DPU

Eocperiment no. 1

Tte Demo nstratlon o 1inear and anguld Measunind ináfmu-

ments.slip guuges cnd their applicaHons

Aim TD Shudy of linear anqulam dimentions_o' qivenComposi

part USindpnecisionMeasurin insromenL6.

Hpp amanus -_
S 00 I0stnomeni5 leastount
Aange-
Neroie Calliper 200 mm_ 00 mm
. Outsile miomometer 0-25 mm O 0 mm
eanier DepthGtquge O- 200 mm O02 mm-
Vecnie Height Graue

Theory
Vemnier Colliper
The
principle o ernem is that 1allhen uoo
Scales ol disi8ions slightly dilferent in Si2e
coe u6eod. the
dilference betuoeen them Caun be utilized a enhance the
OcC acy o emenE The
Coasist5 o
uemnjercaliper essentially
wo tee ules and hese slice alonq each
other
The details shouon inig. lbelou
OuA 6ide Jaw6 06ed o eq5ure eckernal clia. o
lidBh al an object
U6ed to Measureinternal lia o? an obiect
asu-e deplths okobiect ox a holes.
an
aSuremernt o upto one dimentio.nal Cm
rement in rachion Cin inch)
giue
sent up m huo decim.al palces lin
Cminch)
 DPU
5 obser Vaion Table
for Veni Calliper
DimenSion euding1 Cmm) Reading 0 Cmm) Reacdinq 3.(mm)Aueraqe
24.62 25.6 24.88 25.08
28.6 288 286
28.4 25
25.2
25 24.8

for icao.meter
Dimen5ion Readinq ICmm) Reaclinq 2 Cmm) Readinq3imm) Aueraaee
3.93 3.2 3.216
D 3.21
6.1T 6-118 16 617
o 92 lo 94
D 0 96 lo 94

o Ueocaie Heiqhf Gaauge

Aeacdinq LCmm- Aeading mm). Readinq 3Cmm) Avmaqe
Dimesion
lol 92 1o190
285 2 54 23.54
D2 2854
85.36 85.32 85 30
5 66

6. Beue pro1dachor
uniuemsal beuelpooirachor lith 5 Minutes acumacy
The
is

Commonly ound in al oo 0om5 and metolo.glabomatoieS

t has a base plate o 6hock lklho6e Surtace has hiah deanee a

flatmess and urlace Tinish he shock ls plated on he llork
piece klhose 6uraceanae is to be MeaSoredAn adjustable blande

altached to a circula olial is Made to Coincide lith Anqula Butlats

TI Can be Swiveled o Ahe equired dngle and Con be locked into
theCircolaScale
position o uciliaBe a.CCuratereading oP
hat is Mountd On he clial he Main 5cale on dhe dial 1
diuided intoour uadorant5 o Do deqgree5 each civison On
his Scale rt ads one deqmee The degreesa e numbeme cl 1mm
 DPU
Dto 90 Dn
On either Side o olh diui6ion.1he UernitrStaleS
has 24 diui sions klhich Correspond do 46 diuision on he
Scale Mbeuex, the diui sion5 On
an
he uener cale ae
Side o he oth division
as sho
obseuation uble
DamecSn Readina limm Readina 2lam
27
eadina3(mm s
27

3
23 23 23
8 slip GnaugeS
Ship qauses cme othen Called
Oigina rà hem
hese are
JohannSen
nauaes alSo a5 Johan
Co55echon eclangle block o Sheel
o about 8o b
lomm 1hese
hauinq
TEsistltar and
ae firat hamdened
o any Sub Se
Camefully Stabilised 6o that
quent Uatmation in he ame indep
in theSeh ond ize ar shape he
lange
engih
are hars au
SMeasunina ends Afer being hardened onl locally at tha
On the Measuing ace5 hardene d lalacks
ane Carefully io
Grade2 is is Ahe Movk shop
Sehina up (machine toolS,
Jrode Tpica use
includ
Po.sitionin
checkina Mechanical lid Ahs Milling Coltens a
Gtade 1 USed for
ov ip a Monepnecise donkS. SuchaS
good clas6 tooloom
bons and 5ine Typical use
that
tubleS. checking include Settiaq
aettiaq
indicators to 2e0 qop qauges
Seting dia
CTade 0 hisis
Commonly
MoreCommonly nodn45
knodn aá th
 vPPER Lm37
BAdTe T2
LOEA 13m17
Lolel A L2m 1

