AAF-SA

Siège Social
Rue William Dian – BP 3
27620 Gasny – France
Tél : 02 32 53 60 60
Télécopie : 02 32 52 19 17

MultiDuty
Automatic oil bath air filter

INSTALLATION OPERATION
AND MAINTENANCE
 SUMMARY

1 GENERAL INFORMATIONS ................................................................................ 2

1.1 Operation principle .......................................................................................... 2

1.2 Construction.................................................................................................... 2
1.3 Optional equipment ......................................................................................... 3

2 INSTALLATION ................................................................................................... 4

2.1 Packing list checking ....................................................................................... 4

2.2 Storage........................................................................................................... 4
2.3 Handling ......................................................................................................... 4
2.4 MultiDuty sections mounting ............................................................................ 5
2.5 Control box installation and wiring.................................................................... 5
2.6 Transmitter or differential manometer and pressure switch installation.............. 5
2.7 Checking of the cleanliness of the plenum chamber internal parts .................... 5

3 OPERATION ........................................................................................................ 6

3.1 Air capacity – Pressure drop............................................................................ 6

3.2 Filter starting ................................................................................................... 6
3.3 Viscosine ........................................................................................................ 7

4 MAINTENANCE ................................................................................................... 9

4.1 Generalities..................................................................................................... 9
4.2 Maintenance on the DD panel filtering curtain .................................................10
4.3 MultiDuty filter maintenance............................................................................13
4.4 Lubrication .....................................................................................................14
4.5 Preventive maintenance instructions...............................................................14
4.6 Trouble shooting chart....................................................................................15

5 SPARE PARTS ...................................................................................................16

5.1 MultiDuty Assembly........................................................................................16

5.2 Drive ..............................................................................................................18

Ref. : IE-242-A-FI 1 rev J Date : July 2004

 Page 1

MultiDuty automatic air filter

Ref. : IE-242-A-FI 1 rev J Date : July 2004

 Page 2

1 GENERAL INFORMATIONS

1.1 Operation principle

The MultiDuty is a viscous metallic air filter automatically driven with self cleaning
panels.
The dust is removed from the air passing 2 times through the panels impregnated
with a special gel : the VISCOSINE.
In the air section, the panels are overlapping one another like a tile roofing so as to
form an endless dense curtain.
The curtain rotating a few times an hour, accomplishes a complete revolution in 24
hours.
The panels are separated and hang widely spaced for ease of cleaning as they
pass through the viscosine bath at the filter bottom.
The dusts removed from panels by the viscosine are falling by gravity and the
sludge can be removed periodically from the filter bottom with the sludge scraper.

1.2 Construction
Each MultiDuty section includes a rotating curtain mounted in a steel casing of 4
different widths and in a wide range of standard heights.
The curtain consists of metallic panels suspended from attachments on the 2
endless chains mounted on 4 sprockets. The 2 upper sprockets are assembled on
the drive shaft mounted on ball bearings. The lower sprockets are loose on the
bottom shaft. The upper shaft is rotated with ratchet mechanically operated
through a worm type reducer and a V-belt.
The rotation is not continuous, every 15 minutes a timer is closing the electric
circuit during a time variable between 10 to 30 seconds in accordance with filter
height.
The mechanical drive box is located at the filter upper part and to meet
requirements, it can be installed :
• on the side :.............. right or left
• on front : ................... right or left
The bottom part of the filter casing contains the Viscosine.
The filter is delivered with a sludge receptacle and scraper to remove the sludge.

Ref. : IE-242-A-FI 1 rev J Date : July 2004

 Page 3

1.3 Optional equipment

In addition, it can be supplied :
• fittings for heating device or for junction to oil strainer;
• viscosine heating device
• low level control
• horizontal weather louvers
• clean air plenum chamber
• electrical heating system for oil heating.

