HYDRAULIC GATE VALVE(FLS TYPE) 2.

1/16”-10K
(DOUBLE ACTING-BALANCE STEM)
OPERATIONAL MANUAL
SPS # 753-3, REV-0

INTRODUCTION

This is a Hydraulic Double Acting Actuating gate valve. This hydraulic gate valve is designed as
a fail-in place operator. These are used where complete control of the gate valve position is
required. This installation and maintenance manual gives factory required assembly, disassembly
and installation procedures, trouble shooting and technical specifications. The Hyd. Actuator can
be fitted to choke & kill systems, fracture application & other Drilling operations.

SAFETY NORMS:

• Always wear safety equipments like helmet, safety shoes, goggle and gloves.
• Only suitably qualified persons should be engaged in testing equipment.
• Be sure that the lifting and handling equipment can safely handle the load of equipment.
Always assume that something may break, never have any part of your body under the
suspended tool.
• All pressure gauges and measuring instruments are to be certified and calibrated by a
competent person.
• Ensure all pressure lines and fittings are in good, serviceable condition. Fitting failure has
caused injury in the past.
• Personnel should not enter the test area with pressure applied to the fixture.
• Any spillages must be cleared up immediately.

ACTUATOR OPERATION

Double-acting hydraulic actuator is operated by application of adequate hydraulic pressure to the

upper and lower side ports of the actuator. Hydraulic pressure on the internal piston will in turn
force the bonnet stem to either open or close the valve, depending on whether the valve is direct
acting or reverse acting. Proper amount of hydraulic supply needed per operation.

Double-acting hydraulic actuators are very similar to single-acting hydraulic actuators; the main
difference between them is absence of a spring in an actuator. As an alternative, Actuators have
two ports which can be used either as a supply port or an exhaust port. These actuators are made-
up of the following basic components in their construction: stem protector, indicator rod, piston,
stem, o-rings, seals and bottom plates with bolts for holding the actuators together. Furthermore,
the Actuators contain seals such as O-rings. The seals provide strength; low friction; wear
resistance; temperature changes; and the ability to form a tight seal; all of which make the seals
capable of withstanding hydraulic industrial application requirements.

PREPARED BY: V.S (DESIGN ENGG.) APPROVED BY: P.P. (DESIGN HEAD) 1
 HYDRAULIC GATE VALVE(FLS TYPE) 2.1/16”-10K
(DOUBLE ACTING-BALANCE STEM)
OPERATIONAL MANUAL
SPS # 753-3, REV-0
TECHNICAL SPECIFICATION

1. Applicable Gate Valve W.P. 10,000 psi

2. API Classification 6A

3. Trim (API 6A material Class) DD-NL

4. Product Specification Level (PSL) 3G

5. Performance Rating PR-1/PR-2

6. Temperature Classification P – U, P-X

7. Maximum Working Pressure 3,000 psi

8. Maximum Test Pressure 4500 psi

9. Actuator Volume - 60 in3

10. Opening Pressure - 400 - 500 psi.

Closing Pressure – 300 - 400 psi.

1. Application & Characteristics

1.1 Scope of application

Valves, being full-diameter valves, designed & manufactured according to API Spec. 6A &
NACE MR 01-75 STD., boast simple & reasonable structure, reliable working, resistance to
scratches & erosion, & are also applicable to the pipes which contain dust or impurities.
The products are mainly used in the petroleum, natural gas & other oil (gas) wellhead
equipment, manifolds & other high-pressure pipes for opening or closing purpose (not allowed
for half-open throttling otherwise it causes damages to the valve.)

