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Type: NM063BY
Machine no.: D3001935
Commission: 4300000078/000700
Date of release: 17.10.2016
Reference: OCIP-05-2015
Operating and Maintenance Instructions

Original Instructions
NETZSCH Pumps & Systems - Solutions you can trust v

The NETZSCH Group is an owner-managed technology company which operates
internationally and has its registered office in Germany.
The Business Units – Analyzing & Testing, Grinding & Dispersing and Pumps & Systems
– stand for tailored solutions of the highest quality. Over 2,500 employees at 130 sales
and production centres in 23 countries all over the world ensure that expert service is
always available close to our customers.
With
NEMO® progressing cavity pumps, TORNADO ® rotary lobe pumps, screw pumps,
grinding machines, dosing systems and accessories the Pumps & Systems Business Unit
offers customised and sophisticated solutions for the most diverse applications on a
global level.
© NETZSCH Pumpen & Systeme GmbH - Subject to technical changes.
NETZSCH Pumpen & Systeme GmbH

Geretsrieder Str. 1
84478 Waldkraiburg, Germany
Tel.: +49 - (0) 8638 - 63 0
Fax: +49 - (0) 8638 - 67 999
Email: info.nps@netzsch.com www.netzsch-pumpen.de
PAGE
TABLE OF CONTENTS 0.0
PAGE
1 Safety Precautions 1.0
2 Description 2.0
3 Packaging, Transportation, Storage 3.0
4 Installation Instructions 4.0
5 Start-up 5.0
6 Temporary Shutdown 6.0

IPP - EN - en_30100_0001 - NM063BY - D3001935 - 4300000078 - 000700 - NPSAGNM02 - 001.ETL16578 N 17.10.2016 09:43:26
7 Maintenance 7.0
8 Trouble-Shooting and Remedying 8.0
9 Dismantling and Assembly of the Pump Housing 9.0
10 Dismantling and Assembly of the Rotating Parts 10.0
11 Dismantling and Assembly of the Connecting Shaft 11.0
12 Dismantling and Assembly of the Shaft Sealing 12.0
13 Dismantling and Assembly of Special Units 13.0
14 Recommended Spare Parts 14.0
15 Sectional Drawings, Spare Parts List, Data Sheet 15.0
16 Contacts 16.0
17 Certificates / Annexes 17.0
issued: 30.08.2013 Revision: 7 text no.

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Important Note
These Operating and Maintenance Instructions are to familiarise the user/operator
with the machine and the use of the machine.
This Instruction Manual:
• is only valid for this machine (see Machine Number and Order Confirmation
Number)
• contains important information on how to operate the machine safely, properly and
efficiently. Observing these instructions will help to avoid danger, to reduce repair
costs and downtimes and to increase the reliability and life of the machine
• must be read and applied by any person responsible for carrying out work with and
on the machine, such as:
- operation (including setting up, troubleshooting in the course of work, disposal of
production waste, fuels and consumables)
- maintenance (including service, inspection and repair)
- transport
• must always be available wherever the machine is in use
• shall be completed by the user or their authorized personnel to comply with
national requirements for the prevention of accidents and protection of the
environment
In addition to these operating instructions and the mandatory rules and regulations
for accident prevention and environmental protection in the country and place of use
of the machine, the generally recognized rules for safe and proper working of
machinery must also be observed.
4
PAGE
1 SAFETY PRECAUTIONS 1.0
1 Safety Instructions
This manual contains basic instructions which must be observed when installing,
operating and servicing the machine / equipment. It is essential therefore for the user /
installer or responsible technician to read the manual thoroughly prior to installation
and operation.
A copy of the manual must always be at hand where the machine / equipment is
being used. In addition to the general safety instructions listed in this main section on
safety, it is necessary to observe the special safety rules included in other sections of
the manual, eg. for private use.
1.1 Safety Signs

The signs below are printed in the manual as general hazard / danger symbols to mark
those safety instructions whose non-observance can result in danger to personnel or
to the machine / equipment. These signs are:
Danger to general public
Risk of electric shock
Risk of injury from machinery
Danger from suspended loads
Damage to machinery
Risk of injury to eyes: goggles required.
issued: 24.05.2013 87 text no.

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1.0R
1 SAFETY PRECAUTIONS
Warning plates located directly on the pump/equipment showing for example

- the correct direction of rotation
- the fluid connections
must always be observed and kept completely legible.
1.2 Personnel Qualifications and Training

Operating, maintenance, inspection and installation staff must possess the appropriate
qualifications for their work. Areas of responsibility, scope of authority and staff
supervision must be defined by the user.
If personnel do not have the necessary knowledge they must receive training and
instruction. If necessary, the user of the machine can arrange for such training and
instruction to be provided by NETZSCH or the supplier.
The user must also make sure that the content of the manual is fully understood by
the staff concerned.
Transportation
The responsible person must be familiar with the accident prevention regulations for
any hoisting gear and lifting accessories to be used.
Personal should be given appropriate instruction prior to undertaking transportation,
hoisting and lifting.
Mounting a drive
The responsible person must be trained and qualified as an industrial
mechanic/technician.
Installation
Start up, operation and maintenance

The responsible person must be familiar with the design and functioning of the plant
in which the machine is being installed.
They must understand the operating principle of the machine and have read the
manual and the safety instructions before commencing work on the machine.
The operators have to be trained for the operation of the machine.
Repair work
They must have knowledge of and be aware of the specific details of the machine as
detailed in this manual. Unskilled personnel must be trained and any repair work
undertaken must be checked by the responsible person.
text no. issued: 24.05.2013 Revision: 8

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1.3 Dangers arising from Non-Observance of the Safety Instructions

Non-observance of the safety instructions can result in danger to personnel as well as
to the environment and damage to the machine.
Non-observance of the safety instructions can result in the loss of claims for
compensation.
Non-observance of the safety instructions can, for example, have the following
consequences:
▲ Failure of correct functioning of the machine
▲ Failure of essential maintenance and servicing
▲ Danger to personnel from electricity, machinery and chemicals
▲ Danger to the environment from leakage of hazardous substances
1.4 Safety Conscious Working

In addition to the safety instructions given in this manual, it is essential to observe the
national accident prevention directives currently in force and any of the users own
internal regulations concerning work and safety.
1.5 Safety Instructions for the User / Operator

▲ If there is a risk of danger from any hot or cold machine component, the user must
fit protective guards to prevent such components from being touched (according to
Standard EN 563).
▲ Protective guards fitted to prevent contact with moving parts (eg. couplings) must
be in position when the machine is in use.
▲ Leakages (eg. from a shaft seals) of hazardous materials (eg. explosive, toxic, hot
material, etc.) must be discharged and disposed of in such a way that neither
personnel nor the environment are placed at risk. Legal directives must be
observed.
▲ All possible danger from electricity must be eliminated (eg. refer to the regulations
in force of your local power supply company).
A NEMO® pump is reliable and of high quality. Especially if in a NEMO® pump, parts
made of technical ceramics, such as the NEMO CERATEC® ceramic rotor, have been
built in, this guarantees for a long economic life-time.
The ceramic rotor and other ceramic parts in a pump can cause a danger if they are
not used properly and as intended.
The user has to investigate, what consequences are linked to a malfunction of the
ceramic materials and if safety measures have to be taken to protect people and
environment.
Beyond the warranty of our standard business conditions and the assured
characteristics named in the confirmation of order, any liability for - consequential -
harm caused by defect is excluded.

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1.1R
1.6 Safety Instructions for Maintenance, Inspection and Installation

The user must ensure that all maintenance, inspection and installation work is carried
out by authorized and qualified personnel who understand the operating instructions
and are adequately trained.
Work on the machine must only be carried out with the machine stopped and
electrical power supply turned off and isolated. The machine must be depressurised
and drained and must have cooled down. All procedures detailed in this manual for
stopping the machine must always be adhered to.
Machines used to harmful media must be decontaminated.
Immediately after the maintenance work is finished all safety devices and guards must
be re-installed and any safety trips must be tested.
Before putting the machine back into operation the instructions detailed in the "Start-
up" section of this manual should be observed.
1.7 Unauthorized Modifications and Manufacture of Spares
Modifications or changes to the machine are only permissible with the written
agreement of NETZSCH. Original spare parts and accessories authorized by NETZSCH
ensure safety. The use of spare parts and accessories not authorized by NETZSCH will
invalidate any claim for resulting consequential damages.
For operational and machine safety reasons the delivered machine may only be
operated with original spare parts and supporting materials according to guidelines by
NETZSCH.
1.8 Specified Use, Improper Application, Operational and Machinery

Safety
Delivered machine is only guaranteed safe for the intended use specified.
The machine was designed in accordance with the prescribed conditions of use. The
limits of use are stated in the order documentation and must be observed and
adhered to.
In accordance with current EC-law regarding the operator’s liability for plant and the
authority to operate such plant, NETZSCH is required to stet the conditions under
which the machine can be operated:
Spare and wearing parts from other manufacturers are not authorised for
use in the machine and the use of these is contrary to the instructions
contained in this operating manual.
If spare and wearing parts from another manufacturer are used adverse effects on
operational and working safety as well as reliability cannot be excluded.
Responsibility for all adverse effects on the operation of the machine, any associated
equipment and the plant and the consequences of such effects is the liability of the
user.

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PAGE
For operational safety of its products NETZSCH Pumpen & systeme GmbH operates
extensive quality and safety procedures together with continuous production control
in the development and production of both pumps and spare parts to ensure
component compatibility and suitability for use.
1.9 Specific Points for the Use of a NEMO® Pump

A NEMO® pump must be used for the purpose only for which it was sold.
If you change or wish to change the process medium, you must check with either the
supplier or manufacturer that the pump is suitable for the new medium. This is
especially important with aggressive, poisonous or otherwise hazardous substances.
Pump criteria include:
1. Compatibility with the pumped media
2. Suitability for seal design / material, especially the shaft seal
3. Resistance to pressure and temperature of the media
The NEMO® pump is a positive displacement pump and as such is able to generate
pressures that exceed the pumps design limit.
A blockage or the chance closure of a valve in the discharge line can cause a pressure
rise manifold as high as can be tolerated by the installation. This can result in
the bursting of pipes, which must be avoided especially in the case of dangerous
media.
Corresponding safety equipment must therefore be installed, for example an
emergency stop button, a pressure relief valve with return pipe or a bursting disc.
During maintenance and repair work on the pump please note the following:
1. Ensure that the pump drive can not be turned on without authorization
2. When opening the pump follow the instructions for handling the medium (eg.
protective clothing, no smoking etc)
3. Before putting the pump back into operation ensure that all guards and other
safety devices (eg. drive–belt protection, coupling protection) are properly re–
installed
Always consider and observe your safety during operation, maintenance

and installation of the machine. Please adhere to the EC-Directive for
Machinery including national regulations and follow the European
Standard EN 292 with the accident prevention rules laid down by the
trade unions and other appropriate technical institutions.

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1.2R
1.10 Notes on Inspection and Repair

The statutory regulations on safety at work, accident prevention regulations and
environmental protection regulations oblige all commercial undertakings to protect
their employees, persons and the environment from the negative effects of handling
hazardous materials.
Important:
Machines and their parts may only be inspected / repaired if the ”Safety clearance
certificate” has been filled in correctly and fully by authorised and qualified
personnel and is available.
The ”Safety clearance certificate” can be downloaded from our website at:
”www.netzschpumpen.de” or please contact our service team (see section 16).
If special safety precautions are required when emptying and cleaning the machine,
the necessary information must be provided in the certificate.
The ”Safety clearance certificate” is part of the inspection/repair order and must
always be filled in and signed when NETZSCH is to carry out inspection/repair.
However, the reserved right of NETZSCH to reject this order remains unaffected.

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1.11 Instructions concerning explosion protection

The instructions below are to be considered and kept to when using pumps
in potentially explosive areas in order to guarantee durable explosion
protection of the pumps and avoid any danger of ignition.
The pumps have the approval for applications in areas II 2G IIB T4 X (-20 ≤
Ta ≤ +60 °C), II 2G IIB T3 X (-20 ≤ Ta ≤ +60 °C), II 2GD IIB T4 X (130 °C) X (-20
≤ Ta ≤ +60 °C), II 2GD IIB T3 (195 °C) X (-20 ≤ Ta ≤ +60 °C) or I M2 c X (+5 ≤
Ta ≤ +40 °C) according to the directive 94/9/EC (ATEX) [Ta = ambient
temperature].
It has to be taken into account that in case of aggregates the components
(e.g. gears, couplings) mounted on the pump must comply with the
regulations RL 94 /9 / EC as well. The relevant documentation concerning
these components has to be considered.
The application area of aggregates is determined by the application area of
the mounted component with the lowest approval and thus may deviate
from the allowed application area of the pump.
max. surface temperature for max. temperature of the con-

Temperature category
dust veying product
T4 130 °C 100 °C
T3 195 °C 165 °C
T2 295 °C 265 °C
T1 445 °C 415 °C
The declaration of conformity, as defined by the ATEX directive 94/9/EC, will

become invalid if spare parts other than the ones manufactured or approved by
NETZSCH are used.
The manufacturer's warranty, as granted in the ordering documents, will also become
invalid, because the safety of operator and/or machine can no longer be guaranteed.
The maximum conveying product temperatures apply when mechanical seals of

Messrs. Burgmann with carbide - carbide and carbide - carbon as sliding material
combinations are used.
In the case of other manufacturers or other sliding material combinations it is
necessary to consult the manufacturer.

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1.3R
1. Assembly and repair in potentially explosive areas

When performing assembly and repair work, it has to be seen to that no danger of
ignition arises especially during heating up the pump parts. This means e.g. heating up
by explosion-proof heating devices or exclusively in non-explosive areas. The
temperature of the heated part and the ignition temperature of the materials which
cause the danger of explosion have to be considered.
2. Dry-running protection
Under no circumstances is the pump to run dry. The pump is to be equipped with an
appropriate dry-running protection device.
The device for dry-running protection should be self-regulating.
This means that this device can give alarm signals and/or switch off the pump also in
case of failures in its own control system.
3. Overpressure protection
The pump must not be loaded over the maximum allowable pressure. The pump is to
be equipped with an appropriate overpressure protection device. The pump must not
convey against a closed slide valve.
The overpressure protection device should be self-regulating.
4. Drives
The drives must be adjusted to the performance of each pump. In the case of a
blocking of the pump, the drives must be turned off automatically by means of a
motor protection unit.
5. Potential equalization
All conductive parts of the pump are to be integrated in the potential equalization of
the pumping set unless the conductive connection to the ground potential is
guaranteed by the drive or connecting shafts or otherwise.
6. Stator
The stator is to be regularly checked for wear.
When the allowable wear limit is reached, the stator is to be replaced. Before
exchanging the conveying product, the pump operator has to consult the
manufacturer concerning the durability of the stator unless the stator has already
been confirmed for the intended application.
Inspection and maintenance interval of the stator:
- in the case of an operating time of > 16 h/day, at least twice a year
- in the case of an operating time of < 16 h/day, at least once a year.

