WORKSHOP KOMPONEN MAGNETIK DAN ELEKTRONIKA DAYA

PROJECT OF BOOST CONVERTER

Dikerjakan oleh : Kelompok 2

Revianthi Nidha Safi (2320600042)

Muhammad Andhika Dian Pratama (2320600047)

Afif Teguh Baharuddin (2320600056)

Dosen Pengampu :

Ir. Moh. Zaenal Efendi, M.T

TEKNIK ELEKTRO INDUSTRI

DEPARTEMENT TEKNIK ELEKTRO

POLITEKNIK ELEKTRONIKA NEGERI SURABAYA

2022/2023
 DESIGN PROJECT OF BOOST CONVERTER

PROJECT WORK – 2022

Design the Boost Convereter as Battery Charging having folllowing parameters :

• 𝑉𝑠 from two pieces in parallel connection of PV of 100 WP with spesification :

𝑉𝑚𝑝 = 18 𝑉𝑜𝑙𝑡 , 𝐼𝑚𝑝 = 5,56 𝐴𝑚𝑝𝑒𝑟𝑒, From Experiment data is know that
𝑉𝑠(𝑚𝑎𝑥) = 18 𝑉𝑜𝑙𝑡 and 𝑉𝑠(𝑚𝑖𝑛) = 12 𝑉𝑜𝑙𝑡
• Load : four battery lithium 15 Ah, 12 Volt in series connection with charging current about
15 % of Ah
• 𝑉𝑂 = 56 𝑉𝑜𝑙𝑡
• 𝑆𝑤𝑖𝑡𝑐ℎ𝑖𝑛𝑔 𝐹𝑟𝑒𝑞𝑢𝑒𝑛𝑐𝑦 (𝑓𝑠 ) = 40 𝑘𝐻𝑧
• Duty Cycle = 𝐷𝑚𝑎𝑥 = 0.5

Circuit of flyback converter

Component :

• Q : MOSFET IRFP-460
• D : MUR 1560 (Ultra Fast Recovery Diode)
• L : Ferrit Core PQ 3535 with Cross sectional are ( 𝐴𝐶 = 1.96 𝑐𝑚2 ) ;
𝐵𝑜𝑏𝑏𝑖𝑛 𝑑𝑖𝑎𝑚𝑒𝑡𝑒𝑟 (𝐷𝑏𝑜𝑏 = 17 𝑚𝑚)
• 𝑅𝑠 : Snubber resistor ( 𝑅𝑠 =? ; 5 − 10 𝑊𝑎𝑡𝑡)
• 𝐶𝑠 : Snubber capacitor ( 𝐶𝑠 =? ; 1𝑘𝑉𝑜𝑙𝑡)
• 𝐷𝑠 : Snubber diode ( 𝐹𝑅3017)

1
Solution

1. Duty Cycle :
𝑉𝑠(𝑚𝑖𝑛)
𝐷 =1− [ ]
𝑉𝑜
12
𝐷 =1− [ ]
56
𝐷 = 1 − 0,21429
𝐷 = 0,78571
2. The Inductor Value :
1 𝑉𝑠(𝑚𝑖𝑛) 1
𝐿 = ( ) × [(𝑉𝑜 + 𝑉𝐹 ) − 𝑉𝑠(𝑚𝑖𝑛) ] × ( )×( )
𝑓 [𝑉𝑜 + 𝑉𝐹 ] ∆𝐼𝐿
𝑉𝑠
∆𝐼𝐿 = 0.2 × 𝐼𝐿(𝑎𝑣𝑔) ; 𝐼𝐿(𝑎𝑣𝑔) =
(1 − 𝐷)2 𝑅
VF = Diode Forward-Voltage (from data sheet of diode red: MUR1560)
𝑉
𝑅= .......... (1)
𝐼

𝐼 = 15% × 15 = 2.25 𝐴
56
𝑅= = 24,88888 Ω
2.25
12
𝐼𝐿(𝑎𝑣𝑔) = (1−0.78571)2 ×24,88888
12
𝐼𝐿(𝑎𝑣𝑔) = 0,04592×24,88888

