0 1 2 3 4 5 6 7 8 9

F26_001

DNC Automation (M) Sdn Bhd

No. 5, Jalan MJ 13, Taman Industri Meranti Jaya,

47100 Puchong, Selangor
Phone +603 8051 3881

Company / customer
Project description JKF PT Cikal
Job number
Commission

Manufacturer (company) DNC Automation (M) Sdn Bhd

Path
Project name JKF PT Cikal
Make
Type
Place of installation
Responsible for project
Part feature

Created on 4/29/2019
Edit date 4/29/2019 by (short name) USER Number of pages 15

2
Date 4/29/2019 DNC Automation (M) Sdn Bhd Title Page =
Ed USER +
Appr JKF PT Cikal Page 1
Modification Date Name Original Replacement of Replaced by Page 1 / 15
 0 1 2 3 4 5 6 7 8 9

SIDE VIEW FRONT VIEW INTERNAL VIEW

REVOLVING REVOLVING REVOLVING
LIGHT C/W LIGHT C/W LIGHT C/W
BUZZER BUZZER BUZZER

-MCB1 -MCB2 Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 Q9

PSU EDR-120-24
SIEMENS SIEMENS
5SL62 5SL62

KM1 KM2 KM3 KM4 KM5 KM6 KM7 KM8 KM9

XL-E4AD2DA
1/ L1 3/ L2 5/ L3 1/ L1 3/ L2 5/ L3 1/ L1 3/ L2 5/ L3 1/ L1 3/ L2 5/ L3 1/ L1 3/ L2 5/ L3 1/ L1 3/ L2 5/ L3 1/ L1 3/ L2 5/ L3 1/ L1 3/ L2 5/ L3 1/ L1 3/ L2 5/ L3

XL-E8X8YR
XINJE PLC
XL3-16R

XL-E16X
TG765-MT
800 mm

3. 4. 5. 6. 3. 4. 5. 6. 3. 4. 5. 6. 3. 4. 5. 6. 3. 4. 5. 6. 3. 4. 5. 6. 3. 4. 5. 6. 3. 4. 5. 6. 3. 4. 5. 6.

AUTO AUTO
START STOP

PB1 PB2
TB1 TB2

MANUAL /
AUTO

SS1 EMG

N BAR

E BAR
3VM1

80A
TB3 TB4

250 mm 800 mm

1 3
Date 4/29/2019 DNC Automation (M) Sdn Bhd Panel Layout Diagram =
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Appr JKF PT Cikal Page 2
Modification Date Name Original Replacement of Replaced by Page 2 / 15
 0 1 2 3 4 5 6 7 8 9

R0 / 4.0

S0 / 4.0

T0 / 4.0

N/

24VDC / 6.0

0VDC / 6.0
1.5 mm² 1.5 mm²

1 3 1 3
1 3 5
-MCCB1 -MCB1 -MCB2
3P / 80A 2P / 6A 2P / 6A
5SL6206-7CC 2 4 5SL6206-7CC 2 4
2 4 6

L3 N3 L3 N3

E
E E E

-SCK -PSU -HMI -PLC

/7.0
L N E L N E 24V 0V E /8.0 L N E
/9.0
(PSU) EDR-120-24 /10.0
3PIN TOUCH PANEL /11.0 PLC
/12.0
SCOKET TGA62-MT XL3-16R
35 mm² /13.0

24V 0V

L1 N1
10.0 10.0

R S T N E

2 4
Date 4/29/2019 DNC Automation (M) Sdn Bhd Power Circuit Diagram 1 =
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Appr JKF PT Cikal Page 3
Modification Date Name Original Replacement of Replaced by Page 3 / 15
 0 1 2 3 4 5 6 7 8 9

R0 / 3.9
R0 / 5.0
S0 / 3.9
S0 / 5.0
T0 / 3.9
T0 / 5.0

1.5 mm² 1.5 mm² 1.5 mm² 1.5 mm² 1.5 mm² 1.5 mm²

1 3 5 1 3 5 1 3 5 1 3 5 1 3 5 1 3 5
-Q1 -Q2 -Q3 -Q4 -Q5 -Q6
3RV6011-1AA10 3RV6011-1CA10 3RV6011-1AA10 3RV6011-1CA10 3RV6011-1CA10 3RV6011-1CA10

