Professional Documents
Culture Documents
Revision 00 Edited by
Created on 05.Jan.2021
Project co-ordinator (Customer) Number of pages 33
MANUFACTURING INSTRUCTIONS
A. CONSTRUCTION B. WIRING A
1. TYPE OF PANEL :- SELF FABRICATED 1. DIGITAL I/O WIRING :- 0.5 mm Sq. PVC/FR
2. SHEET FRAME :- 2MM THICK CRCA 2. ANALOG I/O WIRING :- 0.5 mm Sq. MULTICORE, SHIELDED PVC/FR
3. BASE FRAME :- 75x40x5 MM MS, PAINTED BLACK 3. RELAY O/P WIRING :- 0.5 mm Sq.
8. FRONT/ REAR DOORS :- NON FLUSH TYPE (HINGED WITH HANDLE WITH LOCK)
6. WIRE COLOR CODING
9. CABLE ENTRY & EXIT :- BOTTOM
415VAC (PHASE) :- RED, YELLOW, BLUE
16. ALL SUPPORT CHANNELS :- 2/3MM THICK 8. NETWORK CABLE SHOULD BE ROUTED IN SEPERATE GI CONDUIT. D
18. SYNTHETIC SILICON RUBBER GASKET SHALL BE PROVIDED INSIDE OF ALL DOORS 10. ALL LIVE PARTS, POWER TERMINALS ISOLATION, TRANSFORMERS ARE TO BE
AND COVERS FOR DUST AND VERMIN PROOF. SHROUDED WITH PERPHORATED MS/TRANSPARENT ACRYLIC SHEET.
19. EARTH BUS WILL BEND ALONGWITH PANEL. SEPRATE PIT IS REQUIRED FOR EARTHING OF
PANEL AND CABLE IS TO BE LAYED FROM PIT TO PANEL.
CANOPY
SHIPPPING SECTION-1 SHIPPING SECTION-2 A
1800 2400
130
P#01 P#02 P#03 P#04 P#05 P#06 P#07
PAY OFF REEL DRIVE CONTROL UNIT MILL DRIVE CONTROL UNIT TENSION REEL DRIVE CONTROL UNIT
PAY OFF REEL MILL TENSION REEL
2000
ACS880-104-1480A-3
ACS880-104-1480A-3
ACS880-104-1480A-3
C
75
75mm PLINTH 75mm PLINTH 75mm PLINTH 75mm PLINTH 75mm PLINTH 75mm PLINTH 75mm PLINTH
600 600 600 600 600 600 600
PANEL#01 PANEL#02 PANEL#03 PANEL#04 PANEL#05 PANEL#06 PANEL#07
EARTHING BUS
4200
D
SHIPPPING SECTION-1 SHIPPING SECTION-2
1800 2400
CUTOUT FOR
CABLE ENTRY
80
80
80
80
80
80
145
145
145
145
145
145
195 195 195 195 195 195
600
DRIVE
FRONT
A
SHIPPING SECTION-2 SHIPPPING SECTION-1
2400 1800
130
P#07 P#06 P#05 P#04 P#03 P#02 P#01
2000
75mm PLINTH 75mm PLINTH 75mm PLINTH 75mm PLINTH 75mm PLINTH 75mm PLINTH 75mm PLINTH
600 600 600 600 600 600 600
PANEL#07 PANEL#06 PANEL#05 PANEL#04 PANEL#03 PANEL#02 PANEL#01
4200
D
A
SHIPPPING SECTION-1 SHIPPING SECTION-2
1800 2400
130
350 PL1 DS1 PL1 DS1 PL1 DS1 PL1 DS1 PL1 DS1 PL1 DS1
100
30
PVC 40X60MM PVC 40X60MM PVC 40X60MM
100
A
A
MS116 MS116 MS116
A...
C:\Documents and Settings\user\Desktop\abb logo.bmp
A...
C:\Documents and Settings\user\Desktop\abb logo.bmp
A...