1.2 Structural characteristics

1. The gate & seat As well as inter-part of valve seat & valve body are all of metal sealing,
having higher performances against high or low temperatures, aging & corrosion than
that of rubber seals;
2. Positive metal-to-metal sealing (gate-to-seat and seat-to-body).
3. Two spring-loaded, pressure energized, non elastomeric lip seals between each seat and
body, which assist in low pressure sealing and protect against intrusion of particle
contaminants into body cavity and seal areas.
4. This valve is hydraulically operated, & the hand wheel is used for close locking, which

PREPARED BY: V.S (DESIGN ENGG.) APPROVED BY: P.P. (DESIGN HEAD) 2
 HYDRAULIC GATE VALVE(FLS TYPE) 2.1/16”-10K
(DOUBLE ACTING-BALANCE STEM)
OPERATIONAL MANUAL
SPS # 753-3, REV-0
can prevent mis-operation; In case of emergency can be directly use the handwheel to
close the valve.
5. The rising stem has a balance lever structure, which can prevent the increase of inside
pressure during turning on or off.
6. The sealing between the valve body & bonnet is metallic, having 2,000-5000 psi working
pressure, using compressed metal gasket, the valves with 10000-15000 psi working
pressure use BX steel rings to achieve sealing.
7. Special non-elastomeric stem packing designs can extend the standard temperature rating
of the FLS Gate Valve up to 350o F (180oC), or down to -75o F (-60oC). These
temperature ratings may not be avail-able in all working pressures.

1.3 Operation & Use of Valves

1 Apply pressure at the upper part of the hydraulic cylinder, drives the valve stem to move
downward, and the gate valve is turned off, after the gate valve is turned off, lock the gate
turn-off position by turning the hand wheel clockwise, otherwise the gate valve is turned
on (Note: before turning on the gate valve, turn the hand wheel counterclockwise to ensure
the hand wheel is rest in the highest position).
2 In the valve working , it is prohibited to set the valve half open & use it as a throttle valve,
which may damage the valve seal
3 Hydraulic actuator’s working pressure is 1500-3000 psi, & strength test pressure is 3000
psi.

2. Maintenance & Repair

a. Periodic maintenance

A. Lubrication

1 Proposed valve stem & bearing lubricants.

a. For normal operation, common lithium grease can be used.
b. If working continuously below 0 drg. Fahrenheit, low-temp. lubricants are applicable.
c. The lubrication cycle is generally three months, if in the course of turning, excessive
operation force is found needed, the lubrication cycle can be shortened.
Note: For normal operating condition, Parveen recommends common lithium
compound grease such as EP grease (Lithox) can be used.

For continuous service below 0°F, use RS CLARE valve lubricant 601, suitable for –
20°F to +450°F & RS CLARE valve lubricant 501, suitable for –75°F to +350°F.

PREPARED BY: V.S (DESIGN ENGG.) APPROVED BY: P.P. (DESIGN HEAD) 3
 HYDRAULIC GATE VALVE(FLS TYPE) 2.1/16”-10K
(DOUBLE ACTING-BALANCE STEM)
OPERATIONAL MANUAL
SPS # 753-3, REV-0

LUBRICANT CHART

LUBRICANT SELECTION

Service Service Operational Properties

Temperature
High CO2
With H2S
Standard
Crude

Diesel

With

-20°F to 250°F
Standard E P F P
(-29°C to 121°C)
-50°F to 250°F
E P F P
(-46°C to 121°C)
Low Temp
-75°F to 350°F
E P F P
(-59°C to 177°C)
Diesel -0°F to 350°F
E P G G
Resistant (-18°C to 177°C)
-0°F to 450°F
G P F P
(-18°C to 232°C)
High Temp
-20°F to 500°F
G P F P
(-29°C to 260°C)
E-Excellent (Recommended) F-Fair (Recommended)
G-Good (Recommended) P-Poor (Recommended)

PREPARED BY: V.S (DESIGN ENGG.) APPROVED BY: P.P. (DESIGN HEAD) 4
 HYDRAULIC GATE VALVE(FLS TYPE) 2.1/16”-10K
(DOUBLE ACTING-BALANCE STEM)
OPERATIONAL MANUAL
SPS # 753-3, REV-0
d. Lubrication method.

1 Connect the nozzle of the manual lubricating gun to the bearing’s hydraulic
lubricant injection nozzle via the hydraulic connector.
2 Pump the lubricant into the lubricant injection nozzle till clean lubricant is found
permeating from the other side of the bracket.
3 Proposed valve chamber sealing grease

a. Under normal operating conditions, 7903# sealing grease is used, which is not
affected by water & applicable for a scope of temperature between-20 deg. & +
250 deg. Fahrenheit.
b. If working continuously under 0 deg. Fahrenheit, low-temp. lubricants are
applicable.
c. It’s proposed that sealing grease is injected per 10 turn-0n or off cycles.
d. Sealing grease shall be injected from the grease injection valve.

