1 2 3 4 5 6 7 8

A A

太 原 市 凯 特 嘉 机 械 有 限 公 司
Taiyuan Kai Te Jia Machinery Co . , Ltd
B B

客户名称/Customer name： India JSW DoLVI 项目概述/Project overview

C C

项目名称/Project： KTJ25001.00

干湿两用电机车
D
项目类型/Classification： D

Dry wet electric locomotive

图号/Drawing number： DJ25001.00

太原市凯特嘉机械有限公司/Taiyuan Kai Te Jia Machinery Co.,Ltd

E
创建时间/Created on： 2021/6/2 E

编辑日期/Edit date： 总页数/number of pages 60

F F

Designer Date 图号/Drawing number 1 60

Customer India JSW DoLVI Page FROM
凯特嘉 Reviewer Date 封面/Cover 高层代号 位置代号
K T J Craftsman Date Project KTJ25001.00 DJ25001.00 1 : 1 Page 1 FROM 1
2021/11/5 1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Table of contents
A Page Page A
Page Number Date Page Number Date
description description

/1 1 封面/Cover 2021/6/9 =4+AP04-3/2 24 DI1、DI2 2021/7/10

=0+Catalog/1 2 目录 : /1 - =7+AX02-2/4 2021/7/10 =4+AP04-3/3 25 DI3、DI4 2021/7/10

=0+Network/1 3 PROFINET 2021/7/10 =4+AP04-3/4 26 DI5、DQ1 2021/7/10

B B
=1+2/1 4 电源进线/Power line in 2021/7/10 =4+AP04-3/5 27 DQ2、DQ3 2021/7/10

=1+2/2 5 辅助电源/Aux power AC415V 2021/7/10 =4+AP04-3/6 28 DQ4 2021/7/10

=1+2/3 6 辅助电源/Aux power AC220V 2021/7/10 =5+TB01-2/1 29 动力回路 Power circuit 2021/7/10

=1+2/4 7 辅助电源/Aux power - AC220V 2021/7/10 =5+TB01-2/2 30 IO 控制回路 IO control circuit -1 2021/7/10

=1+2/5 8 多功能电力表/Power meter 2021/7/10 =5+TB01-2/3 31 IO 控制回路 IO control circuit -2 2021/7/10

C C

=1+2/6 9 AP1照明和风扇/Lighting and fans 2021/7/10 =5+TB01-2/4 32 IO 控制回路 IO control circuit -3 2021/7/10

=1+2/7 10 AP1主回路/Main circuit - 1 2021/7/10 =5+TB01-2/5 33 IO 控制回路 IO control circuit -4 2021/7/10

=1+2/8 11 AP1主回路/Main circuit - 3 2021/7/10 =6+AX01-1/1 34 面板配置/Panel configuration 2021/7/10

=2+2/1 12 AP2照明和风扇/Lighting and fans 2021/7/10 =6+AX01-1/2 35 面板配置/Panel configuration 2021/7/10

D D
=2+2/2 13 AP2主回路/Main circuit - 1 2021/7/10 =6+AX01-2/1 36 AX01 IO系统/IO system -1 2021/7/10

=2+2/3 14 AP2主回路/Main circuit - 2 2021/7/10 =6+AX01-2/2 37 AX01 IO系统/IO system -2 2021/7/10

=3+2/1 15 AP3照明和风扇/Lighting and fans 2021/7/10 =6+AX01-2/3 38 AX01 IO系统/IO system -3 2021/7/10

=3+2/2 16 AP2主回路/Main circuit 2021/7/10 =6+AX01-2/4 39 AX01 IO系统/IO system -4 2021/7/10

太原市凯特嘉机械有限公司/Taiyuan Kai Te Jia Machinery Co.,Ltd

=4+AP04-2/1 17 辅助电源/Aux power - AC220V 2021/7/10 =7+AX02-1/1 40 面板配置/Panel configuration 2021/7/10

E E

=4+AP04-2/2 18 照明和风扇/Lighting and fans 2021/7/10 =7+AX02-1/2 41 面板配置/Panel configuration 2021/7/10

=4+AP04-2/3 19 控制电源/ Control power DC24V - 1 2021/7/10 =7+AX02-2/1 42 AX02 IO系统/IO system -1 2021/7/10

=4+AP04-2/4 20 控制电源/ Control power DC24V - 2 2021/7/10 =7+AX02-2/2 43 AX02 IO系统/IO system -2 2021/7/10

=4+AP04-2/5 21 控制电源/ Control power DC24V - 3 2021/7/10 =7+AX02-2/3 44 AX02 IO系统/IO system -3 2021/7/10
F F
=4+AP04-2/6 22 控制电源/ Control power AC220V 2021/7/10 =7+AX02-2/4 45 AX02 IO系统/IO system -4 2021/7/10

=4+AP04-3/1 23 PS、CPU 2021/7/10

Designer Date 图号/Drawing number 2 60

Customer India JSW DoLVI Page FROM
凯特嘉 Reviewer Date 目录 : /1 - =7+AX02-2/4 =0 +Catalog
K T J Craftsman Date Project KTJ25001.00 DJ25001.00 1 : 1 Page 1 FROM 1
2021/11/5 1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A

交换机

B 1 2 3 4 5 B

C C

1VF61 2VF21 3VF21

ADDRESS XXX.XXX.X.XXX ADDRESS XXX.XXX.X.XXX ADDRESS XXX.XXX.X.XXX

D D

X150 P1 X150 P2 X150 P1 X150 P2 X150 P1 X150 P2

太原市凯特嘉机械有限公司/Taiyuan Kai Te Jia Machinery Co.,Ltd

E E

F F

Designer Date 图号/Drawing number 3 60

Customer India JSW DoLVI Page FROM
凯特嘉 Reviewer Date PROFINET =0 +Network
K T J Craftsman Date Project KTJ25001.00 DJ25001.00 1 : 1 Page 1 FROM 1
2021/11/5 1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A

B B

C C

D D
太原市凯特嘉机械有限公司/Taiyuan Kai Te Jia Machinery Co.,Ltd

E E

F F

Designer Date 图号/Drawing number 4 60

Customer India JSW DoLVI Page FROM
凯特嘉 Reviewer Date 机柜装配/assembling =1 +1
K T J Craftsman Date Project KTJ25001.00 DJ25001.00 1 : 1 Page 1 FROM 1
2021/11/5 1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

滑触线供电/Sliding contact line power supply：AC415V 50Hz

L1

L2
A A
-滑线
L3
3x2*70
M

Q111 F111
B 3P 63A /2.4:E B
X101 17 18 3P 630A
2.5
F112

F113 111 / 5.4:A

2A

F114 112 / 5.4:A

2A
113 / 5.4:A
2A
114 / 5.2:A
C TA111 C
500/5 115 / 5.3:A

116 / 5.3:A
TA112
500/5 117 / 5.3:A

AP04
KM111
D /11.2:F D
/9.3:A
X401 18 19

KA102
/10.3:D
太原市凯特嘉机械有限公司/Taiyuan Kai Te Jia Machinery Co.,Ltd

E E
2.1:A

2.1:A

2.1:A

7.1:A

7.1:A

7.1:A
L1111

L1112

L1113

L1121

L1122

L1123
F F
辅助和控制供电 与推焦车联锁 动力供电
Auxiliary and control Interlock with Power supply
power supply pusher machine 3P AC415V
3P AC415V

Designer Date 图号/Drawing number 5 60

Customer India JSW DoLVI Page FROM
凯特嘉 Reviewer Date 电源进线/Power line in =1 +2
K T J Craftsman Date Project KTJ25001.00 DJ25001.00 1 : 1 Page 1 FROM 11
2021/11/5 1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

1.2:E / L1111

A 1.2:E / L1112 A

1.2:E / L1113

B Q125 Q126 Q127 B

Q121 I> I> Q123 I> I> 3P 10A I> I> I> 3P 10A I> I> I> 3P 10A I> I> I>
2P 10A 2P 15A

T121-1 T121-2 T122-1 T122-2

C C
T121 T122
AC415V/AC220V AC415V/AC220V
1KVA 5KVA

T121-3 T121-4 T122-3 T122-4

D D
Q122 I> I> Q124 I> I>
2P 16A 2P 32A

A1
-F111
A2
-X002 11 12 -X103 1 2 3 4 5 6 7 8 9
太原市凯特嘉机械有限公司/Taiyuan Kai Te Jia Machinery Co.,Ltd

AP01-102
E
AP01-2-4 2x1.5 1 2 AP01-103-1 AP01-103-2 E
2x1.5 1 2 3x10 3x10

L1251

L1252

L1253
=4/2.1:A

=4/2.1:A

3.1:A

3.1:A
L1211

N1211

L1221

N1221

L1231

L1232

L1233

L1241

L1242

L1243
X102 1 2

辅助回路供电
F Auxiliary circuit 配电室空调 司机室空调 备用 F

power supply Air conditioner Air conditioner Spare

控制回路供电 2P AC220V 3P AC415V 3P AC415V 3P AC415V

Designer Date 图号/Drawing number 6 60

Customer India JSW DoLVI Page FROM
凯特嘉 Reviewer Date 辅助电源/Aux power AC415V =1 +2
K T J Craftsman Date Project KTJ25001.00 DJ25001.00 1 : 1 Page 2 FROM 11
2021/11/5 1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

2.3:E / L1221 L1221 / 4.1:A

A A
2.3:E / N1221 N1221 / 4.1:A

B Q131 Q132 Q133 Q134 Q135 Q136 B

1P 6A 1P 6A 1P 6A 1P 6A 1P 2A 1P 2A
I> I> I> I> I> I>

Q131-L Q132-L Q133-L Q134-L

C C

D D

-X001 1 5 2 6 3 7 4 8

AP01-1-1 AP01-1-2 AP01-1-3 AP01-1-4

2x1.5 1 2 2x1.5 1 2 2x1.5 1 2 2x1.5 1 2
太原市凯特嘉机械有限公司/Taiyuan Kai Te Jia Machinery Co.,Ltd

E H131 H132 E

5.2:A

5.2:A

6.1:A

6.1:F
L1311

N1311

L1321

N1321
X131 X132

配电室照明 配电室插座
F Lighting of 司机室照明 Socket in 司机室插座 多功能表供电 AP01 照明及风扇供电 F

distribution room Cab lighting distribution room Cab socket Instrument power supply AP01 Lighting and fans
2P AC220V 2P AC220V 2P AC220V 2P AC220V 2P AC220V 2P AC220V

Designer Date 图号/Drawing number 7 60

Customer India JSW DoLVI Page FROM
凯特嘉 Reviewer Date 辅助电源/Aux power AC220V =1 +2
K T J Craftsman Date Project KTJ25001.00 DJ25001.00 1 : 1 Page 3 FROM 11
2021/11/5 1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

3.8:A / L1221
A A
3.8:A / N1221

B Q41 Q42 Q43 Q44 Q45 Q46 B

1P 6A 1P 6A 1P 6A 1P 6A 1P 6A 1P 6A
I> I> I> I> I> I>

C C

D D

-X002 1 6 2 7 3 8 4 9 5 10

AP01-2-1 -AP01-2-2 AP01-2-3

2x1.5 1 2 2x1.5 1 2 2x1.5 1 2
太原市凯特嘉机械有限公司/Taiyuan Kai Te Jia Machinery Co.,Ltd

E E
11.1:F

11.1:F

=2/1.1:A

4.4:E

=3/1.1:A

4.3:E

=4/1.1:A

4.6:E

4.5:E
L1411

N1411

L1421

N1221

L1431

N1221

L1441

N1221

L1451

N1221

L1461

N1221
F AP1供电 AP2供电 AP3供电 AP4供电 备用 备用 F

AP1 power supply AP2 power supply AP3 power supply AP4 power supply Spare Spare
2P AC220V 2P AC220V 2P AC220V 2P AC220V 2P AC220V 2P AC220V

Designer Date 图号/Drawing number 8 60

Customer India JSW DoLVI Page FROM
凯特嘉 Reviewer Date 辅助电源/Aux power - AC220V =1 +2
K T J Craftsman Date Project KTJ25001.00 DJ25001.00 1 : 1 Page 4 FROM 11
2021/11/5 1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A

L1311

N1311

114.