𝐼𝐿(𝑎𝑣𝑔) = 10,49958 𝐴 ........... (2)

∆𝐼𝐿 = 0.2 × 10,49958
∆𝐼𝐿 = 2,09992 𝐴 ..................(3)
1 12 1
𝐿=( ) × [(56 + 2) − 12] × ( )×( )
40000 [56 + 2] 2,09992
𝐿 = 113,30480898 𝜇𝐻

2
3. The Maximum Inductor Current (𝐼𝑚𝑎𝑥 )
∆𝑖𝐿
𝑖𝐿(𝑚𝑎𝑥) = 𝑖𝐿(𝑎𝑣𝑔) +
2
2,09992
𝑖𝐿(𝑚𝑎𝑥) = 10,49958 + = 11,024139 𝐴
2
4. Winding number of inductor
𝐿 × 𝑖𝐿(𝑚𝑎𝑥)
𝑛= × 104 ; 𝐵𝑚𝑎𝑥 = 0.25 𝑇𝑒𝑠𝑙𝑎 ; 𝐴𝑐 = 𝑖𝑛 𝑐𝑚2
𝐵𝑚𝑎𝑥 × 𝐴𝑐
113,30480898 𝜇×11,024139
𝑛= × 104 = 25,49159 (Calculated)
0.25×1.96

𝑛 = 26 (𝐼𝑛 𝑈𝑠𝑒)
5. Wire size is based on RMS current of inductor:
2
∆𝑖𝐿⁄
𝑖𝐿(𝑟𝑚𝑠)𝑡 √
2
= (𝑖𝐿(𝑎𝑣𝑔) ) + ( 2)
√3

2,09992⁄ 2
𝑖𝐿(𝑟𝑚𝑠)𝑡 = √(10,49958)2 + ( 2
) = 10,51744 𝐴
√3

6. Calculation of Wire Size:

a. Cross Sectional Area of Wire (𝑞𝑤 )
𝑖𝐿(𝑟𝑚𝑠)𝑡
𝑞𝑤(𝑡) = ; 𝐽 = 4.5 𝐴/𝑚𝑚2 (𝑐𝑢𝑟𝑟𝑒𝑛𝑡 𝑑𝑒𝑛𝑠𝑖𝑡𝑦)
𝐽
10,51744
𝑞𝑤(𝑡) = = 2,3372 𝑚𝑚2
4.5

b. Diameter of Wire (𝑑𝑤 )

4
𝑑𝑤(𝑡) = √ × 𝑞𝑤(𝑡)
𝜋

4
𝑑𝑤(𝑡) = √ × 2,3372 = 1.725 𝑚𝑚
3.14

c. Recalculate by assumsing number of split wire (Ʃ 𝑠𝑝𝑙𝑖𝑡)

𝑖𝐿(𝑟𝑚𝑠)𝑡 10,51744
𝐼𝐿(𝑟𝑚𝑠)𝑠𝑝𝑙𝑖𝑡 = = = 2,6294 𝐴
∑ 𝑠𝑝𝑙𝑖𝑡 4
𝑖𝐿(𝑟𝑚𝑠)𝑠𝑝𝑙𝑖𝑡 2,6294
𝑞𝑤(𝑡)𝑠𝑝𝑙𝑖𝑡 = = = 0.5843 𝑚𝑚2
𝐽 4.5

3
 4 4
𝑑𝑤(𝑡)𝑠𝑝𝑙𝑖𝑡 = √ × 𝑞𝑤(𝑡)𝑠𝑝𝑙𝑖𝑡 = √ × 0.5843 = 0.86253 𝑚𝑚 (𝑐𝑎𝑙𝑐𝑢𝑙𝑎𝑡𝑒𝑑)
𝜋 3.14

𝑑𝑤(𝑡)𝑠𝑝𝑙𝑖𝑡 = 0.9 𝑚𝑚 (𝑖𝑛 𝑈𝑠𝑒)