Ref. : IE-242-A-FI 1 rev J Date : July 2004

 Page 4

2 INSTALLATION

2.1 Packing list checking

Check with packing list all parts have been delivered.
One MultiDuty filter includes :
• one section (3’ – 4’ – 5’ or 6 ft)
• the sludge receptacle and scraper
• the electric control box
• the initial viscosine in lost steel drums (60 or 220 liters)

2.2 Storage
Keep the MultiDuty filtration assembly packed in the crates until installation or
store in a shelter.

2.3 Handling
In order to prevent damages to the
equipment, please follow carefully
these handling instructions. For
transport purpose, the MultiDuty filter
assembly (weather louvre, MultiDuty
filter, plenum) is lain down in the case.
• Remove case top and four
sides.
• Install one sling in the lifting lug
B as shown in the margin.
• Lift-up carefully WITHOUT
jolting.
• When in the vertical position,
fasten a second sling in the
lifting lug A.
• Carry to the operation place.

CAUTION : lifting lug C is NEVER to

be used on site.

Ref. : IE-242-A-FI 1 rev J Date : July 2004

 Page 5

2.4 MultiDuty sections mounting

Each MultiDuty is completely assembled and tested in factory.

2.5 Control box installation and wiring

Control box location :
• Control box is located on the same side as drive
Electrical connection :
• Refer to corresponding electrical diagram and check that thimbles on
transformer are correctly connected : 0 and requested voltage.

2.6 Transmitter or differential manometer and pressure switch

installation
When supplied, refer to specific instructions.

2.7 Checking of the cleanliness of the plenum chamber internal parts

Before connecting the pipe to the plenum chamber, check the cleanliness of
internal parts and remove scraps and bits of all kinds.

Ref. : IE-242-A-FI 1 rev J Date : July 2004

 Page 6

3 OPERATION

3.1 Air capacity – Pressure drop

The air handling capacity of each automatic filter should not be exceeded (by flow
measurement)
This will ensure proper air velocity and will maintain the maximum cleaning
efficiency.
• Average operating resistance at 2,5 m/s 250 Pa
at 2,0 m/s 150 Pa

3.2 Filter starting

When an automatic filter is starting for the first time or after one month stop or
more, it is necessary to :
• check that the oil tank is filled with Viscosine till the mark (4 embossments),
• operate the filter a long time enough for the curtain to make a complete
revolution and become uniformly coated with Viscosine before starting the
engine to put the system into service.
Never start the engine when the filter is not running. It is recommended to allow
the filter make a full rotation every 2 weeks when there is no air passing through
the filter.
Caution :
After complete installation and electrical connection of control box and motor, the
push button allows manual start up and mechanical checking of DD panel curtain
rotation.

3.2.1 Operation cycle

The drive motor does not run continuously. The automatic timer supplied with each
filter is adjusted to operate the drive motor 10 to 30 seconds (in accordance with
filter height) every 15 minutes to obtain a complete revolution each 24 hours.
This is for normal conditions. Contact AAF before making any changes.

Ref. : IE-242-A-FI 1 rev J Date : July 2004

 Page 7

3.2.2 Panel type

The DD panels are stamped from sheet metal with knurled louvres turned at an
angle to the direction of air flow. The panels so overlap one another as to compel
four distinct deflections in each curtain.
The type DD panel is recommended for heavy dust concentration and for
applications where the air contains a high percentage of lint.

Overlapping panels, type DD

3.3 Viscosine
3.3.1 Viscosine tank capacity
Section width 3’ Capacity : ......... 95 liters
4’ ....................... 125 liters
5’ ....................... 155 liters
6’ : ....................... 185 liters

3.3.2 Viscosine type

The Viscosine can be supplied in two different grades
• the BA Viscosine is used in countries with a moderate climate,
• the MA Viscosine is to be used in warm countries, average temperature
above 35°C.

3.3.3 Sludge treatment

The sludge recovered from the oil tank can be treated by process such as filtration
or centrifugation in order to separate the oil and regenerate it so that the the solid
residue may be disposed of more easily.

