We reserve all rights in this document and in the information contained therein.

Reproduction, use or disclosure to third parties without express authorisation is strictly forbidden.

4 3 AS BUILT 2012.01.17 EDS ASK NTU

3 2 ACCORDING AES CHANG-10-1174 2010.11.17 EDS ASK NTU

2 1 ACCORDING AES CHANG-10-0714 2010.10.04 EDS ASK NTU

1 0 FIRST ISSUE 2010.05.10 EDS ASK NTU

SEQ REV CHANGES DATE DESIGNED CHECKED APPROVED

STATUS

AS BUILT
OBJECT

CHANGUINOLA I HYDROELECTRIC PROJECT

CONSORCIO GAVILAN

CHANGUINOLA CIVIL WORKS

JOINT VENTURE

DESIGN ENGINEERS

CHANGUINOLA I HPP
MINI HYDRO
POWERHOUSE - DETAILED DESIGN
OIL RECOVERY SYSTEM - FLOW REGULATOR
DESIGNED BY CHECKED BY

E.SÁ Á. KONICKI INSTALATION / COMMISSIONING

APPROVED BY OPERATION & MAINTENANCE MANUAL
N.UEMATSU PART B
DATE SCALE FORMAT DOCUMENT NUMBER (MANUFACTURER) SHEET / OF

2010.05.10 - A4 1/15
DOCUMENT NUMBER – rev

HLA-CHA-03-GDB DC-00-002-3
 Sheet 2 of 15
CHANGUINOLA I Date 2010.05.10
Doc Nr. HLA-CHA-03-GDB-DC-00-002-3

OIL RECOVERY SYSTEM - DETAILED DESIGN – COMMISSIONING-INSTALATION OPERATION &

MAINTENANCE MANUAL

Mosbaek Flow Regulators

Mosbaek A/S
Vaerkstedsvej 20
DK-4600 Koege
Denmark,
Telephone +45 5663 8580
Fax +45 5663 8680
office@mosbaek.dk
www.mosbaek.dk

We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without
express authority is strictly forbidden
 Sheet 3 of 15
CHANGUINOLA I Date 2010.05.10
Doc Nr. HLA-CHA-03-GDB-DC-00-002-3

OIL RECOVERY SYSTEM - DETAILED DESIGN – COMMISSIONING-INSTALATION OPERATION &

MAINTENANCE MANUAL

CONTENT

1. REGULARTOR
2. REGULATOR CURVE
3. INSTALLATION INSTRUCTION
4. LABEL
5. MAINTENANCE & INSPECTION
6. MATERIAL AND TOLERANCE
7. GUARANTEE
8. CATALOG
9. REFERENCE

NOTE :
1. FOR GENERAL GUIDANCE SEE HLA-CHA-03-GDB-DC-00-005

We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without
express authority is strictly forbidden
 Sheet 4 of 15
CHANGUINOLA I Date 2010.05.10
Doc Nr. HLA-CHA-03-GDB-DC-00-002-3

