Doc No.

: IMSR/QA/89C
STATISTICAL PROCESS CONTROL STUDY Rev. No. / Date: 00 / 01.01.2020

PART NAME : ROUND INSTRUMENT : VERNIER CALIPER L.COUNT : 0.02 mm Date : 21-08-2021
PART NO. : 24100-EN353-Ø50 SPECIFIC : 50 ± 0.4 mm MACHINE : ROLLING
SAMPLE SIZE : 50 OPERATION : ROUND HOT ROLLING NO.OF DECIMALS: 2
DATA COLLECTION: -
SNO. 1 2 3 4 5 6 7 8 9 10 U.T.L. 50.40 SAMPLE D2 A2 D4
1 50.16 50.26 50.18 50.16 50.20 50.26 50.17 50.26 50.16 50.16 1 1.123 2.560 3.270
2 50.20 50.30 50.17 50.20 50.14 50.17 50.20 50.21 50.20 50.20 2 1.128 1.880 3.270
3 50.17 50.26 50.17 50.17 50.14 50.26 50.18 50.21 50.17 50.17 L.T.L. 49.60 3 1.693 1.020 2.570
4 50.16 50.30 50.20 50.16 50.16 50.17 50.17 50.17 50.16 50.16 4 2.059 0.730 2.230
5 50.18 50.26 50.17 50.18 50.17 50.26 50.17 50.17 50.18 50.18 5 2.326 0.590 2.110

XLARGE 50.20 50.30 50.20 50.20 50.20 50.26 50.20 50.26 50.20 50.20 Xmax. = 50.30 NO.OF NON CONFORMING PART = 0 NOS.
XSMALL 50.16 50.26 50.17 50.16 50.14 50.17 50.17 50.17 50.16 50.16 Xmin. = 50.14
RANGE 0.04 0.04 0.03 0.04 0.06 0.09 0.03 0.09 0.04 0.04 R - BAR = 0.05000 NO. OF PARTS ABOVE U.T.L. = 0 NOS.
AVG. 50.17 50.28 50.18 50.17 50.16 50.22 50.18 50.20 50.17 50.17 X - BAR = 50.1918 NO. OF PARTS BELOW L.T.L. = 0 NOS.
Process Width ( P ) = 0.1600 Specification Width(S) = 0.80 Index (K)={2 x (D-XBAR)/S} = 0.480 INTERVAL FREQ. CU. FREQ.
Design Centre ( D ) = 50.0000 Interval = 0.03 Selecting no. of classes = 5 50.0440 50.0760 0 0
Starting Point = 50.1400 No. of readings = 50.00 Shift Of 'X-BAR' from 'D' = 0.1918 50.0760 50.1080 0 0
50.1080 50.1400 2 2
50.1400 50.1720 24 26
50.1720 50.2040 13 39
50.2040 50.2360 2 41
50.2360 50.2680 7 48
50.2680 50.3000 2 50
50.3000 50.3320 0 50
50.3320 50.3640 0 50
50.3640 50.3960 0 50
50.3960 50.4280 0 50
U.C.L.XBAR = 50.22
L.C.L.XBAR = 50.16
U.C.L.RBAR = 0.1055

L.C.L.RBAR = 0

Std.Dev."s" = 0.04

Cp=(S/6s) = 3.31

Cpk={1-K}xPp) = 1.72
CONCLUSION : - PROCESS IS EXCELLENT