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7. Joints / joint lubrication

The sealing and the lubrication of the joints are to be regularly checked. If necessary,
the seals and the lubricants are to be replaced.
Inspection and maintenance interval of the joints:
- in the case of an operating time of > 16 h/day, at least twice a year
- in the case of an operating time of < 16 h/day, at least once a year.
8. Inspection after initial startup

The aspects relevant for ensuring the explosion protection (such as lubrication and
wear check) are to be checked six months after the initial startup of the pump at the
latest.
9. Materials
Although being allowed as material for the pumps, aluminum should be avoided in
potentially explosive areas.
The pumps may only be used if, under the particular operating conditions, the
materials are resistant to mechanical and/or chemical influences or corrosion such that
the explosion protection will be maintained.
10. Gland
If a gland packing is applied it has to be observed that the permitted temperature
corresponding to the temperature category is not exceeded. Recommendation: fasten
the screws of the stuffing box gland only with low torque (approx. 5 Nm).
11. Dust layer

No dust layer of more than 5 mm is allowed on the pumps. Rotating parts (like drive
shaft, bearing carrier and drive stool of paddle agitators) must not run in a dust layer.
In respect of this the pumps have to be controlled at regular intervals and if necessary
the dust has to be removed.

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E M O
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2 DESCRIPTION AND GENERAL DATA 2.0
N
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2 Description
The NEMO® pump is a progressing cavity Rotor
Rotor-
pump. STATOR position
Stellung
The main components which determine the
ROTOR
system discovered by Professor René Moineau 0°/360°
are a rotating part, called the rotor and a sta-
tic part, called the stator.
The rotor is a helical screw with an extreme-
ly large pitch, large thread depth and small
centre diameter with round cross-section for
1/2-geometry and elliptical cross-section for
2/3-geometry. The stator has a two start or
resp. 3 start thread and is double or resp. 1.5
the pitch length of the rotor. This provides 90°
space for the medium between the rotor and

stator. When the rotor turns round inside the
stator the medium moves continuously from
the inlet to the outlet.

The universal NEMO® pump system unifies
many positive characteristics of other pump
types:
180°
■ Like centrifugal pumps NEMO® pumps
have no suction or pressure valves, but do
have a stable flow rate in proportion to the
number of revolutions.
■ Like piston pumps NEMO® pumps have a
suction capability of up to 8.5 m vacuum
metric.
■ Like membrane and peristaltic pumps the 270°
NEMO® pump can transport every type of
inhomogenous, gaseous and abrasive media,
as well as those that are not of a liquid con-
sistency or contain solids and/or fibrous mate-
rial.
■ Like gear pumps and screw pumps the
NEMO® pump is capable of coping with high
medium viscosities.
■ Like piston, membrane, gear or screw Length and cross-sections through the rotor
pumps the NEMO® pump can perform dosing and stator with 1/2-geometry during a
operations. rotation.
Continued Page 2.0R
Date Name Signed Revision: 2

issued 03.08.98 Mangel Substitute for issue
approved 04.08.98 Hantschk of 18.03.94
released 05.08.98 Hantschk
text no. 30100 GB
copy to: 95
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2.0R
2 DESCRIPTION AND GENERAL DATA
1/2-geometry
2/3-geometry
Length and cross-sections through the stator with rotor
with reduced stator wall thickness
2.2 General Data
Noise emissions:
The maximum permitted noise emission level at a work place is 70 dB (A).
The noise level was measured in accordance with DIN Standard 45635-24-01-KL2
to assure that the pump does not exceed 70 dB (A).
Noises generated by the drive and pipes are not included in the above
emission value.
A prerequisite for the noise emission level of ≤ 70 dB (A) is that the pump
is operated in a cavity free regime and is bolted to a concrete base.
Revision: 4 Date Name Signed

Substitute for issue issued 04.11.98 Mangel
of 05.08.98 approved 05.11.98 Denk
GB text no. 30100
copy to: 95
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3 PACKAGING, TRANSPORTATION, STORAGE 3.0
N
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3 Packaging, Transportation, Storage

3.1 Packaging and Transportation
NEMO® pumps are shipped in railroad containers or crates

unless the customer specifies otherwise.
The packings are labelled and symbols give the handling instructions
in accordance with DIN 55402.
On receipt check for any transport damages.
Transport damages should be reported to the transporter immediately.
The pumps should be transported as closely as possible to the location
of installation and only there should they be uncrated.
Uncrated horizontal pumps should be lifted by using a shackle which

can be attached to the baseplate. The bolt holes of the frame or
the lifting lugs attached to the baseplate could be used as shown on
the installation drawing.
Vertical pumps should be lifted by using the bolt down holes,

lifting lugs or shackles attached to the baseplate. This is shown on
the installation drawing. For most applications, the drive is mounted
on top of the pump.
Be careful when lifting top heavy pumps. The centre of gravity may be
above the points where the lifting gear is attached to. If the case, secure
additionally against tipping over!
Vertical pumps should not be deposited unless they are secured vertically.
Hazards of tipping! Deposit only in horizontal position!
It is essential to avoid that the total pump unit be suspended with

eye bolts of the motor or gear box. These eye bolts should be used
for lifting the motor and/or the gear box only.
The Accident Prevention Rules, Section 18.4 relating to lifting accessories

for the lifting of loads (VBG 9a) must be strictly adhered to.
Because of the variety of possible pump designs and applications, only

general instructions can be given here. These should be good enough
for experienced assemblymen or transportation experts.
When in doubt, please ask for detailed information on the pump unit
concerned.
Continued Page 3.0R

approved 24.06.98 Denk of 07.12.94
released 25.06.98 Denk
text no. 30100 GB
copy to: 95
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3.0R
3 PACKAGING, TRANSPORTATION, STORAGE
When moving the pump or unit on wheels strictly attend to the following:
■ Pad lock the motor drive and secure against unintended starting up.
■ Move the pump unit carefully and slowly, especially where the ground is
uneven. Hazards of tipping!
■ Ensure a stable position of the pump or unit at the operating /storage place
and secure it by actuating all clamping devices on all the wheels or rollers
against voluntary moving away.
■ Where fitted loosely, carefully watch the pipe bends when pumping.
Power of repulsion!
■ Where necessary, secure the pump unit additionally with support blocks.
3.2 Storage
The pumps are preserved for transport unless specified otherwise.
In cases of longer storage the pumps should be handled as follows
until installation:
■ Stator:
If the pump is not to be used immediately, then the elastomer along
the contact line between rotor and stator may become permanently
distorted (compression-set). This will increase the break away torque.
Therefore, the stator should be removed and kept separately in a clean,
cool and dry environment.
Standard DIN 7716 summarizes detailed information on the storage
of rubber products, some of which is gathered here, and the following
notice applies to a storage for a period of up to six months.
General
Most of the rubber products may change their physical properties
under unfavourable conditions or if treated improperly, which will
result in a shorter lifetime.
Or they may become useless through excessive hardening, aging,
regenerating or permanent deformation, also because of blistering,
cracking or other damages appearing on the surfaces.
The changes may occur under the influence of oxygen, ozone, heat,
light, humidity, solvents or because of storing the products under
tension.
If stored and treated properly, the rubber products will keep their
properties, even over a long period of time (some years), almost
unchanged.
This does, however, not apply to uncured rubber compounds.
Continued Page 3.1

of 07.12.94 approved 24.06.98 Denk
GB text no. 30100
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3 PACKAGING, TRANSPORTATION, STORAGE 3.1
N
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Store room
The environment in which rubber products are being kept must be
cool, dry, free of dust and rather airy, and they must not be stored in
the open, not even in a weather sheltered space.
Rubber products should be kept in surroundings not having less than
minus 10 °C and not more than plus 15 °C.
Store rooms should not be damp, and it must be ensured that there
will be no condensation.
Most favourable is an environment offering a relative humidity under
65 %.
Rubber products must be protected against light, particularly direct
sunlight or artificial light when having a high UV portion.
They should furthermore be kept away from ventilation, especially
draught, by wrapping them up.
As ozone is very aggressive and harmful there should be no store
room used which houses equipment likely to produce ozone, e.g.
electric motors or other equipment which might bring about sparks
or other electrical discharges.

There must be no solvents, oil, grease, lubricants or any chemicals
kept in a store room.
■ Rotor
Please support with wooden blocks and cover up against harm
from mechanical impact.
For rotors of RCC (material number 1.2436):
coat the surfaces with protective grease to avoid rusting.
■ Shaft Sealing by packing gland
Remove the gland and coat the exposed shaft surface
with grease.
■ Pump parts in stainless steel
No grease coating necessary.
■ Other, non-coated pump parts
Protect with grease.
■ Drives
Please observe the drive supplier's instructions.
Date Name Signed Revision:

approved 24.06.98 Denk of
text no. 30100 GB
copy to: 95
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20
E M O
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4 INSTALLATION INSTRUCTIONS 4.0
N
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4 Mounting and Installation

If the NEMO® pump was stored and the rotor grease protected:
Remove the grease before installing the stator.
Clean the rotor thoroughly in order to avoid unsuitability of
the grease with the stator material and the pumping medium.
Screw the pump at all fixing points (bearing housing / drive
stool, end stud, support feet) using all fixing bores securely
down to the sub-structure (ground plate, machine frame,
foundation etc.).
4.1 Direction of Rotation

The direction of rotation of the pump is given on the model plate
and in the order confirmation. The direction of delivery of the
NEMO® pump is a function of the direction of rotation.
Changes must be agreed upon and confirmed by the supplier.
4.2 Pressure
If not explicitly confirmed otherwise in the order confirmation,
the maximum permissible pressure (e.g. when turning clockwise)
inside the pump housing (A)
– for models with pump housing of cast iron 6 bar
– for models with welded pump housing 10 bar.
The maximum permissible pressures inside the end flange (B)
is a function of the design applied for connections
– with flange: maximum nominal pressure (e.g. PN 16)
– with threaded internal socket: maximum 25 bar
– with DIN 11851 "dairy" thread up to DN 100 for one or two
stage pumps: max. 12 bar, for multi stage pumps: max. 25 bar
– for other versions: maximum permissible pressure of the socket
connection, but not more than 6 bar per pump stage, depending
on the stator installed.
4.3 Piping System

■ Arrange suction and pressure pipes so that when the pump is not
running, the medium is still present before and after the pump.
Sufficient media should remain inside in order to lubricate the
pump during restart.
Continued Page 4.0R

text no. 30100 GB
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PAGE
4 INSTALLATION INSTRUCTIONS
4.0R
■ The installation of a removable distance piece between the end flange (B)
and the pipe work is recommended in order to make the dismantling of
the stator easy. The distance piece (see sketch) needs to have a minimum
"ABL" disassembly length the values of which are shown in the table
below, depending on the pump size and the number of stages.
B A
STATOR
ABL
Disassembly length ABL in mm:
Number of stages
Pump
size 1 *) 2 3 4
015 90 160 230 310
021 130 230 340 450
031 170 310 450 590
038 230 430 630 830
045 270 500 730 960
053 320 600 880 1170
063 370 690 1010 1330
076 420 800 1170 1540
090 500 950 1390 1840
105 630 1180 1740 -
125 740 1400 - -
*) for one stage pumps with L or P geometry the ABL

values of 2 stage pumps are valid
Continued Page 4.1
Revision: Date Name Signed

of approved 20.06.03 Denk
GB text no. 30100
copy to: 95
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PAGE
4 INSTALLATION INSTRUCTIONS 4.1
The disassembly length "ABL" is also shown in the arrangement drawings

in accordance with our Standard QSH V - TB 01 - 002.
■ Clean the pipe work and rinse thoroughly before installing the pump.
■ Connect the pipe work ensuring that no external stress attacks the
pump body. The installation of compensators between the pump and the
pipework is recommended:
– No risk of damage to the pump housing from pipelines "resting" on
the pump.
– No risk of damage to the pump housing through vibrating pipelines.
■ The twisting loads (Fx, Fy, Fz) and bending loads (Mx, My, Mz) permitted
to be put on the suction/discharge flange comply with the requirements
of API 676 and exceed the requirements of EN ISO 14847. They are shown
in the table below.
DN
z x
z x
DN
Continued Page 4.1R

issued 19.06.09 Marchionini Substitute for issue
text no. 30100 GB
copy to: 95
23
PAGE
4 INSTALLATION INSTRUCTIONS
4.1R
Pump type Standard nominal diameter Fx, Fy, Fz Mx, My, Mz
NM DN [N] [Nm]
015
(32) G1¼” 416 224
021
31 50 650 350
38 65 845 455 Screwed joints must not

be charged with loads
45
80 1040 560 which may result in
53
tightening or loosening
63 100 1300 700 these joints
76 125 1625 875
90
150 1950 1050
105
125 200 2600 1400
4.4 Shaft Sealing
■ Where applicable, ensure that adequate supply lines for the buffer,
flushing or quenching fluid for the shaft seals are connected before
the pump is put into operation.
For more details see Section 7.4!
4.5 Electrical Connection

All work relating to electricity shall only be made by authorized and
qualified personnel and it should be in compliance with the requirements
of the relevant national regulations!
In particular for control systems should the latest version of the

EC-Directive for Machinery 98/37/EEC, Annex I, Section 1.2 Controls
be carefully observed!
Note for frequency converter operation:
It is absolutely necessary to connect the PTC-resistors of the drive in case
of frequency converter operation to protect the drive against overheating.

Substitute for issue issued 08.02.2011 Marchionini
of 31.03.04 approved 08.02.2011 Denk
GB text no. 30100
copy to: 95
24
E M O
N
PAGE
5 START-UP 5.0
N
P U
M P E
5 Start-up
The NEMO® pump design requires strict attention to the following:
Never run the NEMO® pump dry!

A few rotations in dry condition
will damage the stator!
■ Before starting up for the first time, fill the pump with medium.
In the case of high viscosity media fill with a liquid.
Pump priming is vital to ensure lubrication of the rubber stator.
Fill the piping on the pump suction side.
In anti–clockwise rotation only: Fill the pump housing.
The NEMO® pump is a progressing cavity pump which can produce

pressures that may cause the bursting of vessels or pipes.
The power transmission train (shaft, coupling rod, joints, rotor)

of the pump may be overloaded thus resulting in damage
or breakage.
Also the pump housing parts with their connections may be
overloaded and break. There is a table in Section 4 of these
Maintenance and Operating Instructions showing the
pressure resistance of the pump housing parts.
Never run the pump against a closed inlet or outlet valve!
■ Open valves and vents before starting the pump!

■ Check the direction of rotation by briefly switching on
the pump motor.