B. It’s proposed that the valve is subject to one turn-on / off operation per month.

a. Removal of gate valve & valve seat

1. Disconnect the source of pressure.

2. Relax the bonnet’s lubricant injection nozzle, to release the inside pressure.
3. Set the valve in open, to ensure the valve stem is completely inside the gate plate.
4. Remove the bonnet nut.
5. Remove the bonnet assembly.
6. Withdraw the gate from the valve, remove the elastic cylindrical lock, then the gate plate.
7. Remove the support plate, valve seat & bushing. (NOTE: if the seat is stuck, insert a
screwdriver into the sealed groove on the outer diameter of valve seat to prize the seat.)

b. Inspection of gate & valve seat

1. Check the inside components are not damaged.

a. Ensure the support plate is free from bending, twisting or deformation. (NOTE: No solid
aggregates are allowed on the support plate.)
b. Ensure no damage to the sealing ring.
c. Ensure the valve seat is free from wear or damage.
d. Ensure the gate is free from cutting or damage.
2. Replace any damaged parts.
3. Ensure that no impurities exist inside the valve, such as solid particles, gravel, & debris,
etc.
4. Clean the valve with appropriate cleaning solvent.
5. Apply a thin layer of clean lubricant inside the valve, the gate, guard plate, valve seat,
valve bushing & the seal ring.

PREPARED BY: V.S (DESIGN ENGG.) APPROVED BY: P.P. (DESIGN HEAD) 5

TROUBLESHOOTING
SYMPTOM
Fluid leak past the gate &
seat
Fluid leak around the valve
stem.
Fluid leak at the bonnet
flange.
Fluid leak from the bonnet
grease fitting.
Control pressure in control
Lines will not build up
pressure
Actuator Will Not Stroke
on a Valve Whether Valve
is Pressurized or not
Actuator will not stroke
to “Full Close” or “Full
Open” position
PREPARED BY: V.S (DESIGN ENGG.)
HYDRAULIC GATE VALVE(FLS TYPE) 2.1/16”-10K
(DOUBLE ACTING-BALANCE STEM)
CAUSE
Gate & seat assembly is worn.
Hand wheel is not backed off.
Stem packing is worn.
Bonnet seal ring is worn.
Bonnet or body ring groove is
damaged.
Check inside the grease fitting
is worn.
Damaged control line
Damaged pressure line
Damaged pump
Leak around top and/or
bottom of actuator
Insufficient pressure in
control line
Valve and/or seats
improperly installed
Debris in control lines and
actuator
Excessive friction
APPROVED BY: P.P. (DESIGN HEAD)
OPERATIONAL MANUAL
SPS # 753-3, REV-0
ACTION
Replace the gate & seat
assembly.
Back off the hand wheel ¼ turn.
Replace the stem packing.
Replace the bonnet seal ring.
Return the valve to the parveen
for repair
Replace the grease fitting.
Inspect control line, leaking
fittings
Install gauge at pressure
source to verify
Check pump seals, fitting,
cavitations
Replace and/or inspect seal in
accordance with assembly
instructions
Verify pressure from pump.
Check valves in system
Remove actuators instructed
per this manual. Remove
bonnet as per bonnet
manufacturer's operating
instructions. Clean debris
from valve body.
Remove control lines and
purge lines. Remove actuator
per this manual. Clean and re-
assemble.
Remove actuators instructed
per this manual. Remove
bonnet as per bonnet
manufacturer's operating
instructions. Check bonnet
stem to gate alignment Check
gate and seats for galling
6
 HYDRAULIC GATE VALVE(FLS TYPE) 2.1/16”-10K
(DOUBLE ACTING-BALANCE STEM)
OPERATIONAL MANUAL
SPS # 753-3, REV-0
Bonnet Grease Fitting Replacement

A. Valves 5000 PSI WP and Below

• Remove the grease-fitting cap.