OIL RECOVERY SYSTEM - DETAILED DESIGN – COMMISSIONING-INSTALATION OPERATION &

MAINTENANCE MANUAL

1 REGULATOR PAG. 5
2 REGULATOR CURVE PAG. 6
3 INSTALATION INSTRUCTION PAG. 7….8
4 LABEL PAG. 9
5 MAINTENANCE & INSPECTION PAG. 10
6 MATERIAL AND TOLERANCE PAG. 11
7 GUARANTEE PAG. 12
8 CATALOG PAG. 13….14
9 REFERENCES
[1]
HLA-CHA-03-GDB-FB-00-003 - MINI HYDRO - POWER HOUSE -
DETAILED DESIGN - OIL RECOVERY SYSTEM - PIPING
INSTRUMENT DIAGRAM
[2]
HLA-CHA-03-GDB-LD-00-001 - MINI HYDRO - POWER HOUSE -
DETAILED DESIGN - OIL RECOVERY SYSTEM - INSTALATION
DRAWING
[3]
HLA-CHA-03-GDB-LD-00-002 - MINI HYDRO - POWER HOUSE -
DETAILED DESIGN - OIL RECOVERY SYSTEM - DETAILED
DRAWING
[4]
HLA-CHA-03-GDB-LD-00-003 - MINI HYDRO - POWER HOUSE -
DETAILED DESIGN - OIL RECOVERY SYSTEM – EMBEDDED
PIPINGS DRAWING
[5]
HLA-CHA-03-GDB-PA-00-001 - MINI HYDRO - POWER HOUSE -
DETAILED DESIGN - OIL RECOVERY SYSTEM - MATERIAL LIST
[6]
HLA-CHA-03-GDB-DD-00-001 - MINI HYDRO - POWER HOUSE
DETAILED DESIGN - OIL RECOVERY SYSTEM - CALCULATION
REPORT

We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without
express authority is strictly forbidden
 Vaerkstedsvej 20, 4600 Koege Date 05.01 2010 Ref. No. 18441-3
Tlf. +45 56 63 85 80 Type CEVA 450-175/180-204 KPSG
Fax +45 56 63 86 80 Q = 20 l/s at h = 1,00 m
Mosbaek A/S office@mosbaek.dk
www.mosbaek.dk
Clearance below orifice plate 136 mm
Your ref. Panama City
Mosbaek Flow Regulators
TM Scale 1:20

When ordering please state the

This drawing with specifications remains our
following information
property and should not be utilised or handed
1) Ref. No. : 18441-3
over to any third party without our consent.
2) d : ø200 mm
3) Square well : 1050x2200 mm
Level of cover
4) Lifting rod : 2,44 m

300 mm
Lifting rod
Water holder
level

from
Drainage System

2660 mm
Lifting rod

Level 1
h

Level 2

from
Transformer Bay
446

d
10 mm

80
520

600

The regulator is turned to have

inlet in the water level when it
is installed in connection with
an oil seperator.
179 103
523

2200

250 1050 250

Installation
The flow regulator is provided with a mounting plate. The mounting plate must be fastened to the wall of the well
covering the outlet opening by means of the attached HST-R M10x90 bolts of acid-resistant steel.
Please note that level 1 and level 2 must be equal.
Tightening between plate and wall of well is made with the attached waterresistant silicone.
Wedge coupling and lifting rod allow bypass and dismounting of the regulator from ground level.

5 of 15
 Vaerkstedsvej 20, 4600 Koege Date 05.01 2010 Ref. No. 18441-3
Tlf. +45 56 63 85 80 Type CEVA 450-175/180-204 KPSG
Fax +45 56 63 86 80 Q = 20 l/s at h = 1,00 m
Mosbaek A/S office@mosbaek.dk
www.mosbaek.dk
Clearance below orifice plate 136 mm
Your ref. Panama City
Mosbaek Flow Regulators
TM Head/discharge curve

Head (M) 0.27 0.45 0.64 0.80 1.00

Discharge (L/S) 15.4 18.5 16.5 17.9 20.0

Head (M)
2.0

1.8

1.6

1.4

1.2

1.0 1.00 M ->

0.8

0.6

0.4

0.2

0.0 l/s
0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32

6 of 15
Installation Instruction

Mosbaek Flow Regulators  

 
Type CEVA-KPS – Oil passage   
  
  

General
To ensure correct operation the flow regulator must be installed and inspected in accordance with these
instructions and the sketches provided.

The CEVA flow regulator is used exclusively for the regulation of storm water and surface water. It is available
in two different designs; a standard design with sealing and a design with oil passage for regulation of the inlet
to oil separators, coalescence separators or the like. This instruction is valid for the design which allows oil
passage.

Type CEVA-KPS is used where easy access for inspection of the flow regulator as well as drainage must be
provided.