I> I> I> I> I> I> I> I> I> I> I> I> I> I> I> I> I> I>
2 4 6 2 4 6 2 4 6 2 4 6 2 4 6 2 4 6
/7.2

/7.3

/7.3

/7.4

/7.5

/7.6
R1 S1 T1 R2 S2 T2 R3 S3 T3 R4 S4 T4 R4 S4 T4 R5 S5 T5

1/L1 3/L2 5/L3 1/L1 3/L2 5/L3 1/L1 3/L2 5/L3 1/L1 3/L2 5/L3 1/L1 3/L2 5/L3 1/L1 3/L2 5/L3
-KM1 -KM2 -KM3 -KM4 -KM5 -KM6
/10.2 2/T1 4/T2 6/T3 /10.3 2/T1 4/T2 6/T3 /10.4 2/T1 4/T2 6/T3 /10.4 2/T1 4/T2 6/T3 /10.6 2/T1 4/T2 6/T3 /10.7 2/T1 4/T2 6/T3
3RT6023-1AL20 3RT6023-1AL20 3RT6023-1AL20 3RT6023-1AL20 3RT6023-1AL20 3RT6023-1AL20

U1 V1 W1 U2 V2 W2 U3 V3 W3 U4 V4 W4 U5 V5 W5 U6 V6 W6

E E E E E E

+FIELD -TB1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

U1 V1 W1 PE U1 V1 W1 PE U1 V1 W1 PE U1 V1 W1 PE U1 V1 W1 PE U1 V1 W1 PE

M M M M M M
-M1 -M2 -M3 -M4 -M5 -M6
0.55KW 3 0.75KW 3 0.55KW 3 1.5KW 3 1.5KW 3 1.5KW 3
ROTARY SCRAPPER OPTIFLOW OPTIFLOW REGEN FAN 1 REGEN FAN 2
ROTARY CHAIN

3 5
Date 4/29/2019 DNC Automation (M) Sdn Bhd Power Circuit Diagram 2 =
Ed USER +
Appr JKF PT Cikal Page 4
Modification Date Name Original Replacement of Replaced by Page 4 / 15
 0 1 2 3 4 5 6 7 8 9

R0 / 4.9
R0 /
S0 / 4.9
S0 /
T0 / 4.9
T0 /

1.5 mm² 1.5 mm² 1.5 mm²

1 3 5 1 3 5 1 3 5
-Q7 -Q8 -Q9
3RV6011-1CA10 3RV6011-1CA10 3RV6011-1CA10

I> I> I> I> I> I> I> I> I>

2 4 6 2 4 6 2 4 6
/7.7

/7.8

/8.2
R7 S7 T7 R8 S8 T8 R9 S9 T9

1/L1 3/L2 5/L3 1/L1 3/L2 5/L3 1/L1 3/L2 5/L3

-KM7 -KM8 -KM9
/10.7 2/T1 4/T2 6/T3 /10.8 2/T1 4/T2 6/T3 /11.2 2/T1 4/T2 6/T3
3RT6023-1AL20 3RT6023-1AL20 3RT6023-1AL20

U7 V7 W7 U8 V8 W8 U9 V9 W9

E E E

+FIELD -TB1 25 26 27 28 29 30 31 32 33 34 35 36

U1 V1 W1 PE U1 V1 W1 PE U1 V1 W1 PE

M M M
-M7 -M8 -M9
1.5KW 3 1.5KW 3 1.5KW 3
REGEN FAN 3 REGEN FAN 4 REGEN FAN 5

4 6
Date 4/29/2019 DNC Automation (M) Sdn Bhd Power Circuit Diagram 3 =
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Appr JKF PT Cikal Page 5
Modification Date Name Original Replacement of Replaced by Page 5 / 15
 0 1 2 3 4 5 6 7 8 9

24VDC / 3.9
24VDC / 7.0
0VDC / 3.9
0VDC / 7.0

141 101 100

141 101 100

-TB3 7 -TB3 4 3

+FIELD
-INV1 31 32 1 2 3 4 10 11 13 14 15 5 6 7 8 16 17 34 69 9 28
+24V IN

GND IN

+10V OUT

GND

AI 0+

AI 0-

AI 1+

AI 1-

GND

T1 MOTOR

T2 MOTOR

DI 0

DI 1

DI 2

DI 3

DI 4

F-DI 0
DI 5

DI COM 2

DI COM 1

+24V OUT

GND
SIEMENS
SINAMICS G120
CU240E-2
6SL3244-0BB12-1BA1
DO 0 COM

DO 2 COM
DO 0 NO

DO 2 NO
DO 0 NC

DO 2 NC
DO 1+

AO 0+

AO 1+
DO 1-

GND
21 22 18 19 20 23 24 25 12 26 27

-TB3 1 2

X10012

X10012

5 7
Date 4/29/2019 DNC Automation (M) Sdn Bhd Inverter Circuit Diagram =
Ed USER +
Appr JKF PT Cikal Page 6
Modification Date Name Original Replacement of Replaced by Page 6 / 15
 0 1 2 3 4 5 6 7 8 9