Ref. : IE-242-A-FI 1 rev J Date : July 2004

 Page 8

3.3.4 Ecological information

3.3.4.1 Exposure controls and personal protection
• Components with limit values that require monitoring at the work place :
The product does not contain any relevant quantities of materials with critical
values that have to be monitored at the workplace.
• Additional information :
The lists that were valid during the creation were used as basis.
• General protective and hygienic measures :
Keep away from foodstuffs, beverages and feed.
Immediately remove all soiled and contaminated clothing.
Wash hands before breaks and at the end of work.
• Breathing equipment : Not required.
Use suitable respiratory protective device only when aerosol or mist is formed.
• Protection of hands : Use protective gloves.
• Eye protection : The wear of goggles is recommended during refilling.
• Body protection : Protective work clothing.
3.3.4.2 Toxicological information
• Irritant effect on the skin :
Repeated and long contacts may result in defatting effect, producing discomfort
but also possible dermatitis.
• Sensitisation : no sensitisation according to our knowledge.
• Additional toxicological information :
The product is not subject to classification according to the calculation method of
the General EU Classification Guidelines for Preparations as issued in the latest
version.
When used and handled correctly, the product does not have any harmful effects
according to our experience and the information provided to us.
3.3.4.3 Ecological information - Behaviour in environmental systems
• Mobility and bio-accumulation potential :
Oil, does not get easily through the ground.
• General notes :
Do not allow product to reach ground water, water course or sewage system.
3.3.4.4 Disposal consideration
• Keep to home regulations.
• Product recommendation :
Must not be disposed of together with household garbage.
Do not allow product to reach sewage system.
• Unclean packaging recommendation:
Disposal must be made according to Country regulations.

Ref. : IE-242-A-FI 1 rev J Date : July 2004

 Page 9

4 MAINTENANCE

4.1 Generalities
4.1.1 Safety measures
• Sludge removal :
Take the necessary precautions to prevent spreading of oil over the MultiDuty
maintenance area when using the sludge scraper and sludge pan.
Before removing the sludge, if there are traces of oil in front of the MultiDuty oil
tank which would make the floor slippery, sponge and wipe them off.
Caution : the rotation cycle starts every 15 minutes.
• Drive mechanism and motor :
A team of two operators is needed to perform the maintenance on the drive
mechanism and motor.
Cut the voltage supply and isolate the machine to comply with the safety rules of
the site.
Take the necessary steps for works (maintenance) above ground level (
scaffolding, secure ladder, harness…).
NOTE 1 : the machine generating the air flow must be stopped.
NOTE 2 : make sure the maintenance area is sufficiently lighted-up.
• The replacement of the DD panels :
The DD panels are made of steel which edges are rather cutting.
Protect the hands in order to prevent cuts.
Follow the safety advices mentioned in the above note 1 & 2.

4.1.2 Operations
The MultiDuty filter maintenance is limited to the following operations :
Viscosine level control :
• the level must be maintained at the level mark (4 embossments).
FILL VISCOSINE TANK EACH TIME THE SLUDGE IS REMOVED.
Sludge removal :
• in accordance with filtered air dust concentration and real filter exploitation,
we recommend to establish a program for sludge removal : minimum once
a month.
Viscosine replacement : renew completely the Viscosine periodically, specially
when the filtered air may cause physical or chemical viscosine variation : minimum
once a year.
NOTE : When filling with new viscosine, make sure that there is no sludge
left at the bottom of the viscosine oil tank.
Timer : check the timer every 6 months.

4.1.3 Special tools required for maintenance

No special tooling required for maintenance.
Use the sludge pan and scraper for sludge removal.

Ref. : IE-242-A-FI 1 rev J Date : July 2004

 Page 10

4.2 Maintenance on the DD panel filtering curtain

4.2.1 Removal of DD panels
Operate from the back of the filter (air outlet).

• Remove the two lowest curtain rod supports (the bracings if any) and the curtain
rods and put them aside.

• Dismantle the removable DD panel

guidance plates [A], one on each side
of the filter (use a screwdriver or a
pincer).

Note : once sidely released, the DD

panels of the lower curtain part fall
downwards.

