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Research paper
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Article history: This paper presents an investigation of a supercritical CO2 Brayton and organic Rankine (sCO2 -
Received 16 September 2021 ORC) combined cycle for solar energy utilization. This combined cycle uses typical geothermal as
Received in revised form 8 November 2021 auxiliary heat source to enhance its thermodynamic performance. Organic working fluid is preheated
Accepted 25 November 2021
by supercritical carbon dioxide, which absorbs heat from solar power tower and then expands
Available online 16 December 2021
in a turbomachinery. Then geothermal source enhances the grade of organic working fluid before
Keywords: it expanded. A solution procedure is proposed to estimate the thermodynamic performance of
Supercritical CO2 Brayton cycle this combined cycle. Results show that the recompression sCO2 -ORC combined cycle has the best
Organic Rankine cycle thermodynamic performance when using CO2 - enhanced geothermal system (EGS) as auxiliary heat
Solar power tower source. The most suitable organic working fluid for CO2 -EGS is R245ca. Genetic algorithm optimization
Geothermal energy
indicates that the optimal thermal efficiency and net power of the combined cycle is 35.07% and 16.63
Thermodynamic analysis
MW, respectively, whose decision variable of split ratio is 0.559. Findings suggest that the sCO2 -ORC
combined cycle has a thermodynamic advantage utilizing the solar energy and auxiliary geothermal
energy.
© 2021 The Authors. Published by Elsevier Ltd. This is an open access article under the CC BY-NC-ND
license (http://creativecommons.org/licenses/by-nc-nd/4.0/).
1. Introduction systems, including sCO2 Brayton cycle and CO2 -ORC combined
cycle, where results indicated that its thermal efficiency could
Solar energy is of natural uncertainty and intermittent (Heidari be over 60% under the condition of 30 MPa and 1273 K. Novales
and Khovalyg, 2020; Jebli et al., 2021), which means that the et al. (2019) discussed the sensitivity of thermal efficiency and
solar-driven power cycles have to operate under flexible con- exergy efficiency of sCO2 Brayton cycle for concentrating solar
ditions. The supercritical carbon dioxide Brayton cycle (sCO2 ), power, and it indicated that the re-compression sCO2 Brayton
which is compact and high-efficient (Liu et al., 2019), may be cycle was sensitive with the recuperator efficiency while the
a viable option to better satisfy the operation requirements of partial cooling sCO2 Brayton cycle was sensitive with the turbine
solar energy utilization. To further improve the thermodynamic isentropic efficiency. Al-Sulaiman and Atif (2015) developed a
performance of sCO2 cycle, bottoming cycles (Mishra and Singh, mathematic model for sCO2 Brayton cycles integrated with a solar
2018) and auxiliary heat sources (Temiz and Dincer, 2020) are power tower, and the performance optimization for heliostat field
suggested to couple with the solar-driven sCO2 cycle. In this was conducted to match with the sCO2 Brayton cycle. Wang
paper, thermodynamic analyses will be performed on the solar- et al. (2018) conducted an investigation on different sCO2 Brayton
driven supercritical CO2 Brayton cycle with different bottoming cycles based on the multi-objective optimization. It showed that
cycle and auxiliary heat source. the inter-cooling and partial cooling recompression sCO2 Brayton
Most research for the sCO2 Brayton cycle using solar energy cycles were the most two suitable configurations for solar power
is focused on cycle configuration selection and thermodynamic tower systems. Yang et al. (2020) studied the off-design perfor-
performance optimization. Dunham and Iverson (2014) investi- mance of a solar power tower using supercritical carbon dioxide
gated high-efficient power cycles for concentrated solar power as working fluid, and this study explained the effects between
heliostat field, thermal storage system and sCO2 Brayton power
∗ Correspondence to: Key Laboratory of Energy Thermal Conversion cycle under off-design conditions. Guo et al. (2019) focused on
and Control of Ministry of Education, Southeast University, No. 2 the sCO2 Brayton cycles using mixture as working fluid. Butane
Sipailou, Nanjing, 210096, China. and xenon were added in supercritical carbon dioxide to obtain
E-mail address: ycao@seu.edu.cn (Y. Cao). better thermodynamic performance.
https://doi.org/10.1016/j.egyr.2021.11.258
2352-4847/© 2021 The Authors. Published by Elsevier Ltd. This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-
nc-nd/4.0/).
