압력 방출밸브 및 용량 시험 설비 개요

제 14회 원자력 안전 기술 정보 회의

충남 천안시 두정동 63-6, ㈜삼신 / 기술본부장 이원희 Tel. 041-562-3401 (511)

2009. 4. 6

기술연구부

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목 차

1 압력 방출밸브의 개요

2 밸브 성능 시험 설비의 종류

3 해외 PRD 용량 시험 설비 현황

4 삼신 밸브 성능 시험 설비 개요

5 삼신 PRD 용량 시험 설비 개요

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1. 안전 방출 밸브의 개요

1.1 안전방출 밸브의 종류

SAFETY VALVE

SAFETY RELIEF VALVE

RECLOSING
PRESSURE
RELIEF VALVE RELIEF VALVE

PRESSURE PILOT OPERATED PRESSURE RELIEF VALVE

RELIEF
DEVICES
POWER ACTUATED PRESSURE RELIEF VALVE

NON-RECLOSING
PRESSURE RUPTURE
RELIEF DEVICES DISC DEVICES

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1. 안전 방출 밸브의 개요

1.2 안전방출 밸브의 구조 및 특징

¾ Solid Type

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1. 안전 방출 밸브의 개요

1.2 안전방출 밸브의 구조 및 특징

¾ Flexible Type

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2. 밸브 성능 시험 설비 종류

2.1 ASME QME-1/KEPIC MFC에 따른 Functional Qualification Test설비

¾ Active Power Operated Valve 성능 시험

¾ Active
A i Self
S lf Operated
O d Ch
CheckkV l 성능 시험
Valve
¾ Active Safety Relief Valve 성능 시험

2.2 ASME PTC 25에 따른 PRD(Pressure Relief Device) 성능시험설비

¾ Pressure Relief Device 성능 시험

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2. 밸브 성능 시험 설비 종류

2.3 ASME QME-1/KEPIC MFC에 따른 Functional Qualification Test

적용 구분
구분 성능 검증 항목
APOV ASOCV APRV

1 시험전 검사(Pretest Inspection) ○ ○ ○

성능 및 누설 - 기준선
2 × × ○
(Performance and Leakage - Baseline)

기본 진동수 결정
3 ○ 해당시 ○
(Fundamental Frequency Determination)

환경과 경년 열화 모사
4 해당시 해당시 ×
(Environmental and Aging Simulation)

5 중간 검사(Intermediate Inspection) ○ ○ ×

6 주기 시험(상온 및 고온)(Cycle Test) ○ 해당시 ×

7 단부 하중 시험(End-Loading Test) ○ ○ ×

8 내진 시험(Seismic Test) ○ 해당시 ○

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2. 밸브 성능 시험 설비 종류

적용 구분
구분 성능 검증 항목
APOV ASOCV APRV

배출관 및 반력하중 검증 시험 (Discharge-Pipe and

9 × × ○
Reaction-Loading Qualification Test)

내진 및 배출관하중 조합 시험 (Combined Seismic

10 × × ○
and Discharge-Pipe Loading Test)

11 외부 환경 시험(External Environment Test) × × ○

12 열영향 시험(Thermal Effects Test) × × ○

유동 차단과 기능 능력 입증 (Flow Interruption and

13 ○ ○ ×
Functional Capability Demonstration)

성능 및 누설 - 최종
14 × × ○
(Performance and Leakage - Final)

15 시험 후 검사(Post Test Inspection) ○ ○ ○

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2. 밸
2 밸브 성능 시험 설비 종류

2.4 ASME PTC 25에 따른 PRD(Pressure Relief Device)성능시험

¾ Popping
pp g Test
ƒ 설정 압력에서 열리기 시작
ƒ Chatteringg 없이 full Open
p

¾ Blow down Test

ƒ 시스템에서 요구하는 유체 용량 분출
ƒ 규정된 Blow down내에서 Reseating

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3. 해외 PRD 용량 시험 설비 현황
Certification
Name Fluid Pressur Size Capacity Authorized
(s) e Observers
No. Issued Expires

