RAUEN RA MANE CCLLEGE CF

ENCINEER FCNDLR

Lxpesiment no.
Tte Condilion monileaing of Bearing syslem o
oult deleckion using NI amd Lob
View.
Objcclive lo acquaint wi lh the psocess o condilion moni4 ovina
amd machinaty foult dignosis
Oulcomes ) To idenliy auls in
ibsalion specisam.
Common
machinesy using
2To inles pret lhe vioralion sianals fos
monitoring
amd
PanosiS..

Molerial omd Set up of motor omd shalt s4slem for beasina

Equipment Pault delec) ion
2) Hccelesomeler
)Chos 8is NI 3174
NI 32.34 Sound amd vibralon_modale.
s) BNC- Cable amd olhe wircs ox Connecl ion
Meosuroa Scale
7) PC-Labview Po data Hcguisilon.
 PACEN0:
RAJENDRA MANE COLLEGE OF ENGINEERNG & TECHNOLOGY
AMBAV-DEVRiK DATE

Paocedure- aepa7adion belase expevinent.

Gie supoly do molox through nequency consoles
2) Check all he conneclions tuice.
)Give propes labricalon lo ihe 7etaling elemend s viz
est sall beasing
4) Checkwealher speed of motox can be vatied using.
7equency Conirole.
5)Cherk lhe asengemnt tosiaing acceleso metex.
) Cennecd the acele romelex bo he inpub jack of a
using a NI-BNC Cable.
Secord powey nit
Connecl 1he in put joceof 1he pewer unit to NI -9234

Sound omd vibsaiorn modale uslna BNC cable.

7) i1he acceleromeles oves ihe pa des kal beor ing
T
means SCsew 1FnecessavsHuse Some
o he Ted adhesive wax loe acrelevomeBes kit o
slick ihe accele yo meler lo lhe siructure.
Alloch lhe NI - 923 module of he Sound amd

vibrallon ch assis NI 3174

3 Connect d a l a c a b l e io chas sís s 1 7 1 lo PC - Jabvicw

1o)Taen on lhe poo Supply o Jhe cha ssis amd PC

measuTe lhe size ol he Pault Peaure Csealed
arti reallg en lhe Specitic lecallon of lhe beaming.
RAJENDRA MANE Cc EGE CE ENGREEC15 OG
RU

Making accelesdalion measurernents wilh NI

labvieu.
Conside sallons foy takina a vibralion measuzem ent
Connecn.ng o lhe accelerometer lo a DAQ device
Nei the sanal in NI measusement ma

auto moiion Explore og

6ianal express.
Follewing sleps l be con'sid ered.
Conneclnng on accelete meley.
2)Con'aur ing ccel ezalion tosk
3) Elraching he sanals
equen Calulallons
s)Hnalysig
6)
he sianals
) Comparion belHe all and Toull siznals

Connec)ina an Hecelesomelev
Open wI measurement aulomallon exploses (1Ax)
amd expand devices ond inlerare.
Right click on jour device name Select device pin oats

Configurána accelera lion task

2) -

Seleet Pile > 9elect new Pile >> cl»l +T Por align
5elect NI DAQ
m in the DAa Seleet DAqasislant
mx

DAa m is ihe funclion which is a enesallg used roy

dola acaurina
puz pose of amy vibaio slem.
Hcqu 1e signal Hraleg input 7 Acceleralion.
Genesa ll in he nalfonal tnstoumenT 1hene are aio.
ailai2. ai post.
 Tbhan Shl PS un t
ENGINEERING&TEHNOLOGY
ENDRA MANE COLLEGE OF
BAV-1DEVRUK)

channel gou have

Select aio os which ever phy sical
Connecled lo you acelerom eies.
Pinish end Ao ghould See lhe folouing Scseen
click
Sensivily. Sample }o read omd role Hz
pe the
e and run
lhe appvopriale aca taisidfon mod
Selec
he SCTeen0
setting ou wil aet
waves on
he
Cliek ole lo Save Ihe setling used
loop which is
T t i l l ulemat tally c oeale
a

to acautre the 9nqls

O Kah clicl on tape Sp eclral measuzement

wostspae
rn wo1spre
Select Spec lral lunclion pick.amd place
ma zni iu de
Select 7equized prepesiíes Select
peak and selecf lineas araph
Sove he dqla anmd press ok
alve lhe inpat Ezom DAa
alve
ass 'slant by providing
in ter link and lake lhe oulput
som FT Peat.

Exrachina he sianals
Riaht click on FFT CPeak)and seleef Creale>>
araph indicalor.
It will e how3 you lhe requi sed fre qu ency
plot ba aiven fnpat le Jhe Dha Assi slan.
RAJENDRA MANE CCLLEGE CF ENCINEEING& TECHNOLOCY
TAVDEVNRT

Aun lhe motor slarv) lhe exha.clfng sanals. he

uait Pos the system lo get slablé and caplure
3gnals
Replace lhe heallha bearing o Paullbearfng
Connect 1he àccelesom elex oum 1he pioasom amd
sle1 he etraching
he stanals
Caplure lhe vibrallon sianals Pos Poslly beanlng
Such Ihat ihexe are no ong olhes vibraiions due
othes hings.
E x p o t he sianals in lhe araph_an d check
tehelhes hese is Peak aiihe Paully foequency
he bearing ault equen ctes asfollow s
FFTF Ns
C2xGo) 1 C o sCoS Cos

FoD BPFO Ne x Fere

FrO BPFI NB F GO FETE

2n Ns D
Cage 8peed wc
( 1 dm
CoS cosa

Fe Ns.
3 D 1-C) CoS CoS -

-
 odban Shisin 'taai kSnstha
RAJENDRA MANE COLLEGE OF ENGIiVEERNG &TECHNOLOGY
(AMBAVDEYRR)

Compase lhe peak values sf om pilude of vi bra lfon

Sianal s of Paullg beaing at the Pault
( reduency with that helly beariog.
reauenA

IP the amplitude o? he vibralion sianal of fauly

bearing ct the Paull rcauencys qrealer lhan
hat h e heallhy bearinghen we Con Conclude
hal he beaxin; s faall

Cenclusion H s lheres_Con si dexsable increase in ihe

amplilade vibalton al iherequency
Hz he Test bearing s having
e delec.

2 As the incsease in he vibralien omplitude rs at

Aheaulttoequency
Hz, he deleet is on lhe -

Applicalion - using lhe legic of working | Fault frequencies,

e can de levmine 1he faulls in 1he zo tabing pats
Sslem Small dey ation o vibrasion
mplludes akove cerlain level con be Consider
as a knocking Po he replacement h e pasis
do ovoid Sudden aiures.
 Untitled 7 Front Panel Untitled 7
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