Punjab General Industries Private Limited

Hazard Identification and Risk Assessment (HIRA) Annexure-II

Severity Probability Existing
Legal & Rating Probability Rating Risk Level WI / OCP
S. No. Activity Hazard / Concern D/I R / NR Severity Explanation Risk OCP/WI Responsibility
Regulatory Explanation =(SRXPR) Nos.
Controls
SR PR

Department - Production-Machine shop

Electric Shock
No loose wiring /
due to loose Safety
L D NR Major 4 Unlikely 1 4 Properly Installed / Process Owner-
wiring or open insturction
Proper earthing
joints.
No loose wiring /
Fire due to short Major(Property Safety
L D NR 4 Unlikely 1 4 Properly Installed / Process Owner-
circuit damage, fatal injury) insturction
Proper earthing
Machine Improper holding Major(physical Trained personels /
Safety
1
operation of job, ingots D R injury, material 4 Unlikely 1 4 Strong supervision /
insturction
Process Owner-
slippage damage) Regular safety trainings
Sharp edges
Trained
and corners of Safety
D R Minor (cut injury) 1 Likely 3 3 operators/Highlight with Process Owner-
machines & insturction
color
tables
Sharp edges
Minor (Physical Trained personnel / Safety
and corners of D NR 1 likely 3 3 Process Owner-
injury ) PPE's used insturction
machines
Periodic inspection and
Crane Weak chain Safety
2 L D R Major 4 Unlikely 1 4 maintence of crance, Process Owner-
opertion joints and lifter insturction
chain and lifter
Electric Shock
Major(Medical No loose wiring /
due to loose Safety
L D NR Aid,Shock,injury,Fat 4 Unlikely 1 4 Properly Installed / Process Owner
wiring or open insturction
al) Proper earthing
joints. No loose wiring /
Properly Installed /
Fire due to short Major(Property Safety
L D NR 4 Unlikely 1 4 Proper Process Owner
Grinding/ circuit damage, fatal injury)
earthing/preventive
insturction
3 cutting maint./Fire Extinguisher
operation Sharp edges Trained
and corners of Safety
D R Minor (cut injury) 1 Likely 3 3 operators/Highlight with Process Owner
machines & insturction
color
tables
Major(Hearing Provide PPEs/Safety Safety
Noise exposure L D R 4 Likely 2 8 Process Owner
Effect) instuctions insturction
Finger injuries, 1 Provide PPEs/Safety
small cut injureis instuctions
General due to chips and Safety
4 working scrap lying on D NR Minor Moderate 3 3 Process Owner
insturction
activities the floor
nnexure-II

Responsibility

Process Owner-

Process Owner-

Process Owner-

Process Owner-

Process Owner-

Process Owner-

Process Owner

Process Owner

Process Owner

Process Owner

Process Owner
 Punjab General Industries Private Limited

Hazard Identification and Risk Assessment (HIRA) Annexure-II

RISK ASSESSMENT CRITERIA

Legends :
D = Direct R = Routine SR = Severity Rating
RL = Risk Level Review Status as on 04.04.2019
I = Indirect NR = Non - Routine PR = Probability Rating
Rating Criteria for OHSAS : Group Risk Assessment Risk Level Calculation Criteria
Rating Severity (Impact) Probability Risk Level Description
Major Almost certain or its should be unlikely

S - Fatality, Major bones Work should not be started or continued until the risk has been reduced. If it is not possible
broken, loss of body part. 16 - Intolerable
In exceptional circumstances(once in a year) to reduce risk even with unlimited resources, work has to remain prohibited.
Several people injured.
Reportable more than48 hours.
4

B >5 days Work should not be started until the risk has been reduced. Considerable resources may
(8-12) -
have to be allocated to reduce the risk. Where the risk involves work in progress, urgent
Substantial
action should be taken.
D>INR10,00000

Serious Likely
Efforts should be made to reduce the risk, but the costs of prevention should be carefully
measured and limited. Risk reduction measures should be implemented within a defined
S- Injury requiring Medical Aid (4-6)- Moderate time period. Where the moderate risk is associated with extremely harmful consequences,
(less than 48 hours), Long term Repetative event(Atleast once in a quarter) further assessment may be necessary to establish more precisely the likelihood of harm as
3 illness, Repeated motion injury, a basis for determining the need for improved control measures.

B-1 to 5 days
No additional controls are required. Consideration may be given to a more cost-effective
(2-3) - Tolerable solution or improvement that imposes no additional cost burden. Monitoring is required to
D=INR1,00,000-10,00,000 ensure that the controls are maintained.

