXIBLE FLAT CABLE 1-846-923-11 (CN3800(BAF)-TCON (1)) • • • • • • • • • • •
51P

5-2-4. OTHER PARTS

KD-65X8500A KD-65X8504A
REF.
DESCRIPTION PART NO. DESTINATION DESTINATION
NO.
Hong Kong Sogul South Africa Singapore Vietnam Indonesia Philippines Saudi Arabia UAE Iraq Australia
3D EYEWEARTDG-BT500A(SVC)GA+LA 1-458-628-21 • • • • • • • • • • •
BAG, SCREW A (CCT) 4-462-871-01 • • • • • • • • • • •
CARTON, INDIVIDUAL ((CSN 65)) * 4-474-242-01 n/a • • • • • • • • • •
CARTON, INDIVIDUAL (CSN 65) * 4-474-242-11 • n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a
CASE, BATTERY (SERVICE) 4-460-760-01 • • • • • • • • • • •
CUSHION 4-480-440-01 • • • • • • • • • • •
CUSHION, LOWER (65 CSN) * 4-471-456-01 n/a • • • • • • • • • •
CUSHION, STAND (65 CSN) * 4-471-457-01 n/a • • • • • • • • • •
CUSHION, UPPER 65 CSN) * 4-471-455-01 n/a • • • • • • • • • •
MANUAL, INSTRUCTION 4-448-554-44 • • • • • • • • • • •
MANUAL INSTRUCTION
MANUAL, 4 477 658 11
4-477-658-11 n/a • • • • • • • • • •
MANUAL, INSTRUCTION 4-477-658-21 n/a • • • • • • • • • n/a
MANUAL, INSTRUCTION 4-477-658-31 n/a • • • • • • • • • n/a
MANUAL, INSTRUCTION 4-477-658-41 n/a • • • • • • • • • n/a
MANUAL, INSTRUCTION 4-477-659-11 • n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a
PAD, NOSE (SERVICE) 4-460-761-01 • • • • • • • • • • •
REMOTE COMMANDER (RM-GD026) 1-491-996-11 • • • • • • • • • • n/a
REMOTE COMMANDER ((RMF-ED003)) 1-492-079-16 n/a • • • • • • • • • •
REMOTE COMMANDER(RMF-ED003) 1-492-079-22 • n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a
REMOTE COMMANDER (RM-GD028) 1-492-084-11 n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a •
TAPE (3M 1350FB-1)15MMX66M BLK 7-600-031-97 • • • • • • • • • • •

KD-55/65 X8500A/ X8504A 133

 EXPLODED VIEWS

5-3. KD-55, 65 X*A

5-3-1. BLUETOOTH MODULE AND WLAN MODULE AND
SMART CORE

HIF2 MOUNT

303 KD-65X8500A KD-65X8504A

REF. NO. DESCRIPTION PART NO. DESTINATION DESTINATION
PET SHEET (CSN) Hong Kong Sogul South Africa Singapore Vietnam Indonesia Philippines Saudi Arabia UAE Iraq Australia
301 LID, SC (CSN) 4-470-727-02 • • • • • • • • • • •
302
302 PET SHEET (CSN) 4-476-093-01 • • • • • • • • • • •
303 HIF2 MOUNT A-1969-912-A • • • • • • • • • • •
304 HSF2 MOUNT A-1963-444-A
A 1963 444 A • • • • • • • • • • •
301
305 BLUETOOTH MODULE 1-492-062-31 • • • • • • • • • • •
LID, SC (CSN) 306 WLAN MODULE 1-492-076-11 • • • • • • • • • • •
307 CASE, SC (CSN) 4-470-724-01 • • • • • • • • • • •
BLUETOOTH MODULE
305

HSF2 MOUNT

304

WLAN MODULE
306

CASE SC (CSN)
CASE,

307

KD-55/65 X8500A/ X8504A 134

END

Sony Corporation
Sony EMCS (Malaysia) Sdn. Bhd.
English
9-888-146-01 HESRDM © 2013.09
135
APPENDIX-1
How to USB update

1 D
1:Download
l d USB image
i and
d unzip
i file.
fil

2: copy unzip file to USB memory root folder.

3: USB memory insert TV.

4:USB image is newer soft version.

version 4:USB image is not newer soft version.
version
Automatically show message and start update. Automatically show message.
Please follow directions. Please follow directions.

Preparing for software update.

update N
Newer version
i not ddetected.
d
During the system update, the TV will automatically restart. Please remove the USB device and select “OK” to exit.
Please do not disconnect the power or remove the USB device,
until update is completed. The update may take up to 5 minutes.

Copying update file from USB. Please wait…

5 finished
5: fi i h d

The software update is complete.

Some user setting may have changed during the update.

Please remove the USB device and select “OK” to exit.

5: finished

KD-55/65 X8500A/ X8504A 136

APPENDIX-2
55inch/65inch Rear Cover acceptable Handling Area.

Gap Gap Gap Gap

Gap
p Gap

Handling
a d g Area.
ea

Handling Area.
Please be careful.

(sharp edge and easy to deform.)

OK NG

Gap Gap
Pl
Please don't
d 't touch
t h the
th edge.
d

Screw Dent area Dent area OK Area.

Screw
Edge of himelon Edge of himelon When pulled out from packing,
this area must be grabed.
When disassemble Rear Cover, Please be careful.
h dli this
handling thi area is
i OK.(AC
OK (AC (sharp edge and easy to deform.)
cover area).
NG to grab.
(sharp edge and easy to deform.)

KD-55/65 X8500A/ X8504A 137

APPENDIX-2
How to Disassembly Metal Rear Cover

1 2 3
COVER, REAR SC

Pull

1. ALL screws should be removed. 2.Remove Cover Neck(plastic). 3.Remove Cover, REAR SC(plastic).
(two pcs)

4 5 6
AC cord

Left hand. Right hand.

AC cover

bottom side

4.Remove AC cover(plastic).
(p ) 5. Forefinger & middle finger clutched 6. Pick up the rear cover
Pull out AC cord toward bottom side. AC cover hole bottom side. in vertical direction slowly.

KD-55/65 X8500A/ X8504A 138

APPENDIX-2
How to Disassembly Metal Rear Cover

7 Left hand 8 9

Right hand

7.The 1st operator grabs on left side by 8.The 1st operator grabs RC by his both. 9.The 2nd operator grabs RC by his
his left hand. right hand.

Right hand
10 11

Left hand

10.The 2nd operator grabs RC by 11.The two operator put up the rear cover
his both hands
hands. together
together.

KD-55/65 X8500A/ X8504A 139

APPENDIX-2
How to Assembly Metal Rear Cover

1 Please handle by two people. 2 Lower right corner is set.

Lower left corner is set.

Assemble RC from bottom side.

3
2
1 1 Alignment : corner

3 Two places of the top in the corner 4 Please confirm no overlap at each side
are set. ( top / bottom / right / left ) before screw.
4 OK
4

NG

Refer to Next Page

Confirmation method

KD-55/65 X8500A/ X8504A 140

APPENDIX-2
How to Assembly Metal Rear Cover

If you need to re
re-assemble
assemble Rear cover (rework or service)
service),
please push Rear Cover bottom surface by hand each 100mm pitch before screw.

Push

Push

NG OK

KD-55/65 X8500A/ X8504A 141