Professional Documents
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Test Document
Report No.: 20029Be Contents: 29 Sheets
According to STL Objectives and Operating Principles PEHLA issues a Test Document following exclusively the above mentioned
standards and the STL Guides wherever applicable.
Tests performed:
Mechanical endurance test at ambient air temperature with 10 000 operating cycles
Test results:
The test object has passed the test stated above without any objection.
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Management Committee
02PE2001
GESELLSCHAFT FÜR ELEKTRISCHE HOCHLEISTUNGSPRÜFUNGEN
Report No.: 20029Be Sheet: 2
General Information
Accreditation
The PEHLA GbR, PEHLA Testing Laboratory Berlin has been approved by DAkkS, the Deutsche Akkreditierungsstelle
GmbH (German Accreditation Body), according to EN ISO/IEC 17025 for tests in the field of high-voltage switchgear
and controlgear and power engineering equipment (Registration No. D-PL-12072-04-00).
STL Member
PEHLA (DE, CH) is a founder member of the SHORT-CIRCUIT TESTING LIAISON (STL) which has been established
in 1969. The STL provides a forum for international collaboration between testing organisations. For further information,
please see www.stl-liaison.org.
PEHLA Documents
A STL Type Test Certificate
is issued for type tests which have successfully been carried out in full compliance with the relevant standards and STL
Guides valid at the time of the test. For these tests the test object must be clearly identified by technical description,
drawings and additional specifications.
A Test Document
is issued for parts of type tests which have successfully been carried out in full compliance with the relevant standards
and STL Guides valid at the time of test. For these tests the test object must be clearly identified by technical description,
drawings and additional specifications.
A Test Report
is issued for all other tests which have been carried out according to standards, specifications and/or additional
instructions. Similarly, this test report contains all test results, details of the conditions under which the tests have been
carried out, also details relating to the behaviour of the test object, and its condition after the tests.
A Test Confirmation
is issued immediately after the tests. It confirms that the tests have been conducted and is valid only until issuing the
detailed results in an entire document.
Uncertainty of the Measurement Systems
The PEHLA Testing Laboratories apply the STL Technical Report “Handling of Measurement Uncertainties in Testing
and Test Documents” for determining the uncertainties of measurement. As long as no explicit statements are made,
the uncertainties required by the relevant standards have been complied with.
Addresses
Office: PEHLA Office Client: Siemens Gas and Power GmbH & Co. KG
Hallenweg 40 GP TP SW R&D TF BD
68219 Mannheim-Rheinau Nonnendammallee 104
Germany 13629 Berlin
www.pehla.com as partner and contractor of PEHLA GbR
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Report No.: 20029Be Sheet: 3
Table of Contents
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Test Engineers:
Representatives of Manufacturer:
Further Participants:
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Further data:
Minimum and maximum ambient air temperature -30 … +55 °C
Classification C2, M2
Essential characteristics: -
Remarks: -
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The manufacturer has guaranteed to the testing laboratory that the documents for verification listed in the
following table unambiguously describe the test object.
The testing laboratory has checked that the documents for verification submitted, adequately represent
the test object, but is not responsible for the accuracy of the detailed information.
Additional
Document No. Rev.1) P/D/F Title
information
3HM 427-44102-501 D D Triple-pole circuit-breaker 145kV Sheet 1 2)
1HZ 427-44700-514 K D Circuit-breaker 3AP1 FG-1S 145kV Sheet 1-4
427-44700-514 0I P 3AP1 FG-1S-145kV BOM Sheet 1
1HG 427-44704-001 F D Interrupter unit 145 kV Sheet 1
1HG 427-44704-001 H P Interrupter unit 145 kV Sheet 1-4
592-01267-001 - D Base, top, cpl. Sheet 1
592-01267-001 0- P Base, top, cpl. Sheet 1
2HG 427-44880-001 F D Base, bottom, cpl. Sheet 1
2HG 427-44880-001 G P Base, bottom, cpl. Sheet 1-3
592-01265-001 - D Moving contact Sheet 1
592-01265-001 0- P Moving contact Sheet 1
1HG 427-44703-001, -002 I D Column Sheet 1
1HG 427-44703-001, -002 L P Column Sheet 1-3
2HG 427-08910-002 I D Operating rod, cpl. Sheet 2
2HG 427-08910-002 I P Operating rod, cpl. Sheet 1-3
2HG 427-44928-001 H D Cover, cpl. Sheet 1
2HG 427-44928-001 L P Cover, cpl. Sheet 1-3
1HG 427-44701-001 F1 D Breaker base Sheet 1
1HG 427-44701-001 I1 P Breaker base Sheet 1-3
1HG 427-44702-051 Q D Operating mechanism unit Sheet 1
1HG 427-44702-051 U P Operating mechanism unit Sheet 1-3
521-11509-490 - D SMART CHAMBER INSULATOR Sheet 1
145KV (31mm/kV)
522-11509-490 - D 145kV SMART SUPPORT Sheet 1
INSULATOR (31mm/kV)
4HT 412-10872-001 L D Compressing spring 2kNm Sheet 2
4HT 412 10873-004 k D Compression spring 1,1kNm Sheet 1
2HT 427-44720-001 M D Terminal Sheet 1
3FR 950-34812-000 B D contact lamination D124 Sheet 1
3HG 427-44905-001 C D Heating cylinder, cpl. Sheet 1
Legend: P: Parts list, D: Drawing, F: File
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P/D/F/ Additional
Document No. Rev.1) Title
W information
3HG 427-44905-001 C P Heating cylinder, cpl. Sheet 1-2
2HT 427-44914-001 E D Heating cylinder Sheet 1
3HT 427-44907-001 F D Pipe Sheet 1
3HT 592-01263-001 - D Auxiliary nozzle Sheet 1
2HT 592-01264-001 E D Nozzle Sheet 1
3HG 592-01260-001 0- D Pin Sheet 1
2HT 427-44764-003 D D Contact cage Sheet 3
2HG 592-01261-001 0- D Tube contact Sheet 1
3HT 592-01259-001 - D Contact lamination Sheet 1
2HT 427-44923-001 H D Contact support Sheet 1-5
1HG 412-29303-041 V D Spring drive mechanism FA2 Sheet 1
SMART, cpl.