115.

116.

117.
3.6:E

3.6:E

1.7:C

1.7:C

1.7:C

1.7:C

1.7:B

1.7:C

1.7:C
111

112

113
B B

C C

D U51 D
PD666-3S3 1 2 4 5 8 9 11 13 14
太原市凯特嘉机械有限公司/Taiyuan Kai Te Jia Machinery Co.,Ltd

E E

F F

数显表
Digital display meter

Designer Date 图号/Drawing number 9 60

Customer India JSW DoLVI Page FROM
凯特嘉 Reviewer Date 多功能电力表/Power meter =1 +2
K T J Craftsman Date Project KTJ25001.00 DJ25001.00 1 : 1 Page 5 FROM 11
2021/11/5 1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A

3.7:E / L1321

B B

C S161 C
门位器/Gate positioner

D
H161 M161
M M162
M D
LED 风扇/Fan 1~ 风扇/Fan 1~
太原市凯特嘉机械有限公司/Taiyuan Kai Te Jia Machinery Co.,Ltd

E E

3.7:E / N1321

F F

Designer Date 图号/Drawing number 10 60

Customer India JSW DoLVI Page FROM
凯特嘉 Reviewer Date AP1照明和风扇/Lighting and fans =1 +2
K T J Craftsman Date Project KTJ25001.00 DJ25001.00 1 : 1 Page 6 FROM 11
2021/11/5 1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

1.5:E / L1121 L1121 / 8.1:A

A 1.5:E / L1122 L1122 / 8.1:A A

1.5:E / L1123 L1123 / 8.1:A

B Q171 Q172 B

I> I> I> I> I> I>

C C

VF171 L1 L2 L3
变频器
Frequency converter
KM173 KM174
/11.4:F /11.5:F
/9.5:A /9.6:A

U V W R1 R2

D D

AP01-ZD
3x10 1 2

KM171 KM172 1R71 1 2

/11.3:F /11.3:F
/9.3:A /9.4:A 制动电阻
太原市凯特嘉机械有限公司/Taiyuan Kai Te Jia Machinery Co.,Ltd

E -X104 1 2 3 4 5 6 -X103 10 11 12 13 14 15
E

AP01-104-1 AP01-104-2 AP01-103-3 AP01-103-4

3x10 1 2 3 3x10 1 2 3 3x1.5 1 2 3 3x1.5 1 2 3
=5/1.2:B

=5/1.2:B

=5/1.2:B

=5/1.5:B

=5/1.5:B

=5/1.5:B

=5/1.3:B

=5/1.3:B

=5/1.3:B

=5/1.6:B

=5/1.6:B

=5/1.6:B
L1711

L1712

L1713

L1721

L1722

L1723

L1731

L1732

L1733

L1741

L1742

L1743
F F

旋转电机1 旋转电机2 电机制动器1 电机制动器2

Rotary motor 1 Rotary motor 2 Motor brake 1 Motor brake 2

Designer Date 图号/Drawing number 11 60

Customer India JSW DoLVI Page FROM
凯特嘉 Reviewer Date AP1主回路/Main circuit - 1 =1 +2
K T J Craftsman Date Project KTJ25001.00 DJ25001.00 1 : 1 Page 7 FROM 11
2021/11/5 1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

7.8:A / L1121 L1121 / =2/2.1:A

A 7.8:A / L1122 L1122 / =2/2.1:A A

7.8:A / L1123 L1123 / =2/2.1:A

-Q183 -Q184

I> I> I> I> I> I>

B Q181 Q182 B

I> I> I> I> I> I>

AP04 2#空压机惹继故障/2#Air
AP04 1#空压机惹继故障/1#Air
/8.4:B compressor relay fault
/8.7:B compressor relay fault
I8.3
I8.2
=4/10.2:B
=4-DI5 DI a
DI a -X10 4
C -X10 3 C
=4-后加1 =4-后加2
=4/15.7:D =4/15.7:D

8.8:C

8.5:C
13 13

=4-DC24V-AP04

=4-DC24V-AP04
14 14
KM181 KM182 AP01-103-5 AP01-103-6
/11.6:F /11.6:F
/9.7:A /9.7:A 3x10 1 2 3 3x10 1 2 3

D D

3 4
3 4
1 2 1 2

U1 V1 W1 PE U1 V1 W1 PE U1 V1 W1 PE
太原市凯特嘉机械有限公司/Taiyuan Kai Te Jia Machinery Co.,Ltd

U1 V1 W1 PE
M92
M -M183
M -M184
M
E M91
M 3 3 3 E
3

空压机1(备用) 空压机2（备用） 空压机1 空压机2

Air compressor 1（standby）
Air compressor 2（备用） Air compressor 1 Air compressor 2

F F

Designer Date 图号/Drawing number 12 60

Customer India JSW DoLVI Page FROM
凯特嘉 Reviewer Date AP1主回路/Main circuit - 3 =1 +2
K T J Craftsman Date Project KTJ25001.00 DJ25001.00 1 : 1 Page 8 FROM 11
2021/11/5 1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A

X130:31 32
KM111 KM171 KM172 KM173 KM174 KM181 KM182
/1.5:D /7.2:E /7.3:E /7.5:D /7.6:D /8.1:D /8.2:D

-1#变频器1#Frequency converter
/11.7:E

B B
X101 1 2 3 4 5 6 7 8 9

C C

AP01-101-1
/11.1:C
10x1.5 1 2 3 4 5 6 7 8 9

D D

AP04
太原市凯特嘉机械有限公司/Taiyuan Kai Te Jia Machinery Co.,Ltd

E E
X401 1 2 3 4 5 6 7 8 9

-X10 4 -X10 5 -X10 6 -X10 7 -X10 8 -X10 11 -X10 12

DI a DI a DI a DI a DI a DI b DI b
AP04-DC24V

AP04-DC0V

=4-DI3
10.1:B

=4/9.2:B =4/9.2:B =4/9.2:B =4/9.2:C =4/9.2:C =4/9.2:C =4/9.2:C

I4.3 I4.4 I4.5 I4.6 I4.7 I5.0 I5.1

动力供电/Power supply 旋转_1#电机/rotate_Motor 1 旋转_2#电机/rotate_Motor 2 旋转_1#制动/rotate_brake 1 旋转_1#制动/rotate_brake 2 1#空压机/Air compressor 1 2#空压机/Air compressor 2
F F

Designer Date 图号/Drawing number 13 60

Customer India JSW DoLVI Page FROM
凯特嘉 Reviewer Date IO 控制回路 IO control circuit -1 =1 +2
K T J Craftsman Date Project KTJ25001.00 DJ25001.00 1 : 1 Page 9 FROM 11
2021/11/5 1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

AP04

A 动力供电/Power supply 允许推焦/Allow pushing 旋转_1#电机/rotate_Motor 1 旋转_2#电机/rotate_Motor 2 旋转_1#制动/rotate_brake 1 旋转_1#制动/rotate_brake 2 1#空压机/Air compressor 1 2#空压机/Air compressor 2 A

AP04-DC0V
Q2.5 Q2.6 Q2.7 Q3.0 Q3.1 Q3.2 Q3.3 Q3.4
=4/11.6:B =4/11.6:B =4/11.6:C =4/11.6:D =4/11.6:D =4/11.6:D =4/11.6:D =4/11.6:D

9.2:E
=4-DQ2
DQ a DQ a DQ a DQ b DQ b DQ b DQ b DQ b
-X10 6 -X10 7 -X10 8 -X10 11 -X10 12 -X10 13 -X10 14 -X10 15

B B

C C

KA101 KA102 KA103 KA104 KA105 KA106 KA107 KA108

/11.2:A /1.3:E /11.3:A /11.3:A /11.4:A /11.5:A /11.6:A /11.6:A

D D
太原市凯特嘉机械有限公司/Taiyuan Kai Te Jia Machinery Co.,Ltd

E E

F F

Designer Date 图号/Drawing number 14 60

Customer India JSW DoLVI Page FROM
凯特嘉 Reviewer Date IO 控制回路 IO control circuit -2 =1 +2
K T J Craftsman Date Project KTJ25001.00 DJ25001.00 1 : 1 Page 10 FROM 11
2021/11/5 1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

AP04

A A

KA101 KA103 KA104 KA105 KA106 KA107 KA108 =4-备用1 =4-备用2

/10.2:D /10.3:D /10.4:D /10.5:D /10.6:D /10.7:D /10.7:D =4/15.3:D =4/15.3:D

B B
X401 10 11 12 13 14 15 16 17 X409 1 2

C C

AP01-101-1
/9.1:C AP01-101-2
1x1.5 10 10x1.5 1 2 3 4 5 6 7 8 9

D D

X101 10 11 12 13 14 15 16 17 18 19
太原市凯特嘉机械有限公司/Taiyuan Kai Te Jia Machinery Co.,Ltd

E E

KM111 KM171 KM172 KM173 KM174 KM181 KM182 BPQ1-S0 BPQ1-S2

KM111 KM171 KM172 KM173 KM174 KM181 KM182 X133:5 X133:7

/1.5:D /7.2:E /7.3:E /7.5:D /7.6:D /8.1:D /8.2:D
/9.3:A /9.3:A /9.4:A /9.5:A /9.6:A /9.7:A /9.7:A

1#变频器
4.2:E / L1411
1#Frequency converter
F /9.1:A F
4.2:E / N1411

Designer Date 图号/Drawing number 15 60

Customer India JSW DoLVI Page FROM
凯特嘉 Reviewer Date IO 控制回路 IO control circuit -3 =1 +2
K T J Craftsman Date Project KTJ25001.00 DJ25001.00 1 : 1 Page 11 FROM 11
2021/11/5 1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A =1/4.3:E / L1421 A
X21 1

B QF211 QF212 B
1P 1A 1P 1A

L211

C S211 C
门位器/Gate positioner

L212 L213 L214

D D
太原市凯特嘉机械有限公司/Taiyuan Kai Te Jia Machinery Co.,Ltd

E H11 M11
M M12
M E
LED 风扇/Fan 1~ 风扇/Fan 1~

L2111 / 4.5:F

F 1.8:F / N1421 N1421 / 1.1:F F

X21 3

Designer Date 图号/Drawing number 16 60

Customer India JSW DoLVI Page FROM
凯特嘉 Reviewer Date AP2照明和风扇/Lighting and fans =2 +2
K T J Craftsman Date Project KTJ25001.00 DJ25001.00 1 : 1 Page 1 FROM 4
2021/11/5 1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

