Doc No.

: IMSR/QA/89C
STATISTICAL PROCESS CONTROL STUDY Rev. No. / Date: 00 / 01.01.2020

PART NAME : ROUND INSTRUMENT : VERNIER CALIPER L.COUNT : 0.02 mm Date : 16-03-2021
PART NO. : 23130-SAE1045H-Ø53 SPECIFIC : 53 + 0.8 mm /- 0.00 mm MACHINE : ROLLING
SAMPLE SIZE : 50 OPERATION : ROUND HOT ROLLING NO.OF DECIMALS: 2
DATA COLLECTION: -
SNO. 1 2 3 4 5 6 7 8 9 10 U.T.L. 53.80 SAMPLE D2 A2 D4
1 53.41 53.51 53.43 53.41 53.45 53.51 53.42 53.51 53.41 53.41 1 1.123 2.560 3.270
2 53.45 53.55 53.42 53.45 53.39 53.42 53.45 53.53 53.45 53.45 2 1.128 1.880 3.270
3 53.42 53.51 53.42 53.42 53.39 53.51 53.43 53.55 53.42 53.42 L.T.L. 53.00 3 1.693 1.020 2.570
4 53.41 53.55 53.45 53.41 53.41 53.42 53.42 53.42 53.41 53.41 4 2.059 0.730 2.230
5 53.43 53.51 53.42 53.43 53.42 53.51 53.42 53.42 53.43 53.43 5 2.326 0.590 2.110

XLARGE 53.45 53.55 53.45 53.45 53.45 53.51 53.45 53.55 53.45 53.45 Xmax. = 53.55 NO.OF NON CONFORMING PART = 0 NOS.
XSMALL 53.41 53.51 53.42 53.41 53.39 53.42 53.42 53.42 53.41 53.41 Xmin. = 53.39
RANGE 0.04 0.04 0.03 0.04 0.06 0.09 0.03 0.13 0.04 0.04 R - BAR = 0.05400 NO. OF PARTS ABOVE U.T.L. = 0 NOS.
AVG. 53.42 53.53 53.43 53.42 53.41 53.47 53.43 53.49 53.42 53.42 X - BAR = 53.4450 NO. OF PARTS BELOW L.T.L. = 0 NOS.
Process Width ( P ) = 0.1600 Specification Width(S) = 0.80 Index (K)={2 x (D-XBAR)/S} = 0.113 INTERVAL FREQ. CU. FREQ.
Design Centre ( D ) = 53.4000 Interval = 0.03 Selecting no. of classes = 5 53.2940 53.3260 0 0
Starting Point = 53.3900 No. of readings = 50.00 Shift Of 'X-BAR' from 'D' = 0.0450 53.3260 53.3580 0 0
53.3580 53.3900 2 2
53.3900 53.4220 24 26
53.4220 53.4540 13 39
53.4540 53.4860 0 39
53.4860 53.5180 7 46
53.5180 53.5500 4 50
53.5500 53.5820 0 50
53.5820 53.6140 0 50
53.6140 53.6460 0 50
53.6460 53.6780 0 50
U.C.L.XBAR = 53.48
L.C.L.XBAR = 53.41
U.C.L.RBAR = 0.11394

L.C.L.RBAR = 0

Std.Dev."s" = 0.04

Cp=(S/6s) = 2.98

Cpk={1-K}xPp) = 2.65
CONCLUSION : - PROCESS IS EXCELLENT