Slightly Harmful Moderate

S - Person injured, less than 24 1- Trivial No action is required and no documentary records need to be kept.
Frequent event (At least once in six month)
2 hours sick, non-reportable.

B-0.5 to 1 day
D-<INR10,000-1,00,000
Minor Unlikely or it should be almost certain

S- First Aid treatment

circumstances
B-<0.5Days In most circumstances (At least once in a month)

1 D-<INR10,000
S-Person
B - Business D- Damage
safety
Risk Level Table
4 (Moderate 8 (Substantial 12 (Substantial
Almost certain(4) 16 (Intolerable Risk)
Risk) Risk) Risk)
3 (Tolerable
Likely(3) 6 (Moderate Risk) 9 (Substantial Risk) 12 (Substantial Risk)
Risk)

Probability
 2 (Tolerable
Probability Moderate(2) 4 (Moderate Risk) 6 (Moderate Risk) 12 (Substantial Risk)
Risk)

Unlikely(1) 1(Trivial risk) 2 (Tolerable Risk) 3 (Tolerable Risk) 4 (Moderate Risk)

Note: All legal issues identify as a Minor(1) Moderate(2) Serious(3) Major(4)

significant impact
Severity (Impact) 22

Severity rating (Impact)* Probability rating= RISK LEVEL

Prepared By : Controlled By Approved By :

 Punjab General Industries Private Limited
Hazard Identification and Risk Assessment (HIRA) Annexure-II
Severity Probability
Hazard / Legal & Severity Rating Probability Rating Risk Level Existing Risk WI / OCP
S. No. Activity D/I R / NR OCP/WI
Concern Regulatory Explanation Explanation =(SRXPR) Controls Nos.
SR PR

Department - Production-Cutting Shop

Electric Shock
due to loose No loose wiring / Properly Safety
L D NR Major 4 Unlikely 1 4
wiring or open Installed / Proper earthing insturction
joints.

Major(Property
Fire due to No loose wiring / Properly Safety
L D NR damage, fatal 4 Unlikely 1 4
short circuit Installed / Proper earthing insturction
injury)

Machine Improper
1 Major(physical Trained personels / Strong
operation holding of job, Safety
D R injury, material 4 Unlikely 1 4 supervision / Regular safety
ingots insturction
damage) trainings
slippage
Sharp edges
and corners of Minor (cut Trained operators/Highlight Safety
D R 1 Likely 3 3
machines & injury) with color insturction
tables
Sharp edges Minor
Trained personnel / PPE's Safety
and corners of D NR (Physical 1 likely 3 3
used insturction
machines injury )
Periodic inspection and
Crane Weak chain Safety
2 L D R Major 4 Unlikely 1 4 maintence of crance, chain
opertion joints and lifter insturction
and lifter

Electric Shock
Major(Medical
due to loose No loose wiring / Properly Safety
L D NR Aid,Shock,inju 4 Unlikely 1 4
wiring or open Installed / Proper earthing insturction
ry,Fatal)
joints.
No loose wiring / Properly
Major(Property
Grinding/ Fire due to Installed / Proper Safety
L D NR damage, fatal 4 Unlikely 1 4
3 cutting short circuit earthing/preventive maint./Fire insturction
injury)
operation Extinguisher
Sharp edges
and corners of Minor (cut Trained operators/Highlight Safety
D R 1 Likely 3 3
machines & injury) with color insturction
tables
Noise Major(Hearing Provide PPEs/Safety Safety
L D R 4 Likely 2 8
exposure Effect) instuctions insturction
Finger injuries, 1 Provide PPEs/Safety
small cut instuctions
General injureis due to
chips and Safety
4 working D NR Minor Moderate 3 3
scrap lying on insturction
activities
the floor
Annexure-II

Responsibility

Process Owner-

Process Owner-

Process Owner-

Process Owner-

Process Owner-

Process Owner-

Process Owner

Process Owner

Process Owner

Process Owner

Process Owner
 Punjab General Industries Private Limited
Hazard Identification and Risk Assessment (HIRA) Annexure-II
Severity Probability
Hazard / Legal & Severity Rating Probability Rating Risk Level Existing Risk WI / OCP
S. No. Activity D/I R / NR OCP/WI
Concern Regulatory Explanation Explanation =(SRXPR) Controls Nos.
SR PR