24VDC / 6.9
24VDC / 8.0
0VDC / 6.9
0VDC / 8.0

-Q1 -Q2 -Q3 -Q4 -Q5 -Q6 -Q7 -Q8

/4.1 /4.2 /4.4 /4.5 /4.6 /4.8 /5.1 /5.2

0VDC X0 X1 X2 X3 X4 X5 X6 X7

-PLC
/3.7
/8.0 COM X0 X1 X2 X3 X4 X5 X6 X7
/9.0
/10.0
/11.0
/12.0
/13.0

XL3-16R

DIGITAL INPUT

Q1 TRIP Q2 TRIP Q3 TRIP Q4 TRIP Q5 TRIP Q6 TRIP Q7 TRIP Q8 TRIP

(ROTARY) (SCRAPPER) (OPTIFLOW ROTARY) (OPTIFLOW CHAIN) (REGEN FAN 1) (REGEN FAN 2) (REGEN FAN 3) (REGEN FAN 4)

6 8
Date 4/29/2019 DNC Automation (M) Sdn Bhd PLC Digital Input Diagram 1 =
Ed USER +
Appr JKF PT Cikal Page 7
Modification Date Name Original Replacement of Replaced by Page 7 / 15
 0 1 2 3 4 5 6 7 8 9

24VDC / 7.9
24VDC / 9.0
0VDC / 7.9
0VDC / 9.0

-TB3 1~4 5~9 1~4 5~9 1~4 5~9

+FIELD

-PRX1 -PRX2 -PRX3

X1 X1 X1 X1
V+ V- V+ V- V+ V-
-Q9 -EMG -PB1 -PB2 -SS1 SIG SIG SIG
/5.4 X2 /11.6 X2 /11.7 X2 X2

-TB3 10 11 12

0VDC X10000 X10001 X10002 X10003 X10004 X10005 X10006 X10007

-PLC
/3.7
/7.0 COM X0 X1 X2 X3 X4 X5 X6 X7
/9.0
/10.0
/11.0
/12.0
/13.0

XL-E16X

DIGITAL INPUT

PROXIMITY PROXIMITY PROXIMITY

Q9 TRIP EMERGENCY PUSH BUTTON 1 PUSH BUTTON 2 SELECTOR SWITCH 1
SENSOR 1 SENSOR 2 SENSOR 3
(REGEN FAN 5) STOP BUTTON (PB1- START) (PB2- STOP) (SS1-AOM)
(ROTARY) (SCRAPPER) (OPTIFLOW ROTARY)

7 9
Date 4/29/2019 DNC Automation (M) Sdn Bhd PLC Digital Input Diagram 2 =
Ed USER +
Appr JKF PT Cikal Page 8
Modification Date Name Original Replacement of Replaced by Page 8 / 15
 0 1 2 3 4 5 6 7 8 9

24VDC / 8.9
24VDC / 11.0
0VDC / 8.9
0VDC / 11.0

-TB3 1~4 5~9 5~9

+FIELD

-PRX5
V+ V-
SIG
-PD1

-TB3 13 14

0VDC X10010 X10011 X10012

-PLC
/3.7
/7.0 COM X10 X11 X12 X13 X14 X15 X16 X17
/8.0
/10.0
/11.0
/12.0
/13.0

XL-E16X

DIGITAL INPUT

PROXIMITY
INVERTER TRIP SPARE SPARE SPARE SPARE
SENSOR 4 PRESSURE DUNG SPARE
(MAIN FAN)
(OPTIFLOW CHAIN)

8 10
Date 4/29/2019 DNC Automation (M) Sdn Bhd PLC Digital Input Diagram 3 =
Ed USER +
Appr JKF PT Cikal Page 9
Modification Date Name Original Replacement of Replaced by Page 9 / 15
 0 1 2 3 4 5 6 7 8 9