• Trip the ball in the grease fitting check valve by inserting a 1/8’’ diameter
by ¾’’ long pin into the run of the fitting.
• Replace the cap slowly until the ball in the fitting is unseated and the
pressure trapped by the back seating process is released.
• If pressure escapes quickly, then stops, the backseat is effective.
Proceed to step 3.
• If pressure continues to escape, the backseat is ineffective.
a) Backseat the valve again. Repeat steps 1&2.
b) If the backseat continues to be in effective, contact a Parveen
Representative.
c) Remove the grease fitting from the valve bonnet.
d) Install a new grease fitting.

B. Valve 10,000 psi working pressure and above

Note: These valves have a check valve beneath the bonnet grease fitting.

1) Remove the grease fitting cap.

2) Trip the ball in the grease fitting check valve by inserting a 1/8” diameter by ¾” long
pin into the run of the fitting.
3) Replace the cap slowly until the ball in the fitting is unseated.
4) If the trapped pressure escapes quickly, then stops, the check valve is holding pressure.
• Remove the grease fitting.
• Install a new grease fitting.

5) If pressure continues to escape, the check valve is leaking.

a) Backseat the valve.
• Close the valve fully.
• Loosen the bearing cap four complete turns using a 24” pipe wrench.
• Turn the hand wheel clockwise (the closing direction) until the gate firmly
contacts the bottom of the cavity, and the stem moves outward contacting
the internal backseat shoulder.
• Bump the hand wheel in the closing direction.

b) Tighten the grease fitting cap to unseat the check valve and release the trapped
pressure.
c) Remove the grease fitting.
d) Replace the check valve.

PREPARED BY: V.S (DESIGN ENGG.) APPROVED BY: P.P. (DESIGN HEAD) 7
 HYDRAULIC GATE VALVE(FLS TYPE) 2.1/16”-10K
(DOUBLE ACTING-BALANCE STEM)
OPERATIONAL MANUAL
SPS # 753-3, REV-0
• Remove the defective check valve using an Allen wrench.
• Install a new check valve.
e) Install a new grease fitting.

ASSEMBLY & DISASSEMBLY PROCEDURE

ACTUATOR / BONNET ASSEMBLY:

Install o-rings & other seals of all items respectively as defined before start the assy.

• Insert stem in bonnet from down side of the bonnet & then insert Sls seal & back-up ring
in bonnet from top side.
• Then properly fit the packing gland in bonnet
• Install upper plate properly over bonnet & secure it with soc. set screw.
• Screwed piston on stem & locked with lock nut.
• Insert stem cap over stem, secured with set screw.
• Insert top stem in piston.
• Placed cylinder on upper plate.
• Insert top plug over top stem.
• Placed upper flange on cylinder & install all stud with one nut.
• Secured top plug with set screw.
• Provided hyd. Pressure inside the cylinder so that stem will come out after that tightened
gate with stem & insert slotted type spring pin to lock the position of gate & stem.

GATE VALVE BODY ASSEMBLY:

• Insert retainer plate in gate valve body

• In gate valve body insert seat with assy., i.d. face seal & o.d. face seal.

BOTTOM BONNET ASSEMBLY:

• Insert lower stem into bottom bonnet from downside.
• Insert lower stem into gate & inset slotted type spring pin to lock the position of stem to
gate.
• Insert sls seal and backup ring into bonnet from downside
• Install bottom protector over it.

HYDRAULIC GATE VALVE ASSEMBLY:

• Insert gasket ring on body.

• Insert above actuator / bonnet assy. on gate valve body
• Properly tighten body & actuator assy. by torqueing the bolt.

PREPARED BY: V.S (DESIGN ENGG.) APPROVED BY: P.P. (DESIGN HEAD) 8
 HYDRAULIC GATE VALVE(FLS TYPE) 2.1/16”-10K
(DOUBLE ACTING-BALANCE STEM)
OPERATIONAL MANUAL
SPS # 753-3, REV-0
• Install bottom ring gasket into gate valve body.
• Install bottom bonnet assembly to gate valve body and tighten the all studs.
• Install check valve & grease fitting in bonnet.