1HG 412-29303-041 X P Spring drive mechanism FA2 Sheet 1-3
SMART, cpl.
592-01071-603 0C D cabinet(smart FG-145) Sheet 1-4
2HD 427-44715 H D Bezugskennlinie Sheet 1-3
Reference mechanical travel
characteristic f. Typ 3AP1FG/FI-1S
145kV
CHN 458 00055 205 2 D W CIRCUIT DOCUMENTS Sheet 1-14
Legend: P: Parts list, D: Drawing, F: File, W: Wiring diagram
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Test Results
Mechanical Endurance Test
Additional specification: The test was performed without any intermediate lubrication,
mechanical adjustment, maintenance or any replacement of parts.
Diagrams: Diagrams for closing and opening operations, before and after 10 000
operating cycles at rated, minimum and maximum supply voltage are
shown on sheet 18 and the following.
Remarks: -
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Test Results
Operating Times
Operating times
Operating
O C
sequence
Supply voltage 143 V d.c. 220 V d.c. 242 V d.c. 187 V d.c. 220 V d.c. 242 V d.c.
tO, ∆tO, tO, ∆tO, tO, ∆tO, tC, ∆tC, tC, ∆tC, tC, ∆tC,
Time
ms ms ms ms ms ms ms ms ms ms ms ms
Before mechanical
43.0 0.3 30.5 0.4 28.9 0.4 68.4 0.5 64.8 0.5 63.2 0.5
endurance test 1)
After 2 000
45.1 0.5 31.0 0.5 29.3 0.5 69.1 0.7 65.5 0.7 63.8 0.7
operations
After 4 000
45.3 0.7 31.0 0.8 29.2 0.8 69.1 0.7 65.6 0.7 63.9 0.7
operations
After 6 000
45.5 0.8 30.8 0.6 29.2 0.7 69.5 0.6 65.7 0.7 64.1 0.6
operations
After 8 000
45.0 0.8 30.8 0.7 29.2 0.8 69.6 0.8 66.0 0.8 64.2 0.8
operations
After 10 000
45.3 0.7 30.8 0.6 29.1 0.6 69.6 0.8 66.0 0.7 64.3 0.7
operations 1)
Abbreviations: tC = closing time
tO = opening time
∆tC, ∆tO = time spread between poles
Remarks: 1) Where multiple measurements are required the average value is noted.
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Test Results
Recharging Characteristics and Consumption of the Control Circuit
Recharging time t, s t, s t, s
Before mechanical
6.6 5.4 4.8
endurance test 1)
After 2 000
6.5 5.3 4.7
operations
After 4 000
6.5 5.3 4.7
operations
After 6 000
6.6 5.3 4.8
operations
After 8 000
6.6 5.3 4.7
operations
After 10 000
6.6 5.3 4.7
operations 1)
Supply voltage 143 V d.c. 220 V d.c. 242 V d.c. 187 V d.c. 220 V d.c. 242 V d.c.
Consumption I, mA I, mA I, mA I, mA I, mA I, mA
Before mechanical
3 8 10 7 9 11
endurance test
After 10 000
6 9 11 6 9 10
operations
Remarks: 1) Where multiple measurements are required the average value is noted.
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Test Results
Current of Releases and Command Duration
Current of releases
Operating sequence O C
Supply voltage 143 V d.c. 220 V d.c. 242 V d.c. 187 V d.c. 220 V d.c. 242 V d.c.
Current of releases I, A I, A I, A I, A I, A I, A
Before mechanical
0.6 0.9 1.1 0.8 1.0 1.1
endurance test 1)
After 10 000
0.6 0.9 1.1 0.8 1.0 1.1
operations 1)
Operating sequence O C
Supply voltage 143 V d.c. 220 V d.c. 242 V d.c. 187 V d.c. 220 V d.c. 242 V d.c.