C:\Documents and Settings\user\Desktop\abb logo.bmp
PVC 40X60MM
PVC 40X60MM
PVC 40X60MM
PVC 40X60MM
PVC 40X60MM
PVC 40X60MM
PVC 40X60MM
PVC 40X60MM
PVC 40X60MM
PVC 40X60MM
-V01
-Q1-5
2000
2075
CONTROLLER CARD
CONTROLLER CARD
CONTROLLER CARD
PVC 40X60MM
PVC 40X60MM
PVC 40X60MM
-BCU-02 CARD
-BCU-02 CARD
-BCU-02 CARD
SWITCH FUSE
SWITCH FUSE
SWITCH FUSE
-BSFC-02C
-BSFC-02C
-BSFC-02C
PVC 40X60MM PVC 40X60MM PVC 40X60MM
C
75
75mm PLINTH 75mm PLINTH 75mm PLINTH 75mm PLINTH 75mm PLINTH 75mm PLINTH 75mm PLINTH
600 600 600 600 600 600 600
PANEL#01 PANEL#02 PANEL#03 PANEL#04 PANEL#05 PANEL#06 PANEL#07
EARTHING BUS D
4200
130
80
DS2 DS2 DS2 DC BUS+ DS2 DS2 DS2
350
100
30
100
DC BUS-
200 B
EXTENDED
BUSBAR
2000
C
75
75mm PLINTH 75mm PLINTH 75mm PLINTH 75mm PLINTH 75mm PLINTH 75mm PLINTH 75mm PLINTH
600 600 600 600 600 600 600 D
PANEL#07 PANEL#06 PANEL#05 PANEL#04 PANEL#03 PANEL#02 PANEL#01
4200
130
100 100 80
10
30
B
15
85
130
(100X10)sq.MM.
CU.
30
WALL
WALL
2205
2000
C
D
75
350
50 50 250
B
25
12
(+)
100
50
25
30 50 50 100
25
C
12
100
(-)
50
25
200
NP-03 MILL
-560VDC
560VDC-EXISTING 560VDC / 2.1:A A
-415VAC
415VAC-EXISTING 415VAC / 2.1:A
-220VAC
220VAC-EXISTING 220VAC / 2.1:A
-24VDC
24VDC / 2.1:A
CHARGING
1
SWITCH 4P,
-S1 WITH SCR
1600A FUSE FU5-8
ISOLATOR -R01-R06 -Q2 3
4-6.3A
-Q1 2 -Q3 1 -Q4 1
B
MPCB -Q5 1 -Q6 2
6A,DP 6A,SP 6A,SP 6A,SP 6A,DP
MCB MCB MCB MCB MCB
FU1-4
2
SCR FUSE
1400A
-D01 2
-Q7 2
C
CONT. 6A,DP
MCB
-PL1 -PL1
2+PE 2+PE
CONTROL
M M
CARD 1~ 1~
-PF1 -PF1
+FLD
3+PE D
-E01
+PANEL#02 +PANEL#03
3+PE
M
M 3
G 3
-RTD 3~
U
3~
-M01
-560VDC
1.9:A / 560VDC 560VDC / 3.1:A
-415VAC A
1.9:A / 415VAC 415VAC / 3.1:A
-220VAC
1.9:A / 220VAC 220VAC / 3.1:A
-24VDC
1.9:A / 24VDC 24VDC / 3.1:A
CHARGING
1
SWITCH 4P,
-S1 WITH SCR
1600A FUSE FU5-8
ISOLATOR -R01-R06 -Q2 3
4-6.3A
-Q1 2 MPCB -Q3 1 -Q4 1 -Q5 1 B
6A,DP 6A,SP 6A,SP 6A,SP
MCB MCB MCB MCB
FU1-4
2
SCR FUSE
1400A
-D02
ACS880-104-1480A-3 (2xR8i)
ACS880-104 ACS880-104
-0760A-3+E205 -0760A-3+E205
R8i R8i
~ ~ 26A
-K1
-DS1-2 -DS1-2
FOR BLOWER
CONTROL SUPPLY
C
CONT.
-PL1 -PL1
2+PE 2+PE
CONTROL
M M
CARD 1~ 1~
-PF1 -PF1
+FLD
3+PE
-E02 D
+PANEL#04 +PANEL#05
3+PE
M
M 3
G 3 -RTD 3~
U
3~
-M02
DESCRIPTION MILL
AC MOTOR
-560VDC
2.9:A / 560VDC
-415VAC -415VAC A
2.9:A / 415VAC
-220VAC
2.9:A / 220VAC
-24VDC
2.9:A / 24VDC
CHARGING
1
-S1 SWITCH 4P,
1600A WITH SCR
ISOLATOR FUSE FU5-8
-R01-R06
-1Q2 3 -2Q2 3
10-16A 10-16A -Q3 1 -Q4 1 -Q5 1 B
MPCB MPCB 6A,SP 6A,SP 6A,SP
-Q1 2
MCB MCB MCB
6A,DP
FU1-4
2 MCB
SCR FUSE
1400A
-D03
ACS880-104-1480A-3 (2xR8i)
ACS880-104 ACS880-104
-0760A-3+E205 -0760A-3+E205
R8i R8i
~ ~ -K1
26A
-K2
26A
-DS1-2 -DS1-2
FOR BLOWER
CONTROL SUPPLY
C
CONT. CONT.