=1/8.8:A / L1121 L1121 / 3.1:A

=1/8.8:A / L1122 L1122 / 3.1:A

A A
=1/8.8:A / L1123 L1123 / 3.1:A

Q222
B Q221 B
I> I> I>
I> I> I>

L2211 L2213 L2231 L2233

L2212 L2232
C C

KM221
VF221 L1 L2 L3
/4.6:F
变频器 /4.3:A
Frequency converter

D D
U V W R1 R2 L2241 L2243
L2242

L2221 L2223 L2251 L2252 -X1 1 2 3

L2222

AP02-ZD AP02-1-1
太原市凯特嘉机械有限公司/Taiyuan Kai Te Jia Machinery Co.,Ltd

AP02-ZX1 3x10 1 2 3x1.5 1 2 3

E 3x50 YE GN RD
E

U1 V1 W1 PE U1 V1 W1 PE
R221
M221
M M222
M
3 3

F F

行走电机1 制动电阻 电机风扇1

Travel motor 1 Braking resistance Motor fan 1

Designer Date 图号/Drawing number 17 60

Customer India JSW DoLVI Page FROM
凯特嘉 Reviewer Date AP2主回路/Main circuit - 1 =2 +2
K T J Craftsman Date Project KTJ25001.00 DJ25001.00 1 : 1 Page 2 FROM 4
2021/11/5 1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

2.8:A / L1121 L1121 / =3/2.1:A

A 2.8:A / L1122 L1122 / =3/2.1:A A

2.8:A / L1123 L1123 / =3/2.1:A

B Q231 B

I> I> I>

L2311 L2313
L2312
C C

KM231
/4.6:F
/4.2:A

D D

L2321 L2323 L2331 L2333

L2322 L2332

-X1 4 5 6 7 8 9
太原市凯特嘉机械有限公司/Taiyuan Kai Te Jia Machinery Co.,Ltd

E
AP02-1-2 AP02-1-3 E
3x1.5 1 2 3 3x1.5 1 2 3

U1 V1 W1 PE U1 V1 W1 PE

M231
M M232
M
3 3

F F

电机制动器1 电机制动器2
Motor brake 1 Motor brake 2

Designer Date 图号/Drawing number 18 60

Customer India JSW DoLVI Page FROM
凯特嘉 Reviewer Date AP2主回路/Main circuit - 2 =2 +2
K T J Craftsman Date Project KTJ25001.00 DJ25001.00 1 : 1 Page 3 FROM 4
2021/11/5 1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

AP04

=4-DC0V-AP04 / =3/3.7:A
A 行走_电机风扇1/Motor fan 1 行走_制动器/Travel brake A

AP04-DC24V
Q3.5 Q3.6
=4/11.6:D =4/11.6:E

4.1:E
=4-DQ2
X130:31 32 KM231 KM221 DQ b DQ b KA201 KA202 备用3 备用4 备用5
/3.2:D /2.6:D -X10 16 -X10 17 /4.4:B /4.5:B

I4.0 I4.1

-2#变频器2#Frequency converter
/4.7:F

B
X201 1 2 3 4 KA201 KA202 X402 5 6 7 -X409 3 5 7 B
/4.6:A /4.6:A

C C

AP02-201
10x7 1 2 3 4 5 6 7 8 9 10

D D

AP04
太原市凯特嘉机械有限公司/Taiyuan Kai Te Jia Machinery Co.,Ltd

E E
X402 1 2 3 4 X201 5 6 7 8 9 10

KM221 KM231 BPQ2-S0 BPQ2-S2 BPQ2-S4

-X10 1 -X10 2
DI a DI a
KM221 KM231
4.3:B
AP04-DC24V

AP04-DC0V

=4-DI3
/2.6:D /3.2:D
=4/9.2:A =4/9.2:B X133:5 7 9
/4.3:A /4.2:A
I4.0 I4.1

1.8:F / L2111 2#变频器

F
行走_制动器/walk_brake 行走_电机风扇1/walk_Motor fan 2#Frequency converter F
1 /4.1:A
/ =1-N1421

Designer Date 图号/Drawing number 19 60

Customer India JSW DoLVI Page FROM
凯特嘉 Reviewer Date IO 控制回路 IO control circuit -1 =2 +2
K T J Craftsman Date Project KTJ25001.00 DJ25001.00 1 : 1 Page 4 FROM 4
2021/11/5 1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A =1/4.4:E / L1431 A
-X22 1

B QF311 QF312 B
1P 1A 1P 1A

L3111

C S311 C
门位器/Gate positioner

L3112 L3113 L3114

D D
太原市凯特嘉机械有限公司/Taiyuan Kai Te Jia Machinery Co.,Ltd

E H311 M311
M M312
M E
LED 风扇/Fan 1~ 风扇/Fan 1~

L3121 / 3.5:F

F / N1431 N1431 / 3.5:F F

-X22 3

Designer Date 图号/Drawing number 20 60

Customer India JSW DoLVI Page FROM
凯特嘉 Reviewer Date AP3照明和风扇/Lighting and fans =3 +2
K T J Craftsman Date Project KTJ25001.00 DJ25001.00 1 : 1 Page 1 FROM 3
2021/11/5 1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

=2/3.8:A / L1121 L131 /

=2/3.8:A / L1122 L132 /

A A
=2/3.8:A / L1123 L133 /

Q322
B Q321 B
I> I> I>
I> I> I>

L1311 L1312 L1313

C C

KM321
/3.5:F
VF3213 L1 L2 L3 /3.3:A
变频器
Frequency converter

L1411 L1412 L1413

D D
U V W R1 R2

-X1 1 2 3

AP03-ZD
AP03-ZD /2.3:E
AP03-ZX2 /2.6:E 3x10 1 2 3
太原市凯特嘉机械有限公司/Taiyuan Kai Te Jia Machinery Co.,Ltd

3x50 YE GN RD 3x10 1 2

E E

U1 V1 W1 PE U1 V1 W1 PE
R321 1 2

M321
M M322
M
3 3

F F

行走电机2 制动电阻 电机风扇2

Travel motor 2 Braking resistance Motor fan 2

Designer Date 图号/Drawing number 21 60

Customer India JSW DoLVI Page FROM
凯特嘉 Reviewer Date AP2主回路/Main circuit =3 +2
K T J Craftsman Date Project KTJ25001.00 DJ25001.00 1 : 1 Page 2 FROM 3
2021/11/5 1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

AP04

=4-DC0V-AP04 / =2/4.8:A
A 行走_电机风扇2/Motor fan 2 A

AP04-DC24V
Q3.7
=4/11.6:E

3.1:E
=4-DQ2
KM321 DQ b KA203 =4-备用3 =4-备用4 =4-备用5
X130:31 32 /2.6:C -X10 18 /3.4:B =4/15.4:D =4/15.5:D =4/15.6:D

I4.2

-3#变频器3#Frequency converter
B
X301 1 2
/3.6:E
3 KA203 X403 4 5 X409 4 6 8 B
/3.5:A

C C

AP03-301
10x1.5 1 2 3 4 5 6 7 8

D D

AP04
太原市凯特嘉机械有限公司/Taiyuan Kai Te Jia Machinery Co.,Ltd

E E
X403 1 2 3 X301 4 5 6 7 8
BPQ3-S0 BPQ3-S2 BPQ3-S4

KM321

-X10 4
DI a
KM321
3.3:B
AP04-DC24V

AP04-DC0V

=4-DI3 X133:5 7 9
/2.6:C
/3.3:A
I4.2
3#变频器
1.8:F / L3121 3#Frequency converter
动力供电/Power supply
F /3.1:A F
1.8:F / N1431

Designer Date 图号/Drawing number 22 60

Customer India JSW DoLVI Page FROM
凯特嘉 Reviewer Date IO 控制回路 IO control circuit -1 =3 +2
K T J Craftsman Date Project KTJ25001.00 DJ25001.00 1 : 1 Page 3 FROM 3
2021/11/5 1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A =1/4.5:E / L1441 A
X41 1

B QF411 QF412 QF413 B

1A 2A 2A

L411

L416

C S411 C
门位器/Gate positioner

KA401
/14.2:D

L412 L413 L414 L415 H211

D D

-X400 1 2

AP04-400-1
/1.7:E
2x1.5 1
太原市凯特嘉机械有限公司/Taiyuan Kai Te Jia Machinery Co.,Ltd

1 PE 2
E H11 M11
M M12
M X211 H211 E
LED 风扇/Fan 1~ 风扇/Fan 1~ 插座/Socket

AP04-400-1
/1.7:E
2x1.5 2

-X400 3 4

F / N1441 N1441 / F
X41 2

Designer Date 图号/Drawing number 23 60

Customer India JSW DoLVI Page FROM
凯特嘉 Reviewer Date 照明和风扇/Lighting and fans =4 +2
K T J Craftsman Date Project KTJ25001.00 DJ25001.00 1 : 1 Page 1 FROM 17
2021/11/5 1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

=1/2.2:E / L1211
A -X41 3
A
=1/2.2:E / N1211
4

B QF421 QF422 QF423 B

3A 10A 5A

V421-L V421-N V422-L V422-N V423-L V423-N

V421 V422 V423

3A 10A 5A
C C

V421-24V V421-0V V422-24V V422-0V V423-24V V423-0V

D D
QF424 QF425 QF426
太原市凯特嘉机械有限公司/Taiyuan Kai Te Jia Machinery Co.,Ltd

E E
5.1:F

5.1:F

3.1:A

3.1:A

4.1:A

4.1:A
DC24V-1

DC0V-1

DC24V-2

DC0V-2

DC24V-3

DC0V-3

F 供电 供电 F

Power supply Power supply

AC220V DC24V

Designer Date 图号/Drawing number 24 60

Customer India JSW DoLVI Page FROM
凯特嘉 Reviewer Date 控制电源/ Control power AC220V =4 +2
K T J Craftsman Date Project KTJ25001.00 DJ25001.00 1 : 1 Page 2 FROM 17
2021/11/5 1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

2.3:E / DC24V-2
A A
2.3:E / DC0V-2

B QF431 QF432 QF433 QF434 QF545 B

3A 1A 1A 3A 3A
IO模块供电 交换机供电 HMI供电 AP05柜控制供电 AX01操作台控制供电

C C

X541-DC24V

X541-DC0V

D D

X54 1 2 3 4 5

X54 6 7 8 9 10
X43 1 2 X45 1 2
太原市凯特嘉机械有限公司/Taiyuan Kai Te Jia Machinery Co.,Ltd

E =7-AP04-407-3 =7-AP04-407-3 E
=7/3.6:D =7/3.6:D
10x1.5 5 6 10x1.5 7 8

X541 V+ V-
交换机
5.1:F

5.1:F

13.1:A

14.1:F
DC24V-IO

DC0V-IO

DC24V-AX01-1

DC0V-AX01-1

DC24V-AP04

DC0V-AP04

DC24V-AX01-2

DC0V-AX01-2
F F

Designer Date 图号/Drawing number 25 60

Customer India JSW DoLVI Page FROM
凯特嘉 Reviewer Date 控制电源/ Control power DC24V - 1 =4 +2
K T J Craftsman Date Project KTJ25001.00 DJ25001.00 1 : 1 Page 3 FROM 17
2021/11/5 1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