Y. Cao, P. Li, Z. Qiao et al. Energy Reports 8 (2022) 322–333
Fig. 1. Schematic diagrams of supercritical CO2 Brayton and organic Rankine combined cycles for solar energy and auxiliary geothermal energy utilization. (a)
R-sCO2 -ORC combined cycle, (b) SR-sCO2 -ORC combined cycle, (c) PC-sCO2 -ORC combined cycle, (d) IC-sCO2 -ORC combined cycle, (e) PAC-sCO2 -ORC combined cycle.
Therefore, the net output power of sCO2 cycle Pnet ,sCO2 is cal- 2.2.2. Organic rankine cycle
culated as follows For the organic Rankine bottoming cycle, the output power
Pnet,sCO2 = (Ptur,sCO2 − Pmc − Ppc − Prc )ηe (13) and isentropic efficiency of the ORC turbine are evaluated by
where ηe is the generator efficiency. Ptur,b = ṁb (h1b − h2b )ηe,b (14)
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Y. Cao, P. Li, Z. Qiao et al. Energy Reports 8 (2022) 322–333
Fig. 1. (continued).
h1b − h2b where h1c is the inlet enthalpy of cooling water, h0b and h0c are
ηtur,b,s = (15)
h1b − h2b,s the enthalpies of organic working fluid and cooling water at the
where h1b and h2b are the inlet enthalpy and outlet enthalpy of pinch temperature point in the ORC condenser.
ORC turbine, ṁb is the mass flow rate of the ORC bottoming cycle, The heat recovery efficiency ηrec is defined as the ratio of
ηe,b is the ORC generator efficiency. recovered heat and maximum available heat of ORC, which is
The power consumption and isentropic efficiency of the ORC expressed as
pump is calculated by ⎧
T5b − T4b
× 100%, (T5b − T4b ) > (T4 − T5 )
⎪
Pp = ṁb (h4b − h3b ) (16) ⎪
T4 − T4b
⎨
h4b,s − h3b ηrec = (21)
ηp,s = (17) ⎪ T4 − T5
h4b − h3b
⎪
⎩ × 100%, (T5b − T4b ) ≤ (T4 − T5 )
T4 − T4b
The recovered heat of organic working fluid from the sCO2
Therefore, the net power and thermal efficiency of the ORC is
cycle Qrec is calculated as follows
evaluated by
Qrec = ṁc (h4 − h5 )sr = ṁb (h5b − h4b ) (18)
Pnet,b = Ptur,b − Pp (22)
Besides, the absorbed heat from geothermal reservoir Qgeo is
Pnet,b
evaluated by ηb = (23)
Qrec + Qgeo
Qgeo = ṁg (h1g − h2g ) = ṁb (h1b − h5b ) (19)
where ṁg is the mass flow rate of geothermal working fluid, h1g 2.2.3. Solar tower system
and h2g are the inlet enthalpy and outlet enthalpy of geothermal
The heliostat field of the solar tower system is of a radial
working fluid.
cross configuration to reduce the shadow loss. Based on the
For the ORC bottoming cycle, the organic working fluid is con-
densed by cooling water, whose mass flow rate ṁw is calculated conservation of energy, the collection energy of heat absorber
by Qhel,o is calculated by
ṁw = ṁb (h0b − h3b )/(h0c − h1c ) (20) Qhel,o = Qhel,i ηhel (24)
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Y. Cao, P. Li, Z. Qiao et al. Energy Reports 8 (2022) 322–333
Table 2
Validation results for supercritical CO2 cycle of proposed thermodynamic model
and reference publication.