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26
E M O
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PAGE
6 TEMPORARY SHUTDOWN 6.0
N
P U
M P E
6 Temporary Shutdown
■ After stopping the pump empty and if necessary rinse it
or resp. apply anti-freezing agent if
– the medium might freeze due to the temperature surrounding

the pump. Especially where there is a danger of frost if the pump
is installed outside a building
– the medium tends to solidify or harden
– the medium tends to glue up the shaft seal.
■ Stator:
When stored for a long period, the elastomer along the contact
line between the rotor and stator may become permanently
distorted (compression-set).
This will increase the break away torque. For this reason, the stator
should be removed (please observe Section 9!), and stored in a cool,
dry place in air tight package to give protection against light and air.
■ Rotor:
Remove ceramic rotors (please observe Section 10!) and store away,
safe in the original packing.
Support other rotors on wooden blocks and cover to protect them
from mechanical damage, after the stator has been removed.
Rotors made of RCC (material number 1.2436):

Protect the rotor surfaces against corrosion with protective grease.
Remove the grease before re–installing the stator and
clean the rotor thoroughly in order to avoid unsuitability of
the grease with the pumping medium or the stator material.
■ Stand-by pump:
A stand-by pump is sometimes used as a back-up for the main
pump and, when standing idle for longer periods, should be
operated from time to time. The pump may otherwise become
seized when being started up. This is due to compression set
i.e. distortion of the stator against the surface of the rotor.

text no. 30100 GB
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27
28
E M O
N
PAGE
7 MAINTENANCE 7.0
N
P U
M P E
7 Maintenance
7.1 Pumps in General
■ The pumps should be regularly rinsed or cleaned if deposits of medium

are likely to build up (sedimentation).
If the pump needs to be opened to do this, ensure that the pump

and motor are switched off and cannot be turned on accidently
(eg. by removing the fuse).
Periodical standstill to allow for cleaning during operation depends on the

medium and type of operation.
■ The pump can be cleaned:
– through the cleaning ports provided

in the pump housing
– manually by dismantling the pump
– automatically (CIP cleaning) for special

housings with a flushing section
(important instructions for CIP procedures
are given in Section 5 (START UP).

text no. 30100 GB
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30
E M O
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PAGE
7 MAINTENANCE 7.1
N
P U
M P E
7.2 Lubrication
The NEMO® pump does not require

frequent lubrication.
■ Maintenance of the drive should be carried out according

to the drive manufacturers instructions.
■ Maintenance
– where no manufacturers instructions are available and
– when normal conditions of use exist:
– Strip down the drive unit

– Remove the bearings
– Clean all parts
– Renew the lubricant
every 5000 operating hours or at least every two years.
Special lubricants are often specified for mechanically

controlled variable speed drives.
It is therefore important to follow the drive manufacturers
maintenance instructions.
Pump model with “mechanical seals” (sectional drawing W251.000):

The lubricating should be done:
■ when putting into operation
■ after every 350 hours of operation
■ before and after operation interruptions of 6 - 8 weeks.

issued 10.09.09 Marchionini Substitute for issue
text no. 30100 GB
copy to:
31
32
PAGE
7 MAINTENANCE 7.2
7.3 Lubricating the Joints

Journal Cross Joint and Pin Joint with SM-Pin Joint Seal
■ It is however advisable to change the oil and check the seals of the gear joints:
- when renewing worn joint parts
- when opening the pump for any reason.
The quantity of oil added per pin joint is

a function of the joint external diameter “D”:
Joint external diameter

Quantity of oil per joint
D [mm] Joint basic size
[cm3]
(see sketch)
28 NM 015 1,5
30 NM 021 2
40 NM 031 5
54 NM 038 15
65 NM 045 22
pin joint
76 NM 053 36
83 NM 063 78
102 NM 076 165
125 NM 090 205
148 NM 105 450
162 NM 125 470
journal cross joint: 175 NM 125 1650
D D
pin joint journal cross joint

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33
PAGE
7.2R
7 MAINTENANCE
Lubricating Oil:
Designation
Seal
Industrial application according to Permitted Product
material
DIN 51502
CLP HC
“KLÜBER”
Food and Beverage FPM
460 KLÜBERSYNTH UH1 6-460 *)
Industry only EPDM
authorized under USDA H1
Authorized for use
in foodstuffs
FPM CLP “SHELL”
NBR 460 Omala 460
General Industry
CLP HC “KLÜBER”
EPDM
460 KLÜBERSYNTH UH1 6-460 *)
*) It is not quite harmless if swallowed in more than minor quantities.
At a sudden break in a joint up to 470 ml of lubricating oil together with metal

rubbings may enter the pumping medium. It is therefore of essential importance to
regularly check the state of the joint seals and renew in time, if necessary.
If the pin joints operate without lubricating oil or seals, there will be no risk of
contaminating the medium with oil. This operation, however, results in a higher
amount of rubbed off metal parts through wear on the joints. These metal rubbings
will inevitably and continuously come into contact with the pumping medium.

30100 copy to:
34
PAGE
7 MAINTENANCE
7.3
7.4 Shaft Sealing through Stuffing Box
7.4.1 Putting Into Operation

Before operation, it should be found out by visual check or on the order
confirmation whether the stuffing box housing is fitted with buffer fluid
connections and equipped with a buffer ring (7050).
With a buffer ring (7050) fitted between the packing rings and suitable
connection bores provided in the stuffing box
housing, it will be possible to proceed as follows: 7050
a) Adding a clear liquid as buffer medium

under slight excess pressure. This applies
for dirty or dangerous media or for the
exclusion of air at suction operation of
the pump.
b) Adding a lubricant.
c) Adding a cooling or warming fluid
or steam.
For a) and b) it is usually enough to just add
the buffer medium. However, the second connection
in the stuffing box housing should then be closed off.
For c) it is necessary to feed in and carry away the medium via the two
connection bores.
If for a compelling reason a stuffing box with buffer ring has to be
operated without a medium as described in a) to c), it is essential to
ensure that all the connection bores in the stuffing box are tightened
with plugs (please note the material resistance!). This is especially
important when the pump has to prime as otherwise air will be drawn
in through the bores.
Stuffing box packings have the function of minimizing, but not totally
eliminating the escape of medium. A lubricant or liquid coating is
required to reduce the shaft wear to a minimum and dissipate the heat
caused by friction.
Avoid touching the rotating shaft.
Risk of injury where the pin is visible!
The stuffing box gland should therefore be
tightened only gently by hand prior to
putting into operation. A high initial rate of
leakage should be permitted, particularly
with PTFE or PTFE–impregnated packings;
50 – 200 drops/min depending on the
medium and sliding velocity.
Continued Page 7.3R

approved 07.02.95 Eitler of 18.03.94
text no. 30100 GB
copy to: 95
35
PAGE
7.3R
7 MAINTENANCE
During the 30 minute running–in time

the minimum leakage rate should be set
by tightening the gland nuts in steps
approx. 1/6th of a turn each.
The stuffing box temperature should not
rise above normal, about 20 – 60 °C above the
temperature of the medium is permissible.
If there is a sudden jump in temperature and a notable reduction in

leakage, the gland must be slackened immediately and running–in
repeated.
The attainable leakage amounts depend, among other things, on the

medium, pressure, temperature, leakage gap, sliding velocity, shaft
movement and the packing material used.
In the event of increased peripheral leakage i.e. around the stuffing box
outer edges, the pump should be stopped and the packing rings briefly
compressed. Then the gland should be slackened and running–in
repeated.
7.4.2 Replacement
Please observe Safety Precautions 1.5, 1.6 und 1.8 !
Removal of old packing

After releasing the pressure on
the unit and removing the gland,
use the packing extractor to remove
all the old packing rings and debris
right down to the bottom of the
stuffing box.
Preparation of the stuffing box area

Thoroughly clean the stuffing box area and the shaft surface.
Replace corroded or worn shafts or sleeves.
Check the shaft bearing and the shaft concentricity.
Examine the gap in the gland and stuffing box base.
To reduce an excessively large gap, insert a washer or disc in order
to prevent the packing material from being extruded into the gap.
An alternative is to use extrusion–resistant packing material for the
first and last packing ring.
Continued Page 7.4

of 18.03.94 approved 07.02.95 Eitler
GB text no. 30100
copy to: 95
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PAGE
7 MAINTENANCE
7.4
Selection of grade and size of packing

Before installing the packing, check once again whether you have chosen
a packing suitable for the operating conditions required.
Cutting the packing rings
Exactly cut rings are required: a packing cutter ensures exactly cut rings.
If no cutter is available, proceed as follows:
The ring cutting length LM is determined by the shaft diameter d and
the packing width s under the following formula:
LM = (d+s) · X · π (mm)
X = allowance factor:
X = 1.10 for shaft dia ≤ 60 mm
X = 1.07 for shaft dia ≤ 100 mm
X = 1.04 for shaft dia > 100 mm
These are mean values which may vary with specific packing grades and
types of application.
Example:
Shaft diameter d = 60 mm
Stuffing box diameter D = 80 mm
Packing width s:
s = (D – d) / 2 = (80 – 60) / 2 = 10 mm
Cutting length LM:
LM = (d + s) · 1.10 · π = (60 + 10) · 1.10 · π = 242 mm
D
d
h
ca. 12° - 20° ca. 12° - 20°
L
s
LM
Straight cuts
For rotating shafts we generally recommend cutting the packing straight
and at right angles to the shaft. In order to achieve parallel contact of the
cut ends without a gap when closing the packing ring, the cutting angle
on both ends should be about 12–20°.
By applying the above formula or using the packing cutter, the cut ring
will be slightly overlong.
Continued Page 7.4 R

approved 07.02.95 Eitler of 18.03.94
text no. 30100 GB
copy to: 95
37
PAGE
7.4R
7 MAINTENANCE
In conjunction with the straight cut this results in a slight bracing of the
rings against the stuffing box outer diameter, thus preventing co–rotation
of the packing rings on the product side as well as leakage to the outside.
Installation
■ Carefully twist open the die–pressed rings in
axial and radial direction just far enough to
enable them to be easily slipped over
the shaft. Excessive bending of the rings can
cause structural damage through kinking.
■ Install each ring separately as follows:
– insert into stuffing box with cut ends first
– place around shaft with each next cut ends
turned by 90°
– push into stuffing box compartment by
means of assembly shells or gland.
Never use pointed objects for this operation!
Risk of damaging the shaft and deforming
the packing material!
■ Only continue inserting rings into the stuffing box until the gland
projects for guidance into the stuffing box compartment by at least
approx. 1/2 of the packing width “s”.
■ Now press the rings home with the gland and tighten the nuts by hand.
Where a buffer ring is fitted, check that it is correctly positioned to the
connection even after the gland has been tightened.
7.4.3 Important Notes

Correct:
Lubrication through liquid or lubricant.
Not correct:
Lack of lubrication by liquid due to excessive
tightening of the gland nuts; impregnation
squeezing.
Consequences
due to excessive gland compression:
Dry running, burning of packing; heavy
wear on the seals and therefore high leakage.
Source reference:
This material (abridged and adapted) is taken with kind approval from the catalogue
of Burgmann / Wolfratshausen. It is also valid for other gland packing manufacturers.

of 08.02.95 approved 23.05.95 Eitler
GB text no. 30100
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38
E M O
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PAGE
7 MAINTENANCE 7.5
N
P U
M P E
7.5 Shaft Sealing through Single Mechanical Seal

There are various constructions of mechanical seals. Especially
advantageous is the use of standard mechanical seals according
to DIN 24960. These seals have regardless of their brand the
same fitting dimensions which makes them interchangeable.
Mechanical seals with a coil spring can only be used for pumps
which are run in one direction of rotation.
■ The seal specification of a NEMO® pump is recorded

on the order confirmation sheet.
■ Pumps fitted with direction dependent seals
should never be run in the opposite direction of
the rotation arrow.
■ If excessive leakages occur the spring tension and the seal surfaces
should be checked, and the seal be replaced, if necessary.
Single mechanical seals usually work without any additional
equipment. Their application range can be increased by operating

them with a rinsing or cooling system.
a) Quench, in accordance with ISO 5199, Appendix E, Plan Nos. 08, 09, 10
or 13 or API 610, Appendix D, Plan No. 62.
Quench is the designation commonly used in sealing engineering for an
arrangement that applies a non pressurized external fluid to the atmospheric
side of a mechanical seal. The quench is used when
– a single mechanical seal will not work or only to a
limited extent without auxiliary measures or
– a double mechanical seal with pressurized buffer
fluid is not necessary.
Recommended for the following applications:
– Low temperature
(danger of freezing) 2 1 Atmos-
phere
Product 3
– Operation in a vacuum
(dry running)
– Media which must be

isolated from the atmos-
phere (eg. due to build up
of solid deposits or because 4
of less severe damage to the
environment, like smell).
Continued Page 7.5R

text no. 30100 GB
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39
PAGE
7 MAINTENANCE
7.5R
Leakages will be transportet away by the quenching liquid.

In vacuum operation dry running of the seals is avoided.
No pressure higher than that of the pumped medium in front of the

mechanical seal is allowed to build up in the quenching area (1) behind
the mechanical seal. Otherwise the counter ring will be pushed out of
the housing. Free discharge from (2) is necessary!
Closing off the quenching area from the atmosphere can be done in three
ways:
1. In the case that high emission levels can be tolerated:
Through a throttle bush (4). Cooling liquid not permanently
used, only released from time to time.
2. In the case that medium emission levels can be tolerated:
By a radial shaft seal ring (3). Permanent radial shaft seal
lubrication through quenching liquid is necessary.
b) Top lubrication
Attention: For vertically installed pumps

with overhead drive as type NT:
On initial start-up the mechanical seal has not come in contact

with the medium. It runs therefore dry for a short period of time
until the air is displaced from the pump housing.
■ On first start–up and if stood idle
for longer periods
lubricate the mechanical seal before
switching on the pump.
■ Apply water, glycerine or oil depending
on their compatibility with the pumping
medium and the elastomer of the
mechanical seal.
■ Fill the quench cup of the mechanical
seal housing.
Revision: Date Name Signed

of approved 24.06.03 Denk
GB text no. 30100
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40
PAGE
8 TROUBLE-SHOOTING AND REMEDYING 8.0
8 Trouble-Shooting and Remedying
8.1 Trouble Chart

The chart overleaf lists possible problems as
- the type
- the likely reason / cause
- the remedy
▲ A problem may have various causes:

➞ several boxes in the vertical column are marked with a cross
▲ A reason / cause may result in various problems:
➞ several boxes in the horizontal column are marked with a cross
8.2 How do you trace the kind of problem to find the possible
cause?
- the column describing a possible problem shows one or several boxes marked with
a cross
- on the corresponding lines you will find the possible reasons / cause and some
hints how to handle the problem
(Thus the actual cause of the problem can be narrowed down and eventually
detected.)
- if you find further cross-marked boxes on one of the lines and should there appear
corresponding problems as well, then the likely cause of the problem has been
detected
▲ The table helps in finding the root of the problem and will give you the remedy if it is
straight forward.
For more complicated problems the manufacturer has to be consulted.