-PL1 -PL1
2+PE 2+PE
CONTROL
M M
CARD 1~ 1~
-PF1 -PF1
+FLD
3+PE 3+PE
-E03 D
+PANEL#06 +PANEL#07
3+PE
M M
M 3
G 3 -RTD 3~ 3~
U
3~
-M03
M1 M2
015
CHARGING CIRCUIT- ASSEMBLY PLATE
-EXISTING
560V+ +Panel#04-05-560V(+) / +Panel#04-05/1.7:A
560VDC
016
560V- +Panel#04-05-560V(-) / +Panel#04-05/1.7:A
A
-A11.1 BSFC-02 -X12
SWITCH FUSE CONTROLLER 015
-X1.1 1 016
IR+
-X1.2 2 017
-X1.3 DIS
IR- 3 018
S1
EN
-X2.1 4
IR2+
-R10.1 -X11
-X2.2 3 1
DIS 007 023 025
-X2.3 S2
EN 1 3 5 7 11
IR2- 023 025
CHARGING R6.1 R5.1 R4.1 R3.1 R2.1 R1.1
-X3.1 SWITCH 12
IR3+ DIS
S3
EN
SCR FUSE
-X3.2 014 024 026
FU1-4, 35A 024 026
-X3.3
IR3- 2 4 6 8 -X11 2 4 6 8 13 21 33 41
B
1.2:B 4 2
1.2:D
-X4.1 -X12 -F 1 3 5 7 14 22 34 42
15V 019
1600
008 ISOLATOR
-X4.2
1.4:B / AUX2 5 020
-X4.3
GND 6 021
-X4.4 7
012 GND 022
GND1
-X5.1 8
L
-X5.2
N 022 022
-X5.3 021
PE
-X5.4 STAT
-X5.5
LSOL
UDC
013 -X5.6
NSOL
C
STAT
V1
V1 / 2.6:D
INV1
UDC V2 021
005 V2 / 2.6:D
V3
INV2
V3 / 2.8:D
STAT
V4
003 V4 / 2.8:D
004
001 V5
UDC
INV3
V6
009
1.5:B
-K1
D
A2 A1
560V(+). 560V(-).
2.1:A 2.1:A
-X13
PE 1 2 3 4 5 6
010 010
002
1 006 011
-1PE
E
DC ON
-IL1
x2 x1
-220N
2.5:B
-220P
2.5:B
021
1.7:D / 560V(+).
022
1.8:D / 560V(-).
-X50.1 -X50.2
037 FAN U 037 037 FAN U
1 1
043 PE 047 PE
5 5 1 3
-Q7
MCB 2 4
INVERTER INVERTER 6A,DP
MODULE R8I MODULE R8I
055
051
U2 V2 W2 PE' U2 V2 W2 PE'
027 034 V10 V10
3.4:E / 3.4:E /
1 1 TO BCU CARD TO BCU CARD 24VDC(-).
3.4:E /
V20 3.4:E /
V20 3.3:E
24VDC(+).
