Format No.

F-QA-22

VULCAN COLD FORGE PVT. LTD. Rev. No./Date 00/01.07.2007

ONE POINT LESSON (ek laa[-na jaao Qyaana donao yaaogya hO ) Issue Date 01.08.2007

THEME (]doSaya) 1054-043M got fail in SST which need to be correct

ITEM NAME / CUSTOMER NAME
NUMBER Socket Hd Cap Screw 1054-043 Minda Switch DATE :- 12.04.2022

iksa karNa yao id@kt Aa[- hmao @yaa krnaa haogaa ijasa sao yao id@kt daobaara naa Aae
1. PlaoiTMga mao Ta[mar [nsaTala ikyaa hO
ijasa sao jaba PlaoiTMga ka Ta[ma pUra haogaa
tao bajar baja jaaegaa .
PlaoiTMga iqaknaosa kma haonao kI 2. PlaoiTMga iqaknaosa imainamama 8
vajah sao m,aa[k/aona maonaTona krnaI hO .
3. paT- pr Taop kaoT ja$r lagaae ijasa sao SST
TosT mao id@kt naa Aae .
4. paT- kao [nha]sa SST caOmbar mao SST Plaana
ko Anausaar lagaae tqaa irpao-T ksTmar kao do .

TEACHER Suman

STUDENT Ranjeet Rajeshwar Rajaram ChanderbhanHoshiyar

DATE 12.04.2022

PREPARED BY :- Suman APPROVED BY :- Rahul

 Unit - QPR DATE :04.04.2022
Vulcan Cold Forge QUALITY PROBLEM REPORT REPORTING TIME :
Location - Mil- Switch
(QPR) QPR NO.
INTERIM CONTAINMENT TO BE INITIATED WITHIN 3 HRS. OF PROBLEM RECEIVING

Concern Details ORIGINAL : TO KEEP IN PRODUCT FILE AT LINE QUALITY STATION Problem Occurrence Stage

(To be filled by the Department who is raising the QPR ) Assembly -

RECORD THE FOLLOWING DETAILS & DISTRIBUTE QPR IN DAILY RED BIN MEETING Laboratory
OEM Customer : Minda Product Name & No. Part Name : Part Number : SQA
M6 Hi-lo Screw 0635-043M I/H Manufacturing
Rejected part/s B. Code : Qty. Rejected (How many) : Part/s given for analysis Is it a Repeat Problem -

1 Yes Yes
No No
Description of condition (Problem reported ?) : QPR Raised by - Minda Switch
SST Fail White rust 80 hrs.& Red rust 306 hrs Date 04.04.2022 Deptt.- SQA
Sign.
QPR recd. By :- Vulcan
Date: 04.04.2022 Deptt.- Quality
Sign.
Below fields to be filled by the Department receiving the QPR
Defect Confirmation (HOW) :- By Phone & Email Sketch / Photograph :
(Recd. Part with Observations)

Interim Containment Action :

Rework whole material.

If Yes, Responsibility and Target Date - Impl. Date -

Stock Sort details as below: (TO BE INITIATED WITHIN 3 HRS OF PROBLEM RECEIVING)
Qty. Identificatio
S.No. Parts Checked Location Date Resp. B'Code O.K N.G. Remarks
Checked n Mark
1 Customer Inspection

2 Customer Assy line

3 Customer Stores

4 Transit to Customer

5 Bonded

6 Assembly

7 Main Stores

8 Receiving Stores

9 Supplier 05.04.2022 Vulcan 0 0 0 No Stock Available

10 Transit from Supplier

Data Collection :

Format No: SOP0802/F01 Issue No:00 Issue Date:01.03.2014 Page 1 of 2

Retention Period -
 DATA ANALYSIS (USING WHY-WHY APPROACH)
For Occurrence For Flow Out

why - 1 SST Fail why - 1 SST fail

C/M PLAN TO CUSTOMER WITHIN 3 DAYS OF PROBLEM RECEIVING OR AS PER CUSTOMER DATE

why-2 Due to plating thickness less why-2 Plating thickness less

why -3 less time given in plating why-3 Not detect in sampling inspection because less % of Defect
why-4 time not working in manual plating plant, manually noted why-4
why-5 System error

ROOT CAUSE
For Occurrence
Manual time noted (Timer not working in manual plating plant)

For Flow Out

Not detect in sampling inspection due to less % of defect

COUNTERMEASURE (C/M) TAKEN

Effective Batch
S.No Countermeasures Resp. Tgt. Date Impl Dt
Code
1 Timer Repaired & one to be kept in stock Vulcan 12.04.2022 12.04.2022

2 Top Coat to be provide for this part to increase SST life Vulcan 12.04.2022 12.04.2022

3 Training given to all concerns Vulcan 12.04.2022 12.04.2022

4 OPL Displayed Vulcan 12.04.2022 12.04.2022

Fresh samples provide to customer for SST and inhouse SST test to be
5 done for this part Vulcan 18.04.2022 18.04.2022

6 Inhouse SST plan to be made for Minda Switch parts Vulcan 18.04.2022 18.04.2022

COUNTERMEASURES EFFECTIVENESS CHECK (ATTACH IPI TAG WITH C/M PARTS)

C/M CLOSURE WITHIN 3 WEEKS OF PROBLEM RECEIVING

STANDARDIZATION CHECK
S.No Activites Yes/No Revision Details -
1 CRN raised N
2 D/P FMEA updated Y
3 Poka Yoke Implemented N
4 Kakotora made N
5 PQCS Updated N
6 Drawing updated N
7 OGS updated N
8 MIS-P updated N
9 PDQA updated N
10 Master samples updated N
11 Horizontal deplyment reviewed N
12 Others, pl. specify OPL 00/18.04.2022

Prepared Verified Approved (Internal Customer)

Date 18.04.2022 18.04.2022
Sign Suman Rahul
NOTE -

Format No: SOP0802/F01 Issue No:00 Issue Date:1.3.2014 Page 2 of 2

Retention Period -
M2: Put Date as DD/MM/YEAR

Retention Period -