PHASE 2- OBSERVATION SHEET

Sr. No. CONDITION

1 Check the noise of charger on CRO when
a)BMS open
b)when BMS is connected and SoC 100%
c)when BMS is connected and SoC 20%
d)when BMS is connected and SoC 19.9%
e)when BMS is connected and SoC 10%
f)when BMS is connected and SoC 9%
g)when BMS and Vehicle is connected and SoC 100%
h)when BMS and Vehicle is connected and SoC 20%
i)when BMS and Vehicle is connected and SoC 19.9%
j)when BMS and Vehicle is connected and SoC 10%
k)when BMS and Vehicle is connected and SoC 9%

CAN communication
2

3 Current and voltage accuracy in Messege window or meter

4 Charging Current

5 Soft start of charger on CRO

b) Without load
a) With load
6 After Power supply ON Charger start charging (TIME)
a) With Vehicle load (Ign Switch=ON)

b) With Vehicle Load (Ign Switch ON)

c) Without Vehicle load (Ign Switch=off)

7 Will charger work without authentication

8 Charger picking up battery

a)when SOC 80%
b) when SOC 90%
c) when battery voltage 45V
d) when battery voltage 42V

9 Issue found Due to BMS

a) After Power supply ON , without Vehicle Load (Ign Switch off),
Charger start charging after 1 min 17Sec

c) Charging Current
RVATION SHEET
Observation Action

63.2V No Action Needed

63.2V No Action Needed
63.2V No Action Needed
63.2V No Action Needed
63.2V No Action Needed
63.2V No Action Needed
62.4V No Action Needed
62.4V No Action Needed
62.4V No Action Needed
62.4V No Action Needed
62.4V No Action Needed

OK Need to charge battey

(Not obseve full charging cycle) one full cycle

OK No Action Needed
24.7A No Action Needed

YES No Action Needed

YES No Action Needed

17 Sec No Action Needed

Sometime BMS not Recover from Load reduce, BMS

Fault SC because of load. so,
recove from Fault SC and
Charger indicate DC UV fault error
and takes more than 17 Sec to start Charger Start charging in
17 Sec
charging.

No action Taken Because

1 Min 17 Sec BMS response Time is 1
Min

Not Working No Action Needed

YES No Action Needed

YES No Action Needed
YES No Action Needed
YES No Action Needed
a) 1 min Charger in DC UV fault b) No action Taken Because
Rest 17 Sec charger takes to start BMS response Time is 1
charging Min

After Replacement of
4.7A only BMS, charger draw full
current=25A