Nitrog 10-40000
ANDERSON en 1000 psi 8" scfm
GREENWOOD PRD-017 05/02/97 07/02/02 3명
CROSBY (Texas) 36-1400
Water 1000 psi 4” gpm
200-28000
Steam 1000 psi 4” pph
ANDERSON
GREENWOOD Air 1000 psi 4” 7000 scfm
PRD-001 02/22/01 02/27/06 6명
CROSBY
(Massachusetts) Water 290 p
psi 4”
4 600 gp
gpm

Water 3600 psi 1-1/2” 30 gpm

BS&B SAFETY
SYSTEMS, INC. PRD-019 03/30/99 03/30/04 Air 275 psi 4” 2000 scfm 4명
((Oklahoma))
Air 200 psi 4” 7200 scfm
CONTINENTAL DISC
CORP. PRD-011 07/02/99 08/17/04 Air 650 psi 4” 6000 scfm 4명
(Missouri)
Water 650 psi 4” 900 gpm

Steam 290 psi 4” 10000 pph

DRESSER FLOW
CONTROL,
PRD-008 04/24/97 05/12/02 Air 500 psi 4” 3500 scfm 6명
DRESSER, INC.
(Louisiana)
Water 500 psi 4” 500 gpm

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3. 해외 PRD 용량 시험 설비 현황
Certification
Name Fluid(s) Pressur Size Capacity Authorized
e Observers
No
No. Issued Expires

ELECTRICITE DE FRANCE
PRD-022 04/03/01 04/03/06 Steam 1400 psi 3” 936 m3/h 1명
(Oklahoma)

ENGINEERED CONTROLS
100-15000
INTERNATIONAL, INC. PRD-020 01/13/00 01/13/05 Nitrogen 500 psi 3" 4명
scfm
(North Carolina)

Air 880 psi 6” 8000 scfm

FARRIS ENGINEERING
PRD-021
PRD 021 01/31/01 01/31/06 5명
(Ohi )
(Ohio)
Water 600 psi 4” 165 gpm

FIKE CORPORATION PRD-023 08/28/01 08/28/06 Nitrogen 285 psi 7000 scfm 2명
(Missouri) 2”

LESER GMBH & Air 1450 psi 16” 24964 scfm

COMPANY PRD-014 04/04/00 12/23/04 6명
KG (Germany) Water 610 psi 16” 1057 gpm

Steam 500 psi 4” 16000 pph

THE NATIONAL BOARD
OF
BOILER & PRESSURE PRD-016 05/04/01 05/21/06 Air 500 psi 6” 13000 scfm 5명
VESSEL INSPECTORS
(Ohio)
Water 500 psi 4” 550 gpm

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3. 해외 PRD 용량 시험 설비 현황

NBBI Testing
Steam Air Water
Laboratory

Media Dry Saturated Steam Compressed Air Ambient temp. Water

Maximum
850 psig (58 bar) 2,200 psig (151 bar) 625 psig (43 bar)
Source Pressure

Flow Sharp-edged orifice Sonic flow nozzle Sharp-edged orifice

Measurement plates & weighed & sharp edged orifice plates & timed weight
Prime Meters condensate method Plate method

Maximum Flow 20,000 lbs. 15,000 SCFM 550 gal./min.

Capacity saturated steam per (25,000 m3/hour) (2,080 liters/min.)
hour (9,070 kg/hour)

Test Vessel:
625 psig (43 bar) 720 psig (49 bar) 720 psig (49 bar)
MAWP Nozzle
4 inches (100 mm) 4 inches (100 mm) 3 inches (75 mm)
Connection

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4. 삼신 밸브 성능 시험 설비 개요

4.1 STEAM GENERATOR(TEST BOILER)

¾ Design Temperature : 750℉

¾ Design Pressure : 2500 psig
¾ Steam Capacity : 2.4
2 4 ton/hr
¾ Dry Saturated Steam
(S
(Steam Q
Quality
li : 98% Mi
Min.))