Time t, ms t, ms t, ms t, ms t, ms t, ms
Before mechanical
39.8 27.2 25.7 51.6 48.7 47.1
endurance test 1)
After 10 000
42.6 28.3 26.9 53.3 49.4 48.0
operations 1)
Remarks: 1) Where multiple measurements are required the average value is noted.
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Test Results
Main Circuit Resistance
Resistance
Pole A B C
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Test Results
Tightness Test
Test conditions:
Before and after the mechanical endurance test a tightness test was performed to the test object, both in
open and closed position using an integral test method. The measurement device was calibrated with a
reference leak.
A containment was placed around the mechanical linkage into the housing for gas accumulation. At the
beginning and at the end of the test period the tracer gas concentration was measured at the bottom of
this containment.
Tightness test
Before mechanical
< 0.1 < 0.5 23 h / 24 h
endurance test
After mechanical
< 0.1 < 0.5 25 h / 69 h
endurance test
Test result:
The measured leakage rate is small compared to the permissible leakage rate.
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Report No.: 20029Be Sheet: 15
During the test the test object showed the following behaviour:
After the test the following observations were made during the visual inspection:
– all mechanical and contact parts did not show any undue wear nor any distortion
– a layer of silver coating remained on all silver-coated contact areas
– insulating parts did not show any change which could influence the insulating properties
– the capability of the auxiliary and control equipment was not impaired and its contacts did not show
any undue wear nor any distortion.
According to these results after the test the test object was obviously in such condition that it was capable
of operating normally. Its functionality in respect to carrying normal and short-circuit currents, making and
breaking short-circuit currents and withstanding dielectric stresses related to its rated insulation level was
not impaired.
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Release current
A
2
20
10
20
10
20
10
Auxiliary NC contact
V
30
20
10
Auxiliary NO contact
V
30
20
10
60
40
20
0
432SE1409
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Report No.: 20029Be Sheet: 19
Release current
A
2
20
10
20
10
20
10
Auxiliary NC contact
V
30
20
10
Auxiliary NO contact
V
30
20
10
60
40
20
0
432SE1409
GESELLSCHAFT FÜR ELEKTRISCHE HOCHLEISTUNGSPRÜFUNGEN
Report No.: 20029Be Sheet: 20
Release current
A
2
20
10
20
10
20
10
Auxiliary NC contact
V
30
20
10
Auxiliary NO contact
V
30
20
10
60
40
20
0
432SE1409
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Report No.: 20029Be Sheet: 21
Release current
A
2
20
10
20
10
20
10
Auxiliary NC contact
V
30
20
10
Auxiliary NO contact
V
30
20
10
60
40
20
0
432SE1409
GESELLSCHAFT FÜR ELEKTRISCHE HOCHLEISTUNGSPRÜFUNGEN
Report No.: 20029Be Sheet: 22
Release current
A
2
20
10
20
10
20
10
Auxiliary NC contact
V
30
20
10
Auxiliary NO contact
V
30
20
10
60
40
20
0
432SE1409
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Report No.: 20029Be Sheet: 23
Release current
A
2
20
10
20
10
20
10
Auxiliary NC contact
V
30
20
10
Auxiliary NO contact
V
30
20
10
60
40
20
0
432SE1409
GESELLSCHAFT FÜR ELEKTRISCHE HOCHLEISTUNGSPRÜFUNGEN
Report No.: 20029Be Sheet: 24
Release current
A
2
20
10
20
10
20
10
Auxiliary NC contact
V
30
20
10
Auxiliary NO contact
V
30
20
10
60
40
20
0
432SE1409
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Report No.: 20029Be Sheet: 25
Release current
A
2
20
10
20
10
20
10
Auxiliary NC contact
V
30
20
10
Auxiliary NO contact
V
30
20
10
60
40
20
0
432SE1409
GESELLSCHAFT FÜR ELEKTRISCHE HOCHLEISTUNGSPRÜFUNGEN
Report No.: 20029Be Sheet: 26
Release current
A
2
20
10
20
10
20
10
Auxiliary NC contact
V
30
20
10
Auxiliary NO contact
V
30
20
10
60
40
20
0
432SE1409
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Report No.: 20029Be Sheet: 27
Release current
A
2
20
10
20
10
20
10
Auxiliary NC contact
V
30
20
10
Auxiliary NO contact
V
30
20
10
60
40
20
0
432SE1409
GESELLSCHAFT FÜR ELEKTRISCHE HOCHLEISTUNGSPRÜFUNGEN
Report No.: 20029Be Sheet: 28
Release current
A
2
20
10
20
10
20
10
Auxiliary NC contact
V
30
20
10
Auxiliary NO contact
V
30
20
10
60
40
20
0
432SE1409
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Report No.: 20029Be Sheet: 29
Release current
A
2
20
10
20
10
20
10
Auxiliary NC contact
V
30
20
10
Auxiliary NO contact
V
30
20
10
60
40
20
0
432SE1409