BLUE CIRCLE ORGANICS PVT LTD.

C-4,B-12,E-2,Chemicle Zone,MIDC,Ambernath 421501

RISK ASSESSMENT - Maintenence DepartmentRisk Assessment

Risk
Consequence (Harm) - Injury / Risk Rating
Sr. Process /Activity Description OH&S Hazard Severity of Acceptable Existing Control Measures
Illness prob ability [SX
Harm[s] (Y/N)
L]

Parts of body injury, information providing, by

Accident, electrical shock, gas & headache, vomitting, using appropiate PPE,
1 Preventive maintenance chemical exposures, Fire & chemical burn & fire 3 2 6 N Supervisory controls,
explosion and spillages burn, shock by electrical Allocation of skilled
currents, fatal accidents person for job

By using appropiate PPE,

parts of body injury,
Preventive maintenance of Accident, electrical shock, gas & Supervisory controls,
2 shock by electrical 2 4 8 N
centrifuge chemical exposures, and spillages Allocation of skilled
currents
person for job

By using appropiate PPE,

parts of body injury, Supervisory controls,
Preventive maintenance of Accident, electrical shock, gas &
3 shock by electrical 3 2 6 N Allocation of skilled
Air compressor chemical exposures, and spillages
currents person for job, Follow of
SOP's

By using appropiate PPE,

Supervisory controls,
Start up and operation of air Accident, Tank brusting due to Body injury, electrical
4 3 2 6 N Allocation of skilled
compressor excessive pressure shocks
person for job, Follow of
SOP's

Height fall down, back

Start up and operation of Accident, electrical shocks & short Follow of SOP and skilled
5 stress during wall 3 1 3 N
cooling tower circuit fire person allocation
operation

SHEF016.00 1

Sr. Process /Activity Description
Preventive maintenance of
6 injury, illness &
SSR/GLR Reactor
Preventive maintenance of
7 Accident, electrical shocks
vaccum pump
Preventive maintenance of
8 dusting, eye irriting,
Multi - mill
Preventive maintenance of
9 dusting, eye irriting,
sifter
Preventive maintenance of
10
rotary cone vacuum dryer
SHEF016.00
BLUE CIRCLE ORGANICS PVT LTD.
C-4,B-12,E-2,Chemicle Zone,MIDC,Ambernath 421501
RISK ASSESSMENT - Maintenence DepartmentRisk Assessment
Risk
Consequence (Harm) - Injury / Risk Rating
OH&S Hazard Severity of Acceptable Existing Control Measures
Illness prob ability [SX
Harm[s] (Y/N)
L]
Supervisory controls,
Multi fracture, body Following strictly SOP's
Major accident, chemical exposure,
3 2 6 N and safety permits, skilled
Fire & explosion
electerical shocks person allocation for job
& using PPE
Follow of SOP and skilled
Finger injury, eye injury 3 1 3 N person allocation, using
PPE
Finger injury, Body
injury, chemials, powder By using appropiate PPE,
Accident, electrical , chemical
3 1 3 N technical & skilled person
exposures
inhallation of dust, for job
suffocation
Finger injury, Body
injury, chemials, powder By using appropiate PPE,
Accident, electrical , chemical
3 1 3 N technical & skilled person
exposures
inhallation of dust, for job
suffocation
Body injury due to height
Following strictly SOP's,
fall & also brain injury,
safety permits, allocation
Fatal accidents, explosion, electrical electrical shocks, vapour
3 2 6 N of skilled person by using
shocks, chemical exposures & fire inhallation, suffocation,
PPE's and supervisory
headche, fatal due to
control
rotary motion
2
 BLUE CIRCLE ORGANICS PVT LTD.
C-4,B-12,E-2,Chemicle Zone,MIDC,Ambernath 421501
RISK ASSESSMENT - Maintenence DepartmentRisk Assessment

Risk
Consequence (Harm) - Injury / Risk Rating
Sr. Process /Activity Description OH&S Hazard Severity of Acceptable Existing Control Measures
Illness prob ability [SX
Harm[s] (Y/N)
L]

Height fall down, carbon SOP's followed, trained

Fire by disposal of ash,fatal
Preventive maintenance of dusting inhallation, skilled people by using
11 accidents, burns, accidents during 3 2 6 N
boiler vomitting, headche, body PPE & under supervision
tube cleaning
injury of certified boiler operator

SOP's followed, trained

Finger & body injury,
Preventive maintenance of major accident, chemical exposure, skilled people by using
12 height fall down, slipary 2 2 4 N
chilled water Fire & explosion PPE & under supervisory
injury
control

By using appropiate PPE,

Start up & operation of Minor accident, electrical shocks, Skin burn & wound,
13 2 2 4 N technical & skilled person
chilled water plant steam burn finger injury
for job

SOP's followed, trained

finger injury & body
Start up & operation of skilled people by using
14 Minor accident, electrical shocks injury due to anytype of 2 2 4 N
chilled water plant PPE & under supervisory
pipe brusting
control

Cleaning process of water

15 Accident, Water infection Height fall down 2 1 2 N By using PPE
HDPE tank

Finger injury, Body

injury, chemials, powder By using appropiate PPE,
Preventive maintenance of Accident, electrical , chemical
16 dusting, eye irriting, 3 2 6 N technical & skilled person
tray dyer exposures
inhallation of dust, for job
suffocation

SHEF016.00 3
 BLUE CIRCLE ORGANICS PVT LTD.
C-4,B-12,E-2,Chemicle Zone,MIDC,Ambernath 421501
RISK ASSESSMENT - Maintenence DepartmentRisk Assessment

Risk
Consequence (Harm) - Injury / Risk Rating
Sr. Process /Activity Description OH&S Hazard Severity of Acceptable Existing Control Measures
Illness prob ability [SX
Harm[s] (Y/N)
L]

SHEF016.00 4
 BLUE CIRCLE ORGANICS PVT LTD.
C-4,B-12,E-2,Chemicle Zone,MIDC,Ambernath 421501
RISK ASSESSMENT - Maintenence DepartmentRisk Assessment

Risk
Consequence (Harm) - Injury / Risk Rating
Sr. Process /Activity Description OH&S Hazard Severity of Acceptable Existing Control Measures
Illness prob ability [SX
Harm[s] (Y/N)
L]

SHEF016.00 5