Doc No.

: IMSR/QA/89C
STATISTICAL PROCESS CONTROL STUDY Rev. No. / Date: 00 / 01.01.2020

PART NAME : ROUND INSTRUMENT : VERNIER CALIPER L.COUNT : 0.02 mm Date : 23-02-2022
PART NO. : 28880-EN18D-Ø28 SPECIFIC : 28 ± 0.25 mm MACHINE : ROLLING
SAMPLE SIZE : 50 OPERATION : ROUND HOT ROLLING NO.OF DECIMALS: 2
DATA COLLECTION: -
SNO. 1 2 3 4 5 6 7 8 9 10 U.T.L. 28.25 SAMPLE D2 A2 D4
1 28.08 28.18 28.10 28.08 28.12 28.06 28.09 28.18 28.08 28.08 1 1.123 2.560 3.270
2 28.12 28.15 28.09 28.12 28.06 28.09 28.12 28.13 28.12 28.12 2 1.128 1.880 3.270
3 28.09 28.09 28.09 28.09 28.06 28.06 28.10 28.13 28.09 28.09 L.T.L. 27.75 3 1.693 1.020 2.570
4 28.08 28.05 28.12 28.08 28.08 28.09 28.09 28.09 28.08 28.08 4 2.059 0.730 2.230
5 28.10 28.06 28.09 28.10 28.09 28.18 28.09 28.09 28.10 28.10 5 2.326 0.590 2.110

XLARGE 28.12 28.18 28.12 28.12 28.12 28.18 28.12 28.18 28.12 28.12 Xmax. = 28.18 NO.OF NON CONFORMING PART = 0 NOS.
XSMALL 28.08 28.05 28.09 28.08 28.06 28.06 28.09 28.09 28.08 28.08 Xmin. = 28.05
RANGE 0.04 0.13 0.03 0.04 0.06 0.12 0.03 0.09 0.04 0.04 R - BAR = 0.06200 NO. OF PARTS ABOVE U.T.L. = 0 NOS.
AVG. 28.09 28.11 28.10 28.09 28.08 28.10 28.10 28.12 28.09 28.09 X - BAR = 28.0980 NO. OF PARTS BELOW L.T.L. = 0 NOS.
Process Width ( P ) = 0.1300 Specification Width(S) = 0.50 Index (K)={2 x (D-XBAR)/S} = 0.392 INTERVAL FREQ. CU. FREQ.
Design Centre ( D ) = 28.0000 Interval = 0.03 Selecting no. of classes = 5 27.9720 27.9980 0 0
Starting Point = 28.0500 No. of readings = 50.00 Shift Of 'X-BAR' from 'D' = 0.0980 27.9980 28.0240 0 0
28.0240 28.0500 1 1
28.0500 28.0760 5 6
28.0760 28.1020 31 37
28.1020 28.1280 7 44
28.1280 28.1540 3 47
28.1540 28.1800 3 50
28.1800 28.2060 0 50
28.2060 28.2320 0 50
28.2320 28.2580 0 50
28.2580 28.2840 0 50
U.C.L.XBAR = 28.13
L.C.L.XBAR = 28.06
U.C.L.RBAR = 0.13082

L.C.L.RBAR = 0

Std.Dev."s" = 0.03

Cp=(S/6s) = 2.85

Cpk={1-K}xPp) = 1.73
CONCLUSION : - PROCESS IS EXCELLENT