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4
Servo drive specification and outline drawing
 No.4Chapter Servo Drive Specifications and Outline Drawings IS550Series Servo Driver User Manual

No.4Chapter Servo Drive Specifications and Outline Drawings

4.1Servo Drive Specifications

4.1.1Main technical parameters of drive unit

Maximum applicable Consecutive loss Maximum loss

Servo unit model
Motor capacity out current out current Main circuit power Regeneration function
（IS550）
（kW） （Arms） （Arms）
IS550AT017I 7.5 17 30.6
IS550AT025I eleven 25 Four. Five

IS550AT032I fifteen 32 57.6

4
External regenerative resistor

IS550AT037I 18.5 37 66.6

IS550AT045I 22 Four. Five 81
IS550AT060I 30 60 108
three phaseAC380V-440V
IS550AT075I 37 75 135
+10%〜-fifteen%
IS550AT091I Four. Five 91 163.8 50Hz/60Hz
IS550AT112I 55 112 201.6
IS550AT150I 75 150 270
External braking unit
IS550AT176I 90 176 316.8
IS550AT210I 110 210 378
IS550AT253I 132 253 455.4
IS550AT304I 160 304 547.2

Notice

If the servo drive is used beyond the input power specification, the servo drive may alarm. When the power supply voltage does not meet
the following values, be sure to use a step-down transformer to control the power supply voltage within the specified range.

4.1.2General Specifications of Servo Drives

project describe

380V: Three-phase full-wave rectification

control method
IGBT PWMControl sine wave current drive mode

Line-saving incremental type:2500Wire

the feedback Serial incremental:17bit

resolver type
basic
Use/storage temperature (Note1） 0〜 +40℃ (ambient temperature at40℃〜55℃, please use with derating) /twenty〜 +85℃
Specification

Use/storage humidity 90%RH below (no condensation)

use Vibration/shock resistance 4.9m/s2/19.6m/s2

condition
degree of protection IP10
pollution level 2class

Altitude lower than1000m, higher than1000mPlease derate

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IS550Series Servo Driver User Manual No.4Chapter Servo Drive Specifications and Outline Drawings

project describe

speed change
load change rate 0〜100%When loaded: ±0.01%Below (at rated speed)

Mobility Voltage change rate Rated voltage±10%::0%(at rated speed)

(Note2)
Temperature change rate 25±25℃：±0.1%Below (at rated speed)
performance Speed control range 1:5000(The lower limit of the speed control range is the condition for non-stop under rated torque load)

frequency characteristic 400Hz(JL = JMhour)

Torque control accuracy (repeatability) ±2%

Soft start time setting 0〜10s( Acceleration and deceleration can be set separately)

DC±10V/Rated speed (factory default setting, the setting range can be changed through the function
speed
code)

4
Command voltage (Note3)
torque
speed finger
Input voltage: max ±12V( The motor rotates forward when the command is positive)
control
make input
model input resistance about14kΩ

Circuit Time Parameters about47μs

enter DC±10V/Rated torque (factory default setting, the setting range can be changed through the function

Signal command voltage code)

torque index
Input voltage: max ±12V(Forward rotation torque command at positive command)
make input
input resistance about14kΩ

Circuit Time Parameters about47μs

multi-speed
speed selection useFROM) signal combination to realize multi-stage speed selection.
degree instruction

feedforward compensation 0〜100%(set resolution1%)

performance

Positioning completed width setting 0〜65535Command unit (setting resolution1command unit)

From "direction+pulse", "A、Bphase quadrature pulse", "CW/CCWChoose

Input Pulse Shape
one of the pulses.

differential drive
command pulse
input form
Location rush open collector

control Differential Driver: Maximum1Mpps

model enter Input pulse frequency
Open Collector: Maximum200kpps
Signal
control signal Clear signal (the input form is the same as the command pulse)

Built-in open collector power supply

+ 24V( built-in2.4kΩresistance)
(Note4）

Multi-rank
speed selection useFROM) signal combination to realize multi-stage position selection.
set command

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 No.4Chapter Servo Drive Specifications and Outline Drawings IS550Series Servo Driver User Manual

project describe

Location output form A Mutually,B Mutually,WITHPhase: differential driver output, open collector output

output Frequency division ratio arbitrary frequency division

10roadFROM

number Servo enable, alarm reset, proportional action switching, running command switching, zero fixed function

enter enter Changes in signal assignments are possible enable, pulse prohibition, forward drive prohibition, reverse drive prohibition, external torque limit for

output Signal forward rotation, external torque limit for reverse rotation, forward rotation Input to jog, reverse jog, and

Signal position step.