The regulator is provided with an infinitely adjustable orifice plate. On delivery this plate has been set to
regulate the required volume, and the settings must therefore not be changed. The dimensions of the specific
flow regulator will appear from the sketches provided with these instructions.

Installation
The flow regulator requires a sump/sand catcher, which is at least 0.35 m deeper than the inside bottom of the
outlet pipe for types up to and including CEVA 550. For larger flow regulators the sump must have a depth of at
least 500mm. The regulator can be installed in a well/chamber with a diameter of at least 1000 mm. However, it
is recommended to use a well/chamber size with a diameter of at least 1250 mm., a cross section of 1000 x 1000
mm or the like and to establish a sump/sand catcher over the entire cross section of the well/chamber. The inlet
pipe must be at a level 20 mm higher than the outlet pipe of the well/chamber.

Type CEVA-KPS consists of a regulator-unit with coupling claw and lifting rod as well as a plate-unit with
mounting plate, outlet tube and coupling plate.

The flow regulator must be fitted at the outlet on the inside of chamber or well; the regulator is installed
submerged. Fasten the mounting plate on the wall of the well at the outlet opening using drilled-in or embedded
bolts. Place the mounting plate so that the tip of the coupling plate is facing upwards and the lower edge of the
outlet tube of the mounting plate rest on the inside bottom of the outlet pipe. Seal with water-resistant joint filler
or sealing strips between the mounting plate and the wall of the well/chamber.

Now hook the flow regulator with its coupling claw over the coupling plate until the coupling claw hits the flap
at the bottom of the coupling plate.

It is recommended that the clearance below the orifice plate is checked after installation.

Oil passage
When the mounting plate is fitted correctly with tip of the coupling plate facing upwards, the inlet opening of
the flow regulator will be on a level with the lowest possible water surface, thus allowing free passage of oil and
other light-weight substances.

Page 1/2

 7 of 15
Further information
Should you have any questions relating to these instructions or the Mosbaek flow regulators, please do not
hesitate to contact us. When contacting us concerning a specific flow regulator, please advice the reference
number, which will appear from the identification label on the flow regulator, sketch and order-confirmation.

Page 2/2

 8 of 15
 Changuinola I – Hydroelectric Project – Panama

ID-label

 Vaerkstedsvej 20
DK-4600 Koege
Tel. + 45 56 63 85 80
Mosbaek Flow Regulators Fax + 45 56 63 86 80
www.mosbaek.dk

Reference: Patent No.:

Panama City EP 0403546
Type:
CEVA 450-175/180-204 KPSG

Height of free 18441-3
Discharge Head
opening
20 l/s 1.00 m 136 mm

9 of 15
Maintenance and Inspection Instructions

Mosbaek Flow Regulators  

 
Type CEVA-KPS – Oil passage   
  
  

General
To ensure correct operation the flow regulator must be installed and inspected in accordance with these
instructions and the sketches provided.

The flow regulator is used exclusively for the regulation of storm water and surface water. It is available in two
different designs; a standard design with seal and a design with oil passage for regulation of the inlet to oil
separators, coalescence separators or the like. This instruction is valid for the design which allows oil passage.

Type CEVA-KPS is used where easy access for inspection of the flow regulator as well as drainage must be
provided. The dimensions of the specific flow regulator will appear from the sketches provided with these
instructions.

Maintenance and inspection

Generally, it is advisable to schedule inspection of the flow regulator as a fixed routine in connection with other
routine inspections.

As the inlet opening of the flow regulator is not kept constantly submerged, there is a risk of clogging caused by
floating substances or bodies. Therefore, the flow regulator must be inspected at regular intervals.

Also, the sump/sand catcher must be inspected and drained, as required, in order to prevent clogging caused by
sediment. It is recommended to inspect the flow regulator and sump/sand catcher frequently immediately after
installation of the flow regulator and then adapt the inspection frequency to suit the conditions observed.