7. Wire Size:
Diameter of bobbin PQ3535 (Dbob) = 17 mm = 1.7 cm

Circumference of bobbin (Kbob) = 𝜋 × 𝐷𝑏𝑜𝑏

Total Wire Lenght = 𝑛(𝑤𝑖𝑛𝑑𝑖𝑛𝑔) × 𝐾𝑏𝑜𝑏 × ∑ 𝑠𝑝𝑙𝑖𝑡 + 40% × (𝑛(𝑤𝑖𝑛𝑑𝑖𝑛𝑔) × 𝐾𝑏𝑜𝑏 × ∑ 𝑠𝑝𝑙𝑖𝑡)

Circumference of bobbin (Kbob) = 3.14 × 1.7 = 5.34

Total Wire Lenght = 26 × 5.34 × 4 + 40% × (26 × 5.34 × 4) = 122.91
= 555,36 + 222,144 = 777,504 𝑐𝑚
8. Output Capacitance :
𝑉𝑜 × 𝐷
𝐶𝑜 =
𝑅 × ∆𝑉𝑜 × 𝑓
Where ∆𝑉𝑜 = ±0.1% × 𝑉𝑜 = 0.001 × 𝑉𝑜
∆𝑉𝑜 = 0.001 × (56) = 56 𝑚𝑉
56 × 0,78571
𝐶𝑜 = = 789,217916 𝜇𝐹
24,88888 × (0,056) × 40000

SNUBBER CICUIT
Calculation of Snubber Parameters
• 𝑉𝑜
• 𝐼𝑜
• 𝑓𝑠
• 𝐷𝑢𝑡𝑦 𝐶𝑦𝑐𝑙𝑒
• 𝑇𝑓𝑎𝑙𝑙

4
a. Periode
1 1
𝑇= = = 25 × 10−6 = 25𝜇𝑠
𝑓𝑠 40000
b. Load R
𝑉𝑜 56
𝑅= = = 24,88888 𝑂ℎ𝑚
𝐼𝑜 2,25
c. 𝐼𝑜𝑛
𝑉𝑜2 562
𝐼𝑜𝑛 = 𝐼𝐿𝑚 = = = 8,9 𝐴
𝑉𝑠(𝑚𝑎𝑘𝑠) × 𝐷 × 𝑅 18 × 0,78571 × 24,88888
d. 𝑉𝑜𝑓𝑓
𝑉𝑜𝑓𝑓 = 𝑉𝑠 + 𝑉𝑜 = 12 + 56 = 68 𝑉𝑜𝑙𝑡
e. 𝐶𝑠𝑛𝑢𝑏𝑏𝑒𝑟
𝐼𝑜𝑛 × 𝑇𝑓𝑎𝑙𝑙
𝐶𝑠𝑛𝑢𝑏𝑏𝑒𝑟 ≈
2 × 𝑉𝑜𝑓𝑓
𝑇𝑜𝑛 𝑇𝑜𝑛
𝐷= ⟹ 0.78571 =
𝑇 25 × 10−6
𝑇𝑜𝑛 = 19,64275 𝜇𝑠
𝑇𝑜𝑓𝑓 = 𝑇 − 𝑇𝑜𝑛 = 25 − 19,64275 = 5,35725 𝜇𝑠
𝐼𝑜𝑛 × 𝑇𝑓𝑎𝑙𝑙 8,9 × 5,35725 × 10−6
𝐶𝑠𝑛𝑢𝑏𝑏𝑒𝑟 ≈ ≈ ≈ 35,0585 × 10−8
2 × 𝑉𝑜𝑓𝑓 2 × 68
≈ 0.35 𝜇𝐹

f. 𝑅𝑠𝑛𝑢𝑏𝑏𝑒𝑟
𝐷×𝑇 0.78571 × 25 × 10−6
𝑅𝑠𝑛𝑢𝑏𝑏𝑒𝑟 < = = 28,01425 𝑂ℎ𝑚
2 × 𝐶𝑠𝑛𝑢𝑏𝑏𝑒𝑟 2 × 35.0585 × 10−8
= 28,01425 𝑂ℎ𝑚
𝑅𝑠𝑛𝑢𝑏𝑏𝑒𝑟 < 28,01425 𝑂ℎ𝑚