6roadDO
number
Servo ready, motor rotating, zero speed signal, speed arrival, position arrival,
output Changes in signal assignments are possible

4
positioning approach signal, torque limit, speed limit, brake output, warning,
Signal
servo failure, alarm code (3bit output)

Overtravel (OT) to prevent the function P-OT、N-OTDecelerate and stop when moving

Electronic gear ratio 0.001 ≤ B/A ≤ 4000

Overcurrent, overvoltage, undervoltage, overload, main circuit detection abnormality, radiator

Protective function overheating, power supply phase loss, overspeed, encoder abnormality,CPU exception, parameter

exception, other

LEDdisplay function main powerCHARGE，5bitLEDshow

built-in Analog monitor function for observation Built-in analog monitoring connector for observing speed, torque command signal, etc.

Function connect device RS232、RS485

1::Ncommunication RS485, the maximum can beN=247 stand
communication

Axis address setting Set according to user parameters

Function

Status display, user parameter setting, monitoring display, alarm tracking display,JOG Running and
Function
automatic tuning operation, speed, torque command signal and other surveying and mapping functions

gain adjustment, alarm logging,JOGOperation and power supply high harmonic suppressionDCReactor
other
connection terminal

1) Note1: Please install the servo driver in this range of ambient temperature. When stored in the electric cabinet, the temperature in the electric cabinet is also low.

to exceed this temperature.

2) Note2: The speed change rate is defined by the following formula:

No-load speed - full load speed

Rate of change of speed = ×100％
Rated speed

In fact, the calculated resistance value changes due to variations in the amplifier due to voltage changes and temperature changes. Therefore, this influence will be manifested by

the change of rotational speed. This change in the rotational speed is expressed as a ratio of the rated rotational speed, and is the rate of change in speed due to a voltage change

and a temperature change, respectively.

3) Note3: Forward rotation refers to clockwise rotation when viewing the motor from the opposite load side. (If viewed from the load side and the shaft side, it is counterclockwise

The needle spins. )

4) Note4: The built-in open collector power supply is not electrically isolated from the control circuit inside the servo drive.

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IS550Series Servo Driver User Manual No.4Chapter Servo Drive Specifications and Outline Drawings

4.2Servo drive installation

4.2.1Operating environment during mechanical installation

1) Ambient temperature: the ambient temperature has a great influence on the service life of the servo drive, and the operating environment temperature of the servo drive is not allowed

over the allowable temperature range (-10℃〜fifty℃）；

2) Install the servo drive on the surface of the flame-retardant object, and there should be enough space around it for heat dissipation. When the servo drive is working, it is easy to generate a large amount of

heat. And install it vertically on the mounting support with screws;

3) Please install it in a place that is not easy to vibrate. Vibration should not exceed0.6G. Pay special attention to keep away from equipment such as punch presses;

4) Avoid placing in direct sunlight, humidity, and water droplets;

5) Avoid installing in places with corrosive, flammable and explosive gases in the air;

6) Avoid installing in places with oil, dust, and metal dust.

cold wind
4

superior

B B

A A A cold wind

left right

B B
Down

side by side installation diagram Up and down installation diagram

picture4-1Mechanical installation diagram of servo drive

installation size
power level
B A
≤IS550AT032I ≥100mm no requirement

IS550AT037I—IS550AT060I ≥200mm ≥50mm

≥IS550AT075I ≥300mm ≥50mm

Note: When the power of the servo driver is not greater thanIS550AT032Imay not be consideredAsize. when greater than or equal toIS550AT037IhourA should be greater than

50mm. When the servo drive is installed up and down, please install the heat insulation deflector shown in the figure.

4.2.2Heat dissipation during mechanical installation

Please note the following points:

1) Please install the servo drive vertically so that the heat can be dissipated upwards. But not upside down. If there are many servo drives in the cabinet, the best

It is better to install them side by side. For occasions where up and down installation is required, please refer to the diagram3-2The installation instructions, install the heat insulation deflector.

2) Installation space according to the diagram3-1As shown, ensure the heat dissipation space of the servo drive. However, when arranging, please consider the dispersion of other components in the cabinet.

thermal conditions.