3.3:E
V30 V30
028 029
031 V40 V40
D
033
V50 V50
V1 / 1.3:C V3 / 1.3:C
TO BSFC TO BSFC
V60 CARD V60
-X1 1 2 3 4 -X1 5 6 7 8 V2 / 1.3:C V4 / 1.3:DCARD
V2 V2
059 063
T 065 T 066 T B
057 057 059
MOTOR
057 RTD 057
13
-K1
/4.4:C
062 14
/6.5:D
14 /6.5:D
064
-RL1 A2
-X4 1 -X4 2
067 068
A1
-X4 3 4 5 6
13
068A 057A
BLOWER ON
060
C
BCU-02
NC NO NC COM NO NC COM NO 1 2 3 1 2 3 4 5
COM -XAO -XD24
4
5
6
7
1
2
2
-XAI:1 -XDI -XDIO
DIOGND
DICOM
+24VD
+24VD
+VREF
XRO1.3 XRO1.1 XRO2.6 XRO2.5 XRO2.4 XRO3.9 XRO3.8 XRO3.7
-VREF
AGND
XRO1.2
AGND
DIIL
DEFAULT INPUT\OUTPUT DESIGNATION
DI1-DI6.. NORMAL VOLTAGE 24VDC
DEFAULT OUTPUT DESIGNATION
POWER ON
DEFAULT INPUT DESIGNATION
11...FORWARD/REVERSE
0(4)...MOTOR CURRENT
11...SPEED REFERENCE
11...OUTPUT RUNNING
0(4)...MOTOR SPEED
11...NOT SPECIFIED
11...OUTPUT RELAY
11...RUN ENABLE
11...START/STOP
11...EMG. STOP
1=RUN ENABLE
11...BLOWER ON
11...CURRENT
11...DC ON
0(4)...20mA
0(4)...20mA
0(4)...20mA
0=ACTIVE
11...SPEED
0(2)...10V
MODULE CONNECTION
-AO1
-AO2
-DIO1
-DIO2
-DI1
-DI2
-DI3
-DI4
-DI5
-DI6
-AI1
-AI2
MEMORY UNIT
+24VDC IN1
+24VDC IN2
OPTION SLOT
V1R
V1T
V2R
V2T
AI1,AI2 CURRENT/VOLTAGE
SELECTOR JUMPER
JUMPER IN J1A CURRENT INPUT
JUMPER IN J1B VOLTAGE INPUT D2D D
+24V
External power JUMPER IN J2A CURRENT INPUT Drive-to-drive link.
input 24 VDC, 1.6A JUMPER IN J2B VOLTAGE INPUT
-X205 +24VDC GND1 -X201 XD2D.1 XD2D.2 XD2D.3 XD2D.3 SLOT1 SLOT2 SLOT3 XSTO.1 XSTO.2 XSTO.3 XSTO.4
1
-A41_MEM
MEMORY
1 3
-Q1
UNIT
E
051
2.9:D / 24VDC(+). +Panel#04-05-24VDC(+) / +Panel#04-05/3.3:E
055
2.9:D / 24VDC(-). +Panel#04-05-24VDC(-) / +Panel#04-05/3.3:E
-R
+Panel#06-07-R.. / +Panel#06-07/4.7:A A
-Y
+Panel#06-07-Y.. / +Panel#06-07/4.7:A
-B
+Panel#06-07-B.. / +Panel#06-07/4.7:B
070
073
076
1 3 5 13
-Q2
4-6.3A 14
MPCB
/6.5:C
I> I> I>
2 4 6
1 3 5
-K1
/3.6:B
26A 2 4 6
CONT.
-X1 1 2 3
D
+FLD
U1 V1 W1
M
-BM1
POR 3~
MOTOR
BLOWER
E
B
-D01
FEN-31
+24V_B COM_B DI1+ DI1- DI2+ DI2-
X84
DIP Digital latch inputs
switch
ON
4
ON
3
X83
ON
1
X81.1 X81.2 X81.3 X81.4 X81.5 X81.6 X81.7 X82.1 X82.2 X82.3 X82.4 X82.5 X82.6 X82.7 X83.1 X83.2 X83.3 X83.4 X83.5 X83.6 X83.7 X83.8 X83.9
+15V_B VCC +24V_B VCC 0V_B PCT/KTY GND A+ A- B+ B- Z+ Z- GND EM_A+ EM_B+ EM_Z+ COM_B NC EM_A- EM_B- EM_Z- COM_B
079
079
079 079 D
-ENCODER
079
1
_
079
079
1
079
079
2
_
079
2
079
0
_
079
0
E
0V VCC
-X3 080
-EXISTING
-X3 081