2.4:E / DC24V-3
A A
2.4:E / DC0V-3

B QF441 QF442 QF443 B

3A 3A 3A
1#罐车 2#罐车 2#罐车

C C

D D
太原市凯特嘉机械有限公司/Taiyuan Kai Te Jia Machinery Co.,Ltd

E E
=5/2.2:F

=5/2.2:F

=5/4.2:F

=5/4.2:F

16.1:A

16.1:A
DC24V-TB01-1

DC0V-TB01-1

DC24V-TB01-2

DC0V-TB01-2

DC24V-441

DC0V-441

F F

Designer Date 图号/Drawing number 26 60

Customer India JSW DoLVI Page FROM
凯特嘉 Reviewer Date 控制电源/ Control power DC24V - 2 =4 +2
K T J Craftsman Date Project KTJ25001.00 DJ25001.00 1 : 1 Page 4 FROM 17
2021/11/5 1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

-PS1 -CPU1 -DI1 -DI2 -DI3 -DI4 -DI5 -DQ1

A A
PS 25W 24VDC CPU 1511-1 PN DI 16x24VDC HF DI 16x24VDC HF DI 16x24VDC HF DI 16x24VDC HF DI 16x24VDC HF DQ 16x24VDC/0,5A HF

6ES7505-0KA00-0AB0 6ES7511-1AK02-0AB0 6ES7521-1BH00-0AB0 6ES7521-1BH00-0AB0 6ES7521-1BH00-0AB0 6ES7521-1BH00-0AB0 6ES7521-1BH00-0AB0 6ES7522-1BH01-0AB0

a a a a a a
1 0 21 1 0 21 1 0 21 1 0 21 1 0 21 1 0 21

2 1 22 2 1 22 2 1 22 2 1 22 2 1 22 2 1 22

3 2 23 3 2 23 3 2 23 3 2 23 3 2 23 3 2 23
4 3 24 4 3 24 4 3 24 4 3 24 4 3 24 4 3 24

5 4 25 5 4 25 5 4 25 5 4 25 5 4 25 5 4 25

B 6 5 26 6 5 26 6 5 26 6 5 26 6 5 26 6 5 26 B
7 6 X 27 7 6 X 27 7 6 X 27 7 6 X 27 7 6 X 27 7 6 X 27
8 7 10 28 8 7 10 28 8 7 10 28 8 7 10 28 8 7 10 28 8 7 10 28
9 29 9 29 9 29 9 29 9 29 9 P 29
X1P1 MAC ADD1
X1P2 10 30 10 30 10 30 10 30 10 30 10 30
LINK
TX/RX 11 0 31 11 0 31 11 0 31 11 0 31 11 0 31 11 0 31

12 1 32 12 1 32 12 1 32 12 1 32 12 1 32 12 1 32

13 2 33 13 2 33 13 2 33 13 2 33 13 2 33 13 2 33
14 3 34 14 3 34 14 3 34 14 3 34 14 3 34 14 3 34
C C
15 4 35 15 4 35 15 4 35 15 4 35 15 4 35 15 4 35

16 5 36 16 5 36 16 5 36 16 5 36 16 5 36 16 5 36

17 6 37 17 6 37 17 6 37 17 6 37 17 6 37 17 6 37
ESC OK 18 7 38 18 7 38 18 7 38 18 7 38 18 7 38 18 7 38

19 P 39 19 P 39 19 P 39 19 P 39 19 P 39 19 P 39

STOP RUN 20
b
40 20
b
40 20
b
40 20
b
40 20
b
40 20 40
b
STOP ACTIVE

D D

-X10 -X10 -X10 -X10 -X10 -X10

1 2 3 1 2 3 4 19 20 39 40 19 20 39 40 19 20 39 40 19 20 39 40 19 20 39 40 9 10 19 20 29 30 39 40
-X80
L+ M PE
-X80 1L+ 1M 2M 2L+ L+ M L+ M L+ M L+ M L+ M 1L+ 1M 2L+ 2M

/10.2:D
/10.2:E

/10.2:E
/10.2:E

/11.2:C
/11.2:C
/11.2:E
/11.2:E
/11.2:C
/11.2:C
/11.2:E
/11.2:F
/7.2:D
/7.2:D
/7.2:D

/7.6:D
/7.6:D
/7.6:D
/7.6:D

/8.2:D
/8.2:E

/8.2:E
/8.2:E

/8.6:D
/8.6:E

/8.6:E
/8.6:E

/9.2:D
/9.2:E

/9.2:E
/9.2:E

/9.6:D
/9.6:E

/9.6:E
/9.6:E
太原市凯特嘉机械有限公司/Taiyuan Kai Te Jia Machinery Co.,Ltd

E E

2.2:E / DC24V-1

2.2:E / DC0V-1

F 3.2:F / DC24V-IO DC24V-IO / 6.1:F F

3.2:F / DC0V-IO DC0V-IO / 6.1:F

Designer Date 图号/Drawing number 27 60

Customer India JSW DoLVI Page FROM
凯特嘉 Reviewer Date PLC电源/ PLC power -1 =4 +2
K T J Craftsman Date Project KTJ25001.00 DJ25001.00 1 : 1 Page 5 FROM 17
2021/11/5 1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

-DQ2 -DQ3 -DQ4

A A
DQ 16x24VDC/0,5A HF DQ 16x24VDC/0,5A HF DQ 16x24VDC/0,5A HF

6ES7522-1BH01-0AB0 6ES7522-1BH01-0AB0 6ES7522-1BH01-0AB0

a a a
1 0 21 1 0 21 1 0 21

2 1 22 2 1 22 2 1 22

3 2 23 3 2 23 3 2 23
4 3 24 4 3 24 4 3 24

5 4 25 5 4 25 5 4 25

B 6 5 26 6 5 26 6 5 26 B
7 6 X 27 7 6 X 27 7 6 X 27

8 7 10 28 8 7 10 28 8 7 10 28
9 P 29 9 P 29 9 P 29

10 30 10 30 10 30
11 0 31 11 0 31 11 0 31

12 1 32 12 1 32 12 1 32

13 2 33 13 2 33 13 2 33
14 3 34 14 3 34 14 3 34
C C
15 4 35 15 4 35 15 4 35

16 5 36 16 5 36 16 5 36

17 6 37 17 6 37 17 6 37

18 7 38 18 7 38 18 7 38

19 P 39 19 P 39 19 P 39

20 40 20 40 20 40
b b b

D D

-X10 -X10 -X10

9 10 19 20 29 30 39 40 9 10 19 20 29 30 39 40 9 10 19 20 29 30 39 40
1L+ 1M 2L+ 2M 1L+ 1M 2L+ 2M 1L+ 1M 2L+ 2M
/11.6:C
/11.6:C
/11.6:E
/11.6:E
/11.6:C
/11.6:C
/11.6:E
/11.6:F

/12.2:C
/12.2:C
/12.2:E
/12.2:E
/12.2:C
/12.2:C
/12.2:E
/12.2:F

/12.5:C
/12.5:C
/12.5:E
/12.5:E
/12.5:C
/12.5:C
/12.5:E
/12.5:E
太原市凯特嘉机械有限公司/Taiyuan Kai Te Jia Machinery Co.,Ltd

E E

5.8:F / DC24V-IO
F F
5.8:F / DC0V-IO

Designer Date 图号/Drawing number 28 60

Customer India JSW DoLVI Page FROM
凯特嘉 Reviewer Date PLC电源/ PLC power -2 =4 +2
K T J Craftsman Date Project KTJ25001.00 DJ25001.00 1 : 1 Page 6 FROM 17
2021/11/5 1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

PS1 CPU1
/5.2:A /5.2:A
SIE.6ES7505-0KA00-0AB0 SIE.6ES7511-1AK02-0AB0
A A
S7-1500 SIEMENS S7-1500 SIEMENS
PS 25W 24VDC CPU 1511-1 PN

X1P1 R:
PN
X1P2 R:
PN

B B

C C

-X80:1 -X80:1
/5.2:D /5.3:D
D L+ 1L+ D
-X80:2 -X80:2
/5.2:D /5.3:D
M 1M
-X80:3 -X80:3
/5.2:D /5.3:D
PE 2M
-X80:4
/5.3:D
2L+
太原市凯特嘉机械有限公司/Taiyuan Kai Te Jia Machinery Co.,Ltd

E E

6ES7505-0KA00-0AB0 6ES7511-1AK02-0AB0

F F

Designer Date 图号/Drawing number 29 60

Customer India JSW DoLVI Page FROM
凯特嘉 Reviewer Date PS、CPU =4 +2
K T J Craftsman Date Project KTJ25001.00 DJ25001.00 1 : 1 Page 7 FROM 17
2021/11/5 1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

DI2
DI1 /5.4:A
/5.3:A =6/3.2:E
=6/1.2:E =7/1.2:E
=6/2.2:E =7/2.2:E
SIE.6ES7521-1BH00-0AB0 SIE.6ES7521-1BH00-0AB0
A A
S7-1500 SIEMENS S7-1500 SIEMENS
DI 16x24VDC HF DI 16x24VDC HF

-X10:1 -X10:1
I0.0 =6/1.2:E 零位 zero position I2.0 =6/3.2:E 倒焦门关闭 pour coke door close
DI a DI a
-X10:2 -X10:2
I0.1 =6/1.3:E 左行 left walking I2.1 =6/3.3:E 空压机强启 air compressor forced to start
DI a DI a
-X10:3 -X10:3
I0.2 =6/1.3:E 右行 right walking I2.2 =6/3.3:E 空压机正常 air compressor start normally
DI a DI a
-X10:4 -X10:4
B I0.3 =6/1.4:E 二档 second gear I2.3 =7/1.2:E 验灯 test light B
DI a DI a
-X10:5 -X10:5
I0.4 =6/1.5:E 三档 third gear I2.4 =7/1.3:E 湿熄焦 wet coke quenching
DI a DI a
-X10:6 -X10:6
I0.5 =6/1.6:E 四档 fourth gear I2.5 =7/1.3:E 干熄焦 dry coke quenching
DI a DI a
-X10:7 -X10:7
I0.6 =6/1.7:E 卸焦联锁/解除 unloader interlock/unlock I2.6 =7/1.4:E 1#焦罐 1# cke tank
DI a DI a
-X10:8 -X10:8
I0.7 =6/1.7:E 防撞联锁/解除 preventing collision interlock/unlock I2.7 =7/1.5:E 2#焦罐 2# cke tank
DI a DI a