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41
PAGE
8.0R
8 TROUBLE-SHOOTING AND REMEDYING
Possible Problems
The pumped medium is unstable
The pumped medium is too little
The pump is no longer starting
The pump is no longer sucking
The stator life time is too short

The rotor life time is too short
The pump is running loudly
The shaft seal is leaking

The pressure is too low
The drive is overloaded

The pump is stuck
Possible Causes Remedy

Fill the pump up, then pump through manually
In new pumps or stators:
x x the static friction is too great.
using a suitable appliance; if necessary use
glycerine as lubricant in the stator.
The pump electrical equipment is not Check order information. Examine electrical
x x x x compatible with the electrical supply.. installation (possibly 2 phase operation).
Measure the pressure with a manometer and
x x x x The pressure is too high. check against order details. Reduce the
pressure or change the drive.
Remove foreign bodies and eliminate possible
x x x There are foreign bodies in the pump.
damage.
The temperature of the liquid medium is too If the liquid medium temperature cannot be
x x x x x high, the stator is too ductile. lowered, use a reduced diameter rotor.
Check whether the liquid medium agrees with
The stator has swollen, the elastomer is not
x x x x compatible with the medium.
the order requirements. Possibly change stator
material.
The solids content of the medium is too high
x x x x and leads to blockages.
Increase the liquid part of the medium.
The liquid medium sediments or hardens Clean the pump and rinse through after each
x x x x x x when left to stand. run.
Increase the suction liquid level, prevent
x x x There is air in the suction pipe.
turbulance and air bubbles at the inlet.
x x x x The suction pipe is leaking. Check seals and tighten pipe connections.
Stuffing box: tighten or renew. Mechanical

x x x x The shaft seal is leaking.
seal: renew seals, eliminate solid deposits.
In the case of adjustable drives: increase the

x x The rpm is too low.
rpm. If necessary change the drive.
Pumpe (Stator) erst auf Betriebstemperatur
With reduced diameter rotors: operating
x x x temperature has not been reached.
erwärmen.Warm up the pump (stator) to
operating temperature first of all.
Decrease suction resistance, lower the
The suction is too great or pressure too low
x x x x x x (cavitation).
temperature of the liquid medium, install the
pump at a lower location.
Fill up the pump, provide for dry running
x x x x x x The pump is running dry.
protection, move the pipes.
x x x x The stator is worn out. Replace with a new stator.

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PAGE
8 TROUBLE-SHOOTING AND REMEDYING 8.1
Possible Problems
The pumped medium is unstable
The pumped medium is too little
The pump is no longer starting
The pump is no longer sucking
The stator life time is too short

The rotor life time is too short
The pump is running loudly
The shaft seal is leaking

The pressure is too low
The drive is overloaded

The pump is stuck
Possible Causes Remedy

Fit a new stator. Check the liquid medium
x x x x x x The stator material is brittle. agrees with order details; if necessary change
the stator material.
Change rotor, establish the cause. Wear and
x x x x x The rotor is worn out. tear, corrosion, cavitation; if necessary change
to a different material or coating.
Replace relevant parts, carefully reseal and

x The joints are worn out.
lubricate.
x x The pump and drive are not axially aligned. Re-align the unit.
The elastic element of the coupling is worn
x out.
Use a new connection and re-align the pump.
Replace roller bearings, lubricate, reseal. At

x x The roller bearings are destroyed. higher temperatures observe the lubricant and
the bearings.
In the case of adjustable drives : lower the rpm.
x The rpm is too high.
If necessary change the drive.
Measure the viscosity and compare with order
x The viscosity is too high. details. If necessary adjust viscosity or change
the drive.
Measure specific weight and compare with
The specific weight of the medium is too
x high.
order details. If necessary adjust specific weight
or change the drive.
Service stuffing box according to page 7.4, if
x x The stuffing box is incorrectly tightened.
necessary renew worn shaft.
The packing is not suited to the liquid Replace fitted packing with another packing
x medium. type.
x x Mechanical seal: rotation is incorrect. Change electrical connection.
Mechanical seal: mechanical seal and mating
x ring have failed.
Replace relevant rings with new ones.
Replace elastomers. Check whether the liquid

Mechanical seal: elastomers damaged,
x swollen or brittle.
medium agrees with order details, if necessary
change material.

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43
44
9 DISMANTLING AND ASSEMBLY PAGE
OF THE PUMP HOUSING 9.0
9 Dismantling and Assembly of the Pump Housing
9.1 Removal and Fitting of End Connection, Stator and Pump

Housing
The pump with attached pipework should be empty and must have cooled off.
Disconnect the pipework on the suction side and pressure side of the pump.
9.1.1 Dismantling
■ Remove securing screws (S) from support feet (2035)
to baseplate (G).
■ Unscrew hex nuts (3020) and remove with spring

washers (3015).
■ Withdraw end connection (2005) and first support
foot (2035/1) with washers (3070).
■ Support pump housing (2010) and stator (3005) with

wooden blocks.
■ Loosen hex nuts (3020), where fitted, and remove
thru bolts (3010).
■ Where fitted, remove second support foot (2035/2)
and washers (3070).

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PAGE 9 DISMANTLING AND ASSEMBLY
9.0R OF THE PUMP HOUSING
Caution for pumps with tubular rotors:

Where the walls of tubular rotors are worn in the
wear zones, pumping medium may occur inside the
rotor and may come out when pulling off the stator.
Ensure that protective measures have been taken
when pumping dangerous media!
■ Pull the stator (3005) out forward.
(A stator extractor can be supplied as special
accessory.)
■ Remove the hex nuts (2030) with spring washers

(2025).
■ Pull the pump housing (2010) off forward.
Pressure reduced execution:
■ Remove screws (2164) and spring washers (2167). W
■ Pull the pump housing (2010) completely forward,

off the mechanical seal housing of the shaft sealing
(W).
3005 2010 1999 1998

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46
OF THE PUMP HOUSING 9.1
9.1.2 Assembly
■ Refit in reverse order.
When refitting the stator (3005) check direction of
stator (3005) is correct! The funnel-shaped inflow
side (E) of the stator (3005) must show to
- the pump housing (2010) when rotation is anti-
clockwise
- the end connection (2005) when rotation is
clockwise
when viewed on pump shaft end.
E
▲ Elastomer stators (A) have integrated front side
D
sealing profiles (D). They don't need additional
gaskets for sealing off the end connection (2005) and
the pump housing (2010).
▲ Solid stators (B) have no integrated front side sealing A
2005
profiles. Therefore additional gaskets (8005) should
2010
be installed to seal off the end connection (2005) as B
well as the pump housing (2010).
8005
Be careful when engaging the stator (3005) and rotor
(1999). Do not trap your fingers.
Do not reach inside the stator.
■ Push stator (3005) with a rotating movement on to

rotor (1999).
■ Apply an assembly device and some glycerine to ease
engaging stator (3005) and rotor (1999).
When tightening the hex nuts (2030), a gap remains

between the lantern (0085) and the pump housing
(2010) or the mechanical seal housing of the shaft
sealing (W).
Do not try to close this gap by over-tightening
the hex nuts (2030)!
Lantern (0085) can break!

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47
9.1R OF THE PUMP HOUSING
Torque values for hex nuts (2030):
Size M6 M8 M10 M12 M16 M20 M24 M30
Required torque [Nm] 8 15 30 45 75 80 100 120
Fastening the end connection (2005):

■ Screw hex nuts (3020/C) down into thru bolts (3010) 302
20/C
as far as possible.
■ Slip on the first washers (3070), the support foot
(2035/1), the second washers (3070), the end stud
(2005) and tighten with spring washers (3015) and
hex nuts (3020/A).
■ Fasten support foot (2035/1) from behind with hex
nuts (3020/C).
3
Ensure during refitting that the O-ring (8015) or,
where a heating jacket (3025) is installed, the O-rings
(8030) are in perfect condition and will sit correctly.
Ensure that the drain plug (2015) is not screwed too
tightly into the pump housing (2010), since otherwise
its conical thread may break the pump housing 5 08
(2010).
The torque should be about 40 - 50 Nm.

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48
OF THE PUMP HOUSING 9.A
9.2 Assembly and disassembly of the iFD-Stator®

iFD-Stator® - new stator technology
The iFD-Stator® (3005) is a patented design and
comprises the stator (3000), the stator housing
(3001) and the stator clamping sleeve (3002). 3000
The iFD-Stator® is maintenance free.

The stator (3000) is simply replaced when worn: the
stator housing (3001) and clamping sleeve (3002) are
reused.
This reduces your purchasing quantities and creates 3002
less waste. This solution also means that the difficult
3001
disposal of composite materials is no longer an issue:
both to your advantage and that of the environment.
Recommendations for reordering the replacement stator (3000):

The replacement stator (3000) is simply ordered using the part number found on the
front page of your Operating and Maintenance Manual as well as on the pump
identification plate, together with the parts list reference no. 3000.
iFD-Stator® replacement:
a powerful connection and easy to use
Step 1: Loosen the thru bolts
■ Support the pump housing (2010) and iFD-Stator®
(3005) with wooden blocks. 3010 2005
■ Loosen the nuts (3020) and remove the end stub
(2005).
■ Remove the thru bolts (3010).
2010 3020
Step 2: Remove the iFD-Stator® (3005)
1999
■ Remove the complete iFD-Stator® (3005) from the
rotor (1999).
Tip:
3005
Disassembly is made easier when the iFD-Stator®
(3005) is rotated as the same time as it is drawn off
the rotor

copy to: BR, EX, I, LOG, RC 09101-1/2
49
9.B OF THE PUMP HOUSING
On the sleeve you will find icons as a reminder to clarify the following steps of the
procedure:
Step 3: Disassemble the stator housing (3001/3002)

■ Evenly compress the stator housing (3001) across its diameter with, for example, a
pair of screw clamps or a vice until the clamping force exerted by the sleeve (3002) on
the stator housing (3001) is released.
■ Now remove the clamping sleeve (3002).
CAUTION!
Do not compress more than necessary otherwise the
clamping sleeve will jam.
Tip: 3002
If the clamping sleeve does not loosen immediately, it
can be freed with a light blow in the lengthwise
direction using a plastic hammer.
■ Remove the clamps or vice compressing the housing.
3001
Step 4: Replace the stator (3000)

■ Slide the worn stator (3000) lengthwise out of the
stator housing (3001).
Clean all dirt and other deposits from the iFD-Stator®,
in particular from the contact surfaces between the
stator housing and the clamping sleeve and from the
inner surface of the stator housing.
CAUTION!
The contact surfaces between the stator and stator 3001
housing must be completely free of dirt and grease. 3000
Dry the stator (3000) and the stator housing (3001) fully.
Tip:
Only apply grease to the contact area between the stator housing and clamping
sleeve before reassembling the stator and housing.
Do not lubricate the contact surfaces of the stator (3000) and stator housing
(3001).

R 09101-1/2 copy to: BR, EX, I, LOG, RC
50
OF THE PUMP HOUSING 9.C
■ Slide the new stator (3000) into the stator housing (3001) with the inlet cone
positioned towards the input side of the pump and the faces at either end
protruding equally.
Tip:
Inspect the rotor when replacing the stator.
We recommend replacing the rotor (1999) as soon as clear signs of wear appear
Our Service Team would be pleased to answer any further questions you may have.
Step 5: Assemble the iFD-Stator® (3005)

■ To assemble the stator clamping sleeve (3002),
reclamp the stator housing (3001) across its diameter
and slightly compress the housing.
CAUTION! 3002
Only compress the housing until the the clamping
sleeve can be easily slid onto the housing.
■ Close the housing (3001) by sliding the clamping
sleeve (3002) over the housing guides - note that it
3001
should not be necessary to use force to do this.
Tip:
It is recommended that the clamping sleeve, which is shorter than the housing, is slid
on until it is sitting centrally on the housing.
■ Finally, release the housing from the clamps or vice.
CAUTION!
Check that the stator (3000) is centrally positioned in the stator housing (3001) before
releasing the clamps.
Step 6: Mount the iFD-Stator® (3005) on the pump

3010 2005
■ Slide the iFD-Stator® (3005) onto the rotor (1999)
with the label facing upwards.
The iFD-Stator® appears to be slightly oversize when
it being assembled - allowing it to be easily slid onto 2010 3020
the rotor. This greatly simplifies stator replacement
1999
and allows maintenance and downtimes to be
reduced to a minimum.
■ Reinsert the thru bolts (3010) in the pump housing
(2010) and reassemble the end stub (2005). 3005
■ Tighten all nuts (3020).
issued: 08.11.2010 Revision: 23.09.2010 text no.

copy to: BR, EX, I, LOG, RC 09101-2/2
51
9.D OF THE PUMP HOUSING
The axial compression of the whole iFD-Stators® ensures that the optimal pre-stress is
provided for the rotor. At the same time the axial compression ensures the sealing of
the housing ends.
Tip:
Record the replacement interval directly on the stator.
The empty label fields on the stator housing are intended to be used to record, for
example, maintenance dates or rotor replacement intervals and can be filled in using a
standard fibre-tip pen.
Explosion protection
VDE-conform earthing must be provided for both housing parts (3001) and (3002)
when used in an explosion-protected area.
Stator-Protector STP-2A
Connection of the STP-2A is described in text no. 13105.
text no. issued: 2 Revision: 08.11.2010

R 09101-2/2 copy to: BR, EX, I, LOG, RC
52
9.3 iFD stator® 2.0
9.3.1 Safety Precautions
The following formats are used for specific safety and other instructions:
DANGER!
Safety notice!
Non-observance of the following measures will cause death or serious injury immediately.
§ Measure
§ Measure
WARNING!
Safety notice!
Non-observance of the following measures may cause death or serious injury.
§ Measure
§ Measure
CAUTION!
Safety notice!
Non-observance of the following measures may moderate or minor injury.
§ Measure
§ Measure
NOTE!
Notice regarding damage to property!
Non-observance of the following measures may damage the machine or the product.
§ Measure
§ Measure
Notice
Please pay particular attention!
53
Dismantling and Assembly of the Pump Housing
Instructions:
Instruction with prerequisites:
9 List of the necessary prerequisites (e.g. preliminary work).
# List of the tools and materials required.