KM3 KM4
KM1 KM2 KM5 KM6 KM7 KM8
(OPTIFLOW (OPTIFLOW
(ROTARY) (SCRAPPER) (REGEN FAN 1) (REGEN FAN 2) (REGEN FAN 3) (REGEN FAN 4)
ROTARY) CHAIN)

-PLC
/3.7
DIGITAL OUTPUT
/7.0
/8.0
/9.0
XL3-16R
/11.0
/12.0
/13.0

COM Y0 Y1 Y2 Y3 COM Y4 Y5 Y6 Y7

L1 Y0 Y1 Y2 Y3 L1 Y4 Y5 Y6 Y7

13 13 13 13 13 13 13 13
-KM1 -KM2 -KM3 -KM4 -KM5 -KM6 -KM7 -KM8
14 14 14 14 14 14 14 14

L1 / 3.2
L1 / 11.0
N1 / 3.2
N1 / 11.0
1/L1 2/T1 /4.1 1/L1 2/T1 /4.2 1/L1 2/T1 /4.4 1/L1 2/T1 /4.5 1/L1 2/T1 /4.6 1/L1 2/T1 /4.8 1/L1 2/T1 /5.1 1/L1 2/T1 /5.2
3/L2 4/T2 /4.1 3/L2 4/T2 /4.2 3/L2 4/T2 /4.4 3/L2 4/T2 /4.5 3/L2 4/T2 /4.7 3/L2 4/T2 /4.8 3/L2 4/T2 /5.1 3/L2 4/T2 /5.2
5/L3 6/T3 /4.1 5/L3 6/T3 /4.3 5/L3 6/T3 /4.4 5/L3 6/T3 /4.5 5/L3 6/T3 /4.7 5/L3 6/T3 /4.8 5/L3 6/T3 /5.1 5/L3 6/T3 /5.3

9 11
Date 4/29/2019 DNC Automation (M) Sdn Bhd PLC Digital Output Diagram 1 =
Ed USER +
Appr JKF PT Cikal Page 10
Modification Date Name Original Replacement of Replaced by Page 10 / 15
 0 1 2 3 4 5 6 7 8 9

KM9 REVOVLING PUSH BUTTON 1 PUSH BUTTON 2

SPARE SPARE SPARE SPARE
(REGEN FAN 5) LIGHT (PB1-AUTO START) (PB2-AUTO STOP)

-PLC
/3.7
DIGITAL OUTPUT
/7.0
/8.0
/9.0
XL-E8X8YR
/10.0
/12.0
/13.0

COM Y0 Y1 Y2 Y3 COM Y4 Y5 Y6 Y7

L1 Y10100 Y10101 24VDC Y10104 Y10105

-TB2 1

A1 x1 x1 x1
-KM9 -RVL -PB1 -PB2
A2 x2 /8.3 x2 /8.4 x2

-TB2 2

24VDC / 9.9
24VDC / 12.0
0VDC / 9.9
0VDC / 12.0
L1 / 10.9
L1 /
N1 / 10.9
N1 /
1/L1 2/T1 /5.4
3/L2 4/T2 /5.4
10 5/L3 6/T3 /5.4 12
Date 4/29/2019 DNC Automation (M) Sdn Bhd PLC Digital Output Diagram 2 =
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Appr JKF PT Cikal Page 11
Modification Date Name Original Replacement of Replaced by Page 11 / 15
 0 1 2 3 4 5 6 7 8 9

24VDC / 11.9
24VDC / 13.0
0VDC / 11.9
0VDC / 13.0

-TB3 5 6

+FIELD

-DP1
V+ V-
140

-TB3 7

0VDC VIN1

-PLC
/3.7
/7.0 C0 VIN1 IN1 C1 VIN2 IIN2
/8.0
/9.0
/10.0
/11.0
/13.0

XL-E4AD2DA

ANALOG INPUT

PRESSURE SPARE
TRANSMITTER

11 13
Date 4/29/2019 DNC Automation (M) Sdn Bhd PLC Analog Input Diagram 1 =
Ed USER +
Appr JKF PT Cikal Page 12
Modification Date Name Original Replacement of Replaced by Page 12 / 15
 0 1 2 3 4 5 6 7 8 9