-X10:11 -X10:11
I1.0 =6/2.2:E 允许推焦 allow pushing I3.0 =7/1.6:E 焦罐正转 cke tank clockwise rotation
C DI b DI b C
-X10:12 -X10:12
I1.1 =6/2.3:E 解锁 unlock I3.1 =7/1.7:E 焦罐反转 cke tank counter-clockwise rotation
DI b DI b
-X10:13 -X10:13
I1.2 =6/2.3:E HMI I3.2 =7/1.7:E APS锁车 APS act
DI b DI b
-X10:14 -X10:14
I1.3 =6/2.4:E 紧急手动 emergency manual I3.3 =7/2.2:E 接空罐 pick up empty tank
DI b DI b
-X10:15 -X10:15
I1.4 =6/2.5:E 1#空压机选择 choose 1# air compressor I3.4 =7/2.3:E 送满罐 send full tank
DI b DI b
-X10:16 -X10:16
I1.5 =6/2.6:E 2#空压机选择 choose 2# air compressor I3.5 =7/2.3:E 提升急停 Rising ES
DI b DI b

D -X10:17 -X10:17 D
I1.6 =6/2.7:E 空压机启停 air compressor start and stop I3.6 =7/2.4:E 复位 fault reset
DI b DI b
-X10:18 -X10:18
I1.7 =6/2.7:E 倒焦门打开 pour coke door open I3.7 备用 Spare
DI b DI b
-X10:19 -X10:19
/5.3:D /5.4:D
L+ L+
-X10:20 -X10:20
/5.3:D /5.4:D
M M

-X10:39 -X10:39
太原市凯特嘉机械有限公司/Taiyuan Kai Te Jia Machinery Co.,Ltd

/5.4:D /5.4:D

-X10:40 -X10:40
E /5.4:D /5.4:D E

6ES7521-1BH00-0AB0 6ES7521-1BH00-0AB0

F F

Designer Date 图号/Drawing number 30 60

Customer India JSW DoLVI Page FROM
凯特嘉 Reviewer Date DI1、DI2 =4 +2
K T J Craftsman Date Project KTJ25001.00 DJ25001.00 1 : 1 Page 8 FROM 17
2021/11/5 1 2 3 4 5 6 7 8
 =1/9.3:E
/13.2:E 1 2 3 4 5 6 7 8
/13.3:E
=7/2.5:E
/13.3:E DI4
/13.4:E /5.5:A
/13.5:E =5/6.2:E
=3/3.3:E =5/7.2:E
SIE.6ES7521-1BH00-0AB0 SIE.6ES7521-1BH00-0AB0
A A
S7-1500 SIEMENS S7-1500 SIEMENS
DI 16x24VDC HF DI 16x24VDC HF

-X10:1 -X10:1
I4.0 =2/4.2:E 行走_制动器/walk_brake I6.0 =5/6.2:E APS锁车1/Lock 1
DI a DI a
-X10:2 -X10:2
I4.1 =2/4.3:E 行走_电机风扇1/walk_Motor fan 1 I6.1 =5/6.3:E 焦罐有无1/Coke pot yes no 1
DI a DI a
-X10:3 -X10:3
I4.2 行走_电机风扇2/walk_Motor fan 2 I6.2 =5/6.4:E 旋转减速1/Spin down 1
DI a DI a
-X10:4 -X10:4
B I4.3 =1/9.3:E 动力供电/Power supply I6.3 =5/6.4:E 旋转到位1/Rotation stops 1 B
DI a DI a
-X10:5 -X10:5
I4.4 =1/9.3:E 旋转_1#电机/rotate_Motor 1 I6.4 =5/6.5:E 行走偏左1/Walking to the left 1
DI a DI a
-X10:6 -X10:6
I4.5 =1/9.4:E 旋转_2#电机/rotate_Motor 2 I6.5 =5/6.6:E 行走偏右1/Walking to the right 1
DI a DI a
-X10:7 -X10:7
I4.6 =1/9.5:E 旋转_1#制动/rotate_brake 1 I6.6 =5/6.7:E 拦焦对位1/Counterpoint 1
DI a DI a
-X10:8 -X10:8
I4.7 =1/9.6:E 旋转_1#制动/rotate_brake 2 I6.7 备用/Spare
DI a DI a

-X10:11 -X10:11
I5.0 =1/9.7:E 1#空压机/Air compressor 1 I7.0 =5/7.2:E APS锁车2/Lock 2
C DI b DI b C
-X10:12 -X10:12
I5.1 =1/9.7:E 2#空压机/Air compressor 2 I7.1 =5/7.3:E 焦罐有无2/Coke pot yes no 2
DI b DI b
-X10:13 -X10:13
I5.2 /13.2:E 1#抱闸位置/1#Holding brake position I7.2 =5/7.4:E 旋转减速2/Spin down 2
DI b DI b
-X10:14 -X10:14
I5.3 /13.3:E 2#抱闸位置/2#Holding brake position I7.3 =5/7.4:E 旋转到位2/Rotation stops 2
DI b DI b
-X10:15 -X10:15
I5.4 =7/2.5:E hmi手动 hmi manual I7.4 =5/7.5:E 行走偏左2/Walking to the left 2
DI b DI b
-X10:16 -X10:16
I5.5 /13.3:E 备用/Spare I7.5 =5/7.6:E 行走偏右2/Walking to the right 2
DI b DI b

D -X10:17 -X10:17 D
I5.6 /13.4:E 备用/Spare I7.6 =5/7.7:E 拦焦对位2/Counterpoint1
DI b DI b
-X10:18 -X10:18
I5.7 /13.5:E 备用/Spare I7.7 备用/Spare
DI b DI b
-X10:19 -X10:19
/5.5:D /5.5:D
L+ L+
-X10:20 -X10:20
/5.5:D /5.5:D
M M

-X10:39 -X10:39
太原市凯特嘉机械有限公司/Taiyuan Kai Te Jia Machinery Co.,Ltd

/5.5:D /5.6:D

-X10:40 -X10:40
E /5.5:D /5.6:D E

6ES7521-1BH00-0AB0 6ES7521-1BH00-0AB0

F F

Designer Date 图号/Drawing number 31 60

Customer India JSW DoLVI Page FROM
凯特嘉 Reviewer Date DI3、DI4 =4 +2
K T J Craftsman Date Project KTJ25001.00 DJ25001.00 1 : 1 Page 9 FROM 17
2021/11/5 1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

DI5
/5.6:A
/13.6:E
/13.6:E
=1/8.5:C
SIE.6ES7521-1BH00-0AB0
A A
S7-1500 SIEMENS
DI 16x24VDC HF

-X10:1
I8.0 /13.6:E 倒焦门打开到位/The door is open
DI a
-X10:2
I8.1 /13.6:E 倒焦门关闭到位/The door is closed
DI a
-X10:3
I8.2 =1/8.5:C 1#空压机惹继故障/1#Air compressor relay fault
DI a
-X10:4
B I8.3 2#空压机惹继故障/2#Air compressor relay fault B
DI a
-X10:5
I8.4 备用/Spare
DI a
-X10:6
I8.5 备用/Spare
DI a
-X10:7
I8.6 备用/Spare
DI a
-X10:8
I8.7 备用/Spare
DI a

-X10:11
I9.0 备用/Spare
C DI b C
-X10:12
I9.1 备用/Spare
DI b
-X10:13
I9.2 备用/Spare
DI b
-X10:14
I9.3 备用/Spare
DI b
-X10:15
I9.4 备用/Spare
DI b
-X10:16
I9.5 备用/Spare
DI b

D -X10:17 D
I9.6 备用/Spare
DI b
-X10:18
I9.7 备用/Spare
DI b
-X10:19
/5.6:D
L+
-X10:20
/5.6:D
M

-X10:39
太原市凯特嘉机械有限公司/Taiyuan Kai Te Jia Machinery Co.,Ltd

/5.7:D

-X10:40
E /5.7:D E

6ES7521-1BH00-0AB0

F F

Designer Date 图号/Drawing number 32 60

Customer India JSW DoLVI Page FROM
凯特嘉 Reviewer Date DI5 =4 +2
K T J Craftsman Date Project KTJ25001.00 DJ25001.00 1 : 1 Page 10 FROM 17
2021/11/5 1 2 3 4 5 6 7 8
 1 2 3 4 DQ2 5 6 7 8
/6.2:A
=7/4.2:B
DQ1 /14.2:B
/5.7:A =1/10.2:B
=6/4.2:B =2/4.4:B
=7/3.2:B =3/3.4:B
SIE.6ES7522-1BH01-0AB0 SIE.6ES7522-1BH01-0AB0
A A
S7-1500 SIEMENS S7-1500 SIEMENS
DQ 16x24VDC/0,5A HF DQ 16x24VDC/0,5A HF
-X10:1 -X10:1
Q0.0 =6/4.2:B 倒焦门打开 pour coke door open Q2.0 =7/4.2:B 焦罐反转 cke tank counter-clockwise rotation
DQ a DQ a
-X10:2 -X10:2
Q0.1 =6/4.3:B 倒焦门关闭 pour coke door close Q2.1 =7/4.3:B APS锁车 APS act
DQ a DQ a
-X10:3 -X10:3
Q0.2 =6/4.3:B 闸瓦制动 brake shoe brake Q2.2 备用 Spare
DQ a DQ a
-X10:4 -X10:4
Q0.3 =6/4.4:B 锁车 lock car Q2.3 /14.2:B 走行报警器 Running alarm
DQ a DQ a
B -X10:5 -X10:5 B
Q0.4 =6/4.5:B 允许推焦 allow pushing Q2.4 备用 Spare
DQ a DQ a
-X10:6 -X10:6
Q0.5 =6/4.6:B 拦焦对位 coke transfer car alignment Q2.5 =1/10.2:B 动力供电/Power supply
DQ a DQ a
-X10:7 -X10:7
Q0.6 =6/4.7:B 湿熄焦就位 Coke quenching OK Q2.6 =1/10.3:B 允许推焦/Allow pushing
DQ a DQ a
-X10:8 -X10:8
Q0.7 =6/4.7:B 故障报警蜂鸣器 fault alarm buzzer Q2.7 =1/10.3:B 旋转_1#电机/rotate_Motor 1
DQ a DQ a
-X10:9 -X10:9
/5.7:D /6.2:D
1L+ 1L+
-X10:10 -X10:10
/5.7:D /6.2:D
C 1M 1M C
-X10:29 -X10:29
/5.7:D /6.2:D

-X10:30 -X10:30
/5.7:D /6.2:D

-X10:11 -X10:11
Q1.0 =7/3.2:B 湿熄焦 wet coke quenching Q3.0 =1/10.4:B 旋转_2#电机/rotate_Motor 2
DQ b DQ b
-X10:12 -X10:12
Q1.1 =7/3.3:B 干熄焦 dry coke quenching Q3.1 =1/10.5:B 旋转_1#制动/rotate_brake 1
DQ b DQ b
-X10:13 -X10:13
Q1.2 =7/3.3:B 1#焦罐对位 1#CDQ alignment Q3.2 =1/10.6:B 旋转_1#制动/rotate_brake 2
D DQ b DQ b D
-X10:14 -X10:14
Q1.3 =7/3.4:B 2#焦罐对位 2#CDQ alignment Q3.3 =1/10.7:B 1#空压机/Air compressor 1
DQ b DQ b
-X10:15 -X10:15
Q1.4 =7/3.5:B 1#焦罐有无 1#CDQ reigen Q3.4 =1/10.7:B 2#空压机/Air compressor 2
DQ b DQ b
-X10:16 -X10:16
Q1.5 =7/3.6:B 2#焦罐有无 2#CDQ reigen Q3.5 =2/4.4:B 行走_电机风扇1/Motor fan 1
DQ b DQ b
-X10:17 -X10:17
Q1.6 =7/3.7:B 提升急停 Rising ES Q3.6 =2/4.5:B 行走_制动器/Travel brake
DQ b DQ b
-X10:18 -X10:18
太原市凯特嘉机械有限公司/Taiyuan Kai Te Jia Machinery Co.,Ltd