1. Working step
2. Working step
3. Working step with sub-items:
1. Sub-item 1
a) Sub-item
b) Sub-item
4. Next working step with sub-items :
1. Sub-item 1
a) Sub-item
b) Sub-item
Outcome of actions. (may be omitted)
Simple instruction:
1. Working step
a) Sub-item
b) Sub-item
Outcome of actions. (may be omitted)
In the instructions tools and materials are listed only if they are necessary in some explicit form or
execution, or if they are not included in the usual equipment of a mechanical workshop.
54
9.3.2 Overview
The patented iFD stator® 2.0 (3005) comprises:

• 3000: Elastomer
• 3001: Upper shell
• 3002: Lower shell
• 3003-1: Screws
• 3003-2: Flat fillet
• 3003-3: Round fillet
• 3006: Dirt protection fillet
• STP-2A: Stator protector (option)
Round fillet (3003-3), flat fillet (3003-2) and screws (3003-1)

together form the "closure" (3003).
The iFD stator® 2.0 is maintenance free. If there is wear,

only the elastomer (3000) is replaced. All other parts
continue to be used.
The machine number (see pump name plate or cover page

of the operating manual ) and the item number 3000 are
sufficient for reordering.
9.3.3 Removal
WARNING!
Hazardous conveyor media!
Risk of poisoning and chemical burns from the conveyor medium!
§ When using hazardous conveyor media, decontaminate the pump before opening.
§ Empty pump before opening.
§ Wear personal protective equipment.
Prepare removal:
9 The pump is decontaminated and completely emptied.
9 The pump is disassembled or the required space for
removing the stator (stator disassembly length) is free.
1. Take dirt protection fillet (3006) off.

2. Support pump housing (2010) and iFD stator® 2.0
(3005) with wooden blocks.
Ready to remove the iFD stator® 2.0.
21
55
If present - remove STP-2A:

1. Take the STP-2A's cable out of the guide slot.
2. Pull STP-2A out of the sensor protection tube.
STP-2A is removed.
Remove end connection and first support foot:

9 iFD stator® 2.0 and pump housing are secured against
falling by wooden blocks (see above).
9 If present: STP-2A is removed (see above).
1. Remove hex nuts (3020) and spring washers (3015).

2. Remove end connection (2005).
3. Remove washers (3070) and first support foot (2035).
End connection and first support foot are removed.
Remove stator bolts and second support foot:

9 End connection and first support foot are removed (see
above).
1. Remove hex nuts (3020).
2. Remove stator bolts (3010).
3. If present, remove second support foot (2035) and
washers (3070).
Stator bolts and second support foot are removed.
56
Remove iFD stator® 2.0:
9 Stator bolts and support feet are removed (see above).
1. Pull iFD stator® 2.0 (3005) off the rotor (1999).
Removal is made easier when the iFD stator® 2.0

(3005) is rotated at the same time as it is pulled off.
It is possible that the iFD stator® 2.0 (3005) can only be
pulled off with great difficulty. In this case, it may help if
the screws on the closure are already loosened at this
point (: Chapter 9.3.4 Disassembly).
iFD stator® 2.0 is removed.
Tip:
Check the condition of the rotor when replacing the stator.
We recommend replacing the rotor (1999) as soon as it shows clear signs of wear.
Our Service Team would be pleased to answer any further questions you may have at any time.
9.3.4 Disassembly
Fold away closure:

9 iFD stator® 2.0 and dirt protection fillet are removed (:
Chapter 9.3.3 Removal).
1. Loosen - do not remove - hex head screws (3003-1).
2. Fold down closure (3003).
Closure is folded away.
Remove upper shell:

9 Closure is folded away (see above).
1. Turn upper shell (3001) a little upwards.

2. In this position, take off the upper shell (3001).
Upper shell is removed.
57
Remove elastomer.
9 Upper shell is removed (see above).
1. Take elastomer (3000) out of lower shell (3002).
Elastomer is removed and can be replaced.
9.3.5 Cleaning
Clean parts:
9 The iFD stator® 2.0 is disassembled (: Chapter 9.3.4
Disassembly).
1. Clean dirt and deposits off all the iFD stator® 2.0
components.
In doing so, pay particular attention to the contact

surfaces between upper shell (3001) and lower shell
(3002).
The elastomer and both parts of the shell must be clean
and dry before assembly!
Parts are cleaned and ready for installation.
58
9.3.6 Assembly
All parts must be clean!

It is particularly important that there is no dirt between the elastomer and the upper and lower
shells during installation.
Prepare lower shell:

9 Parts are cleaned (: Chapter 9.3.5 Cleaning).
1. If this has not yet been done: As shown, assemble the
closure (3003) using the round fillet (3003-3), flat fillet
(3003-2) and screws (3003-1).
2. Push the closure (3003) into the guide of the lower shell
(3002) sideways.
3. Fold down the closure (3003).
This means the lower shell (3002) stands securely on
the work surface during the rest of the installation.
Lower shell is prepared.

59
Insert elastomer:
9 Lower shell is prepared (see above).
# Heat-conductive paste
1. If an STP-2A is built in:
Fill around half the sensor protection tube (see white
arrow) with heat-conductive paste.
2. Insert elastomer (3000) into lower shell (3002).
The sensor protection tube for the STP-2A must be
located at the milled cut-out of the lower shell (3002)
(see white arrow).
Pay attention to edges of elastomer and lower shell!
3. Align elastomer(3000) with a good eye in the centre of
the lower shell (3002).
Elastomer is inserted.
60
Insert upper shell:
9 The elastomer is inserted and aligned (see above).
1. Fit hook-shaped rear fillet of the upper shell (3001) in
counterpart of the lower shell (3002).
2. Close upper shell (3001) until there is the first
resistance from the elastomer (3000).
Upper shell is inserted.

61
Align upper shell.

9 The upper shell sits close onto the elastomer (see
above).
1. Align upper shell (3001) in the centre of the elastomer
(3000) and parallel to the lower shell (3002).
Upper shell is aligned.
Shut closure:
9 The upper shell is aligned (see above).
1. Swing the closure (3003) upwards.

2. Tighten screws (3003-1).
Tip:
The iFD stator® 2.0 can be particularly easily installed
when the screws are now only hand-tightened.
Do not tighten until assembly in the pump (: Chapter
9.3.7 Installation).
iFD stator® 2.0 is ready to be installed.
62
9.3.7 Installation
Attention!
The funnel-shaped inflow channel (A) on the front end of the
elastomer (3000) always faces the inlet side. This means
normally towards the rotor (1999) (pump housing). The flat
end (B) faces the end connection (2005).
Put iFD stator® 2.0 into position:

9 iFD stator® 2.0 is fully assembled (: Chapter 9.3.6

Assembly).
1. Coat inner surfaces of the elastomer a little with anti-
seize agent (e.g. glycerine).
2. Push iFD stator® 2.0 with the inflow cone (A) in the
suction direction of the pump onto the rotor (1999).
If an STP-2A dry running protector is fitted, the closure

must be facing upwards (different from the illustration),
so that STP-2A and heat-conductive paste remain in
position during operation.
iFD stator® 2.0 is in position.
Fit second support foot and stator bolts:

9 The iFD stator® 2.0 is in position (see above).
1. If present: put second support foot (2035) and washers

(3070) onto the lower stator bolts (3010)
If there is a second support foot present on the end

connection, both stator bolts (3010) must be attached
with hex nuts (3020) at both ends at the bottom.
2. Screw the stator bolts (3010) with the hex nuts (3020)
on the pump housing (2010).
Second support foot (if present) and stator bolts are fitted.
63
Fit end connection:

9 The second support foot (if present) and stator bolts are
fitted.
1. Screw hex nuts (3020/1) and washers (3070/1) onto
both lower stator bolts (3010) fully in the direction of the
pump housing.
2. Put support foot (2035) and washers (3070/2) onto the
lower stator bolts (3010).
3. Put end connection (2005) onto stator bolts (3010).
4. Put spring washers (3015) onto stator bolts (3010).
5. Screw hex nuts (3020/2) onto stator bolts (3010) and
tighten crosswise, until the ends of upper and lower
shells come up against the pump housing (2010) and
end connection (2005).
The axial compression of the whole iFD stator® 2.0

ensures that pre-loading for the rotor is optimal for
operation.
Between the iFD stator® 2.0 (3005) and the end
connection (2005) on the one side and the pump
housing (2010) on the other side, there must no longer
be any gap (s).
6. Tighten the support foot (2035) on the end connection
(2005) with the rear hex nuts (3020/1).
7. Tighten screws (3003-1) of the closure (: Chapter
9.3.6 Assembly) .
End connection is fitted.
If present - install STP-2A:

# Heat-conductive paste
1. If this has not already (: Chapter 9.3.6 Assembly) been
done during installation:
Fill around half the sensor protection tube in the
elastomer with heat-conductive paste.
2. Push STP-2A through the milled cut-out between upper
shell (3001) and lower shell (3002) into the sensor
protection tube as far as the limit stop.
3. Connect the cable of the STP-2A into the groove
between upper shell (3001) and lower shell (3002) (see
detailed section).
For STP-2A in ATEX design:

Adjust the STP-2A cable diameter by an appropriate
means (e.g. adhesive tape) to the diameter required to
secure it firmly.
STP-2A is installed.
64
Fit dirt protection fillet:
1. Fit dirt protection fillet (3006).
iFD stator® 2.0 is installed.
The installation is completed.
DANGER!
Sparking in explosion-protected areas.
Death or serious injury due to explosion!
§ In explosion-protected areas, all the pump's housing
parts must be earthed in accordance with the valid
guidelines and regulations.
Information about connecting the STP-2A can be found in a

separate datasheet (no. 13105).
65
66
OF THE ROTATING PARTS 10.0
10 Dismantling and Assembly of the 1999 1998 0085 1050 A

Rotating Parts with Pin Joints with
SM-Pin Joint Seal
10.1 Removal of Rotor and Coupling Rod

For removal of the rotor (1999) and coupling rod
(1998) the pin joints should be dismantled as follows:
■ Place the dismantled unit - consisting of lantern

(0085) with drive (A) and connecting shaft (1050),
coupling rod (1998) and rotor (1999) - on the
workbench with a wooden block supporting the 5600/5601
rotor (1999).
Basic joint size NM125:

■ Remove pins (5605/5606) and push sleeve
(5600/5601) to the middle of coupling rod (1998).
1998 5605/5606

5440 5048
■ Unscrew set screws (5048) out of screw
securing/sleeve (5115/1516). 1050
1999
■ Pull screw securing (5115/1516) back in direction of
the arrow.
■ Screw out wear bushings (5440) with O-ring
(8060/8061) out of the rotor (1999) / connecting
shaft (1050).
5115
5048 5116
Basic joint size NM021 - NM105:
5065/5066 1050/1999
■ Push the circlip (5065/5066) out of its groove and slip
off the head of rotor (1999) / connecting shaft
(1050).
■ If necessary hit the edge of screw securing/sleeve
(5115/5116) at an angle with the help of a wooden
block and a plastic hammer. Taking care not to 5015/5116 8060/8061
damage the O-rings (8060/8061)!

copy to: 30100
67
10.0R OF THE ROTATING PARTS
Joints at both sides:

■ Press the pin (5075/5076) out of the head of rotor /
connecting shaft and drain the oil into a receptacle.
■ Please dispose of this oil in the proper manner.
5075
5076
■ Using a screwdriver, carefully lever the SM-pin joint

seal (8235/8236) out of the head of rotor (1999) / 1998 1050/1999
connecting shaft (1050).
Taking care not to damage the SM-pin joint
seal (8235/8236).
8235/8236
■ Pull apart coupling rod (1998) and rotor (1999) /

■ Remove the O-rings (8060/8061) at rotor (1999) /
8060/8061
1998 1050/1999
■ Push the SM-pin joint seal (8235/8236) towards the

head of coupling rod (1998). In the narrow coupling
rod section press the clamp ring (5425/5426) out of
the groove of the seal.
■ Slip the SM-pin joint seal (8235/8236) and clamp ring
(5425/5426) off over the head of the coupling rod
(1998).
5425, 5426
8235, 8236 1998

30100 copy to:
68
10.2 Fitting the Rotor and Coupling Rod

For fitting the rotor (1999) with coupling rod (1998), the two pin joints should be
assembled as follows:
■ Slip the clamp ring (5425/5426) over the head of

coupling rod (1998).
■ Push the SM-pin joint seal (8235/8236) over the head
of coupling rod (1998) towards its narrow section,
there sqeezing the clamp ring (5425/5426) into the
groove of the SM-pin joint seal (8235/8236).

■ Push the SM-pin joint seal (8235/8236) with the
correctly placed clamp ring (5425/5426) up to the
shoulder of coupling rod (1998).
5425/5426
Basic joint size NM021 - NM105: 1998 8235/8236

■ Slip the circlip (5065/5066) on to the coupling rod
(1998).
A B
■ Slide the sleeve (5115/5116) on to coupling rod
(1998) so the inside diameter of chamfering (A) is
being placed towards the coupling rod (1998)
extension.
Chamfering (A) will later on ease the installation over
the O-rings (8060/8061).
■ Orient the head of coupling rod (1998) until it is in
vertical position for the bore (B) for the pin
(5075/5076) 5065/5066 5115/5116
■ Slide the coupling rod (1998) with SM-pin joint seal

(8235/8236) into the bore of rotor (1999) / 1998 1050/1999
connecting shaft (1050) and insert the joint bolt
(5075/5076) from below and push up to the upper
edge of coupling rod (1998).
■ Support the joint bolt (5075/5076) against dropping
out.
■ Slide the SM-pin joint seal (8235/8236) into the rotor
(1999) / connecting shaft (1050) only from below,
and in a slightly slanted position.
8235/8236 5075/5076

copy to: 30100
69
■ Lead the tip of a pump bottle with a suitable oil (see

Section 7.3) to the upper opening of the rotor (1999)
/ connecting shaft (1050).
2. 1.
■ Slowly fill with lubricating oil up to the filling port. 8235/8236
■ Lead the tip of the pump bottle through the small
1998
gap on the topside of SM-pin joint seal (8235/8236).
■ Slowly fill with lubricating oil up to the filling port.
5075
5076
■ Push the joint bolt (5075/5076) entirely into the bore
of head of rotor (1999) / connecting shaft (1050) and 1998 5075/5076
retain in place.
■ Only now, press the SM-pin joint seal (8235/8236)
into the bore of headof rotor (1999) / connecting
shaft (1050) and push up to the shoulder. In doing so
the SM-pin joint seal (8235/8236) should be slightly
bulbous around the outer surface.
■ Wipe off overflow oil. Use this oil for lubricating the
O-rings (8060/8061). 8235/8236
8060/8061 1050/1999
■ Slip the sleeve (5115/5116), with its chamfering (A)
forward, on to the head of rotor (1999) / connecting
shaft (1050) and push up to the shoulder.
5115/5116 1050/1999
■ Place the circlip (5065/5066) into its groove on the
rotor head (1999) / connecting shaft (1050) and 1998
carefully snap in place all around.
5065/5066 1050/1999

30100 copy to:
70

■ Slip the screw securing (5115/5116) over the head of 8235/8236
coupling rod (1998). 5425/5426
■ Slip the clamp ring (5425/5426) over the head of 5115/5116
■ Push the SM-pin joint seal (8235/8236) over the head
of coupling rod (1998) towards its narrow section,
there sqeezing the clamp ring (5425/5426) into the 1998
2.
groove of the SM-pin joint seal (8235/8236).
3.
■ Push the SM-pin joint seal (8235/8236) with the
correctly placed clamp ring (5425/5426) up to the 1.
shoulder of coupling rod (1998).
5075 1998
■ Slide the coupling rod (1998) into the bore of rotor 5076
(1999) / connecting shaft (1050) and insert joint bolt 2.
(5075/5076).
■ Slide the SM-pin joint seal (8235/8236) into the rotor

