Professional Documents
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OVERHAUL REPORT
OF
SIEMENS – 30 MW TG SET
DONE BY
Office & Works: Plot No: 168, APIIC, Pashamailaram, Medak Dist – 502
307, Hyderabad, A.P, INDIA.
Scope of Work:
TURBINE
TURBINE DETAILS:
Make SIEMENS
Power 30MW
Speed 6800 RPM
Live steam pressure/ Temperature 105Ata/535ºc
Bleed 1pressure / Temperature 1.33 Ata/107.30ºc
Bleed 2pressure / Temperature 13.26 Ata/200ºc
Extraction pressure / Temperature 5.00Ata/161ºc
Exhaust pressure / Temperature 0.88 Ata/41.87ºc
Operating speed 6800
GENERATOR DETAILS:
ACTIVITIES CARRIEDOUT
TURBINE:
RADIAL AXIAL
00 00
L R L R
-0.12 -0.145
RADIAL AXIAL
00 9.70
L R L R
-2.29 9.87
Removal of front and rear bearing covers and top half bearings.
Dismantling of ESV, inspection of strainer, observed good condition.
Checking parting plane both halves top and bottom of casing for any
marking/ damage.
Dismantling of guide blade carriers along with BP gland, Front steam gland,
Rear Steam gland, Front & rear oil glands and lifting them.
21 2.50 2.50
LEFT RIGHT
0.45 0.40
LEFT RIGHT
0.40 0.50
Front Journal
Checked the Active & Inactive thrust pads and are found ok.
Observed damage & worn out of all sealing fins on rotor BP Gland area.
Checked front and ream steam glands and are in good condition.
BP Gland
Observed adaptive stage GBC 4 top and bottom sleeves bearing halves
position in tilted condition to replaced with new one.
Cleaning of Main oil tank done. Mostly the oil tank was found clean with
very minor settlement of dust. One Piece of Rubber (Similar to a Piece from
damaged Seat of Butterfly valve identified inside the tank) and shown to
customer.
LP adaptive carrier assembly, LP servo motor, BP gland, turbine rotor,
turbine front and rear journal bearings were sent to M/s SIEMENS (OEM),
vadodara, for repair and replacement from 20th March 2015 and received back
at site on 05th April 2015. During this period our site team was demobilized.
Cleaning of bottom casing carried out.
Assembling of new adapted stage in GBC-4 and checking the valve
functioning.
LEFT RIGHT
0.40 0.35
LEFT RIGHT
0.45 0.40
THRUST BEARING
21 2.50 2.50
FORWARD BACKWARD
STROKE STROKE
1 0 100 1.984 3.976 0 32
2 10 90 2.108 3.716 0 37
3 20 80 2.258 3.466 2 22
4 30 70 2.419 3.227 5 19
5 40 60 2.595 3.001 8 15
6 50 50 2.779 2.793 11 11 SCALE BY LOCAL
7 60 40 2.994 2.598 15 8 INDICATOR(0-60MM)
8 70 30 3.216 2.423 19 5
9 80 20 3.455 2.262 23 2
10 90 10 3.709 2.115 27 0
11 100 0 3.976 1.987 32 0
2.60 2.60
2.65 2.60
2.60
1.20 1.20
1.20 1.20
1.20
LEFT RIGHT
1.00 0.05
0.05
Turbine
No shims No shims
[L3] [R3]
0.30 0.10
0.10
[L2] [R2]
0.30 0.30
0.10 0.10
0.05 0.05
0.05
[L1] [R1]
0.30 0.30
0.30 0.30
0.20 0.05
0.05 0.05
FRONT
Gear box
[R1] [R2]
0.50 0.50
LEFT RIGHT
[F1] [F2]
0.30 0.30
Generator
Adjusting the alignment as per protocol reading and recorded the final
valves.
TURBINE TO GEAR BOX FINAL ALIGNMENT READINGS
DIAL ON GEAR BOX PINION DATED 12/04/2015 TIME 10.00 AM
RADIAL AXIAL
00 00
L R L R
+0.66 -0.005
RADIAL AXIAL
00 12.385
L R L R
-0.25 12.385
During the Alignment of the Turbine with the Gear Box and Further with the
Generator and the Exciter the following problems were faced.
The Gear Box had to be shifted right by 0.2 mm with some angularity correction in
the horizontal plane for which the Gear Box was not getting shifted. The Inlet and
Outlet oil lines were to be opened and attempted which did not help in getting
the desired alignment readings. Further the Gear Box had to be lifted and bed was
completed cleaning and polished. The shims were also cleaned and dressed at the
edges and placed back. Shims were removed and finally the readings were
achieved as in the report.
The Generator had to proportionately shift side wise by 0.5 mm and vertically for
the desired alignment readings. The Grouting and shuttering material was
obstructing the side wise movement towards right of turbine. The same was
removed by the customer’s civil team and later the necessary correction was
made for achieving alignment. Shims were removed over the existing and final
shims are as recorded in the report.
Exciter Alignment:
Based on the Generator Shims position and correction made the exciter sole
grinding was to be done by 1.0 mm. The Grinding activity was done by the
customer support and after blue matching the alignment was carried out to the
desired reading.
Since the Generator and Exciter were shifted to right the Dowel Pin location did
not match and accordingly jack arrangement were provided by the customer
based on the recommendation of Siemens representative at site.
The Main Steam Line Flange alignment with the Turbine ESV was getting difficult,
on inspection customer identified few damages in the Spring Hanger Supports
which was later rectified as in the photographs. Later during the ESV orientation
was rearranged to the correct position to match the Flange Parallelism.
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