State point p/MPa T/K Relative error (%)
Reference Simulation
1 19.4 823.15 823.150 0
2 7.923 713.44 713.439 0.0001
3 7.844 669.69 670.679 0.1475
4 7.767 441.49 447.861 1.4423
5 7.692 305.15 305.150 0
6 20 334.25 334.249 0.0003
8 19.8 431.14 434.943 0.8743
9 19.6 668.69 669.677 0.1476
2.2.5. Validation
In this paper, the thermodynamic model of the combined cycle
is validated to ensure the reliability of the simulation results. This
model validation is conducted by comparing with the results of
Dostal et al. (2002), where a recompression sCO2 cycle is pro-
posed. First, design parameters of this reference publication are
set for the proposed thermodynamic model in this paper. Then
simulations are done for the supercritical CO2 cycle, whose results
are compared with those of the reference publication, as shown
in Table 2. It presents that the maximum relative error for the
temperature of each state point is less than 1.45%. This indicates
that the proposed model could well simulate the thermodynamic
performance of the supercritical CO2 cycle within acceptable error
Fig. 2. Thermodynamic diagram of recompression supercritical CO2 and organic
Rankine combined cycle. (a) Topping sCO2 cycle, (b) bottoming ORC cycle. range.
Table 3 Table 6
Simulation conditions for sCO2 -ORC combined cycles. Preliminary design conditions for different geothermal resources.
Item Value Item Geothermal water CPG CO2 -EGS
sCO2 turbine efficiency (%) 85 Location Songliao basin Ordos basin Gonghe basin
sCO2 turbine inlet temperature (K) 823.15 T1g /K 358 398 453
sCO2 turbine inlet pressure (MPa) 20 p1g /MPa 0.31 16 20
sCO2 compressor efficiency (%) 80 T2g /K 335 378 423
Main compressor inlet temperature (K) 308.15 ṁg /kg s−1 2.3 9 14
Main compressor inlet pressure (MPa) 7.4
Pre-compressor inlet pressure (MPa) 7.4
Heat exchange effectiveness of recuperator (%) ≤95 Table 7
Pinch temperature difference of recuperator (K) 5 Detailed conditions for organic working fluids of sCO2 -ORC combined cycles.
Split ratio 0.7 Item Geothermal water CPG CO2 -EGS
ORC turbine efficiency (%) 85
ORC pump efficiency (%) 80 Organic fluid R218 RC318 R245ca
Condensing temperature of organic working fluids (K) 298.15 Tcrit /K 345.02 388.38 447.57
Pinch temperature difference of ORC preheater (K) ≥5 pcrit /MPa 2.64 2.7775 3.9407
Pinch temperature difference of ORC evaporator (K) ≥5 ODP 0 0 0
Pinch temperature difference of ORC condenser (K) ≥5 Safety level A1 A1 A2
Inlet temperature of cooling water (K) 288.15
Generator efficiency (%) 98
Fig. 3. Solution procedure for sCO2 -ORC combined cycles using solar energy and geothermal energy.
Table 9
Results for thermodynamic performance of sCO2 -ORC combined cycles with CPG
as auxiliary heat source.
Item Value
SR-sCO2 -ORC R-sCO2 -ORC
ṁc /kg s−1 1.80 2.49
ṁb /kg s−1 3.95 3.84
p1b /MPa 2.4 2.35
Pnet ,sCO2 /kW 147.7 161.1
Pnet ,b /kW 71.6 71.1
Pnet ,tot /kW 219.3 232.2
ηb /% 11.57 11.76
ηtot /% 34.27 30.19
ηrec /% 91.35 91.13
Table 10
Results for thermodynamic performance of sCO2 -ORC combined cycles with
CO2 -EGS as auxiliary heat source.
Item Value
SR-sCO2 -ORC R-sCO2 -ORC Fig. 4. Results for thermodynamic performance of ORC with different
ṁc /kg s−1 1.80 2.49 evaporating pressure.