3) The mounting bracket must be made of flame retardant material.

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 No.4Chapter Servo Drive Specifications and Outline Drawings IS550Series Servo Driver User Manual

4) For applications with metal dust, it is recommended to install the radiator outside the cabinet. At this time, the space in the fully sealed cabinet should be as large as possible.

4.2.3Removal and installation of the lower cover

IS550AT032I(Included) The following servo drives use plastic casings, and the removal of the lower cover of the plastic casings is shown in the figure4-2. Use a

tool to forcefully push out the hook of the lower cover to the inside.

picture4-2Removal drawing of the lower cover of the plastic case

IS550AT037I(Included) The above servo drives use sheet metal casings, and the removal of the lower cover of the sheet metal casings is shown in the figure4-3. Tools can be used to

directly loosen the screws of the lower cover.

1, remove
two screws
Lower cover

3, move down 2, lift

Out cover lower cover
Bottom edge of cover

picture4-3Removal drawing of the lower cover of the sheet metal shell

Notice

When the lower cover is removed, avoid the falling of the lower cover, which may cause damage to the equipment and people!

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IS550Series Servo Driver User Manual No.4Chapter Servo Drive Specifications and Outline Drawings

4.3Dimension drawing of servo drive

4.3.1 IS550AT017I〜IS550AT032ISchematic diagram of external dimensions and installation dimensions

4.3.2 IS550AT037I〜IS550AT304ISchematic diagram of external dimensions and installation dimensions

Phi

A
IN

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 No.4Chapter Servo Drive Specifications and Outline Drawings IS550Series Servo Driver User Manual

4.3.3 IS550AThe shape of the servo drive and the size of the installation hole (mm）

Mounting holes Dimensions Mounting holes weight

model
A B H H1 IN D Diameter (kg)
IS550AT017I
IS550AT025I 190 305 322 / 208 192 f6 6.5
IS550AT032I
IS550AT037I
IS550AT045I 235 447 432 463 285 228 f6.5 twenty

IS550AT060I

4 IS550AT075I
IS550AT091I 260 580 549 600 385 265 f10 32
IS550AT112I
IS550AT150I
343 678 660 700 473 307 f10 47
IS550AT176I
IS550AT210I
IS550AT253I 449 903 880 930 579 380 f10 90
IS550AT304I

4.3.4Dimensions of external keyboard

76.00
27.00
54
15.0 0

Crystal Head
116.00
114

10. 00

Φ3.50/ typ2

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IS550Series Servo Driver User Manual No.4Chapter Servo Drive Specifications and Outline Drawings

4.3.5Installation opening size of external keyboard

73.50
63.75
Phi4.00/ty p 2

99.30
95.00

4
4.70

9.75

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 No.4Chapter Servo Drive Specifications and Outline Drawings IS550Series Servo Driver User Manual

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 5
Cable Specifications and Outline Drawings
 No.5Chapter Cable Specifications and Outline Drawings IS550Series Servo Driver User Manual

No.5Chapter Cable Specifications and Outline Drawings

5.1Servo motor encoder cable

5.1.1Outline drawing of servo motor encoder cable

5.1.2Servo motor encoder cable model

5
model length Applicable servo motor Applicable encoder

S5-L-P21-3.0 3.0m
S5-L-P21-5.0 5.0m ISMGseries Wire-saving incremental encoder

S5-L-P21-10.0 10.0m

5.1.3Servo motor encoder cable signal connection relationship

S5-L-P21-3.0、S5-L-P21-5.0、S5-L-P21-10.0Cable Wiring Diagram

J1terminal (driver) 20-29Aviation plug (motor) Twist instructions

Signal name Pin No. Pin No. Signal name A+ A-

A+ 1 A A+ B+ B-
A- 2 B A- Z+ WITH-

B+ 3 C B+ + 5V GND
B- 4 D B-
Z+ 5 AND Z+
WITH- 6 F WITH-

+ 5V 13 G + 5V
GND 14 H GND

case J
ON(shielding layer) ON(shielding layer)

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IS550Series Servo Driver User Manual No.5Chapter Cable Specifications and Outline Drawings