• Lift-up the panel [B] to be removed and

maintain it in the upwards position with
a wooden wedge [C] on each side.

• With a long-handle screwdriver (or a

pincer), open the chain link to free the
panel hook.

• Repeat the operation on the other side

of the DD panel

• Remove the DD panel and put it aside

(Pay attention to the air direction of the
slot : either right or left).

Ref. : IE-242-A-FI 1 rev J Date : July 2004

 Page 11

4.2.2 Installation of the DD panel

Note : Check the air direction of the DD

panels (either right or left) and alternate
the installation of one of each : right DD
panel, left DD panel.

• Proceed as for the removal, operate

from the back of the filter : hooks
upwards, gutter downwards with curve
opposite the operator.

• Secure both panel hooks in the chain

links. Use a pincer to close the chain
links.

Note : Each DD panel should be

secured in either the upper or lower
chain link – on the same level – on
both chains.

NOTE : we strongly advise to replace the chain links that have been open
once.
To remove or replace one chain link (or a chain part) operate from the air outlet
side and block the chain with a pincer on the chain guide below three to four chain
links to the one to be replaced. Then press gently the test push button to lose the
chain above the pincer in order to make easier the replacement.
To remove one chain link, take out the chain link axis.
To close the chain, use one or two junction links.
REMARK 1 : When the clean air plenum is supplied and bolted on the
downstream face of the MultiDuty filter, to access to the guidance plates in the
lowest part of the MultiDuty and to the DD panels, it is necessary to disassemble
the clean air plenum from the MultiDuty and to lay it on the floor.

Ref. : IE-242-A-FI 1 rev J Date : July 2004

 Page 12

REMARK 2 : With the maintenance on the clean air side (oil tank on the clean air
side), the lower connection assembly has to be dismounted after removing of :
→ bracings,
→ curtain rod supports,
→ curtain rods, to access to the guidance plates.

CLEAN AIR
PLENUM

LOWER CONNECTION
ASSEMBLY

AIR FLOW

Ref. : IE-242-A-FI 1 rev J Date : July 2004

 Page 13

4.3 MultiDuty filter maintenance

Operation
designation Sludge Viscosine level Viscosine Reducer
Timer control
removal control replacement lubrication
Operation
frequency
Every 3 to 6 months maxi
With scraper and
(sludge level in tank approx.
sludge pan
5 to 6 cm)

At each time of sludge

To fill till level mark
scraping

Viscosine AAF (BA

See note or MA) indicated
on guarantee plate

Every 4000 hours To be checked

See following
page

Note : Every six months take a viscosine sample from tank and put it into a graduated glass around 1 liter and leave viscosine
settle for 48 hours .
If the sludge deposit is above or equal to ¼ of oil height we recommend to replace viscosine oil.

Ref. : IE-242-A-FI 1 rev J Date : July 2004

 Page 14

4.4 Lubrication
4.4.1 Reducer
Periodically check that exterior surfaces are clean.
Reducer is lubricated with SYNTHETIC OIL : no maintenance is necessary, as it is
lubricated for life.

Reducer with pulley

4.4.2 Motor
The motor has no grease tips.
The drive motor, according to the manufacturer’s instructions, is forecast for a life
time of 20 000 hours (at 40° C) in operation.
For intermittent operation, we advise to replace the motor after a 10-year service.
NOTE : Because of the size of the motor and its working conditions, we do not
advise the replacement of any internal parts.

4.5 Preventive maintenance instructions

Once a year :

• Check the tightness of all parts that have been sealed with the polyurethane
sealant and restore where required.
• Check the good aspect of the anti-corrosion protection. Make touch-ups where
necessary. Take care especially of the good aspect of paint inside the plenum
chamber/transition piece.