(1999) / connecting shaft (1050).
■ Screw wear bushing (5440) with O-ring (8060/8061) 1.
into the head of rotor (1999) / connecting shaft 8060
1050
(1050) until it stops. 8061
1999
3.
5440
■ Lead the tip of a pump bottle with a suitable oil (see
Section 7.3) to the upper opening of the rotor (1999) 1998
/ connecting shaft (1050).
■ Slowly fill with lubricating oil up to the filling port. 2.
1.
■ Lead the tip of the pump bottle through the small
gap on the topside of SM-pin joint seal (8235/8236).
■ Slowly fill with lubricating oil up to the filling port.
After the oil could settle for a few minutes:
8235/8236
■ Refill oil into both openings (1. und 2.).
1050/1999
■ Screw in the second wear bushing (5440) with O-ring

5440 8060/8061 5115/5116
(8060/8061) into the head of rotor (1999) /
connecting shaft (1050) until it stops. 2.
1.
1050/1999

copy to: 30100
71
■ Secure wear bushings (5440):

a) Turn out both wear bushings (5440) a little bit a) b) c)
(max. 30°!)
5440
b) the sides must have a position so that the screw
securing (5115/5116) can be pushed over the
wear bushings (5440).
c) Push screw securing (5115/5116) over the wear
bushings (5440). ≤30°
5115/5116
■ Secure screw securing (5115/5116) with set screws
5048
(5048).
■ Secure set screws (5048) with Loctite. 5440
5115
5116
5048
■ Push sleeve (5600/5601) to SM-pin joint seal
(8235/8236), without moving SM-pin joint seal 5600/5601
(8235/8236).
■ Secure sleeve (5600/5601) with pins (5605/5606).
■ Secure pins (5605/5606) with Loctite.
5605
1998 5606
Basic joint size NM021 - NM125:
1999 1998 0085 1050 A
Connecting shaft (1050), coupling rod (1998) und
rotor (1999) are now joined by the two pin joints.
Housing, stator und end connection may now be
fitted.

30100 copy to:
72
10.3 Dismantling and Assembly of the Rotating Parts

with Pin Joints with SM-Pin Joint Seal
(joint basic size NM015)
For removal and refitting of the rotor (1999) and coupling rod (1998)
the pin joints should be dismantled and re-assembled as follows:
Dismantling:
■ Push the SM-pin joint seal (8235) away from the

rotor (1999), drive shaft (1005) or connecting shaft
(1050) so the bore for the pin (5075) comes free.
1999
1005, 1050 8235
■ Press the pin (5075) out of the rotor (1999),

connecting shaft (1050) or drive shaft (1005).
Then withdraw the coupling rod (1998) from the
bore of rotor (1999), connecting shaft (1050) or drive
shaft (1005).
1999
1005
1050 5075 1998
■ Push the SM-pin joint seal (8235) towards the head

of coupling rod (1998). In the narrow coupling rod
section press the clamp ring (5425) out of the
groove of the seal. Then slip the SM-pin joint seal
(8235) and clamp ring (5425) off over the head of the
8235 5425 1998

Continued Page 10.3R
date name signed revision: 4

issued 22.05.95 Mangel substitute for the issue
approved 23.05.95 Eitler dated 04.05.95
text no. 30100 GB
copy to:
73
Re-Assembly:
■ Slip the clamp ring (5425) and the SM-pin joint seal
(8235) on over the head of the coupling rod (1998).
8235 5425 1998
■ Push the SM-pin joint seal (8235) towards the

narrow section on the head of coupling rod (1998)
and place the clamp ring (5425) back into the
groove of the SM-pin joint seal (8235).
Then move the SM-pin joint seal (8235) up to the
coupling rod (1998) shoulder.
8235 5425 1998
■ Place the head of coupling rod (1998) into the bore

of the rotor (1999), drive shaft (1005) or connecting
shaft (1050).
1999
1005
1050 1998
■ Join the rotor (1999), drive shaft (1005) or con-

5075
necting shaft (1050) and coupling rod (1998) by the
pin (5075).
Then push the SM-pin joint seal (8235) up to the
shoulder of the rotor (1999), drive shaft (1005) or
Re-assemble the second pin joint in the same

manner.
8235 1998
revision: 3 date name signed

substitute for the issue issued 02.05.95 Mangel
dated 23.02.95 approved 03.05.95 Eitler
GB text no. 30100
copy to:
74
10.4 Dismantling and Assembly of the Journal Cross Joints

(joint basic size NM125)
■ Remove the cylindrical head screws (5095 and 5101),

5095 1998
then separate the coupling rod (1998) and connec-
ting shaft (1050) from each other.
Every journal cross joint should remain closed and

full of lubricant.
5101 1050
■ If the outer rubber seal sleeve (8151) is undamaged,

the joint can generally be used again. Before
refitting, change the joint oil as described later on.
If damaged, remove the rubber seal sleeves (8151,

8150) and check the condition of the joints.
Procedure: see Page 10.5, Section 10.5.
8151

approved 23.03.95 Eitler dated 30.12.94
text no. 30100 GB
copy to:
75
Attention when draining off the oil:

The oil inside the journal cross joint may be under 5172
pressure. 5240
Wear goggles!
■ Remove the drain plug (5172) and lubricator (5450)
with gasket (5240) and drain the oil into a vessel.
Please dispose of this oil in the proper manner.
5240
■ Screw in the lubricator (5450) with a new gasket 5450
(5240).
5051, 5245
■ Remove the drain plug (5051) with gasket (5245).

A
Fill with fresh oil from below through the R 1/8" bore
in the lubricator (5450) until only oil without air
bubbles comes out of the screw tap on the drain plug
(5172).
Now move the joint about a little so air bubbles can B
rise. If necessary, fill again with oil from below.
■ When the joint is completely filled with oil, remove

5172
the discharge pipe (A) and screw in a drain plug
5240
(5172) with new gasket (5240). The built-in check
valve on the lubricator (5450) avoids oil leakage and
flow back.
Add some more oil under slight pressure until the
seals (8150, 8151) are ball shaped.
■ Now remove the feeding pipe (B).

Close filler R 1/8" opening in the lubricator (5450) 5245
with plug (5051) and new gasket (5245). 5051
■ Replace the O–rings (8060).

1998 5095
■ With cylindrical head screws (5095 and 5101) mount
the rotor (1999), coupling rod (1998) and connecting
8060
shaft (1005) on to the joints.
The cylindrical head screws (5095 and 5101) do not
have the same length; they should not be mixed up!
Use a torque key. The torque should correspond to
sectional drawing G… . 8060
Secure screws with Loctite*.
*For Loctite type see sectional drawing G… .
1050 5101
Continued Page 10.5

dated 24.03.95 approved 03.05.95 Eitler
GB text no. 30100
copy to:
76
5195
10.5 Removal and Fitting of the Rubber Seal Sleeves
■ For replacement of the rubber seal sleeves (8150, 5180

8151) the oil should be drained off first.
Procedure: See Page 10.4R, Section 10.4.
Remove cylindrical head screws (5195) and pull off
clamp rings (5180).
Worn or damaged rubber seal sleeves (8150, 8151)
can be cut up for better removal. 8151
■ Slide out the joint shells (5005).

Remove the vulcanized metal spacer ring (A) from
5005
inner rubber seal sleeve (8150).
A
5005
■ Check the condition of the joints.

The complete joint should be replaced when it is
worn or damaged, when there is stiffness in move-
ment and excessive slack or a corroded inner part
because of ruined rubber sleeves (8150, 8151).
■ Please send a worn or damaged joint to our address

for repair as special tools are necessary for replacing
or repairing the joint items.
An
Netz
s
Mo ch
hno
pum
pen
Gm
bH

approved 06.02.96 Denk dated 05.04.95
text no. 30100 GB
copy to:
77
■ Oil joint shell A (5005) and insert into the new inner
5005
rubber seal sleeve (8150). (A)
Please observe correct orientation.
See also sectional drawing G...
8150
■ Slide inner rubber seal sleeve (8150) on to joint G.
■ Turn joint G with rubber seal sleeve (8150) up side

5005
down. (B)
Oil joint shell B (5005) and slide under inner rubber
seal (8150) as far as it will go.
Do not use a tool especially pointed tools like screw 8150

drivers etc. so that no harm is done to the rubber seal
sleeve (8150).
5005
(A)
■ Apply some glycerine on the outer lip of the inner

8151
rubber seal sleeve (8150).
■ Slide outer rubber seal sleeve (8151) carefully on to

inner rubber seal sleeve (8150).
Do not use a tool especially pointed tools like screw

drivers etc. so that no harm is done to the rubber seal
sleeves (8150, 8151).
8150
■ Secure a clamp ring (5180) with 2 respectively 4

cylindrical head screws (5195), number of screws 5195
depending on the type of joint, and screw down with
5180
2 opposed screws simultaneously. Ensure the clamp
ring (5180) does not tilt.
Lubricant: See Page 10.4R, Section 10.4.

dated 05.04.95 approved 19.10.95 Hantschk
GB text no. 30100
copy to:
78
10.6 Replacing the Wear Sleeves of Adapter,

Rotor and Coupling Rod
(Basic joint size NM045 - NM125)
Basic joint size NM045-NM105:

The wear sleeves (5435, 5440) have a very tight fit.
A press should be used to remove or refit them.
It may be possible though to drive the damaged
sleeves out with a suitable mandrel. A rigid vice
however is needed at the least for pressing new
sleeves (5435, 5440) in again. 1998
Orient the wear sleeves (5435) so that their oval

bore agrees with the longitudinal axis of the
1998
Orient the centering bores at the sides of wear slee-
ves (5435) so that they are visible through the bores
of the head of the coupling rod after their inserti-
on.
No tool is necessary inserting the wear sleeves.
Fix the wear sleeves (5435) with set screws (5049) in 5435
the correct position and secure them with Loctite.
■ Generously oil the wear sleeves (5435, 5440).
Basic joint size NM045-NM105:

■ Every wear sleeve (5435, 5440) has got one smaller
outer diameter on one end for better insertion into
the bores of the coupling rod.
Ensure the sleeves are placed in the correct orien-
tation to the coupling rod (1998).
5435 5440

approved 20.12.05 Denk dated 25.06.03
text no. 30100 GB
copy to:
79
80
E M O
N

OF THE CONNECTING SHAFT 11.0
N
P U
M P E
11 Removal and Fitting of the Connecting Shaft

with Shaft Seal
Removal:
■ Push the circlip (1035) in the direction to the mechanical seal.
■ Remove pin (1030).
■ Remove the shaft seal housing (7005) and mechanical seal (7010)
together with connecting shaft (1050) and set ring (1035) from
drive stool (0085) and the drive shaft.
The thread of cylindrical head screw (1040) can be used as
forcing screw.
■ If a mechanical seal is installed, see description

"Removal and Fitting of Mechanical Seal" after Page 12.0.
Fitting:
■ Apply grease into the bore of the connecting shaft (1050) to avoid
rust (e.g. TCE-Metallic 600).
■ Assemble the shaft seal housing (7005) and mechanical seal (7010)
together with connecting shaft (1050) and set ring (1035) with
drive stool (0085) and push connecting shaft (1050) on to the
drive shaft.
At this please observe the installation direction of set ring (1035)
(please see mark).
■ If a mechanical seal is installed, see description

"Removal and Fitting of Mechanical Seal" after Page 12.0.
■ Connect the connecting shaft (1050) and the drive shaft by

pin (1030).
Push set ring (1035) on pin (1030).
date name signed revision:

approved 25.06.03 Denk dated
text no. 30100 GB
copy to:
81
82
E M O
N

OF THE SHAFT SEALING 12.0
N
P U
M P E
12.1 Removal and Fitting of the Single Mechanical Seal
■ Carefully slide out mechanical seal housing (7005) together

with the parts of the mechanical seal contained in it
from connecting shaft (1050).
■ Carefully push mechanical seal (7010) stationary seat
out of mechanical seal housing (7005).
Refitting is a simple reversal of the above procedure.

■ To reduce frictional forces during seal assembly, apply some glycerine
to the shaft and the seal housing in the area of the gaskets.
■ Special care must be taken when fitting double PTFE-coated gaskets:
the joint of the outer coating must point away from the seal assembly
direction, otherwise the coating may open or be pulled off!
Ensure that the distribution of pressure is uniform when inserting
the pressure sensitive counter rings. When inserting larger rings,
use a suitable mandrel.