5.2server DriverPCCommunication Cable

5.2.1server DriverPCOutline drawing of communication cable

A B

5.2.2server DriverPCCommunication cable model

model length Remark

S5-L-T00-3.0 3.0m Applicable to all models

5.2.3server DriverPCCommunication cable signal connection relationship

A B
Signal name Pin No. Pin No. Signal name
5
GND 5 1 GND
PC-TXD 3 2 RS232-RXD
PC-RXD 2 3 RS232-TXD
ON(shielding layer) case case ON(shielding layer)

5.3server DriverPLCCommunication Cable

5.3.1server DriverPLCOutline drawing of communication cable

G ND

6 3
A direction 5+
RS4 8

1
R S 48 5 -

7 4
2
C
ANH

8 5
C AN
L

A B

5.3.2server DriverPLCCommunication cable model

model length describe

S5-L-T02-2.0 2.0m Applicable to all models

5.3.3server DriverPLCCommunication cable wiring diagram

A B Twist instructions

Signal name Pin No. Signal name 4 5

GND 1 GND 6 7
RS485+ 4 RS485+
RS485- 5 RS485-
SOUP 6 SOUP
LIVE 7 LIVE
case ON ON

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 No.5Chapter Cable Specifications and Outline Drawings IS550Series Servo Driver User Manual

5.4Servo drive multi-machine parallel communication cable

5.4.1Outline drawing of communication cable for multi-machine parallel connection of servo drive

A B

5.4.2Model of communication cable for multi-machine parallel connection of servo drive

model length describe

S5-L-T01-0.2 0.2m Applicable to all models

5.4.3Communication cable signal connection relationship of multi-machine parallel connection of servo drive

A B Twist instructions

Signal name Pin No. Pin No. Signal name 4 5

5 RS485+ 4 4 RS485+ 6 7
RS485- 5 5 RS485-
SOUP 6 6 SOUP
LIVE 7 7 LIVE
ON(shielding layer) case case ON(shielding layer)

5.5Precautions for using signal cables

1) during routing or operation, the bending radius of the cableRnot less than90mm, otherwise the cable may disconnect prematurely.

2) When wiring, pay special attention to try to ensure that the cable is in a straight state, not in a twisted state, otherwise it will easily lead to premature disconnection

Wire. Please use the mark on the surface of the cable to check whether the cable is twisted.

3) Do not fix the active part of the cable, otherwise the stress will be concentrated on the fixed part, which will lead to premature disconnection, please replace the fixed part

set to a minimum.

4) The length of the cable should be appropriate, if it is too short, tension will be generated at the fixed position, which will easily lead to premature disconnection, please adjust the cable to the most suitable

Use after length.

5) Take measures such as setting sufficient intervals between cables or using partitions to avoid mutual interference between cables.

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6
Wiring
 No.6Chapter Wiring IS550Series Servo Driver User Manual

No.6Chapter Wiring

6.1main circuit wiring

Wiring when using a single servo driver.

For wiring
servo motor
breaker

noise
filter

6
When servo alarm
power off power on
open circuit1RY ） +24
1RY relay)

surge
suppressor 1 (diode)
When servo alarm
Servo alarm display
connected1RY

6.1.1Names and functions of main circuit terminals

Terminal marking name illustrate

R、S、T Three-phase power input terminal AC input three-phase power connection point

Common DC bus input point (IS550AT075I(includes) above external braking

(+)、(-) DC bus positive and negative terminals
unit connection points)

(+)、PB Brake resistor connection terminal IS550AT060I(included) the following braking resistor connection points

P、(+) External reactor connection terminal IS550AT150I(included) above external reactor connection points

IN、IN、IN Servo drive output terminal Connecting a Three-Phase Motor

ON Ground terminal Ground terminal

6.1.2Precautions for main circuit wiring

1) input powerR、S、T: There is no phase sequence requirement for the input side wiring of the servo drive.

2) DC bus (+), (-) terminals:

Note that there is still residual voltage at the (+) and (-) terminals of the DC bus immediately after the power failure.CHARGEAfter the light goes out and confirm that it is

less than36VDo not touch it at the rear, otherwise there is a risk of electric shock.

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IS550Series Servo Driver User Manual Chapter 6 Wiring

3）IS550AT075I(Included) When using the above external brake components, pay attention to the (+) and (-) polarities can not be reversed, otherwise

Cause damage to the servo drive or even a fire.

4) The wiring length of the braking unit should not exceed10m. Twisted pair or tight two-wire parallel wiring should be used.

5) Do not directly connect the braking resistor to the DC bus, which may cause damage to the servo drive or even fire.