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4. 삼신 밸브 성능 시험 설비 개요

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4. 삼신 밸브 성능 시험 설비 개요

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4. 삼신 밸브 성능 시험 설비 개요

4.2 HOT WATER TEST FACILITY

¾ Source Vessel
ƒ Design Pressure : 3200 psig
ƒ Design Temperature : 650℉
ƒ Capacity : 5 m3 × 2 Vessels

¾ Test Vessel
ƒ Design Pressure : 2500 psig
ƒ g Temperature
Design p : 650℉
ƒ Capacity : 8 m3

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4. 삼신 밸브 성능 시험 설비 개요

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4. 삼신 밸브 성능 시험 설비 개요

4.3 밸브 성능 시험 항목

¾ Hot / Cold Cycle Test

¾ Fl Interruption
Flow I t ti / Initiation
I iti ti Test
T t
¾ Flow Reversal Test (Check Valve)
¾ Disc-to-Seat Wedge-Lock Evaluation Test
(Check Valve)
¾ Fully Open Valve Disc Flow Test (Check Valve)
¾ Others

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4. 삼신 밸브 성능 시험 설비 개요

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4. 삼신 밸브 성능 시험 설비 개요

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4. 삼신 밸브 성능 시험 설비 개요

¾ PIPE REACTION END LOADING & STATIC

SEISMIC TEST
ƒ For Small, Medium & Large Valves
ƒ Size : 1/2
1/2” ~ 36
36”

Seismic Test

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4. 삼신 밸브 성능 시험 설비 개요

End-Loading
End Loading Test

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4. 삼신 밸브 성능 시험 설비 개요

4.4 MOV DIAGNOSTIC EQUIPMENTS(3 Sets)

ƒ QUIKLOOK (Teledyne Brown Engineering Inc.)

ƒ MOVIDS ((M&D Inc.))
ƒ VIPER20 (Crane Nuclear Inc.)

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5. 삼신 PRD 용량 시험 설비 개요

5.1 PTC 25에 따른 PRD용량 시험 설비

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5. 삼신 PRD 용량 시험 설비 개요

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5. 삼신 PRD 용량 시험 설비 개요

¾ 설비 개요
1) Media
- Dry Saturated Steam (98% 이상의 Quality)
- Nitrogen
- Water (Ambient/Hot)
2) Design Temperature : 650℉
3) Design Pressure : 2500 psig
4) Source Vessel : 8 m3
5) Test Vessel : 1 m3
6) Metering Section : NPS 4
7) Popping & Blowdown Tests

¾ EXPECTED UNCERTAINTY
1) PTC 19.1 절차에 따라 계산
2) Flow Measurement : ± 2.0 % 이내
3) 기타 측정값 : ± 0.5 % 이내

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5. 삼신 PRD 용량 시험 설비 개요

¾ CALIBRATION OF INSTRUMENTS
1)) Pressure
(1) Measuring Instrument
- PTC 19.2에 따름
- 주기 : Before and after any test or series of tests
((2)) Indicator/Recorder
d c o / eco de
- 국내 검교정법에 따름
2) Temperature
(1) Measuring Instrument
19 3에 따름
- PTC 19.3에
- 주기 : Within 90-day period preceding the test or series of tests
(2) Indicator/Recorder
- 국내 검교정법에 따름
3) Lift Indicators & Recorder
(1) Measuring Instrument
- 국내 검교정법에 따름
- 주기 : Before and after each test or series of tests
(2) Indicator/Recorder
- 국내 검교정법에 따름

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5. 삼신 PRD 용량 시험 설비 개요
4) Weighing Scales : 사용치 않음
5) Steam Calorimeter
- PTC 19.11에 따름
- 주기 : 최초 설치시, 6개월이내 마다 시행
6) Meter Section : PTC 19.5에 따름

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최고의 품질을 추구하는 삼신

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