Q1.7 =7/3.7:B 焦罐正转 cke tank clockwise rotation Q3.7 =3/3.4:B 行走_电机风扇2/Motor fan 2
DQ b DQ b
-X10:19 -X10:19
E /5.7:D /6.2:D E
2L+ 2L+
-X10:20 -X10:20
/5.7:D /6.2:D
2M 2M
-X10:39 -X10:39
/5.7:D /6.2:D

-X10:40 -X10:40
/5.7:D /6.2:D
6ES7522-1BH01-0AB0 6ES7522-1BH01-0AB0

F F

Designer Date 图号/Drawing number 33 60

Customer India JSW DoLVI Page FROM
凯特嘉 Reviewer Date DQ1、DQ2 =4 +2
K T J Craftsman Date Project KTJ25001.00 DJ25001.00 1 : 1 Page 11 FROM 17
2021/11/5 1 2 3 4 5 6 7 8
 /14.3:B
/14.4:B 1 /6.3:A
2 3 4 5 6 7 8
/14.5:B =5/8.2:B
/14.6:B /15.3:B
/14.7:B /15.3:B
/14.7:B /15.4:B
/15.2:B /15.5:B
/15.7:B SIE.6ES7522-1BH01-0AB0
SIE.6ES7522-1BH01-0AB0
A S7-1500 SIEMENS A
S7-1500 SIEMENS DQ 16x24VDC/0,5A HF
DQ 16x24VDC/0,5A HF -X10:1
Q6.0 =5/8.2:B 锁车1/Lock the car 1
-X10:1 DQ a
Q4.0 /14.3:B YV1打开/Start
DQ a -X10:2
Q6.1 =5/8.3:B 提升1/Promote 1
-X10:2 DQ a
Q4.1 /14.3:B YV2打开/Start
DQ a -X10:3
Q6.2 备用/Spare
-X10:3 DQ a
Q4.2 /14.4:B YV3打开/Start
DQ a -X10:4
Q6.3 =5/8.4:B 锁车2/Lock the car 2
-X10:4 DQ a
Q4.3 /14.5:B YV4打开/Start
DQ a -X10:5
B Q6.4 =5/8.4:B 提升2/Promote 2 B
-X10:5 DQ a
Q4.4 /14.6:B YV5打开/Start
DQ a -X10:6
Q6.5 /15.3:B 1#变频器启停/1# frequency converter start and stop
-X10:6 DQ a
Q4.5 /14.7:B YV6打开/Start
DQ a -X10:7
Q6.6 /15.3:B 1#变频器参数组切换/1# frequency converter parameter switching
-X10:7 DQ a
Q4.6 /14.7:B YV7打开/Start
DQ a -X10:8
Q6.7 /15.4:B 2#，3#变频器正向启动/2#，3# frequency converter forward start
-X10:8 DQ a
Q4.7 /15.2:B YV8打开/Start
DQ a -X10:9
/6.3:D
-X10:9 1L+
/6.2:D
1L+ -X10:10
/6.3:D
-X10:10 1M
/6.2:D
C 1M -X10:29 C
/6.3:D
-X10:29
/6.3:D
-X10:30
/6.3:D
-X10:30
/6.3:D

-X10:11
Q7.0 /15.5:B 2#，3#变频器反向启动/2#，3# inverter reverse start
-X10:11 DQ b
Q5.0 备用/Spare
DQ b -X10:12
Q7.1 /15.6:B 2#，3#变频器参数组切换/2#，3# frequency converter parameter switching
-X10:12 DQ b
Q5.1 备用/Spare
DQ b -X10:13
Q7.2 备用/Spare
-X10:13 DQ b
Q5.2 备用/Spare
D DQ b -X10:14 D
Q7.3 备用/Spare
-X10:14 DQ b
Q5.3 备用/Spare
DQ b -X10:15
Q7.4 备用/Spare
-X10:15 DQ b
Q5.4 /15.7:B 1#空压机远程启动 1#Remote start of air compressor
DQ b -X10:16
Q7.5 备用/Spare
-X10:16 DQ b
Q5.5 /15.7:B 2#空压机远程启动 2#Remote start of air compressor
DQ b -X10:17
Q7.6 备用/Spare
-X10:17 DQ b
Q5.6 备用/Spare
DQ b -X10:18
Q7.7 备用/Spare
-X10:18 DQ b
太原市凯特嘉机械有限公司/Taiyuan Kai Te Jia Machinery Co.,Ltd

Q5.7 备用/Spare
DQ b -X10:19
/6.3:D
-X10:19 2L+
E /6.3:D E
2L+ -X10:20
/6.3:D
-X10:20 2M
/6.3:D
2M -X10:39
/6.4:D
-X10:39
/6.3:D
-X10:40
/6.4:D
-X10:40
/6.3:D 6ES7522-1BH01-0AB0
6ES7522-1BH01-0AB0

F F

Designer Date 图号/Drawing number 34 60

Customer India JSW DoLVI Page FROM
凯特嘉 Reviewer Date DQ3、DQ4 =4 +2
K T J Craftsman Date Project KTJ25001.00 DJ25001.00 1 : 1 Page 12 FROM 17
2021/11/5 1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A

DC24V-AP04 / =5/6.2:A
3.5:F / DC24V-AP04

-X404 1 2
AP04-409-1 AP04-409-2
AP04-404-1 AP04-404-2 /13.7:C /13.8:C
/13.2:C /13.3:C 2x1.5 1 2x1.5 1

2x1.5 1 2x1.5 3

B 2#空压机 B
1#空压机
1#Air compressor 2#Air compressor

走行1盘式制动器 走行2盘式制动器
Running 1 disc brake Running 2 disc brake
13
KA420 KA421
/16.2:B /16.3:B 14
Thermal relay Thermal relay
AP04-404-1 AP04-404-2
/13.2:B /13.3:B
2x1.5 2 2x1.5 4

C C

AP04-409-1 AP04-409-2
/13.7:B /13.8:B
2x1.5 2 2x1.5 2

-X404 3 4 6 7 8
D D
太原市凯特嘉机械有限公司/Taiyuan Kai Te Jia Machinery Co.,Ltd

E E

-X10 13 -X10 14 -X10 16 -X10 17 -X10 18 -X10 1 -X10 2 -X10 2 -X10 2

DI b DI b DI b DI b DI b DI a DI a DI a DI a
-DI3 -DI3 -DI3 -DI3 -DI3 -DI5 -DI5
/9.2:C /9.2:D /9.2:D /9.2:D /9.2:D /10.2:A /10.2:B
I5.2 I5.3 I5.5 I5.6 I5.7 I8.0 I8.1 I8.2 I8.3

1#抱闸位置/1#Holding brake 2#抱闸位置/2#Holding brake 备用/Spare 备用/Spare 备用/Spare 倒焦门打开到位/The door is 倒焦门关闭到位/The door is 1#空压机惹继故障/1#Air 2#空压机惹继故障/2#Air
position position open closed compressor relay fault compressor relay fault

F F

Designer Date 图号/Drawing number 35 60

Customer India JSW DoLVI Page FROM
凯特嘉 Reviewer Date IO 控制回路 IO control circuit -1 =4 +2
K T J Craftsman Date Project KTJ25001.00 DJ25001.00 10 : 11 Page 13 FROM 17
2021/11/5 1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A 走行报警器 Running alarm YV1打开/Start YV2打开/Start YV3打开/Start YV4打开/Start YV5打开/Start YV6打开/Start YV7打开/Start A

Q2.3 Q4.0 Q4.1 Q4.2 Q4.3 Q4.4 Q4.5 Q4.6

/11.6:B /12.2:A /12.2:B /12.2:B /12.2:B /12.2:B /12.2:B /12.2:B
-DQ2 -DQ3 -DQ3 -DQ3 -DQ3 -DQ3 -DQ3 -DQ3
DQ a DQ a DQ a DQ a DQ a DQ a DQ a DQ a
-X10 4 -X10 1 -X10 2 -X10 3 -X10 4 -X10 5 -X10 6 -X10 7

B B

C C

KA401 KA402 KA403 KA404 KA405 KA406 KA407 KA408

/1.7:D /16.4:B /16.5:B /16.6:B /16.7:B /17.2:B /17.3:B /17.4:B

D D
太原市凯特嘉机械有限公司/Taiyuan Kai Te Jia Machinery Co.,Ltd

E E

F 3.5:F / DC0V-AP04 DC0V-AP04 / 15.1:F F

Designer Date 图号/Drawing number 36 60

Customer India JSW DoLVI Page FROM
凯特嘉 Reviewer Date IO 控制回路 IO control circuit -2 =4 +2
K T J Craftsman Date Project KTJ25001.00 DJ25001.00 1 : 1 Page 14 FROM 17
2021/11/5 1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

1#变频器参数组切换/1# 2#，3#变频器正向启动/2#，3# 2#，3#变频器参数组切换/2#，3#

1#变频器启停/1# frequency frequency converter parameter frequency converter forward 2#，3#变频器反向启动/2#，3# frequency converter parameter 1#空压机远程启动 1#Remote 2#空压机远程启动 2#Remote
A YV8打开/Start converter start and stop switching start inverter reverse start switching start of air compressor start of air compressor A

Q4.7 Q6.5 Q6.6 Q6.7 Q7.0 Q7.1 Q5.4 Q5.5

/12.2:C /12.5:B /12.5:B /12.5:C /12.5:D /12.5:D /12.2:D /12.2:D
-DQ3 -DQ4 -DQ4 -DQ4 -DQ4 -DQ3
DQ a DQ a DQ a DQ a DQ b DQ b DQ b DQ b
-X10 8 -X10 6 -X10 7 -X10 8 -X10 11 -X10 12 -X10 15 -X10 16

B B

C C

KA409 备用1 备用2 备用3 备用4 备用5 后加1 后加2

/17.5:B =1/11.7:A =1/11.8:A =3/3.6:A =3/3.6:A =3/3.7:A

D D
太原市凯特嘉机械有限公司/Taiyuan Kai Te Jia Machinery Co.,Ltd

E E

13 14 =1/8.4:C 13 14 =1/8.7:C

F 14.8:F / DC0V-AP04 DC0V-AP04 / F

Designer Date 图号/Drawing number 37 60

Customer India JSW DoLVI Page FROM
凯特嘉 Reviewer Date IO 控制回路 IO control circuit -3 =4 +2
K T J Craftsman Date Project KTJ25001.00 DJ25001.00 1 : 1 Page 15 FROM 17
2021/11/5 1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A 4.4:F / DC24V-441 DC24V-441 / 17.1:A A