6) Braking resistor connection terminal (+),PB::

7）S550AT060I(Included) The braking resistor connection terminal is only valid for the following models that have been confirmed to have a built-in braking unit.

Refer to the recommended value for braking resistor selection and the wiring distance should be less than5 m. Otherwise, the servo drive may be damaged.

8) External reactor connection terminalP、（+）

IS550AT150I(Included) Servo drivers and reactors with the above power are externally installed, and thePRemove the connecting piece between the (+)

terminals, and connect the reactor between the two terminals.

9) Servo drive output sideIN、IN、IN::

Do not connect capacitors or surge absorbers to the output side of the servo drive, otherwise it will cause frequent protection or even damage to the servo drive.

When the motor cable is too long, due to the influence of distributed capacitance, it is easy to generate electrical resonance, which will cause damage to the motor

insulation or generate a large leakage current to protect the servo drive from overcurrent. Motor cable length greater than100m, an AC output reactor must be installed.

10)Ground terminal ON::

The terminal must be reliably grounded, and the resistance of the grounding wire must be less than0.1Ω. Otherwise, it will cause the equipment to work abnormally or even be damaged. Do not 6
connect the ground terminal and the neutral wire of the power supplyNShared terminal.

6.2Encoder signal wiring

6.2.1Encoder signal line processing (wire-saving incremental encoder)

server Driver

Wire-saving incremental encoder

*2
*1
3（A) blue A+ 1
6（B) blue black A- 2

2（C） B+ 3
PG
green

5（D） green black B- 4

）
1 AND yellow Z+ 5
4（F） yellow black 6
WITH-

9（G） red + 5V 13
PG+5V
8（H） GND 14
PG0V
black

1 SG
0V

Connector housing

7 (connector housing) shielded wire Connector housing

- Four. Five -
 No.6Chapter Wiring IS550Series Servo Driver User Manual

Note:*1: The wiring pin number of the servo motor side connector varies depending on the type of servo motor used.

* 2:: Indicates a twisted-pair shielded wire.

6.2.2Encoder connector (J1) of the terminal arrangement

Pin No. Signal name Pin No. Signal name

1 A+ 2 A-
3 B+ 4 B-
5 Z+ 6 WITH-

7 reserve 8 reserve

9 reserve 10 reserve

eleven reserve 12 reserve

13 + 5V 14 GND
fifteen PS+ 16 PS-
17 reserve 18 reserve

6 19 reserve twenty reserve

case ON(shielding network layer)

6.2.3ResolverPGCardMF38PG4ofJ3definition

Motor Terminal Board Definition Danaher Rotator Tama River Circulation MF38PG4CardDB9pin Matching resolver cable color

EXC- R1red and white R1red and white 1 EXC- 1red

EXC+ R2black and white R2yellow white/black and white 2 EXC+ 2blue

WITHOUT+ S1red S1red 3 WITHOUT+ 3pink

WITHOUT- S3black S3black 4 WITHOUT- 4Ash

COS+ S2yellow S2yellow 5 COS+ 5yellow

COS- S4blue S4blue 9 COS- 9green

PTC+ – – 6 PTC+ 6white

PTC- – – 7 PTC- 7brown

Note: Do not connect the wire to the "reserved" terminal.

Recommended UseAWG26~AWG16Twisted-pair shielded cable, wiring length20mwithin.

6.2.4Incremental fully closed loop position encoder connectorJ7Terminal description

serial number name describe serial number name describe

1 A+ 5 Z+
second encoderAphase feedback signal second encoderWITHphase feedback signal
2 A- 6 WITH-

3 B+ 7 + 5V
second encoderBphase feedback signal
4 B- 8 GND 2nd encoder+5Vpowered by

/ 9 GND

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IS550Series Servo Driver User Manual Chapter 6 Wiring

Note: Do not connect the wire to the "reserved" terminal.

Recommended UseAWG26~AWG16Twisted-pair shielded cable, wiring length20mwithin.

6.2.5Precautions for Encoder Signal Wiring

1) The wiring sequence of the encoder and the servo drive varies with the servo motor and encoder.

2) Recommended UseAWG26~AWG16Twisted-pair shielded cable, wiring length20mwithin.

3) cannot tie wires to "reserved" terminals.

6.3Interface Circuit

The input and output signals of the servo driver and the connection example with the host device are shown below.