ṁb /kg s−1 3.14 3.05
p1b /MPa 3.25 3.25
Pnet ,sCO2 /kW 147.7 161.1
Pnet ,b /kW 165.4 162.2
Pnet ,tot /kW 313.1 323.3
ηb /% 17.84 17.75
ηtot /% 29.04 30
ηrec /% 91.33 91.13
indicate that the sCO2 -ORC combined cycle has a thermal effi-
ciency and total net power of 30% and 323.3 kW, respectively,
when choosing a recompression system configuration. This total
net power is doubled comparing with the power cycle without
an ORC bottoming cycle. In addition, the evaporating pressure
of R245ca is 3.25 MPa. In general, the R-sCO2 -ORC is selected to
utilize the geothermal source of CO2 -EGS.
Former thermodynamic simulations present that the sCO2 -
ORC combined cycle is favorable to recover heat from geothermal
resources of hot water, CPG and CO2 -EGS. However, hot-water
Fig. 5. Results for thermodynamic performance of combined cycle with different
geothermal resources in China are of a medium-low temperature, inlet temperature of main compressor.
which limits the application of sCO2 -ORC combined cycles. Al-
though deep brine reservoirs are wide distributed in China, few of
them are suitable to store CO2 for CPG applications. Moreover, the
geothermal resource would also first increase and then decrease
production temperature of CPG is lower than that of EGS, which
with the variation of evaporating pressure. In general, the optimal
decrease the potential of large-scale exploitation of CPG. Among
evaporating pressure is 3.4 MPa for the ORC using R245ca as
these geothermal resources, the EGS is the most viable solution
working fluid.
for CO2 sequestration and geothermal utilization in China. In
general, the CO2 -EGS is favorable for sCO2 -ORC combined cycles.
4.3. Thermodynamic analysis for combined cycle
4.2. Thermodynamic analysis for ORC
The ORC using R245ca as working fluid has an optimal evapo-
The evaporating pressure of organic working fluid has a signif- rating pressure of 3.4 MPa. Assuming a constant output power of
icant influence on the thermodynamic performance of the ORC. 10 MW for topping sCO2 cycle, the thermodynamic performance
The organic working fluid may reach its two-phase zone at the of sCO2 -ORC combined cycle could be obtained for different de-
inlet of ORC turbine when its evaporating pressure is approxi- sign conditions. Fig. 5 presents the results for the thermodynamic
mate to its critical pressure. It would shorten the lifetime of the performance combined cycle with the variation of inlet tem-
ORC turbine. Therefore, this issue should be considered when perature of main compressor. The combined cycle net power
selecting the ORC evaporating pressure. Fig. 4 shows the effect decreases with the increase of Tcom while its total efficiency shows
of evaporating pressure on the thermodynamic performance of an opposite variation trend. This is because the low-pressure
the ORC. Although the ORC efficiency increases with the evap- side of LTR and organic working fluid side of pre-heater have
orating pressure, the ORC net power first increases and then higher outlet temperatures, which leads to a decrease of mass
decreases at the same condition. Moreover, the net power reaches flow rate of R245ca. It also indicates that the ORC net power and
its maximum at a pressure of 3.4 MPa. This is because that the required geothermal water will decline with the increase of outlet
enthalpy of organic working fluid at the ORC turbine inlet has temperature of main compressor.
a similar variation trend, when the evaporating pressure is near The variation of inlet pressure of main compressor on the com-
the critical pressure. Thus, it seems that the recovered heat of bined cycle performance is illustrated in Fig. 6. It indicates that
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Y. Cao, P. Li, Z. Qiao et al. Energy Reports 8 (2022) 322–333
Fig. 6. Results for thermodynamic performance of combined cycle with different Fig. 8. Variations of thermodynamic performance of combined cycle with
inlet pressure of main compressor. variable split ratio.
5. Conclusions
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