4.5:F / DC0V-441 DC0V-441 / 17.1:A

-X408 13

B KA420 KA421 KA402 KA403 KA404 KA405 B

/13.6:C /13.6:C /14.3:D /14.3:D /14.4:D /14.5:D

SQ1+ SQ2+ YV1+ YV2+ YV3+ YV4+

C C

D -X408 1 3 2 4 5 13 6 7 8 D

AP04-YV1 AP04-YV2 AP04-YV3

2x1.5 1 2 2x1.5 1 2 2x1.5 1 2
太原市凯特嘉机械有限公司/Taiyuan Kai Te Jia Machinery Co.,Ltd

E E

SQ1 SQ2 YV1 YV2 YV3 YV4

F F

Designer Date 图号/Drawing number 38 60

Customer India JSW DoLVI Page FROM
凯特嘉 Reviewer Date IO 控制回路 IO control circuit -4 =4 +2
K T J Craftsman Date Project KTJ25001.00 DJ25001.00 1 : 1 Page 16 FROM 17
2021/11/5 1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A 16.8:A / DC24V-441 DC24V-441 / A

16.8:A / DC0V-441 DC0V-441 /

B KA406 KA407 KA408 KA409 B

/14.6:D /14.7:D /14.7:D /15.2:D

C C

YV5+ YV6+ YV7+ YV8+

D D

-X408 9 10 11 12
太原市凯特嘉机械有限公司/Taiyuan Kai Te Jia Machinery Co.,Ltd

E E

YV5 YV6 YV7 YV8

F F

Designer Date 图号/Drawing number 39 60

Customer India JSW DoLVI Page FROM
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2021/11/5 1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A

500 mm

B B

C
ZDU16 * 6 C

ZDU2.5 * 38
350 mm

D D
太原市凯特嘉机械有限公司/Taiyuan Kai Te Jia Machinery Co.,Ltd

E E

F F

Designer Date 图号/Drawing number 40 60

Customer India JSW DoLVI Page FROM
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K T J Craftsman Date Project KTJ25001.00 DJ25001.00 1 : 2 Page 1 FROM 1
2021/11/5 1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

AP01

A A

=1/7.2:F

=1/7.2:F

=1/7.2:F

=1/7.5:F

=1/7.5:F

=1/7.5:F

=1/7.3:F

=1/7.3:F

=1/7.3:F

=1/7.6:F

=1/7.6:F

=1/7.7:F
L1711

L1712

L1713

L1731

L1732

L1733

L1721

L1722

L1723

L1741

L1742

L1743
B B

AP01-103-3 AP01-103-4
3x1.5 3x1.5

-X104 1 2 3 -X103 10 11 12 4 5 6 13 14 15

C C

AP01-104-1 AP01-104-2
3x10 1 2 3 3x10 1 2 3

D D

1#罐车 2#罐车
1# Coke tanker 2# Coke tanker

电机镇流器
太原市凯特嘉机械有限公司/Taiyuan Kai Te Jia Machinery Co.,Ltd

5 5
E E
4 4

3 3
U1 V1 W1 U1 V1 W1
BU RE 2 蓝 红 2
M1
M M2
M
3~ WH 1 3~ 白 1
PE PE
ZA1 ZA2

F F

旋转电机 电机抱闸 旋转电机 电机抱闸

Motor Brake Motor Brake

Designer Date 图号/Drawing number 41 60

Customer India JSW DoLVI Page FROM
凯特嘉 Reviewer Date 动力回路 Power circuit =5 +2
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2021/11/5 1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

1#罐车
1# Coke tanker
A A

SQ521 SQ522 SQ523 SQ524 SQ525 SQ526 SQ527

B B

AP04-405-1
/3.3:C
10x1.5 1 2 3 4 5 6 7 8
C C

X501 1 2 3 4 5 6 7 8 9 10

D D

AP04
太原市凯特嘉机械有限公司/Taiyuan Kai Te Jia Machinery Co.,Ltd

E X405 1 2 3 4 5 6 7 8
E

KA501 KA502 KA503 KA504 KA505 KA506 KA507

/6.2:D /6.3:D /6.4:D /6.4:D /6.5:D /6.6:D /6.7:D

=4/4.2:F / DC24V-TB01-1 DC24V-TB01-1 / 3.3:F

F =4/4.2:F / DC0V-TB01-1 DC0V-TB01-1 / 3.3:F F

Designer Date 图号/Drawing number 42 60

Customer India JSW DoLVI Page FROM
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2021/11/5 1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

1#罐车
1# Coke tanker
A Z531 Z532 A

B B

AP04-405-1 AP04-405-2
/2.2:C /4.2:C
C 10x1.5 9 10 10x1.5 1 2 C

X501 11 12 13 14 15 16

D D

AP04
太原市凯特嘉机械有限公司/Taiyuan Kai Te Jia Machinery Co.,Ltd

X405 9 10 11 12

E E
Z531 Z532

KA508 KA509
/8.2:D /8.3:D

2.7:F / DC24V-TB01-1

F 2.7:F / DC0V-TB01-1 F

Designer Date 图号/Drawing number 43 60

Customer India JSW DoLVI Page FROM
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2021/11/5 1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

2#罐车
2# Coke tanker
A A

SQ541 SQ542 SQ543 SQ544 SQ545 SQ546 SQ547

B B

AP04-405-2
/3.5:C
10x1.5 3 4 5 6 7 8 9 10
C C

X502 1 2 3 4 5 6 7 8 9 10

D D

AP04
太原市凯特嘉机械有限公司/Taiyuan Kai Te Jia Machinery Co.,Ltd

E E
X405 13 14 15 16 17 18 19 20

KA510 KA511 KA512 KA513 KA514 KA515 KA516

/7.2:D /7.3:D /7.4:D /7.4:D /7.5:D /7.6:D /7.7:D

=4/4.3:F / DC24V-TB01-2 DC24V-TB01-2 / 5.3:F

F =4/4.3:F / DC0V-TB01-2 DC0V-TB01-2 / 5.3:F F

Designer Date 图号/Drawing number 44 60

Customer India JSW DoLVI Page FROM
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2021/11/5 1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

2#罐车
2# Coke tanker
A Z551 Z552 A

B B

AP04-405-3
10x1.5 1 2 3 4
C C

X502 11 12 13 14 15 16

D D

AP04
太原市凯特嘉机械有限公司/Taiyuan Kai Te Jia Machinery Co.,Ltd

X405 21 22 23 24

E E
Z551 Z552

KA517 KA518
/8.4:D /8.4:D

4.7:F / DC24V-TB01-2

F 4.7:F / DC0V-TB01-2 F

Designer Date 图号/Drawing number 45 60

Customer India JSW DoLVI Page FROM
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2021/11/5 1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

AP04

A =4/13.8:A / DC24V-AP04 DC24V-AP04 / A

B B

C C

KA501 KA502 KA503 KA504 KA505 KA506 KA507

/2.2:E /2.3:E /2.4:E /2.5:E /2.6:E /2.6:E /2.7:E

D D
太原市凯特嘉机械有限公司/Taiyuan Kai Te Jia Machinery Co.,Ltd

E E

-X10 1 -X10 2 -X10 3 -X10 4 -X10 5 -X10 6 -X10 7

DI a DI a DI a DI a DI a DI a DI a
=4-DI4
=4/9.6:A =4/9.6:B =4/9.6:B =4/9.6:B =4/9.6:B =4/9.6:B =4/9.6:C
I6.0 I6.1 I6.2 I6.3 I6.4 I6.5 I6.6

APS锁车1/Lock 1 焦罐有无1/Coke pot yes no 1 旋转减速1/Spin down 1 旋转到位1/Rotation stops 1 行走偏左1/Walking to the left 行走偏右1/Walking to the 拦焦对位1/Counterpoint 1
F F
1 right 1

Designer Date 图号/Drawing number 46 60

Customer India JSW DoLVI Page FROM
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2021/11/5 1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

AP04

A 7.7:A / AP04-DC24V AP04-DC24V / 7.2:A A

B B

C C

KA510 KA511 KA512 KA513 KA514 KA515 KA516

/4.2:E /4.3:E /4.4:E /4.5:E /4.6:E /4.6:E /4.7:E

D D
太原市凯特嘉机械有限公司/Taiyuan Kai Te Jia Machinery Co.,Ltd

E E

-X10 11 -X10 12 -X10 13 -X10 14 -X10 15 -X10 16 -X10 17

DI b DI b DI b DI b DI b DI b DI b
=4-DI4
=4/9.6:C =4/9.6:C =4/9.6:C =4/9.6:D =4/9.6:D =4/9.6:D =4/9.6:D
I7.0 I7.1 I7.2 I7.3 I7.4 I7.5 I7.6

APS锁车2/Lock 2 焦罐有无2/Coke pot yes no 2 旋转减速2/Spin down 2 旋转到位2/Rotation stops 2 行走偏左2/Walking to the left 行走偏右2/Walking to the 拦焦对位2/Counterpoint1
F F
2 right 2

Designer Date 图号/Drawing number 47 60

Customer India JSW DoLVI Page FROM
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2021/11/5 1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

AP04

A 锁车1/Lock the car 1 提升1/Promote 1 锁车2/Lock the car 2 提升2/Promote 2 A

Q6.0 Q6.1 Q6.3 Q6.4

=4/12.5:A =4/12.5:A =4/12.5:B =4/12.5:B
=4-DQ4
DQ a DQ a DQ a DQ a
-X10 1 -X10 2 -X10 4 -X10 5

B B

C C

KA508 KA509 KA517 KA518

/3.3:E /3.5:E /5.3:E /5.5:E

D D
太原市凯特嘉机械有限公司/Taiyuan Kai Te Jia Machinery Co.,Ltd

E E

8.7:F / AP04-DC0V AP04-DC0V / 8.2:F

F F

Designer Date 图号/Drawing number 48 60

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2021/11/5 1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A

停止 STOP
左行 left walking 右行 right walking

4 3 2 1 1 2 3 4

AX01

B B

80 mm
C C

80 mm
600 mm

80 mm
D D

80 mm
太原市凯特嘉机械有限公司/Taiyuan Kai Te Jia Machinery Co.,Ltd

E E

120 mm
80 mm 80 mm 80 mm 80 mm 80 mm

F F
400 mm

Designer Date 图号/Drawing number 49 60

Customer India JSW DoLVI Page FROM
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2021/11/5 1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A

允许推焦 锁车 拦焦对位 HMI/紧急手动

coke transfer car
allow pushing lock car HMI / emergency manual
alignment

B
G R G B

允许推焦 解锁 卸焦联锁/解除 防撞联锁/解除

unloader interlock preventing collision
allow pushing unlock
/ unlock interlock / unlock

C C

湿熄焦就位 倒焦门打开 倒焦门关闭 故障报警蜂鸣器

coke quenching OK pour coke door open pour coke door close fault alarm buzzer

D D

G G R
太原市凯特嘉机械有限公司/Taiyuan Kai Te Jia Machinery Co.,Ltd

闸瓦制动 1# / 2# 空压机 空压机 启 / 停 空压机 强启 / 正常

E air compressor air compressor forced E
brake shoe brake 1# / 2# air compressor
start / stop to start / start normally

F F

Designer Date 图号/Drawing number 50 60

Customer India JSW DoLVI Page FROM
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2021/11/5 1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