6.3.1Control board interface layout

JJ2
12 23 4
J13 powered by

show simulationQuality Supervision Depending on the terminal

6
J8
keyboard interface

Rotary encoder
J15

J3

J5
burn program port

External keyboard interface

J4
J7 J1 J9 communication terminal

bitplace Encoder incremental encoder control terminal

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 No.6Chapter Wiring IS550Series Servo Driver User Manual

6.3.2Connection Diagram of Input and Output Signals

Servo unit

AI3+ 48
High precision analog signal input

input range±12V low pass filter

AI3- 49 5V
16 + 5V Provide externally5Vpower supply

AI1 5 A/D maximum200mA

Analog speed input
low pass filter
1
change

input range±12V Change GND

GND 6 2
GND
AI2 9
low pass filter
Analog torque input

input range±12V
GND 10

7150O
PULSE PULSE 33
PAO
[CW AMutually] /PULSE 8 3. 4
SIGN SIGN
eleven150O J9 35
/PAO
PBO
[CCW BMutually] /SIGN 12 end 36
Encoder frequency division output

/PBO
CLR
fifteen150O Child 19
PZO
bitplace instruction CLR
/CLR 14
twenty
/ PZO

6
17
24V PZ_OUT
3 2.4k fifty
PL1 WITH
open collector 13 2.4k
PL2 WITH
18 2.4k
input power
PL3
24IN 29 DO1+
30 DO1-
+ 24Vpower supply
47 Can pass function code

DI1 46
27 DO2+
Flexible configurationDOFunction

DI2 28 DO2-
Four. Five

Can pass function code

DI3
25 DO3+
4
Flexible configurationFROMFunction 26 DO3-Active by default when
DI4 44
conduction, can pass the function code

31 DO4+ Modify its positive and negative logic

DI5 32 DO4-
40

DI6 41
37 DO6
The default state is on when the DI7 42 38 DO7
Valid, can pass the function code

39
DI8 43 DO8
Modify its positive and negative logic

DI9 23 WITH

DI10 24
WITH 50
Note: Since the servo driver provides WITH Connector housing

up24Voptocoupler drive power, so

Servo drives eliminate the need for external ONShielding and connection

connected to the housing

24VIndustrial power supply

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IS550Series Servo Driver User Manual Chapter 6 Wiring

6.3.3Interface with command input circuit

1, Analog input circuit

The following is the user interface connectorAI1analog input,AI2analog input,AI3Analog input terminals are described. The analog signal is a
speed command or torque command signal. The input criteria are as follows:

● Maximum allowable voltage: ±12V；

● Input impedance approx.:14kΩ。

server Driver

AI1（AI2）

12V about14kΩ
GND

2, Position command input circuit

The command pulse input, command symbol input, and deviation count clear signal terminals of the user interface connector are described below. The output circuit of the

command pulse and deviation count clear signal on the upper device side can be output from a differential driver or an open collector output2 species to choose from. The

6
classification is as follows:

a), When it is a differential driver output:

server Driver

PULSE+（SIGN+、CLR+）

150Ω
PULSE-（SIGN-、CLR-）

1) please ensure "2.8V≤（Hlevel)-(Llevel)≤3.7V”。

2) If the above formula cannot be satisfied, the input pulse of the servo driver is unstable. would result in the following:

3) When the command pulse is input, the pulse loss phenomenon occurs;

4) When the command direction is input, the command reversal phenomenon occurs.

b), When it is an open collector output

Use the internal servo drive24VOn power:

server Driver
24V

GTC1（VOP2、VOP3）
2.4kΩ

PULSE+（SIGN+、CLR+）
PULSE-（SIGN-、CLR-） 150Ω

WITH

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 No.6Chapter Wiring IS550Series Servo Driver User Manual

When using an external power supply prepared by the user:

server Driver

24V
INCC
GTC1（VOP2、VOP3）

2.4kΩ
PULSE+（SIGN+、CLR+）
PULSE-（SIGN-、CLR-） 150Ω

WITH

INF=1.5~1.8V

3, Digital input circuit

The following is the user interface connectorFROMInput terminals are explained.