220N +Panel#04-05-220N / +Panel#04-05/6.2:B -D01
2
-FENA-11
080 080
-FENA-11
ETHERNET ADAPTER B
081 081
Bus Connector
X1
1 1 1
-Q3 -Q4 -Q5
6A,SP 2 6A,SP 2 6A,SP 2
MCB MCB MCB
220P2 / 2.4:B
ETHERNET
088
220N2 / 2.4:B
082 085 C
13
-DS1 -PL1 -DS1 -PL1
082 083 083 081 085 086 086 081 -Q2
11 12 x1 x2 11 12 x1 x2
/4.4:B 14
13
-DS2 -DS2
084 087 -RL1
11 12 11 12 /3.3:C 14
1 2 1 2 FDCO-01
090 FDPI-01
DDCS Communication Option Module D
M M
-PF1 -PF1
1~ 1~ A1
-K1
PE PE
A2
Fiber optice channels
CH A CH B
13 14 /3.6:B
1 2 /4.4:C
3 4 /4.5:C
5 6 /4.5:C
E
FIBRE OPTICE
014
CHARGING CIRCUIT- ASSEMBLY PLATE +Panel#02-03/1.8:A 560V(+) +Panel#06-07-560V(+) / +Panel#06-07/1.7:A
015
+Panel#02-03/1.8:A 560V(-) +Panel#06-07-560V(-) / +Panel#06-07/1.7:A
A
-A11.1 BSFC-02 -X12
SWITCH FUSE CONTROLLER 014
-X1.1 1 015
IR+
-X1.2 2 016
-X1.3 DIS
IR- 3 017
S1
EN
-X2.1 4
IR2+
-R10.1 -X11
-X2.2 3 1
DIS 022 024
-X2.3 S2
EN 1 3 5 7 11
IR2- 022 024
CHARGING R6.1 R5.1 R4.1 R3.1 R2.1 R1.1
-X3.1 SWITCH 12
IR3+ DIS
S3
EN
SCR FUSE
-X3.2 008 023 025
FU1-4, 35A 023 025
-X3.3
IR3- 2 4 6 8
1.2:B
-X11
4
2 4 6 8 13 21 33 41 B
2
1.2:D
-X4.1 -X12 -F 1 3 5 7 14 22 34 42
15V 018
1600
-X4.2 ISOLATOR
1.4:B / AUX2 5 019
-X4.3
GND 6 020
-X4.4 7
012 GND 021
GND1
-X5.1 8
L
-X5.2
N 021 021
-X5.3 STAT
020
PE
-X5.4
UDC
-X5.5
LSOL
013 -X5.6 STAT C
NSOL
UDC V1
V1 / 2.7:D
INV1 V2
V2 / 2.7:D 020
006
STAT
V3
V3 / 2.8:D
INV2
V4
UDC V4 / 2.8:D
004
005 V5
002
INV3 V6
009
1.5:B
-K1 D
A2 A1
-X13
PE 1 2 3 4 5 6
010 010
003
-220N
2.5:B 008
-220P
2.5:B
020
1.7:D / 560V(+).
021
1.8:D / 560V(-).
-X50.1 -X50.2
036 FAN U 036036 FAN U
1 1
220N
1.1:E
-X53.1 -X53.2
042 PE 046 PE
5 5
INVERTER INVERTER
MODULE R8I MODULE R8I
U2 V2 W2 PE' U2 V2 W2 PE'
026 033 V10 V10
3.4:E / 3.4:E /
1 1 TO BCU CARD TO BCU CARD
3.4:E /
V20 3.4:E /
V20
V30 V30
027 028
030 V40 V40
D
032
027
V50 V50
028 V1 / 1.3:C V3 / 1.3:C
TO BSFC TO BSFC
030 V60 CARD V60
V2 / 1.3:C V4 / 1.3:DCARD
032
DC FAN AC FAN DC FAN AC FAN
X55 X55 X55 X55
M
-M02
375KW 3~
MILL
PE
E
AC MOTOR 032
050 054
T 056 T 057 T B
MOTOR
048 RTD
13
-K1
/4.4:C 14
053 /6.5:D
14 /6.5:D
-RL1 A2 055
058
059
-X4 1 -X4 2
A1
-X4 3 4 5 6
13
BLOWER ON
051
C
BCU-02
NC NO NC COM NO NC COM NO 1 2 3 1 2 3 4 5
COM -XAO -XD24
4
5
6
7
1
2
2
-XAI:1 -XDI -XDIO
DIOGND
DICOM
+24VD
+24VD
+VREF
XRO1.3 XRO1.1 XRO2.6 XRO2.5 XRO2.4 XRO3.9 XRO3.8 XRO3.7
-VREF
AGND
XRO1.2
AGND
DIIL