DISASSEMBLY IS REVERSE OF ABOVE ASSEMBLY PROCEDURE.

Recommended torques given as follows:

PREPARED BY: V.S (DESIGN ENGG.) APPROVED BY: P.P. (DESIGN HEAD) 9
 HYDRAULIC GATE VALVE(FLS TYPE) 2.1/16”-10K
(DOUBLE ACTING-BALANCE STEM)
OPERATIONAL MANUAL
SPS # 753-3, REV-0
STORAGE RECOMMENDATIONS

The following procedures are recommended:

• All equipment should be stored indoors.
• The indoor environment should be air conditioned and/or heated to prevent large
temperature variations and to control the humidity.
• If the indoor facilities are not available, the equipment should at least be under a
roofed shelter and not exposed to rain or precipitation.
• Periodic inspection of the equipment should be made to ensure no corrosion or dirt
has accumulated and inspects equipment well enough. If corrosion or dirt buildup is
observed, the equipment should be cleaned thoroughly and action taken to prevent
this buildup in the future.
• All metallic components should be protected with light oil or suitable corrosion
inhibitor.
• Exposed elastomers should be covered with polythene net or protected with bubble
wrap then covered with black polyethylene sheet to protect against light, dirt, and
mechanical damage.
• All exposed threads should be liberally greased with a suitable thread compound and
protected with approved closed-ended thread protectors at all times.
• Inventory should be rotated to reduce the age of the inventory (first in; first out). The
oldest equipment should be used first before newly received equipment is used.

HANDLING AND PROTECTION

• For proper handling of products an overhead crane, wooden box, pallets and bins of
appropriate sizes are to be used. If larger assemblies are properly boxed or mounted
on wooden skids forklifts may be used to move equipment.
• Ground/lapped/honed/polished surfaces shall be cleaned and anti-corrosive oil to be
applied.
• Components without seals surfaces are to be covered with polythene net or protected
with bubble wrap.
• Card board sheets may be used as a separator between components kept in boxes or
trays to avoid damage.
• Tubing connections are to be covered with thread protectors and body joints threads
shall be protected with polyethylene net.
• Personnel charged with handling parts and assemblies shall be properly trained and
certified to ensure against scratch/dent marks or any other damage to parts takes
place.

PREPARED BY: V.S (DESIGN ENGG.) APPROVED BY: P.P. (DESIGN HEAD) 10
 HYDRAULIC GATE VALVE(FLS TYPE) 2.1/16”-10K
(DOUBLE ACTING-BALANCE STEM)
OPERATIONAL MANUAL
SPS # 753-3, REV-0

BILL OF MATERIAL
HYDRAULIC GATE VALVE ASSLY., (HCR) DOUBLE ACTING-BALANCE STEM,
2.1/16"-10K, FLS TYPE, MATL. : DD-NL, PR-2,
ASSY P/N: 51025FQP7G

ITEM
QTY. PART NO. REV DESCRIPTION
NO.
1 1 32-4531-116-1 0 BOTTOM PROTECTOR
2 1 32-4531-29-1 0 LOWER STEM
3 2 PIPL-2012992-01 0 SLS SEAL WITH BACK UP RING
4 2 PIPL-2013133-01 0 BACKUP RING (STEM SEAL)
5 1 51025FQP7G-1 0 BODY-2.1/16"-10K FLS
6 1 32-4531-53Y-T-TC 0 GATE
7 1 32-4531-53-11 0 RETAINER PLATE
PIPL-X-049294-01-
8 2 0 SEAT
6TC
9 2 PIPL-140398-02 0 I.D FACE SEAL
10 2 PIPL-140146-03 0 O.D FACE SEAL
11 1 51312908-9 0 GASKET RING
12 1 PIPL-003519-01 0 BONNET
13 8 51312915-1-16W 0 STUD
14 8 NUT112 0 NUT
15 2 51300102 0 GREASE FITTING -1/2"NPT MATERIAL: SS 316
16 2 07CE2HB 0 SOC. H.D SCREW 3/8"-16UNC
17 1 51300109 0 GREASE FITTING, 1/8" LP/NPT (BONNET CAP)
18 1 32-4531-32-1 0 PACKING GLAND
19 1 32-4531-107-1 0 UPPER PLATE
20 1 50222V 0 'O' RING
21 3 50345V 0 O-RING
22 1 32-4531-105-1 0 BALANCE STEM
23 1 32-4531-109-1 0 CYLINDER ASSEMBLY
24 1 32-4531-106-1 0 PISTON
25 2 50214V 0 'O' RING