24VDC / 12.9
24VDC /
0VDC / 12.9
0VDC /

-PLC
/3.7
/7.0 C2 VIN2 IN2 C3 VIN3 IIN3
/8.0
/9.0
/10.0
/11.0
/12.0

XL-E4AD2DA

ANALOG INPUT

SPARE SPARE

12 14
Date 4/29/2019 DNC Automation (M) Sdn Bhd PLC Analog Input Diagram 2 =
Ed USER +
Appr JKF PT Cikal Page 13
Modification Date Name Original Replacement of Replaced by Page 13 / 15
 13
FIELD TB1

Modification
0

TB STOPPER

Date
MOTOR 1 U1
U1 1
MOTOR 1 V1
MOTOR 1 V1 2
(ROTARY) MOTOR 1 W1
W1 3

Name
MOTOR 1 E
E 4
MOTOR 2 U1
U2 5

Ed
1

Date

Appr
MOTOR 2 V1

Original
MOTOR 2 V2 6
(SCRAPPER) MOTOR 2 W1

USER
W2 7

4/29/2019
MOTOR 2 E
E 8
MOTOR 3 U1
U3 9
MOTOR 3 V1
MOTOR 3 V3 10
2

(OPTIFLOW ROTARY) MOTOR 3 W1

W3 11
MOTOR 3 E

Replacement of
JKF PT Cikal
E 12
MOTOR 4 U1
U4 13
MOTOR 4 V1
MOTOR 4 V4 14
(OPTIFLOW CHAIN) MOTOR 4 W1
W4 15
3

MOTOR 4 E
E 16

Replaced by
MOTOR 5 U1
U5 17
MOTOR 5 V1
MOTOR 5 V5 18
(REGEN FAN 1) MOTOR 5 W1
W5 19
MOTOR 5 E
E 20
MOTOR 6 U1
4

U6 21
MOTOR 6 V1
MOTOR 6 V6 22
(REGEN FAN 2) MOTOR 6 W1
W6 23
MOTOR 6 E
E 24
MOTOR 7 U1
U7 25

DNC Automation (M) Sdn Bhd

MOTOR 7 V1
V7 26
5

MOTOR 7
(REGEN FAN 3) MOTOR 7 W1
W7 27
MOTOR 7 E
E 28
MOTOR 8 U1
U8 29
MOTOR 8 V1
MOTOR 6 V8 30

Terminal Block Diagram 1

(REGEN FAN 4) MOTOR 8 W1
W8 31
6

MOTOR 8 E
E 32
MOTOR 9 U1
U9 33
MOTOR 9 V1
MOTOR 7 V9 34
(REGEN FAN 5) MOTOR 9 W1
W9 35
MOTOR 9 E
E 36
7

TB STOPPER

TB2

TB STOPPER
REVOLVING LIGHT-L
8

Y10101 1
REVOLVING LIGHT REVOLVING LIGHT-N
N1 2
+
=

TB STOPPER
9

Page
Page
14 / 15
14
15
 14
FIELD TB3

Modification
0

TB STOPPER

Date
24VDC 1
24VDC 2
24VDC 3

Name
24VDC 4
VDC SUPPLY 0VDC 5

Ed
1

Date

Appr
Original
0VDC 6

USER
0VDC 7

4/29/2019
0VDC 8
0VDC 9
PROXIMITY SENSOR 1 (ROTARY)
X10005 10
2

PROXIMITY SENSOR 2 (SCRAPPER)

MOTOR ROTATION X10006 11
PROXIMITY SENSOR 3(OPTIFLOW ROTARY)

Replacement of
SENSOR

JKF PT Cikal
X10007 12
PROXIMITY SENSOR 4 (OPTIFLOW CHAIN)
X10010 13
PRESSURE DUNG
PRESSURE DUNG X10011 14
TB STOPPER
3

Replaced by
TB4

TB STOPPER
INVERTER- DO0 NO (19)
X10013 1
INVERTER- DO0 COM (20)
4

0VDC 2
INVERTER INVERTER - GND (28)
100 3
INVERTER - DI0 (5)
101 4
TB STOPPER
DP TRANSMITTER SUPPLY (+)
24VDC 5

DNC Automation (M) Sdn Bhd

PRESSURE DP TRANSMITTER SUPPLY (-)
0VDC 6
5

TRANSMITTER
DP CLEAN SIGNAL (141)
141 7
TB STOPPER

Terminal Block Diagram 2

6
7
8

+
=
9

Page
Page
15 / 15
15