DC24V / 2.1:A
A A

S601 SA602 SA603

B B
X601 1 2 3 4 5 6 7 8 9

C C

AP04-406-1
/2.2:C
10x1.5 1 2 3 4 5 6 7 8 9

D D

AP04
太原市凯特嘉机械有限公司/Taiyuan Kai Te Jia Machinery Co.,Ltd

E X406 1 2 3 4 5 6 7 8 9
E

-X10 1 -X10 2 -X10 3 -X10 4 -X10 5 -X10 6 -X10 7 -X10 8

DI a DI a DI a DI a DI a DI a DI a DI a
AP04-DC24V

=4-DI1
=4/8.2:A =4/8.2:B =4/8.2:B =4/8.2:B =4/8.2:B =4/8.2:B =4/8.2:C =4/8.2:C
I0.0 I0.1 I0.2 I0.3 I0.4 I0.5 I0.6 I0.7

零位 zero position 左行 left walking 右行 right walking 二档 second gear 三档 third gear 四档 fourth gear 卸焦联锁/解除 unloader 防撞联锁/解除 preventing
F F
interlock/unlock collision interlock/unlock

Designer Date 图号/Drawing number 51 60

Customer India JSW DoLVI Page FROM
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K T J Craftsman Date Project KTJ25001.00 DJ25001.00 1 : 1 Page 1 FROM 4
2021/11/5 1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A 1.8:A / DC24V DC24V / 3.1:A A

SA604 SA605 SA606 SA607 SA608 SB609

/4.2:E

B B

X601 10 11 12 13 14 15 16 17

AP04-406-2
-AP04-406-1 /3.2:C
C /1.1:C 10 10x1.5 1 2 3 4 5 6 7 C

D D

AP04
太原市凯特嘉机械有限公司/Taiyuan Kai Te Jia Machinery Co.,Ltd

E X406 10 11 12 13 14 15 16 17
E

-X10 11 -X10 12 -X10 13 -X10 14 -X10 15 -X10 16 -X10 17 -X10 18

DI b DI b DI b DI b DI b DI b DI b DI b
=4-DI1
=4/8.2:C =4/8.2:C =4/8.2:C =4/8.2:D =4/8.2:D =4/8.2:D =4/8.2:D =4/8.2:D
I1.0 I1.1 I1.2 I1.3 I1.4 I1.5 I1.6 I1.7

允许推焦 allow pushing 解锁 unlock HMI 紧急手动 emergency manual 1#空压机选择 choose 1# air 2#空压机选择 choose 2# air 空压机启停 air compressor 倒焦门打开 pour coke door
F F
compressor compressor start and stop open

Designer Date 图号/Drawing number 52 60

Customer India JSW DoLVI Page FROM
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2021/11/5 1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A 2.8:A / DC24V A

SB610 SA611
/4.2:E

B B
X601 18 19 20

C C
-AP04-406-2
/2.2:C 8 9 10

D D

AP04
太原市凯特嘉机械有限公司/Taiyuan Kai Te Jia Machinery Co.,Ltd

E X406 18 19 20
E

-X10 1 -X10 2 -X10 3

DI a DI a DI a
=4-DI2
=4/8.6:A =4/8.6:B =4/8.6:B
I2.0 I2.1 I2.2

倒焦门关闭 pour coke door 空压机强启 air compressor 空压机正常 air compressor
F F
close forced to start start normally

Designer Date 图号/Drawing number 53 60

Customer India JSW DoLVI Page FROM
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2021/11/5 1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

AP04

倒焦门打开 pour coke door 倒焦门关闭 pour coke door 拦焦对位 coke transfer car 故障报警蜂鸣器 fault alarm
A open close 闸瓦制动 brake shoe brake 锁车 lock car 允许推焦 allow pushing alignment 湿熄焦就位 Coke quenching OK buzzer A

AP04-DC0V
Q0.0 Q0.1 Q0.2 Q0.3 Q0.4 Q0.5 Q0.6 Q0.7
=4/11.2:A =4/11.2:B =4/11.2:B =4/11.2:B =4/11.2:B =4/11.2:B =4/11.2:B =4/11.2:C
=4-DQ1
DQ a DQ a DQ a DQ a DQ a DQ a DQ a DQ a
-X10 1 -X10 2 -X10 3 -X10 4 -X10 5 -X10 6 -X10 7 -X10 8

B B
X406 21 22 23 24 25 26 27 28 29

C C

AP01-406-3
D 10x1.5 1 2 3 4 5 6 7 8 9 D
太原市凯特嘉机械有限公司/Taiyuan Kai Te Jia Machinery Co.,Ltd

E E
X601 21 22 23 24 25 26 27 28 29

SB609 SB610 HL601 HL602 HL603 HL604 HL605 F601

/2.7:B /3.2:B

F F

Designer Date 图号/Drawing number 54 60

Customer India JSW DoLVI Page FROM
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2021/11/5 1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A

80 mm
AX02

80 mm
B B

80 mm
C C
80 mm

600 mm
80 mm

D D
80 mm
太原市凯特嘉机械有限公司/Taiyuan Kai Te Jia Machinery Co.,Ltd

120 mm

E E

80 mm 80 mm 80 mm 80 mm 80 mm

F 400 mm F

Designer Date 图号/Drawing number 55 60

Customer India JSW DoLVI Page FROM
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2021/11/5 1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

湿熄焦 干熄焦
wet coke quenching dry coke quenching

A A

G G

1#焦罐对位 2#焦罐对位 湿熄焦/干熄焦

wet coke quenching /
1#CDQ alignment 2#CDQ alignment
dry coke quenching

B B

G G

HMI/紧急手动 1#焦罐有无 2#焦罐有无 1#焦罐 /2#焦罐

1# cke tank /
HMI / emergency manual 1#CDQ reigen 2#CDQ reigen
2# cke tank

C C

G G

提升急停 焦罐正转 焦罐反转

cke tank clockwise cke tank counter
rising ES
rotation clockwise rotation

D D

R G G

提升急停 接空罐 送满罐 APS锁车

rising ES pick up empty tank send full tank APS act
太原市凯特嘉机械有限公司/Taiyuan Kai Te Jia Machinery Co.,Ltd

E E
R G G G

验灯 复位
test light fault reset

F F

B Y

Designer Date 图号/Drawing number 56 60

Customer India JSW DoLVI Page FROM
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2021/11/5 1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A DC24V / 2.1:A A

SB701 SA702 SA703 SB704 SB705 SB706

/3.7:E /4.2:E /4.2:E

B B
X701 1 2 3 4 5 6 7 8 9

C C
AP04-407-1
/2.1:C
10x1.5 1 2 3 4 5 6 7 8 9

D D

AP04
太原市凯特嘉机械有限公司/Taiyuan Kai Te Jia Machinery Co.,Ltd

E E
X407 1 2 3 4 5 6 7 8 9

-X10 4 -X10 5 -X10 6 -X10 7 -X10 8 -X10 11 -X10 12 -X10 13

DI a DI a DI a DI a DI a DI b DI b DI b
AP04-DC24V

=4-DI2
=4/8.6:B =4/8.6:B =4/8.6:B =4/8.6:C =4/8.6:C =4/8.6:C =4/8.6:C =4/8.6:C
I2.3 I2.4 I2.5 I2.6 I2.7 I3.0 I3.1 I3.2

验灯 test light 湿熄焦 wet coke quenching 干熄焦 dry coke quenching 1#焦罐 1# cke tank 2#焦罐 2# cke tank 焦罐正转 cke tank clockwise 焦罐反转 cke tank APS锁车 APS act
F F
rotation counter-clockwise rotation

Designer Date 图号/Drawing number 57 60

Customer India JSW DoLVI Page FROM
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K T J Craftsman Date Project KTJ25001.00 DJ25001.00 1 : 1 Page 1 FROM 4
2021/11/5 1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A 1.8:A / DC24V A

SB707 SB708 ES709 SB710 -SB711

B B
X701 10 11 12 13 25

C C

AP04-407-2
-AP04-407-1 /3.1:D
/1.1:C 10 10x1.5 1 2 3 9

D D

AP04
太原市凯特嘉机械有限公司/Taiyuan Kai Te Jia Machinery Co.,Ltd

E E
X407 10 11 12 13

-X10 14 -X10 15 -X10 16 -X10 17 -X10 15

DI b DI b DI b DI b DI b
=4-DI2 =4-DI3
=4/8.6:D =4/8.6:D =4/8.6:D =4/8.6:D =4/9.2:D
I3.3 I3.4 I3.5 I3.6 I5.4

接空罐 pick up empty tank 送满罐 send full tank 提升急停 Rising ES 复位 fault reset hmi手动 hmi manual
F F

Designer Date 图号/Drawing number 58 60

Customer India JSW DoLVI Page FROM
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2021/11/5 1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

AP04

焦罐正转 cke tank clockwise

A 湿熄焦 wet coke quenching 干熄焦 dry coke quenching 1#焦罐对位 1#CDQ alignment 2#焦罐对位 2#CDQ alignment 1#焦罐有无 1#CDQ reigen 2#焦罐有无 2#CDQ reigen 提升急停 Rising ES rotation A

AP04-DC0V
Q1.0 Q1.1 Q1.2 Q1.3 Q1.4 Q1.5 Q1.6 Q1.7
=4/11.2:D =4/11.2:D =4/11.2:D =4/11.2:D =4/11.2:D =4/11.2:D =4/11.2:E =4/11.2:E
=4-DQ1
DQ b DQ b DQ b DQ b DQ b DQ b DQ b DQ b
-X10 11 -X10 12 -X10 13 -X10 14 -X10 15 -X10 16 -X10 17 -X10 18

B B
X407 14 15 16 17 18 19 20 21 22

C C

AP04-407-3
=4/3.4:E
=4/3.6:E
AP04-407-2 /4.1:D
/2.2:C 4 5 6 7 8 9 10 10x1.5 1 2

D D
太原市凯特嘉机械有限公司/Taiyuan Kai Te Jia Machinery Co.,Ltd

E E
X701 14 15 16 17 18 19 20 21 22

HL701 HL702 HL703 HL704 HL705 HL706 HL607 SB704

/1.6:B

F DC0V / 4.1:F F

Designer Date 图号/Drawing number 59 60

Customer India JSW DoLVI Page FROM
凯特嘉 Reviewer Date AX02 IO系统/IO system -3 =7 +2
K T J Craftsman Date Project KTJ25001.00 DJ25001.00 1 : 1 Page 3 FROM 4
2021/11/5 1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

AP04

焦罐反转 cke tank

A counter-clockwise rotation APS锁车 APS act A

Q2.0 Q2.1
=4/11.6:A =4/11.6:B
=4-DQ2
DQ a DQ a
-X10 1 -X10 2

B B
X407 23 24

C C

-AP04-407-3
/3.6:D
10x1.5 3 4

D D
太原市凯特嘉机械有限公司/Taiyuan Kai Te Jia Machinery Co.,Ltd

E X701 23 24
E

SB705 SB706
/1.7:B /1.7:B

F 3.8:F / DC0V F

Designer Date 图号/Drawing number 60 60

Customer India JSW DoLVI Page FROM
凯特嘉 Reviewer Date AX02 IO系统/IO system -4 =7 +2
K T J Craftsman Date Project KTJ25001.00 DJ25001.00 1 : 1 Page 4 FROM 4
2021/11/5 1 2 3 4 5 6 7 8