PREPARED BY: V.S (DESIGN ENGG.) APPROVED BY: P.P. (DESIGN HEAD) 11
 HYDRAULIC GATE VALVE(FLS TYPE) 2.1/16”-10K
(DOUBLE ACTING-BALANCE STEM)
OPERATIONAL MANUAL
SPS # 753-3, REV-0

ITEM
QTY. PART NO. REV DESCRIPTION
NO.
26 1 32-4531-26-1 0 CAP
27 2 07CE2DB 0 GRUB SCREW, 3/8"-16 UNC
28 2 NPT12 0 HEX HEAD PLUG 1/2" NPT, MATERIAL ; SS 316
29 1 32-4531-27-1 0 UPPER FLANGE
30 6 975B16-280-1 0 STUD-3/4"-8 UNC
31 6 NUT34 0 NUT
32 1 32-7031-116-1 0 TOP PLUG
33 1 50222V O-RING - 222
34 1 32-4531-28-1 0 TOP STEM
35 1 51312916 0 HANDWHEEL
36 2 51312920 0 CHECK VALVE
37 1 208-513-0 2 NAME PLATE
38 1 32-4531-22-1 1 STEM PIN
39 1 RT-004 0 RIVET TAG
40 2 PRO-206-5K 0 FLANGE PROTECTOR 2.1/16"-5K-15K

PREPARED BY: V.S (DESIGN ENGG.) APPROVED BY: P.P. (DESIGN HEAD) 12
 HYDRAULIC GATE VALVE(FLS TYPE) 2.1/16”-10K
(DOUBLE ACTING-BALANCE STEM)
OPERATIONAL MANUAL
SPS # 753-3, REV-0

REDRESS KIT

HYDRAULIC GATE VALVE ASSLY., (HCR) DOUBLE ACTING-BALANCE STEM,

2.1/16"-10K, FLS TYPE, MATL. : DD-NL, PR-2
ASSY P/N: 51025FQP7G-R
ITEM
QTY. PART NO. REV DESCRIPTION
NO.
1 2 PIPL-2012992-01 0 SLS SEAL WITH BACK UP RING
2 2 PIPL-2013133-01 0 BACKUP RING (STEM SEAL)
3 1 32-4531-53Y-T-TC 0 GATE
PIPL-X-049294-01-
4 2 0 SEAT
6TC
I.D FACE SEAL (MFP-P/N: IFS2062FLS10M-T)
5 2 PIPL-140398-02 0 (ODIN P/N - FS1ID-2063-15M-F0001EA)
2.260" I.D X 2.525" O.D., VIRGIN PEEK/ELGILOY
O.D FACE SEAL (MFP-P/N:OFS2062FLS10M-T)
(ODIN P/N - FS1OD-2063-10M-F0001SA)
6 2 PIPL-140146-03 0
2.790" I.D X 3.063" O.D ., MATL: VIRGIN
PEEK/ELGLOY
7 1 51312908-9 0 BONNET RING
8 2 51300102 0 GREASE FITTING -1/2" NPT MATERIAL: SS 316
9 1 51300109 0 GREASE FITTING, 1/8" LP/NPT (BONNET CAP)
10 1 50222V 0 'O' RING
11 3 50345V 0 O-RING
12 2 50214V 0 'O' RING
13 1 50333V 0 O-RING
14 2 51312920 0 CHECK VALVE

PREPARED BY: V.S (DESIGN ENGG.) APPROVED BY: P.P. (DESIGN HEAD) 13