DEFAULT INPUT\OUTPUT DESIGNATION
DI1-DI6.. NORMAL VOLTAGE 24VDC
DEFAULT OUTPUT DESIGNATION
POWER ON
DEFAULT INPUT DESIGNATION
11...FORWARD/REVERSE
0(4)...MOTOR CURRENT
11...SPEED REFERENCE
11...OUTPUT RUNNING
0(4)...MOTOR SPEED
11...NOT SPECIFIED
11...OUTPUT RELAY
11...RUN ENABLE
11...START/STOP
11...EMG. STOP
1=RUN ENABLE
11...BLOWER ON
11...CURRENT
11...DC ON
0(4)...20mA
0(4)...20mA
0(4)...20mA
0=ACTIVE
11...SPEED
0(2)...10V
MODULE CONNECTION
-AO1
-AO2
-DIO1
-DIO2
-DI1
-DI2
-DI3
-DI4
-DI5
-DI6
-AI1
-AI2
MEMORY UNIT
+24VDC IN1
+24VDC IN2
OPTION SLOT
V1R
V1T
V2R
V2T
AI1,AI2 CURRENT/VOLTAGE
SELECTOR JUMPER
JUMPER IN J1A CURRENT INPUT
JUMPER IN J1B VOLTAGE INPUT D2D D
+24V
External power JUMPER IN J2A CURRENT INPUT Drive-to-drive link.
input 24 VDC, 1.6A JUMPER IN J2B VOLTAGE INPUT
-X205 +24VDC GND1 -X201 XD2D.1 XD2D.2 XD2D.3 XD2D.3 SLOT1 SLOT2 SLOT3 XSTO.1 XSTO.2 XSTO.3 XSTO.4
1
-A41_MEM
MEMORY
1 3
-Q1
UNIT
-R
+Panel#06-07-R. / +Panel#06-07/4.7:A A
-Y
+Panel#06-07-Y. / +Panel#06-07/4.7:A
-B
+Panel#06-07-B. / +Panel#06-07/4.7:A
061
064
067
1 3 5 13
-Q2
4-6.3A 14
MPCB
/6.5:C
I> I> I>
2 4 6
1 3 5
-K1
/3.6:B
26A 2 4 6
CONT.
-X1 1 2 3
D
+FLD
U1 V1 W1
M
-BM1
MILL 3~
MOTOR
BLOWER
E
B
-D02
FEN-31
+24V_B COM_B DI1+ DI1- DI2+ DI2-
X84
DIP Digital latch inputs
switch
ON
4
ON
3
X83
ON
1
X81.1 X81.2 X81.3 X81.4 X81.5 X81.6 X81.7 X82.1 X82.2 X82.3 X82.4 X82.5 X82.6 X82.7 X83.1 X83.2 X83.3 X83.4 X83.5 X83.6 X83.7 X83.8 X83.9
+15V_B VCC +24V_B VCC 0V_B PCT/KTY GND A+ A- B+ B- Z+ Z- GND EM_A+ EM_B+ EM_Z+ COM_B NC EM_A- EM_B- EM_Z- COM_B
001
001
001 001 D
-ENCODER
001
1
_
001
001
1
001
001
2
_
001
2
001
0
_
001
0
E
0V VCC
-X3 070
+Panel#02-03/6.4:A 220P 1
+Panel#06-07-220P / +Panel#06-07/6.2:A
-X3 071
+Panel#02-03/6.4:B 220N +Panel#06-07-220N / +Panel#06-07/6.2:B -D02
2
-FENA-11
070 070
-FENA-11
ETHERNET ADAPTER B
071 071
Bus Connector
X1
1 1
1
-Q3 -Q4 -Q5
6A,SP 2 6A,SP 2
6A,SP 2
MCB MCB MCB
220P2 / 2.5:B
220N2 / 2.5:B ETHERNET
078
072 075 C
13
-DS1 -PL1 -DS1 -PL1
072 073 073 071 075 076 076 071 -Q2
11 12 x1 x2 11 12 x1 x2
/4.4:B 14
13
-DS2 -DS2
074 077 -RL1
11 12 11 12 /3.3:C 14
1 2 1 2 FDCO-01
080 FDPI-01
DDCS Communication Option Module D
M M
-PF1 -PF1
1~ 1~ A1
-K1
PE PE
A2
Fiber optice channels
CH A CH B
13 14 /3.6:B
1 2 /4.4:C
3 4 /4.5:C
5 6 /4.5:C
E
FIBRE OPTICE
014
CHARGING CIRCUIT- ASSEMBLY PLATE +Panel#04-05/1.8:A 560V(+)
015