VPPERL MT

Co

1 11

F
 Anoug
AhrohJoit
t her
hen tig1 eHlectrd bq
gla55 plaBe
plate cCon pu5Ses
uSSes
hmugh q ran
hich Hat pnts ay be
at
Shadou
AShadow
mcage a he buines
plated))
placed
ALor1palespasSes
o Counder o Ahe
nd 16pm Jectrd b a
Ahoouen he
obie chiue o4he optical head
66 Sncen
ystem o hrce
pmSmSto
glas5
Obsesuation e agound
meaSunements
CYre made b
Madehough
Made
Ahoouan an
n
eyepiece
eyepiece
Means oP o5S line5 enqraued
on Ahegmund aluss engmued
SCacenhe Stocen Can be mtuhed
Ahmugh 360 he dnglesof otution is read houah an
though an
cduciliary euepiece
ApplicaionS ool TDol
MakerSlio0Scope
Determining he aelatiues po siti.on of he Vorious points
on lork niece
the
1ea5uremen_oP angl.es
Compamson ol dhtad om lhth Mas ter pmofiles
cogmaucd on h e eyepiece
Messumement o pitthe eftechve iao SChe hortadS
SCompaqidon ol an enlaiged pajeched image ith a 6cale
dracinqfixed oa the Sceen
Obger uahion Jable
Shno Oimensions o be Measused Inhia Tina terence
Pitch
3 62 39
2 310 24 1 42 6118
holh angle
 DPU
lo K able
The
On6otain Cbect
obiect Maanified Image oP he
1oniZontal
HoniZcmtul
Ccaocis) (1eaSunement
hand Side Can be
be alken
Aalten b ight
micmmeterOnd he Uertical ight
fe om ont Side neasnement Can be
5 To measuehepiBch miorometer
6imila
imilaT pointsOn
CAndalke dhe distance behocen tuo
cldIatent TlonK or CoeSt to ô t O o.ot
oot Cln
acjusPmt
AnneadS poalllel toGis o Sea otuc
for achieuinghis adjust
he eienence line on
pmaJec foT o he ne
ele readinos
Cbrespondingpoinis ond note he Micm
behudeen these points
fr MeaSunemenl o e ad dnale Match the aeferenle
hoe be tween lanlks d
an
nohe slouin the anale
Mcce dhe Componenii Cn be Companec
lith maStem
templat O chaat
obserudtioo Table
Component
SR.0o Dimensions s be ndial inal Difen-enie
Reading Reading
Pit ch 8:98 9
o Angle S3 27 64
 Adjust
Sencu S a h a t he
he
hoti2.ontal yenierr
DPU
3 Aead he hoi2 Jaus Just lide b the ine
ondal ueaoier Duch he tooth adu61. Shn g
ieSmeChnda) hicKness slide and no
note the eudinaS-
Repeut
dhe oP hoth
hoh
Compone the
obseruadjon Hor dhe dfkotnlteeth
Ualue s dtevent
Standaro Value and 8ek he Charachnishics the
pe Centuge em
BEE RUATIDU
LeastCount oP calipe
62 mm 2
NumberO reth= 40
ARLE RSE11IlG GEAR TbotH CALLIPER foR SPuR G£AR
Llpo Heelh 3 32 34 36 38 46 2
theyalalhickness 1S7 6S70 0570 570 590 0570 ).570
621 02 618 .617 1o16 61S
HelahP Hooth
CHoR DAL THIck NÉSS
Culwlaon Aveoaaee
M 5RtUSR XLC
8X 0 6 m
18 mm
9 X 6:02
2)
HEIC O THE TDoTH DPU
M5 R US.A
Calculation Dimca Si.ons.
A70D2 14 mm
4t6X b02
412 mm 21
CRLCDLATIONNS
Hchirde dia 9 IX 0D) 2 Module m D mm
(T4 2)
X 3o 98.5 28.S 4
Alden dum = mm
t6157= 15tmm.
eddendum m 0 157m=
oCLUSJON geu PataMekrrs ol gearUSaq
Uamau.s
Hence Isle hc1 ue
Caliperr
s)MeaSure DPU
4) obSerue On DMm.
bridgeeccitation
bridge Ovtput Uolhoge
s)Place Calibration On Dmm
display eadinoa sleight in pan and ob6eue the
) keep
) OevexSe
onadedihq
hee
he Meiqht and 9etTehe
euding
One
b
pmclue by emouinqthe
weight One

OBSERVAT1UN TARLE
al InCeasinqheiaht respanse

S leight Dimenhon Deviaho Linegitu

PuE Displau ortading
50 gm 49
180 149
250 35
356 85| +1

b) Reducing LeiahtS e5p00.6e

Devictiona Lineanity
imenbon
lateighi
ho Put 0i5play adind
856 t
35/
350
9
lo
49

obseue
leight pplied l s o
ineaaty
L e G pon Oe.

8) Ob5erUe he n e d u c i n g e g h t

e
atubility i
e pe