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STABILIZATION DEMO - PMGSY

Full Depth Reclamation (FDR)

Product Management
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Project

Jobsite Details
Location: Daund, Maharashtra
Length: 1.3 km
Width: 5.2 m
Depth: 225 mm
Authority: PMGSY
Execution:
Sai Tech Infra / RoadstaB: 700m
Base Seal: 600m
Equipment:
Wirtgen WR240
Streumaster SW16MC
Hamm 3520
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Pavement Composition (FDR)

Existing Pavement Stabilized Pavement

BC 40 mm
Premix Carpet 25 mm
Stabilized
WMM 2 75 mm Base Layer 225 mm
(Cement+Additive)

75 mm E=3000 MPa
WMM 1

GSB 200 mm
GSB 150 mm
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Step 1: Spreading Cement

Microprocessor controlled
Cement spreading
Quantity: 3.6% by weight
Spread rate: 18 kg/m²

Equipment: SW16MC
Cement
Spreader
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Step 2: Stabilization

Additive dosage:
RoadstaB: 100ml/m³
Base Seal: 750ml/m³
Water spraying: 5-6%

Equipment: Wirtgen
Stabilizer-cum-Recycler
WR240

Water Tanker mixed

with Additive

Pulverizing Drum 225 mm

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Step 3: Pre-Compaction

Pre-Compaction with 20
Ton Padfoot Compactor

Equipment: Hamm 3520P

20 Ton Padfoot
Compactor
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Process

Padfoot Compactor Wirtgen Stabilizer Water + Additive Cement Spreader

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Step 4: Grading

Grading top layer for

profiling and removing
padfoot marks
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Step 5: Final Compaction

Final Compaction
with 11 Ton Smooth
Compactor
Followed up with
water-curing for 3
days
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Stabilized Surface
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Step 6: Surface Course

Paving with Bituminous Course: Thickness - 40 mm

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Final Surface

Final Bituminous Surface over Stabilized Base

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Summary

Re-using existing crust up to depth of 225 mm

In-Situ Stabilization – Higher UCS – Strong base

Strengthened the existing crust using cement and additive

Long lasting pavement

GREEN TECHNOLOGY
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THANK YOU

THANK YOU…