+Panel#04-05/1.8:A 560V(-)
A
-A11.1 BSFC-02 -X12
SWITCH FUSE CONTROLLER 014
-X1.1 1 015
IR+
-X1.2 2 016
-X1.3 DIS
IR- 3 017
S1
EN
-X2.1 4
IR2+
-R10.1 -X11
-X2.2 3 1
DIS 022 024
-X2.3 S2
EN 1 3 5 7 11
IR2- 022 024
CHARGING R6.1 R5.1 R4.1 R3.1 R2.1 R1.1
-X3.1 SWITCH 12
IR3+ DIS
S3
EN
SCR FUSE
-X3.2 008 023 025
FU1-4, 35A 023 025
-X3.3
IR3- 2 4 6 8
1.2:B
-X11
4
2 4 6 8 13 21 33 41 B
2
1.2:D
-X4.1 -X12 -F 1 3 5 7 14 22 34 42
15V 018
1600
-X4.2 ISOLATOR
1.5:B / AUX2 5 019
-X4.3
GND 6 020
-X4.4 7
012 GND 021
GND1
-X5.1 8
L
-X5.2
N 021 021
-X5.3 020
PE
STAT
-X5.4
-X5.5
LSOL UDC
013 -X5.6 C
NSOL
STAT
V1
V1 / 2.7:D
UDC V2
006 V2 / 2.7:D 020
V3
STAT
V3 / 2.8:D
V4
004 V4 / 2.8:D
005
002 UDC V5
V6
009
1.5:B
-K1 D
A2 A1
-X13
PE 1 2 3 4 5 6
010 010
003
-220N
2.5:B 008
-220P
2.5:B
020
1.8:D / 560V(+).
021
1.8:D / 560V(-).
-X50.1 -X50.2
036 FAN U 036 036 FAN U
1 1
220N
1.2:E
-X53.1 -X53.2
042 PE 046 PE
5 5
INVERTER INVERTER
MODULE R8I MODULE R8I
U2 V2 W2 PE' U2 V2 W2 PE'
026 033 V10 V10
3.4:E / 3.4:E /
1 1 TO BCU CARD TO BCU CARD
3.4:E /
V20 3.4:E /
V20
V30 V30
027 028
030 V40 V40
D
032
027
V50 V50
028 V1 / 1.3:C V3 / 1.3:C
TO BSFC TO BSFC
030 V60 V60
V2 / 1.3:CCARD V4 / 1.3:DCARD
032
DC FAN AC FAN DC FAN AC FAN
X55 X55 X55 X55
M
-M03
515KW 3~
TENSION REEL
PE
E
AC MOTOR 032
14 /6.5:D
14 /6.5:D
-RL1 A2 -RL2 A2 055
058
059
-X4 1 -X4 2
A1 A1
-X4 3 4 5 6
13
13
BLOWER ON
BLOWER ON
051 051A
C
BCU-02
NC NO NC COM NO NC COM NO 1 2 3 1 2 3 4 5
COM -XAO -XD24
4
5
6
7
1
2
2
-XAI:1 -XDI -XDIO
DIOGND
DICOM
+24VD
+24VD
+VREF
XRO1.3 XRO1.1 XRO2.6 XRO2.5 XRO2.4 XRO3.9 XRO3.8 XRO3.7
-VREF
AGND
XRO1.2
AGND
DIIL
DEFAULT INPUT\OUTPUT DESIGNATION
DI1-DI6.. NORMAL VOLTAGE 24VDC
DEFAULT OUTPUT DESIGNATION
POWER ON
DEFAULT INPUT DESIGNATION
11...FORWARD/REVERSE
0(4)...MOTOR CURRENT
11...SPEED REFERENCE
11...OUTPUT RUNNING
0(4)...MOTOR SPEED
11...NOT SPECIFIED
11...OUTPUT RELAY
11...RUN ENABLE
11...START/STOP
11...EMG. STOP
1=RUN ENABLE
11...BLOWER ON
11...CURRENT
11...DC ON
0(4)...20mA
0(4)...20mA
0(4)...20mA
0=ACTIVE
11...SPEED
0(2)...10V
MODULE CONNECTION
-AO1
-AO2
-DIO1
-DIO2
-DI1
-DI2
-DI3
-DI4
-DI5
-DI6
-AI1
-AI2
MEMORY UNIT
+24VDC IN1
+24VDC IN2
OPTION SLOT
V1R
V1T
V2R
V2T
AI1,AI2 CURRENT/VOLTAGE
SELECTOR JUMPER
JUMPER IN J1A CURRENT INPUT
JUMPER IN J1B VOLTAGE INPUT D2D D
+24V
External power JUMPER IN J2A CURRENT INPUT Drive-to-drive link.