Department - Production-Heat Treatment

Heat exposure
Major/loss due No loose wiring / Properly Safety
due to bogie L D NR 4 Unlikely 1 4
to death Installed / Proper earthing insturction
outlet

improper
Major(Property
stacking of No loose wiring / Properly Safety
L D NR damage, fatal 4 Unlikely 1 4
jobs insie the Installed / Proper earthing insturction
Machine injury)
1 furnace
operation
mis handling Major(physical Trained personels / Strong
Safety
of jobs during D NR injury, material 4 Unlikely 1 4 supervision / Regular safety
insturction
quenching damage) trainings

leakage in the
major injury/ routine maintenance work for Safety
furnace D NR 1 Likely 3 3
death the furnace insturction
accessories
Periodic inspection and
Crane Weak chain Safety
2 L D R Major 4 Unlikely 1 4 maintence of crance, chain
opertion joints and lifter insturction
and lifter

Electric Shock
Major(Medical
due to loose No loose wiring / Properly Safety
L D NR Aid,Shock,inju 4 Unlikely 1 4
wiring or open Installed / Proper earthing insturction
ry,Fatal)
joints.
No loose wiring / Properly
Major(Property
Grinding/ Fire due to Installed / Proper Safety
L D NR damage, fatal 4 Unlikely 1 4
3 cutting short circuit earthing/preventive maint./Fire insturction
injury)
operation Extinguisher
Sharp edges
and corners of Minor (cut Trained operators/Highlight Safety
D R 1 Likely 3 3
machines & injury) with color insturction
tables
Noise Major(Hearing Provide PPEs/Safety Safety
L D R 4 Likely 2 8
exposure Effect) instuctions insturction
Small injuries 1 Careful while using the
due to hammer and use as much
General hammer hit PPE's possible Safety
4 working during D NR major Moderate 3 3
insturction
activities hardness
check
Annexure-II

Responsibility

Process Owner-

Process Owner-

Process Owner-

Process Owner-

Process Owner-

Process Owner

Process Owner

Process Owner

Process Owner

Process Owner
 Punjab General Industries Private Limited
Hazard Identification and Risk Assessment (HIRA) Annexure-II
Severity Probability
Hazard / Legal & Severity Rating Probability Rating Risk Level Existing Risk WI / OCP
S. No. Activity D/I R / NR OCP/WI Responsibility
Concern Regulatory Explanation Explanation =(SRXPR) Controls Nos.
SR PR

Department - Production-Forging
Heat exposure
Major/loss due No loose wiring / Properly Safety
due to bogie L D NR 4 Unlikely 1 4 Process Owner-
to death Installed / Proper earthing insturction
outlet

improper
Major(Property
stacking of No loose wiring / Properly Safety
L D NR damage, fatal 4 Unlikely 1 4 Process Owner-
jobs insie the Installed / Proper earthing insturction
injury)
furnace

Machine mis handling Major(physical Trained personels / Strong

1 Safety
operation of jobs during D NR injury, material 4 Unlikely 1 4 supervision / Regular safety Process Owner-
insturction
quenching damage) trainings

heat burns
can Cause
during proper heat shield used to safety
L D R severe 4 unlikely 1 4 process owner
hammer protect from oil spilage instruction
burning
operation
leakage in the
major injury/ routine maintenance of the Safety
furnace L D NR 1 Likely 3 3 Process Owner-
death furnace insturction
accessories
can cause
handling serious injury Periodic instruction and Safety
2 D NR Major 4 Unlikely 1 4 Process Owner-
equipments and damage ensure abled person doing it insturction
to body parts

Electric Shock
Major(Medical
due to loose No loose wiring / Properly Safety
L D NR Aid,Shock,inju 4 Unlikely 1 4 Process Owner
wiring or open Installed / Proper earthing insturction
ry,Fatal)
joints.
No loose wiring / Properly
Major(Property
Grinding/ Fire due to Installed / Proper Safety
L D NR damage, fatal 4 Unlikely 1 4 Process Owner
3 cutting short circuit earthing/preventive maint./Fire insturction
injury)
operation Extinguisher
Sharp edges
and corners of Minor (cut Trained operators/Highlight Safety
D R 1 Likely 3 3 Process Owner
machines & injury) with color insturction
tables
Noise Major(Hearing Provide PPEs/Safety Safety
L D R 4 Likely 2 8 Process Owner
exposure Effect) instuctions insturction
Small injuries 1 Careful while using the
due to hammer and use as much
General hammer hit PPE's possible Safety
4 working during D NR major Moderate 3 3 Process Owner
insturction
activities hardness
check