a) When the upper device is a relay output:

server Driver

24V
6 ON

3.3kΩ

DI1wait

WITH

b) When the parent device isNPNFor open collector output:

server Driver

24V

ON
3.3kΩ

DI1wait

WITH

c) When the parent device isPNPFor open collector output:

server Driver

24V
ON
externalGND

3.3kΩ

DI1wait

External power supply

WITH

- fifty -
IS550Series Servo Driver User Manual Chapter 6 Wiring

6.3.4Interface with output circuit

1, Encoder frequency division output circuit

User Interface ConnectorAPhase-divided output signal,BPhase-divided output signal,WITHThe phase frequency division output signal terminal will be described. The encoder

frequency division output circuit outputs a differential signal through a differential driver. Usually, when configuring a position control system for a host device, a feedback signal is

provided. On the host device side, use a differential receiving circuit to receive.

server Driver

PAO+（PBO+、PZO+）

PAO-（PBO-、PZO-）

Below is the user interface connector collectorWITHThe phase frequency division output signal terminal will be described.

Additionally, the encoderWITHThe phase frequency division output circuit can pass the collector open circuit signal. Usually, when configuring a position

control system for a host device, a feedback signal is provided. On the host device side, use a photocoupler circuit, relay circuit, or bus receiver circuit for

reception.

server Driver DC5V~24V

6

PZ-OUT optocoupler

WITH

WITH

The maximum allowable voltage and current capacity of the optocoupler output circuit inside the servo driver are as follows:

Voltage:DC30V(maximum)

Current:DC50mA(maximum)

2, Digital output circuit

User Interface ConnectorDOThe output terminals are explained.

a) When the upper device is a relay input:

server Driver

DC5V~24V
relay
DO1wait

C OMUP

WITH

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 No.6Chapter Wiring IS550Series Servo Driver User Manual

b) When the upper device is optocoupler input:

server Driver DC5V~24V

DO1wait optocoupler

COMOP

WITH

The maximum allowable voltage and current capacity of the optocoupler output circuit inside the servo driver are as follows:

Voltage:DC30V(maximum)

Current:DC50mA(maximum)

6.4Holding Brake Wiring

Keep the connection of the brake input signal without polarity, requires user preparation24Vpower supply.

6
brake signal/BKAn example of standard wiring to the brake power supply is shown below:

AC power
R
S

brake control server Driver

relay
- （/BK＋）

（/BK－）

Brake Power servo motor

-

6.5Analog monitoring signal wiring

6.5.1Analog monitor signal connector (J2) of the terminal arrangement

serial number definition serial number definition

1 GND 3 GND
1 2 3 4
2 AO1 4 AO2

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IS550Series Servo Driver User Manual Chapter 6 Wiring

6.5.2What can be monitored

Signal monitoring content

AO1 00:Motor speed,01: speed command,02: Torque command,03: position deviation,04:

position amplifier deviation,05: Position command speed,06: Positioning complete
AO2 command,07: Velocity feedforward. (H04-50、H04-53）

Note: control powerOFFAfter that, the analog monitoring output terminal may be at the longest50msDuring the output is approx.5Vvoltage. Please use it with

due consideration.

6.6Communication signal wiring

Communication signal terminalJ4Definition (note: the wire cannot be connected to the "reserved" terminal)

serial number definition describe

1 GND land
2 RS232-RXD RS232The receiving end is connected with the sending end of the host computer.

3 RS232-TXD RS232The sending end is connected with the receiving end of the host computer.

3
4 RS485+ RS485Communication Interface 6
1

J4
4
6
5 RS485- 7
RS485Communication Interface
2
8
6 reserve 5

7 reserve

8 + 5V + 5Vpower supply

shell ON chassis

6.7Wiring and anti-noise countermeasures

6.7.1Wiring Recommendations

For safe and stable use of the product, please pay attention to the following items when wiring.

1, command input and encoder wiring related cables, connect the cables with the shortest distance.

2, Grounding wiring as thick as possible (2.0mm2that's all).

- recommendedDMore than one grounding (grounding resistance value100Ωthe following).

- Must be grounded at one point.

- When the servo motor and the machine are insulated from each other, please ground the servo motor directly.

3, Do not make the cable bend or bear tension.

-The core diameter of the signal cable is only0.2mmor0.3mm, very thin, please be careful when using.

4, To prevent radio frequency interference, please use a noise filter.

- When using near residential buildings, or if you are concerned about radio frequency interference, please install a noise filter on the input side of the power line. Since the Servo Drive is an industrial

device, no radio frequency interference countermeasures are taken.

