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  • Arrangement ZOT

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    Achmad Royyan Damanhuri
    14 views2 pages
    This document discusses arrangements to support a zero overtime (ZOT) policy at two plants. At Plant #1, arrangements include setting non-production days for maintenance and using additional manpower. At Plant #2, arrangements involve setting working Mondays as non-production days for maintenance and establishing two shift operations with additional manpower to support ZOT. Both plants require adding more manpower to facilities and operations to enable the new policy.

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    This document discusses arrangements to support a zero overtime (ZOT) policy at two plants. At Plant #1, arrangements include setting non-production days for maintenance and using additional manpower. At Plant #2, arrangements involve setting working Mondays as non-production days for maintenance and establishing two shift operations with additional manpower to support ZOT. Both plants require adding more manpower to facilities and operations to enable the new policy.

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    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    14 views2 pages

    Arrangement ZOT

    Uploaded by

    Achmad Royyan Damanhuri
    This document discusses arrangements to support a zero overtime (ZOT) policy at two plants. At Plant #1, arrangements include setting non-production days for maintenance and using additional manpower. At Plant #2, arrangements involve setting working Mondays as non-production days for maintenance and establishing two shift operations with additional manpower to support ZOT. Both plants require adding more manpower to facilities and operations to enable the new policy.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    of 2

    Arrangement to Support ZOT (zero OT) Policy <Waiting Mgm Decision >

    Plant Shop Current Condition Arrangement (Facil


    Facility & Others

    Plant#1 Press

    Body

    Frame -TPM ED Frame 7 Hours during non prod -Set up 1 working day as non production day
    -TPM Jig & Robot 2 Hours/Day -Set Time Over daily & Add MP
    -CKD overtime -???
    Toso -Prep prod 30 minutes before start - Arrange start-Stop Production (7.45-15.00)
    -PGD Toso Overtime - Provide 3 Shift operation to support ZOT

    Assy -WIP Fill in

    Assy Frame & PIO -WIP Fill in

    Inspection

    Logistic -Truck Departure -Open Gate timing ??


    -Unit Cripple -Catch up unit cripple???
    Plant#2 Weding

    Toso ‘- TPM & maint day 7hrs when weekend ‘- Set up working day(Monday) as NPD for TPM ti
    -Prep prod 30 minutes before start - Arrange start-Stop Production (7.45-15.00)
    ‘- when teiji, top coat & repair almost OT ‘- Set up 2 Shift operation to support ZOT
    Assy -WIP Fill in

    Inspection Repair

    Logistic
    Confidential (Draft)

    Arrangement (Facility, Add MP Need)


    Add MP

    y as non production day -Add MP:


    -Add MP:
    -Add MP:
    Production (7.45-15.00) -Add MP:
    ration to support ZOT -Add MP

    y(Monday) as NPD for TPM time


    Production (7.45-15.00)
    ation to support ZOT -Add MP

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