input 24 VDC, 1.6A JUMPER IN J2B VOLTAGE INPUT
-X205 +24VDC GND1 -X201 XD2D.1 XD2D.2 XD2D.3 XD2D.3 SLOT1 SLOT2 SLOT3 XSTO.1 XSTO.2 XSTO.3 XSTO.4
1
-A41_MEM
MEMORY
1 3
-Q1
UNIT
+Panel#04-05/3.4:E / 24VDC(+)
+Panel#04-05/3.4:E / 24VDC(-)
-R -R +Panel#04-05/4.6:A / R.
415VAC-EXISTING
R/ A
+Panel#02-03/4.6:A / R..
-Y -Y +Panel#04-05/4.6:A / Y.
Y/
+Panel#02-03/4.6:A / Y..
+Panel#04-05/4.6:A / B.
-B -B
B/
+Panel#02-03/4.6:A / B..
061 061
064 064
067 067
1 3 5 13 1 3 5 13
-1Q2 -2Q2
10-16A 14 10-16A 14
MPCB MPCB
/6.5:C
/6.5:C
I> I> I> I> I> I>
2 4 6 2 4 6
1 3 5 1 3 5
-K1 -K2
/3.6:B /3.6:B
26A 2 4 6 26A 2 4 6
CONT. CONT.
-X1 1 2 3 -X1 1 2 3
D
+FLD +FLD
U1 V1 W1 U1 V1 W1
M M
-BM1 -BM2
TENSION 3~ TENSION 3~
REEL MOTOR REEL MOTOR
BLOWER BLOWER
E
B
-D03
FEN-31
+24V_B COM_B DI1+ DI1- DI2+ DI2-
X84
DIP Digital latch inputs
switch
ON
4
ON
3
X83
ON
1
X81.1 X81.2 X81.3 X81.4 X81.5 X81.6 X81.7 X82.1 X82.2 X82.3 X82.4 X82.5 X82.6 X82.7 X83.1 X83.2 X83.3 X83.4 X83.5 X83.6 X83.7 X83.8 X83.9
+15V_B VCC +24V_B VCC 0V_B PCT/KTY GND A+ A- B+ B- Z+ Z- GND EM_A+ EM_B+ EM_Z+ COM_B NC EM_A- EM_B- EM_Z- COM_B
001
001
001 001 D
-ENCODER
001
1
_
001
001
1
001
001
2
_
001
2
001
0
_
001
0
E
0V VCC
-X3 070
+Panel#04-05/6.4:A 220P 1
-X3 071
+Panel#04-05/6.4:B 220N -D03
2
-FENA-11
070 070
-FENA-11
ETHERNET ADAPTER B
071 071
Bus Connector
X1
1 1 1
-Q3 -Q4 -Q5
6A,SP 2 6A,SP 2 6A,SP 2
MCB MCB MCB
220P2 / 2.5:B
220N2 / 2.5:B ETHERNET
078
072 075 C
13 13
-DS1 -PL1 -DS1 -PL1
072 073 073 071 075 076 076 071 -1Q2 -2Q2
11 12 x1 x2 11 12 x1 x2
/4.4:B 14 /4.6:B 14
13 13
-DS2 -DS2
074 077 -RL1 -RL2
11 12 11 12 /3.3:C /3.3:C
14 14
1 2 1 2 FDCO-01
080 080A FDPI-01
DDCS Communication Option Module D
M M
-PF1 -PF1
1~ 1~ A1 A1
-K1 -K2
PE PE
A2 A2
Fiber optice channels
CH A CH B
13 14 /3.6:B 13 14 /3.6:B
1 2 /4.4:C 1 2 /4.6:C
3 4 /4.5:C 3 4 /4.6:C
5 6 /4.5:C 5 6 /4.6:C
E
FIBRE OPTICE