Do not allow any foreign bodies to get between the sliding surfaces.
■ Exactly keep to the seal installation dimensions and
ensure that the sealing faces are correctly pressed together
(see table on sectional drawing W ... ).
■ Insert mechanical seal (7010) stationary seat into mechanical seal
housing (7005).
■ Insert mechanical seal housing (7005) together with the stationary seat
into the drive stool without the installed connecting shaft (1050).
■ If necessary take the installation dimension from the table and add
the thickness S of the set ring (7086) when existing.
■ Mark this installation dimension on the connecting shaft (1050).
■ Fix the rotating unit of the mechanical seal (7010) on the connceting
shaft (1050) depending on the installation dimension so that the
rotating unit of the mechanical seal (7010) or the set ring (7086) is at
the mark.
■ Insert connecting shaft (1050) with the rotating unit of the mechanical
seal (7010) into drive stool (0085) and install lip seal (7091, if existing.
Push the set ring (1035) on to connecting shaft (1050) and observe
at this the installation direction (see mark).
Push connecting shaft (1050) on to the drive shaft and connect with
pin (1030). Push the set ring (1035) on pin (1030).

text no. 30100 GB
copy to:
83
84
OF SPECIAL UNITS 13.0
Inspection Opening at the Pump Housing
gray cast iron model on from size NM045
2045 2055 2060

8050
G...
design for welded housings – nominal size DN 76,1 – ISO 2852
2018
2070
2650

text no. 30100 GB
copy to:
85
86
OF SPECIAL UNITS 13.1
Stator heating jacket
8030 3025 8030

Stator protecting tube
8030 3085 8030
Additional accessories, if fitted, pls. see after section 15.

text no. 30100 GB
copy to:
87
88
PAGE
14 RECOMMENDED SPARE PARTS 14.0
14 Recommended Spare Parts

In general, we have all spare parts in stock. Our subsidiaries and exclusive
representatives also hold a certain stock. For special cases and when short waiting
periods are not acceptable, we recommend to keep an amount of spare parts,
corresponding to the pump, in stock on site as follows:
- Rotor
- Stator
- Elastomer parts as O-rings and sleeves
- joint parts
- shaft seals
To avoid mistakes in delivery, please identify the parts by their position number shown
in the spare parts list or on the sectional drawing.
For placing a spare parts order, it is absolutely necessary to give the following details:
- Quantity / Unit
- Designation
- Pos. / Ident-Number
Note:
The sectional drawing may contain position numbers which do not show in the spare
parts list.
These parts have not been installed!
The spare parts list drawn up at the initial order

stage is valid for the scope of delivery.

copy to: 30100
89
90
15 SECTIONAL DRAWINGS, PAGE
SPARE PARTS LIST, DATA SHEET 15.0
15 Sectional Drawings, Spare Parts List, Data Sheet

copy to: 30100
91
92
1050
1030
1998
1999
G
W
9500
0140
0120
0125
3020
0560 (Option)
8210 2030
2115 2025
0085
1035
8015
2115 2020
8210
2016 2010
3070
8012
3020
2035
Zeichnung-Nr.: Type:
8010 Drawing No.: 015
3005 NM - BY------
125
2015 NMBY010.000
3010
Maßst./Scale: 1 : X Datum / date Name / name Unterschrift/Signature
Revision: 2
3020 gezeichnet / drawn 17.08.2010 Thoma
geprüft / checked 17.08.2010 Preintner
Ersatz für Ausgabe vom:
3070 freigegeben / released 17.08.2010 Preintner Replacement for Version of:
Verteiler:
2005 3020 3015 2035 2 / 3 / 49 / 50 / 51 / 52 / 56 / 58 / 94 / 95 / 97 / 98 / exp. 06.07.2004
Distributor:
93
94
1050
1998
1030
1999
G
9500
0140
0120
0125
2030
2025
0085
1035
W 2020
0560 (Option)
8015
2167
2164
2016
2010
8012
3070
8010
2015
Zeichnung-Nr.: Type:
2035 Drawing No.: 015
NM - BY------ (P)
3020 125
NMBY010.001
3005
3010 ßst./Scale: 1 : X Datum / date Name / name
gezeichnet / drawn Revision:
3020 31.03.2014 Thoma
geprüft / checked 31.03.2014 Denk
3070 Ersatz für Ausgabe vom:
freigegeben / released 31.03.2014 Denk Replacement for Version of:
Verteiler:
2005 3020 3015 2035 Distributor: 2 / 3 / 50 / 51 / 52 / 58
95
96
7040 7015 7030 7025 7035 7040 7015 7030 7025 7035
"G"
7050
Type
Spülanschluß
flushing connection "G"
N M0 15
N M0 21 Stopfbuchse Type:
Zeichnung-Nr.:
N M0 31 G 1/ 8 Drawing No.: ohne/mit Kammerring NM015B/S- (P)
N M0 4 5 Stuffing Box -
N M0 53 W208.000 NM105B/S- (P)
without/with Buffer Ring
N M0 63 Maßst./Scale: 1 : X Datum / date Name / name Unterschrift/Signature
N M0 76 Revision: 3
gezeichnet / drawn 20.08.2009 Thoma
G 1/4
N M0 90 geprüft / checked 20.08.2009 Preintner
N M10 5 freigegeben / released 20.08.2009 Denk Replacement for Version of:
Verteiler:
2 / 3 / 50 / 51 / 52 / 58 / 49 / 95 / 97 / 98 / exp 11.12.2006
Distributor:
97
98
Loctite 245
Loctite 638 Loctite 638

7010 7005 7010 7086 7005 7126 7010 7005 7126
Dw
Dw
Dw
MG1-G60 KU / EN12756 (DIN24960) NU / EN12756 (DIN24960)
7086 7086 7086
X1 X2 X3
Dw 35 - Dw 100
K U / EN127 5 6 N U / E N 12 7 5 6
M G 1- G 6 0
Dw (D IN 24 96 0 ) (D IN 2 4 9 6 0 )
X1 X2 X3
25 116,5 116,5 - Type:
Zeichnung-Nr.:
35 152,1 139,6 152,1 Drawing No.: Einf. wirk. GLRD NM015B/S- (P)
40 147,5 137,5 147,5 Single Mechanical Seal -
W209.000 NM105B/S- (P)
43 165,5 150,5 165,5
55 181 158,5 181 Maßst./Scale: 1 : X Datum / date Name / name Unterschrift/Signature
Revision: 5
65 201,5 174 201,5 gezeichnet / drawn 29.07.2011 Thoma
70 207 187 207 Ersatz für Ausgabe vom:
85 219 189 219 Verteiler:
2 / 3 / 49 / 50 / 51 / 52 / 58 / 94 / 95 / 97 / 98 / exp 20.08.2009
100 249 224 249 Distributor:
99
100
Loctite 638 Loctite 638 Loctite 638

7010 7126 7005 7091 7010 7126 7005 7091 7010 7126 7005 7091
Dw
Dw
Dw
7086 7086
7086
X1 X2 X3
G dw 35 - Dw 100
KU / NU /
M G 1- G 6 0 E N12 7 5 6 E N12 7 5 6
Dw (DI N 2 49 6 0 ) (D I N2 49 6 0 ) G
X1 X2 X3
25 106 116,5 -
Einf. wirk. GLRD Type:
35 131,6 139,6 152,1 G 1/8 Zeichnung-Nr.:
Drawing No.: mit Quenchanschluß NM015B/S- (P)
40 130 137,5 147,5
Single Mechanical Seal -
43 143 150,5 165,5 W210.000 NM105B/S- (P)
55 155,5 158,5 181 with Quench
65 171 174 201,5 Revision: 5
G 1/4 geprüft / checked
70 176,8 187 207 29.07.2011 Denk
85 182,5 189 219 Verteiler:
2 / 3 / 49 / 50 / 51 / 52 / 58 / 94 / 95 / 97 / 98 / exp 20.08.2009
100 218,5 224 249 Distributor:
101
102
7040 7015 7030 7025 7035 7040 7015 7030 7025 7035
G 1/4
7050
Stopfbuchse Type:
Zeichnung-Nr.:
Drawing No.: ohne/mit Kammerring
Stuffing Box NM125B-(P)
The heart of your process W219.000 without/with Buffer Ring
29.06.2004 Preintner
Verteiler:
Distributor:
2/3 / 50 / 51 / 52 / 58 / exp
103
104
mit Loctite 245 gesichert mit Loctite 245 gesichert mit Loctite 638 mit Loctite 245 gesichert mit Loctite 638
secured with Loctite 245 secured with Loctite 245 eingedichtet secured with Loctite 245 eingedichtet
sealed with sealed with
7010 7086 7005 7010 7086 7005 7126 7010 7086 7005 7126
MG1/G60 KU / DIN24960 NU / DIN24960

14 39 14
Type:
Zeichnung-Nr.:
Drawing No.: Einf. wirk. GLRD
Single Mechanical Seal NM125B-Z (P)
The heart of your process W220.000
Revision: 1
gezeichnet / drawn 06.12.2006 Preintner
Verteiler:
Distributor:
2/3 / 50 / 51 / 52 / 58 / exp 29.06.2004
105
106
mit Loctite 245 gesichert mit Loctite 638 mit Loctite 245 gesichert mit Loctite 638 mit Loctite 245 gesichert mit Loctite 638
secured with Loctite 245 eingedichtet secured with Loctite 245 eingedichtet secured with Loctite 245 eingedichtet
sealed with sealed with sealed with
7010 7086 7005 7126 7091 7010 7086 7005 7126 7091 7010 7086 7005 7126 7091
MG1/G60 KU / DIN24960 NU / DIN24960

44,5 39 14
(1:5) Zeichnung-Nr.: Einf. wirk. GLRD Type:

G1/4 Drawing No.: mit Quenchanschluß
Single Mechanical Seal NM125B-Z (P)
with Quench
Revision: 1
Verteiler:
Distributor:
2 / 3 / 50 / 51 / 52 / 58 / exp 29.06.2004
107
108
mit Loctite 245 gesichert mit Loctite 638 mit Loctite 245 gesichert mit Loctite 638
secured with Loctite 245 eingedichtet secured with Loctite 245 eingedichtet
sealed with sealed with
7010 7005 7010 7086 7005 7126 7010 7005 7126
MG1/G60 KU / DIN24960 NU / DIN24960

25
Type:
Zeichnung-Nr.:
Drawing No.: Einf. wirk. GLRD
Single Mechanical Seal NM125B-B (P)
Revision: 1
Verteiler:
Distributor:
2 / 3 / 50 / 51 / 52 / 58 / 95 / exp 08.03.2006
109
110
mit Loctite 245 gesichert mit Loctite 638 mit Loctite 245 gesichert mit Loctite 638 mit Loctite 245 gesichert mit Loctite 638
secured with Loctite 245 eingedichtet secured with Loctite 245 eingedichtet secured with Loctite 245 eingedichtet
sealed with sealed with sealed with
7010 7086 7005 7126 7091 7010 7086 7005 7126 7091 7010 7005 7126 7091
MG1/G60 KU / DIN24960 NU / DIN24960

30,5 25
G 1/4
Einf. wirk. GLRD Type:
Zeichnung-Nr.:
Drawing No.: mit Quenchanschluß
Single Mechanical Seal NM125B-B (P)
with Quench
Revision: 1
Verteiler:
Distributor: 2 / 3 / 50 / 51 / 52 / 58 / 95 08.03.2006
111
112
mit Loctite 245 gesichert
secured with Loctite 245
7157
7010 7162 7005 7135 7091 7011 7075
B-B
B
B
7130 7165
Ausführung Z-Gelenk
version Z-joint
Type:
Zeichnung-Nr.: Laufwerkdichtung mit Schmieranschluß und NM015B/S (P)
Drawing No.: WDR-Ausrücksicherung -
Single Mech. Seal NM105B/S (P)
W251.000 with Lubrication connection and lipseal-securing .
NM125B
Revision: 2
Verteiler:
Distributor: 2 / 3 / 50 / 51 / 52 / 58 06.11.2007
113
114
7141 7005 7106 7011
Dw
X
7126 7126
Dw X G
25 72
35 94 G 1/8
40 86,5
43 104
55 115
65 124
G 1/4
70 131
85 141,8
100 149,3
Dopp. wirk. GLRD Type:
Zeichnung-Nr.:
Drawing No.: M74D NM015B/S- (P)
Double Mechanical Seal -
W258.000 NM105B/S- (P)
M74D
Revision: 2
Verteiler:
Distributor: 2 / 3 / 50 / 51 / 52 / 58 / 94 / 95 / 98 17.12.2010
115
116
7010 7005 7008 7007 7010 7086 7005 7008 7007 7010 7005 7008 7007
G
G
G
Dw
Dw
Dw
7086 7086 7126 7126

Loctite 638 7086 Loctite 638
X1 X2 X3
Dw 35 - Dw 100
K U / E N127 56 N U / E N127 56
MG1-G 60
Dw (DIN2496 0) (D IN 24 96 0) G
X1 X2 X3
25 106 116,5 - Einf. wirk. GLRD Type:
Zeichnung-Nr.:
35 131,6 139,6 152,1 G 1/8 Drawing No.: mit Spülanschluß NM015B/S- (P)
40 130 137,5 147,5 Single Mechanical Seal -
W262.000 NM105B/S- (P)
43 143 150,5 165,5 with flushing connection
55 155,5 158,5 181 Maßst./Scale: 1 : X Datum / date Name / name Unterschrift/Signature
Revision: 1
65 171 174 201,5 gezeichnet / drawn 29.07.2011 Thoma
G 1/4 geprüft / checked 29.07.2011 Denk
70 176,8 187 207 Ersatz für Ausgabe vom:
85 182,5 189 219 Verteiler:
2 / 3 / 49 / 50 / 51 / 52 / 58 / 98 16.02.2010
100 218,5 224 249 Distributor:
117
118
ab NM063 ab NM063
from NM063 from NM063
1998 5065 5115 5075 1040 1045 1050/1999 1998 5425 8235 5065 8060 5115 5075 8060 1040 1045 1050/1999
mit Loctite 245 gesichert mit Loctite 245 gesichert

secured with Loctite 245 secured with Loctite 245
nur/only NM015B- (P)
1998 5065 5115 5075 1050/1999 1998 5425 8235 5075 1050/1999
Bolzengelenk Type:
Zeichnung-Nr.:
Drawing No.: ohne/mit SM-Bolzenabdichtung NM015B/S- (P)
Pin Joint -
G146.000 NM105B/S- (P)
without/with SM-Pin Joint Seal
Revision: 2
Verteiler:
Distributor: 2/3 / 50 / 51 / 52 / 58 / 49 / 95 / 97 /98 14.10.2003
119
120
ab NM063 ab NM063
from NM063 from NM063
1998 5065 5115 5075 1040 1045 1050/1999 1998 5425 8235 5065 8060 5115 5075 8060 1040 1045 1050/1999
mit Loctite 245 gesichert mit Loctite 245 gesichert

5440 5435 secured with Loctite 245 5435 5440 secured with Loctite 245
Bolzengelenk mit Verschl.-Buchse Type:

Zeichnung-Nr.:
Drawing No.: ohne/mit SM-Bolzenabdichtung NM045B/S- (P)
Pin Joint with Wear Sleeves -
G147.000 NM105B/S- (P)
without/with SM-Pin Joint Seal
Revision: 1
Verteiler:
Distributor: 2 / 3 / 50 / 51 / 52 / 58 / 49 / 95 / 97 / 98 23.05.2003
121
122
123
124

5115
5115
1999 8060 5440 8235 5425 5425 8235 5048 5440 8060 1050
5048
5049 5435 5075 1998 5075 5435 5049 1040 1045
Loctite 245
Loctite 245
Bolzengelenk mit Verschleißbuchse Type:

Zeichnung-Nr.:
Drawing No.: und SM-Bolzenabdichtung NM125B-(P)
pin joint with wear sleeve
G158.001 and SM-pin joint seal
22.08.2011 Rosam
geprüft / checked 22.08.2011 Rückerl
freigegeben / released 22.08.2011 Kamal Replacement for Version of:
Verteiler:
Distributor: 2 / 3 / 50 / 51 / 52 / 58 / 94 / 95 / 97 / 98
125
126
Loctite 245
5115
5425 8235 5048 5440 8060 1050/1999
1998 5605 5600 5075 5435 5049 1040 1045
Type:
Zeichnung-Nr.: Bolzengelenk mit Verschleißbuchse
Drawing No.: und SM-Bolzenabdichtung und Schutzhülse
pin joint with wear sleeve NM125B-(P)
G181.000 and SM-pin joint seal and sleeve
05.09.2011 Rosam
geprüft / checked 05.09.2011 Rückerl
Verteiler:
Distributor: 2 / 3 / 50 / 51 / 52 / 58 / 94 / 95 / 97 / 98
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
SPARE PARTS LIST 17.10.2016 Page 1
1 2 3 4
Part Unit Designation Ident-No
Pos. Quant. Size/Dimension Norm Material/Surface
0085 1 ST lantern
NM063B-
0120 4 ST spring washer
DIN127
0125 4 ST hex head screw
DIN933
0140 4 ST hex nut
DIN934
1030 1 ST pin
1035 1 ST ring
NM063B-
1040 1 ST cylindrical head screw
DIN EN
1045 1 ST gasket
DIN7603
1050 1 ST connecting shaft
NM063B
1998 1 ST coupling rod
NM063--
1999 1 ST rotor
NM063--
2005 1 ST end connection
NM063--
2010 1 ST pump housing
NM063-Y
2015 1 ST drain plug
ANSI_B2
NM063BY - D3001935 - 4300000078 - 000700 - NPSAGNM02 001.ETL16578
ANSI_B2
ANSI_B2
2020 4 ST stud screw
DIN938
DIN127
2030 4 ST hex nut
DIN934
2035 1 ST support foot
NM063-1
3005 1 ST stator
NM063--
3010 4 ST stator bolt
NM063-0
Model
Commission-Nr. Product: NEMO® aggregate NPSAGNM02
4300000078/000700 Type: NM063BY 00
143
SPARE PARTS LIST 17.10.2016 Page 2
Last Page
1 2 3 4
Part Unit Designation Ident-No
Pos. Quant. Size/Dimension Norm Material/Surface

