CUSTOMER NAME : Vulcan Cold Forge Pvt. Ltd.

FORMAT NO: F-NPD-11-01

PART NAME :
PROCESS FLOW DIAGRAM ALK. ZINC PLATING - AUTO BARREL PLANT REV NO./DATE: 00/05.01.17

PART NO. : (TRIVALNET BLUE/YELLOW-IRIDESCENT/BLACK PASSIVATION) ISSUE DATE: 05.01.17

PROCESS FLOW DIAGRAM OF ALK. ZINC PLATING

PARTS PURCHASE FROM OUTSIDE VENDOR

S.N PART NAME PART NO. SUPPLIER

Continue From Page -1

16 ISOPASS TB 106/FINDIP 1406 GALVANOTECH/CONVENTYA

St.No.46 DM Water Rinse

17 ISOPASS TY 755/LANTHANE 315 GALVANOTECH/CONVENTYA

St.No.47 Bright Dip (Nitric Acid)

PASSIVATION St.No.48
SELECT DM Water Rinse
18 CAUSTIC SODA GACL HS/MITTAL CHEM.
St.No.50 Trivalent passivation Blue

St.No.51,52 Cascade DM Water Rinse ISOPASS 814 PART A/LANTHANE707

IF BLUE
19 PAR A GALVANOTECH/CONVENTYA
IF BLUE IF YELLOW
PASSIVATION + IF YELLOW PASSIVATION + IF BLACK
PASSIVATION PASSIVATION PASSIVATION
TOP COAT TOP COAT
St.No.53 Trivalent Passivation Yellow
20 ISOPASS 814 PART B/LANTHANE 707 GALVANOTECH/CONVENTYA
PART B
St.No.54,55 Cascade DM Water Rinse

St.No.56 Trivalent Black passivation 21 ISOGARD 560 GALVANOTECH

for alk. zinc
ST. NO - ST. NO -
50,51,52,59 TO 53,54,55,59 TO
BE DONE & BE DONE & ST. NO -
CONTINUE CONTINUE 56,58,60,59,63,6 St.No.57 Trivalent Black passivation
FROM ST. NO FROM ST. NO 6 TO BE DONE for zinc nickel 22 CARBON POWDER NAVEEN RASAYAN / PRISHA
66 TO END. 66 TO END.
St.No.58 DM Water Rinse

23 FILTER PAPER 12"x2" NAVEEN RASAYAN / PRISHA

St.No.59 Stand for change
transporter

St.No.60 Dm water rinse for black

pass. 24 FILTER PAPER 8"x2" NAVEEN RASAYAN / PRISHA

St.No.61 Dm water rinse for basket

ST. NO - cleaning
ST. NO -
50,51,52,59,64 TO 53,54,55,59,64 25 CARTRIDGE 12" NAVEEN RASAYAN / PRISHA
BE DONE & TO BE DONE & St.No.62 Basket cleaning
CONTINUE FROM CONTINUE
ST. NO 66 TO FROM ST. NO
END. 66 TO END.
St.No.63 Post dip Tk-290

St.No.64 Top coat(blue&yellow

pass.)

St.No.65 Top coat(black pass.)

St.No.66 Dehydrator

St.No.67,68 Dryer(1&2) N
A
V
St.No.69 Unloading from basket E
E
N
St. No.69A Sampling Inspection of Plating
Thickness & Visual Inspection R
A
S
A
St. No.70 Air Curing Y
A
St. No.71 N
100 % V. Inspection/PDI
/
St. No.72 Packing
P
R
St. No.73 Dispatch I
S
Z H
A
Rev. Details Vulcan Cold Forge
DATE Rev. No. Status DATE PREPARED BY CHECKED BY APPROVED BY

A - PROCESS START Z - PROCESS END

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 CUSTOMER NAME : Vulcan Cold Forge Pvt. Ltd. FORMAT NO: F-NPD-11-01

PART NAME : PROCESS FLOW DIAGRAM ALK. ZINC PLATING - AUTO BARREL PLANT REV NO./DATE: 00/05.01.17

PART NO. : (TRIVALNET BLUE/YELLOW-IRIDESCENT/BLACK PASSIVATION) ISSUE DATE: 05.01.17

PROCESS FLOW DIAGRAM OF ALK. ZINC PLATING PARTS PURCHASE FROM OUTSIDE VENDOR

SL.N PART NAME PART NO. SUPPLIER

A
St.No.A1 Pre -Plating Inspection
Forging Materials Received 1 PRE-DEGREASING ISOCLEAN-745 GALVANOTECH

St.No.1 Loading of Barrel

Return to Incoming
M/C Section 1
N.G. inspection 2 SOAK CLEANING ISOCLEAN-745 GALVANOTECH
OK St.No.2 Cross Shuttle

2 St.No.3,4 Pre-Degreasing
Storage 3 ANODIC CLEANING-1 ISOCLEAN-781 GALVANOTECH
St.No.5,6 Cascade Water
Rinse
3 Loading in Barrel St.No.7,8 Soak Cleaning 4 ACID PICKLING-1 COMM. SS/BALAJI

St.No.9,10 Cascade Water

4 Plating Rinse
5 ANODIC CLEANING-2 ISOCLEAN-781 GALVANOTECH
St.No.11 Anodic Cleaning-1

St.No.12,13 Cascade water Rinse 6 OCTALINE CARRIER ADDITIVE GALVANOTECH

St.No. 14 Acid Pickling -1

St.No.15,16,17 Cascade Water Rinse 7 OCTALINE BRIGHTNER GALVANOTECH

St.No.18 Anodic Cleaning-2

8 OCTALINE PURI-01 GALVANOTECH
St.No.19,20 Cascade Water Rinse

St.No.21 9 OCTALINE PURI-02 GALVANOTECH

Acid Pickling -2
For Re-Plating

St.No.22,23,24 Cascade Water Rinse

Visual Inspection
5 10 NITRIC ACID -Comm. SC/BALAJI
& PDI

St.No.25,26 Dry Shuttle

Not Ok
11 NITRIC ACID - LR GRADE NAVEEN RASAYAN/ PRISHA ENT
St.No.27 Pre-Dip(Sod. Hydroxide)
OK

St.No.28 T0 37 Alkaline Zinc Plating

6 Packing 12 ZINC DUST NAVEEN RASAYAN/ PRISHA ENT

St.No.38 Drag- out

St.No.39,40 Zinc Nickel
7 Dispatch 13 ZINC METAL 852627/1 KC TRADERS

St.No.41 Drag- out

St.No.42,43 Cascade Water Rinse 14 POST DIP TK-290/POST DIP FT-190 852627/2 GALVANOTECH/CONVENTYA

St.No.44 To 49
Shifter to passivation line
15 ISOGARD 560 GALVANOTECH
Continue to 2nd. page
Rev. Details Vulcan Cold Forge
DATE Rev. No. Status DATE PREPARED BY CHECKED BY APPROVED BY

A - PROCESS START Z - PROCESS END

Page 01 of 02