Ref. : IE-242-A-FI 1 rev J Date : July 2004

 Page 15

4.6 Trouble shooting chart

TROUBLE CAUSE CORRECTIVE ACTION

Poor oil quality Use BA or MA Viscosine

Close damper or reduce

Excessive air velocity
fan rotation speed
Oil carried through the
filter
Change duct arrangement
Poor air repartition on
or use perforated plate to
filtering section
improve

Too much curtain Reduce curtain rotation

movement (timer setting)

Too low or too high air Increase or decrease air

velocity flow to design

Poor filtration efficiency Poor oil quality Use BA or MA viscosine

Too much sludge

Remove sludge
accumulation in oil tank

Ref. : IE-242-A-FI 1 rev J Date : July 2004

 Page 16

5 SPARE PARTS

5.1 MultiDuty Assembly

Ref. : IE-242-A-FI 1 rev J Date : July 2004

 Page 17

MULTIDUTY ASSEMBLY
PARTS LIST

ITEM DESIGNATION REFERENCE N°

Set collars of safety lower sprocket 0911.0150
101
Free turning sprocket 0911.0110
Lower shaft - for 3’ width 0911.0640
- for 4’ width 0911.0650
102
- for 5’ width
- for 6’ width 0911.0660
Lower shaft fixing bolts - screw 0840.1190
103
- nut 0833.6010
Support (front or back) - for 3’ width 1000.1623
- for 4’ width 1000.1624
105
- for 5’ width 1000.1625
- for 6’ width 1000.1626
Chain link (specify quantity) 0911.0770
106
Junction chain link 0911.0780
Coupling nut on upper shaft (between 2
9172100+(9172110)2
sections)
107
Coupling nut on upper shaft (end of shaft or
9172100
drive side when one section)
108 Upper shaft seal 0911.0140
109 Upper shaft bearing 0781.5010
Upper shaft - for 3’ width 911.2300
- for 4’ width 0911.2310
111
- for 5’ width 0911.2320
- for 6’ width 0911.2330
114 Upper sprocket (welded on shaft) 0911.0370
DD panels - 3’ left 1001.0785
- 3’ right 1001.0781
- 4’ left 1001.0784
- 4’ right 1001.0780
115
- 5’ left 1001.0783
- 5’ right 1001.0779
- 6’ left 1001.0782
- 6’ right 1001.0778
4 horizontal gaskets - Indicate MD size(s)
117 2 upper
118 2 lower Indicate MULTIDUTY
Rear removable guidance plate filter size
121 Height : 50 to 58’
Height : 60 to 180’

Ref. : IE-242-A-FI 1 rev J Date : July 2004

 Page 18

5.2 Drive
5.2.1 Side drive

Ref. : IE-242-A-FI 1 rev J Date : July 2004

 Page 19

5.2.2 Front drive

Ref. : IE-242-A-FI 1 rev J Date : July 2004

 Page 20

DRIVE PARTS LIST

ITEM DESIGNATION REFERENCE N°

1 Ratchet wheel 1000.1941
2 Ratchet wheel hub 0911.0310
Stop pawl axle with support for drive on the
3 1001.5301
side
3 Stop pawl axle for drive on the front 0911.0160
4 Eccentric on reducer 0911.0320
5 Reducer pulley 0911.0860
6 Motor pulley 0911.0850
Drive device cover - on the side 1000.3916
7 - intermediate 1000.1944
- front 1000.1935
8 10 x 8V belt, 800 long 0785.0030
9 Drive pawl axle 0911.0170
10 Speed reducer 1001.0837
11 Motor 0,18 kW / 1500 Rpm 0460.1120
- Timer 7000.1540
12 Fulcrum Arm 0911.0280
13 Pawl spring 0911.0180
14 Drive pawl 1001.2771
15 Drive connecting rod side and intermediate 0911.0300
15 Drive connecting rod front 0911.0890
16 Motor and gear reducer mounting bracket 1001.0817
19 Stop pawl 1001.2769
20 Console stiffening 0911.0240
- Control box (multi-voltage) 0911.3000
Viscosine cask BA 601 0690.1010
BA 2201 0690.1020
-
MA 601 0690.5010
MA 2201 0690.5020

Ref. : IE-242-A-FI 1 rev J Date : July 2004