DIN127
3020 14 ST hex nut
DIN934
3070 8 ST disk / washer
DIN125
4710 1 ST sensor
0063625
5065 2 ST circlip
NM063/N
5075 2 ST joint bolt
NM063/N
5115 2 ST safety sleeve
NM063/N
5425 2 ST clamp ring
NM063/N
5990 0 L lubricant oil
UH1 6-4
7015 1 ST stuffing box housing
NM063B
7025 1 ST gland
NM063B
7030 2 ST stud screw
DIN938
7035 2 ST hex nut
DIN934
7040 6 ST packing
8015 1 ST O-ring
DIN3770
8060 4 ST O-ring
DIN3770
8235 2 ST SM®-pin joint seal
NM063/N
9000 1 ST base plate
NM063B-
9900 1 ST name plate
OBERFLÄ
Model
Commission-Nr. Product: NEMO® aggregate NPSAGNM02
4300000078/000700 Type: NM063BY 00
144
Förderkennlinie / Performance Curve
NM063--01L Statorwerkstoff / elastomer quality: standard
Q [m³/h]
2 bar
4 bar
6 bar
50
40
30
20
10
0 n [1/min]
0 50 100 150 200 250 300 350 400 450 500
0 1 2
vgm [m/s]
P [kW]
8 6
2 bar
4
nm06301l - NM063BY - D3001935 - 4300000078 - 000700 - NPSAGNM02
5
10
7
4
6
8 4 bar
5 2 bar
3
6
4
2 bar
2
3
4
2
1
2
1
0 n [1/min]
0 50 100 150 200 250 300 350 400 450 500
Losbrechmoment / starting torque T(L) = 155 Nm Druck / pressure T

2 bar 98 Nm
4 bar 155 Nm
6 bar 216 Nm
Gültigkeit für Wasser (1 cP) bei 20 °C. Toleranzen nach VDMA 24284 (+10%/-5%).
Valid for water (1 cP) at 20 °C (70 °F). Tolerances are in accordance with VDMA 24284 (+10%/-5%).
Rev.: 03/2007 Technische Änderungen vorbehalten. / Technical changes reserved. www.netzsch-pumpen.de

145
DATA SHEET 17.10.2016
Product: NEMO® aggregate Commission-Nr.: 4300000078/000700

Type: NM063BY
medium
pumped medium Emulsion
Specific gravity 1,00 kg/dm3
pH value 5,00
dynamic viscosity 500,00 - 30000,00 mPa/s
kinetic viscosity 500,00 mm2/s
performance
capacity (Q-nom) 20,00 m3/h
differential pressure (Q-nom) 4,00 bar
pressure on press.conn.(Q-nom) 4,00 bar
speed (Q-nom) 195,00 1/min
rubbing velocity (Q-nom) 0,98 m/s
frequency Q-nom 49 Hz
power required at pump (Q-nom) 3,10 kW
operating torque (Q-nom) 148,14 Nm
starting torque (Q-nom) 155,00 Nm
operating temperature (Q-nom) 50 ° C
aggregate
Aggregat execution NEMO® pump w.base plate/drive
installation aggregate horizontal
Explosion protect.regulations RL94/9/EG
Explosion protection area Ex II 2G IIB T4
pump test acc. to operating conditions
marker on pump-aggregate
Item No. 930-PVA-P72
general conditions
Installation area in building
Ambient temperature approx. 40° C
humidity up to 95%
operating mode Continuous operation
operating hours 8,00 h/day
service voltage (V) 380
number of phases 3
operating frequency 50 Hz
painting
Aggregat colour Manufacturer standard
coating system Manufacturer standard
O/M instructions
medium Paper
number 1
language for O&M's English
language for spare parts ist English
despatch method packed with pump

147

Type: NM063BY
documentation
EU Machine Regulations Declaration of Conformity
test report with
PTB certificate for motor) with
general
sense of rotation to the left, viewed on drive
name plate material Stainless steel(self-adhesive)
name plate language English
name plate specification standard w.logo
lantern
material lantern 0.6025 (cast iron)
drive flange diameter 300
drive shaft diameters 40,000
shaft length 80
cross drilling l / d l=47/d=14
housing /endstud
housing material CrNiMo17-12-2
Flange/hopper position horiz.right seen to drive
function of housing connection suction connection
flange design pump housing Flange design acc.to ANSI
pump housing flange diameter 4-CL150
end connection flange design Flange design to ANSI
end connection flange DN 4-CL150
discharge flange arrangement axial centrical
function end connection pressure connection
housing seals EPDM
shaft sealing
shaft sealing type Gland packing
shaft seal materials Aramid
rotating parts
rotating parts materials CrNiMo17-12-2
drive shaft coating chrome plated
drive shaft coating area stuffing box
joints
joint execution pin joint
joint sealing execution SM Pin joint seal
joint sealing material EPDM/1.4401
joint lubrication food quality oil UH1 6-460
rotor
rotor material CrNiMo17-12-2
rotor temperature range 40° C Undersize
stator
stator material NEMOLAST® S46

148

Type: NM063BY
stator jacket material steel

stator special execution w.STP2 Ex-i
stator bolt material galvanised steel
accessories
accessories on pump mounted w.STP2/EX-i
make / type
manufacturer Nord
type SK42-IEC132
type addendum -F(AL)
execution
painting RAL7031
drive construction B5
drive train (Lantern size) 063
motor size IEC132
axial load (Nm) 6.130
thrust bearing strengthened
motor arrangement for drive B5
motor flange diameter (mm) 300
stand.drive type f.sub assemb. GBN-SK42
drive ratio 7,28
shaft length 80
drawing No. WN0146 (acc.Platform)
options
explosion proof area Ex II 2GD IIB T4
make / type
manufacturer ATB
motor type CD 132 M-4 I
execution
drive construction B5
winding voltage (V) 400
frequency (Hz) 50
minimum frequency (Hz) 25
maximum frequency (Hz) 50
number of poles 4
number of phases 3
power (kW) 7,50
drive speed 1.500
protection type IP55
insulation class F, used in accordance w.B
thermal monitoring wind.prot.3PTCi w/o tripping

149

Type: NM063BY

shaft length 80
options
explosion protection type EExdeIICT4
frequency converter integrated

frequency inverter type Lenze 8200 Vector
Interface for frequency inver. Basic I/O
control for frequency inverter Vectorregelung
sub assembly
material base plate steel powder coated
base plate execution top hat profile base plate

150
issued:
copy to:
16 Contacts
22.08.2013
Revision:
16 CONTACTS
text no. 10
16000
16.0
PAGE
151
152
1 Contacts
Geretsrieder Str. 1
84478 Waldkraiburg, Germany
Telephone: +49 8638 63-0
Fax: +49 8638 67981
E-mail: info.nps@netzsch.com
Internet: http://www.netzsch.com
Team of advisors:
During our German business hours from Monday to Thursday 08:00 to 17:00 and Friday 08:00
to 15:00, you can reach your personal contact person via the standard telephone numbers, fax or
email:
Business Field Environmental & Energy Business Field Food & Pharmaceutical
Telephone: +49 8638 63-1010 Telephone: +49 8638 63-1030
Fax: +49 8638 63-2333 Fax: +49 8638 63-2358
E-mail: info.nps@netzsch.com E-mail: info.nps@netzsch.com
Business Field Chemical, Pulp & Paper Business Field Oil & Gas
Fax: +49 8638 63-2327 Fax: +49 8638 63-2333
E-mail: info.nps@netzsch.com E-mail: info.nps@netzsch.com
Spare part service Technical Service

Fax: +49 8638 67999 Fax: +49 8638 67999
E-mail: info.nps@netzsch.com E-mail: service.nps@netzsch.com
In emergencies, we can be reached outside our business hours and at weekends and on
German national holiday at:
+49 8638 63 63 63
Direct contact details for your advisor and our service points all over the world are available on our
website:
http://www.netzsch.com
The "Safety clearance certificate" is available to download from our download area:
http://www.netzsch-pumpen.de
153
154
issued:
copy to:
22.08.2013
Revision:
17 Certificates / Annexes
10
17 CERTIFICATES / ANNEXES
text no.
16000
17.0
PAGE
155
156
EC Declaration of Conformity
as laid out in the Machinery Directive 2006/42/EC
The manufacturer: NETZSCH Tel.: +49 8638 63-0

Pumpen & Systeme GmbH Fax: +49 8638 67981
Geretsrieder Str. 1 E-Mail: info.nps@netzsch.com
D-84478 Waldkraiburg
hereby declares that the progressing cavity pump NEMO®:
Type: NM063BY Constructed: 2016
Machine no.: D3001935 Commission: 4300000078/000700
complies with the relevant requirements of the following directives of the European Parliament and
Council:
- 2006/42/EC of 17 May 2006
The following harmonised standards were applied:

- EN ISO 12100:2010 - EN 809:1998+A1:2009/AC:2010
This declaration loses its validity should the machine be modified or not be used as
intended.
Authorised representative: Reinhard Denk (Head of Design)

Geretsrieder Straße 1
Waldkraiburg, on the 17.10.2016
Hisham Kamal, Reinhard Denk,

Head of Product Management Head of Design NKE00 12.10.2012
157
158
EU Declaration of Conformity
as laid out in the ATEX Directive 2014/34/EU

hereby declares that the progressing cavity pump NEMO®:
Council:
- 2014/34/EU of 26 February 2014
The following harmonised standards were applied:

- EN 1127-1:2011
- EN 13463-1:2009
- EN 13463-5:2011
Certification of the machine type for compliance with the requirements of the Explo-sion Protection
Directive has been carried out by the IBExU, Institut für Sicherheit-stechnik GmbH, Fuchsmühlenweg
7, D-09599 Freiberg, EU Registration No. 0637.
This testing organisation is responsible as laid out in Appendix XI of the Machinery Directive.
The Ex classification of the machine is: II 2G IIB T4 X
-20 °C ≤ Ta ≤ +60 °C
The pump complies with the 2014/34/EU ATEX Directive and is to be equipped with pro-
tection against excess pressure and running dry as specified in the type-test certificate.
This declaration loses its validity should the machine be modified or not be used as
intended.


Head of Product Management Head of Design NKEG4 20.04.2016
159
160
EU Declaration of Conformity
as laid out in the Directives 2014/30/EU and
2014/35/EU

hereby declares that the machine:
Council:
- 2014/30/EU of 26 February 2014
- 2014/35/EU of 26 February 2014
This declaration loses its validity should the machine be modified or not be used
as intended.


Head of Product Management Head of Design NKNEV 02.08.2016
161
162
IPM - EN - en_21100_0001 - NM063BY - D3001935 - 4300000078 - 000700 - NPSAGNM02 001.ETL16578 N 17.10.2016 09:43:26
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IPM - EN -/ en_21100_0068 - NM063BY - D3001935 - 4300000078 - 000700 - NPSAGNM02 001.ETL16578 N 17.10.2016 09:43:26

AYk GIBWAVq IDo Rro LGZM MNK Gik Igf HAjrjgh Tuw Eepb HM FLCW O

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Type: NM063BY

Machine no.: D3001935

Date of release: 17.10.2016

Operating and Maintenance Instructions

NETZSCH Pumps & Systems - Solutions you can trust v

© NETZSCH Pumpen & Systeme GmbH - Subject to technical changes.

NETZSCH Pumpen & Systeme GmbH

1 Safety Precautions 1.0

3 Packaging, Transportation, Storage 3.0

4 Installation Instructions 4.0

6 Temporary Shutdown 6.0

8 Trouble-Shooting and Remedying 8.0

9 Dismantling and Assembly of the Pump Housing 9.0

10 Dismantling and Assembly of the Rotating Parts 10.0

11 Dismantling and Assembly of the Connecting Shaft 11.0

12 Dismantling and Assembly of the Shaft Sealing 12.0

13 Dismantling and Assembly of Special Units 13.0

14 Recommended Spare Parts 14.0

15 Sectional Drawings, Spare Parts List, Data Sheet 15.0

17 Certificates / Annexes 17.0

issued: 30.08.2013 Revision: 7 text no.

This Instruction Manual:

1.1 Safety Signs

Danger to general public

Risk of electric shock

Risk of injury from machinery

Danger from suspended loads

Risk of injury to eyes: goggles required.

issued: 24.05.2013 87 text no.

Warning plates located directly on the pump/equipment showing for example

1.2 Personnel Qualifications and Training

Start up, operation and maintenance

text no. issued: 24.05.2013 Revision: 8

1.3 Dangers arising from Non-Observance of the Safety Instructions

1.4 Safety Conscious Working

1.5 Safety Instructions for the User / Operator

issued: 24.05.2013 87 text no.

1.6 Safety Instructions for Maintenance, Inspection and Installation

1.7 Unauthorized Modifications and Manufacture of Spares

1.8 Specified Use, Improper Application, Operational and Machinery

text no. issued: 24.05.2013 Revision: 8

1.9 Specific Points for the Use of a NEMO® Pump

Always consider and observe your safety during operation, maintenance

issued: 24.05.2013 87 text no.

1.10 Notes on Inspection and Repair

text no. issued: 24.05.2013 Revision: 8

1.11 Instructions concerning explosion protection

from the allowed application area of the pump.

max. surface temperature for max. temperature of the con-

The declaration of conformity, as defined by the ATEX directive 94/9/EC, will

The maximum conveying product temperatures apply when mechanical seals of

issued: 24.05.2013 87 text no.

1. Assembly and repair in potentially explosive areas

text no. issued: 24.05.2013 Revision: 8

7. Joints / joint lubrication

8. Inspection after initial startup

11. Dust layer

issued: 24.05.2013 87 text no.

space for the medium between the rotor and

the inlet to the outlet.

Continued Page 2.0R

Date Name Signed Revision: 2

Length and cross-sections through the stator with rotor