It would be advisable to combine the inspection of the flow regulator and the sump/sand catcher with the
inspection of the oil separator.

Further information
Should you have any questions relating to these instructions or the Mosbaek flow regulators, please do not
hesitate to contact us. When contacting us concerning a specific flow regulator, please advice the reference
number, which will appear from the identification label on the flow regulator, sketch and order-confirmation.

 10 of 15
Material and Tolerance

 
 
Mosbaek Flow Regulators   
Type CEVA-KPS – Oil passage   
  

Material and Tolerances

All material used in Mosbaek to manufacture flow regulators is stainless and acid-proff steel
316 L (Werkstoff 1.4404) with Inspection certificate 3.1, EN 10204 3.1 from the Manufacturer.

The welding method is TIG welding.

External and internal weld seams and surfaces are treated/cleaned by glass blasting.

All material tolerances is according to DS/EN ISO 13920:1997, class A

 11 of 15
Guarantee

 
Mosbaek Flow Regulators  
Type CEVA-KPS – Oil passage  
  
 
 

Mosbaek A/S guarantees that Mosbaek™ Flow Regulators are manufactured of Stainless
Steel of type 1.4404/316L.

For the Product Mosbaek A/S gives a guarantee of 3 (three) years. Guarantee means free
delivery of spare parts or complete compensation delivery (replacement of the Product), if
the reason for the failure of the product obviously has been caused by Mosbaek A/S.

Mosbaek A/S
Vaerkstedsvej 20
DK-4600 Koege
Denmark,
Telephone +45 5663 8580
Fax +45 5663 8680
office@mosbaek.dk
www.mosbaek.dk

Product description: Mosbaek™ Flow Regulator, Type: CEVA 450-175/180-204 KPSG

12 of 15
 udløb

Centrifugal valve CE/V

wet mounted

Flexible solution
• A suitable CE/V controller can be found H
for any design flow between 0.2 l/s and [m]
80 l/s, please see diagram to the right.
• CE/V's fully adjustable inlet makes it
possible to set water flow within a range
of at least +/-20%.
• Delivered with changeable outlet nozzle.
Allows for further adjustment of flow. Q [l/s]

• Is delivered with coupling and

dismantling rod, which enables easy and Application chart
convenient mounting and de-mounting
from outside the manhole.
• CE/V can be used for storm water and
certain types of industrial waste water. inlet WL

H
inlet outlet
Effective control Q
min.
• Ensures close to constant discharge, 350 mm
Qdes, virtually regardless of upstream
head, H. This is illustrated by the head-
discharge curve sketch to the right.
Definition sketch

13 of 15

Mosbaek A/S Vaerkstedsvej 20 DK-4600 Koege Tel. +45 56 638 580 Fax +45 56 638 680 Email office@mosbaek.dk
Low maintenance/operating
costs H
[m]
• Large passageway
(Qdes,Hdes)
• No moving parts
• Does not require any power supplies
• Fabricated in acid-resistant stainless steel
AISI 316L (Werkstoff 1.4404)

Q [l/s]
Low construction costs Head-discharge curve for CE/V
• Can be fitted in existing or designed
manholes or tanks - a separate housing
structure is mostly not required. CE/V

• However, a sump must be available.

• Inexpensive

Typical applications
• Roof-top runoff
• Temporary storage in upstream sewer
system
• At inlet to oil traps
• And many other situations

14 of 15

Mosbaek A/S Vaerkstedsvej 20 DK-4600 Koege Tel. +45 56 638 580 Fax +45 56 638 680 Email office@mosbaek.dk
 Sheet 15 of 15
CHANGUINOLA I Date 2010.05.10
Doc Nr. HLA-CHA-03-GDB-DC-00-002-3

REVISION SHEET

SHEET NUMBER REVISION DESCRIPTION

_______________________________________________________________________________________________________________
We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without
express authority is strictly forbidden