5, To prevent malfunction caused by noise, the following processing methods can be adopted:

- Install the host device and noise filter as close as possible to the servo driver.

- Install surge suppressors on coils of relays, solenoids, and electromagnetic contactors.

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 No.6Chapter Wiring IS550Series Servo Driver User Manual

- When wiring, please separate the strong current line from the weak point line, and keep30cmabove interval. Do not put in the same pipe or bundle together.

- Do not share the power supply with electric welding machines, electrical discharge processing equipment, etc. Even if the power supply is not shared, install a noise filter on the input side of the

power line when there is a high-frequency generator nearby.

6, Protect the power line with a circuit breaker or fuse for wiring.

- The servo driver is directly connected to the industrial power line. A transformer is not used for insulation. In order to prevent cross-shock accidents in

the servo system, be sure to use a circuit breaker or fuse for wiring.

7, The servo drive does not have a built-in grounding protection circuit.

- In order to form a more secure system, please configure an earth leakage circuit breaker for both overload and short circuit protection or a special earth leakage circuit

breaker with a circuit breaker.

6.7.2Anti-interference wiring

1, Example of anti-interference wiring

The main circuit of this servo driver uses "high-speed switching elements". Depending on the peripheral wiring and grounding of the servo drive, it may be

affected by switching and noise due to switching elements. Therefore, correct grounding method and wiring processing are essential.

The servo drive has a built-in microprocessor (CPU). Therefore, it is necessary to configure a "noise filter" in an appropriate place to prevent external

interference as much as possible.

6
The diagram below shows an example of wiring in consideration of anti-noise measures.

server Driver
noise filterWave device (Note3）
R IN
S IN M
AC380V T IN

box,3.5mm2
outside PG
byon (Note1）

Operating Relay Sequence

customer signalborn circuit

2
(Note3）
(Note2） 2.0mm2 3.5mm

AVR that's all that's all

1LF
(ground)

Outer case,2.0mm 2
2
Outer case,3.5mm Outer box,3.5mm 2
End (note1） End (note1）

earth ground ground plane

For dedicated grounding
（Dkind of grounding)

Notice

1, Please use the outer box connection wire for grounding as much as possible3.5mm2Thick wire above (braided copper wire is more suitable).

2、 Be sure to use twisted-pair shielded wires.

3, When using the noise filter, please observe the precautions described in the following "How to use the noise filter".

2, correct grounding

1) Grounding of the servo motor housing

Be sure to connect the ground terminal of the servo motor to " "Ground terminal with the servo driver" " connected together. Separate ground terminal

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IS550Series Servo Driver User Manual Chapter 6 Wiring

“ "Must be grounded.

Otherwise, when the servo motor is mechanically grounded, switching interference currents will flow from the drive's power cable through the servo motor's stray capacitance.

2) When interference occurs on the command input line

When interference occurs on the command input line, please set the0VWire(SG) is grounded, the main circuit wiring of the motor passes through the metal conduit, and the

conduit and the junction box are grounded.

Please perform the above grounding treatment, all of which should be grounded at one point.

3, Precautions for use of noise filter

To prevent interference from the power line, use a blocking type noise filter. Also, install a noise filter on the power line of the peripheral device
as necessary. When installing and wiring the noise filter, please observe the following precautions. If there is a mistake in the use method, the
effect of the noise filter will be greatly reduced.

1) Please separate the input wiring and output wiring. Also don't put the two in the same pipe or bundle them together.

6
noise filter noise filter

oscilloscope oscilloscope

cabinet cabinet

noise filter
noise filter
oscilloscope

oscilloscope

cabinet
cabinet

Divide the circuit

leave

2) Separate the ground wire of the noise filter from the output wiring.

noise filter noise filter

oscilloscope oscilloscope

cabinet cabinet

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 No.6Chapter Wiring IS550Series Servo Driver User Manual

3) The ground wire of the noise filter is connected to the ground plate separately. Do not connect other ground wires.

noise filter noise filter

oscilloscope oscilloscope

server Driver server Driver

}
thick

short

Shield grounding Shield grounding

cabinet cabinet

4) Noise filter ground wire treatment inside the device

When installing a noise filter inside a certain device, please connect the ground wire of this filter and other mechanical wires to the bound ground plate, and

then perform unified grounding.

6
electric cabinet

servodrive device

noise filter

oscilloscope

servodrive Actuator

grounding

cabinet

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