No.

Dokumen : 001/HACCP/FST
PT. PERMATA DUNIA SUKSES UTAMA Bagian : 04
Revisi : 01
HACCP DOCUMENTS Tanggal : 01 Nopember 2018
PROCESS FLOW DIAGRAM Halaman : 1 dari 7

WAREHOUSE

A00 Raw Sugar

Raw
Sugar Handling

B00 Enzyme 100 Process

Enzyme Preparation Affination Melting

C00 MOL
Milk of Lime Preparation

200 Process
D00 Pre-Coat Carbonatation
Filter Aid Preparation Decolorization Waste
Evaporation

E00 CO2 Gas

Coal Preparation
300 Process
Boiling Waste
Curing
F00 Steam, HW
Water Preparation

400 Process
G00 Slurry Drying
Isoprophil Cooling
Alkohol Preparation
Packaging

H00 Air
Air Preparation
Finish Warehouse Finish
Good Customer
Good

Resin

PP Bag
 No. Dokumen : 001/HACCP/FST
PT. PERMATA DUNIA SUKSES UTAMA
Bagian : 04
Revisi : 01
HACCP DOCUMENTS
Tanggal : 01 Nopember 2018
PROCESS FLOW DIAGRAM OF RS HANDLING, CaO, PRE-COATING, CO2 GAS, SLURRY PREPARATION & AIR HANDLING Halaman : 2 dari 7

RS HANDLING PRE-COATING PREPARATION SLURRY PREPARATION

Start Start Start

A.04 Transfer RS A.09 Transfer D.03 Penyimpanan G.04

Raw Sugar Filter Aid Transfer Sugar for
melalui Unloading RS melalui FA di Chem. Store Isoprophil
(RS) (FA) Isoprophil Alkohol Slurry
Bucket Elevator RS Hopper Alkohol
ke Ball Mill dg
jirigen (manual)

D.04 Transfer FA F.34 HW Tank I

Penerimaan A.05 Transfer RS A.10 Transfer RS A.13 Transfer RS Penerimaan Penerimaan
Raw Sugar Filter Aid ke PreCoat Tank
melalui RS Input melalui RS melalui RS Flyover Isoprophil Alkohol
dengan Forklift G.05 Proses
Belt Conveyor Reclime Belt Conv Belt Conveyor
penggilingan bibit
gula dg Ball Mill
A.01 Transfer RS D.01 Penimbangan G.01 Penimbangan
dari Kapal melalui FA D.05 Proses
A.06 Transfer RS A.11 Transfer RS A.14 Transfer RS Isoprophil Alkohol
Damptruck pencampuran FA dg
melalui Dist Belt melalui RS Incline melalui RS Dist HW di PreCoat Tank G.06 Penampung
Conveyor Belt Conveyor Screw Conveyor ke
RS Bin (101) Slurry (bibit gula)
D.02 Transfer G.02
A.02 Transfer
Penimbangan FA dr ke Chemical Isoprophil Alkohol
RS A.07 A.12 Store dengan
Penyimpanan Transfer RS ke Chemical Store
RS di WRS. melalui RS Forklift D.06 Transfer dg Forklift G.07 Transfer
Bucket Elevator Finish larutan PreCoat ke Slurry ke Vac Pan
RLF (205 & 208) (301,310,319,32933
A.03 Pemobngkaran 9)
RS dr Damptruck ke A.08 Transfer RS G.03 Penyimpanan
Hopper
ke RS Hopper dg Isoprophil Alkohol di
Wheel Loader Finish
Chemical Store
Finish

MOL PREPARATION ENZYM PREPARATION CO2 GAS PREPARATION AIR FILTER & AIR COMPPRESED PREPARATION

Start Start Start Start Start

Start
F.42 Domestic Water
Over Head Tank

F.42 Udara
Domtic Water
Flue Gas
MOL Enzyme Over Head Tank Udara Udara
(dr Boiler)
I.01 T Transfer
C.03 udara melalui
Penampung
E.01 Proses H.01 ducting udara ke J.01 Transfer udara
Penerimaan MOL (MOL Tank) B.01
Pengenceran Penyaringan
pencucian CO2 gas penyaring udara melalui ducting
Milk of Lime enzym dengan cold udara
dari flue gas melalui E.04 E.07 udara ke penyaring
water di drum Proses Pemisahan
Scrubber udara
pencucian CO2 gas CO2 Gas dengan air
I.02 Penyaringan
C.04 Transfer MOL melalui Cyclone melalui
C.01 Penimbangan Separator Water Separator udara
ke MOL Circulation H.02 Transfer
MOL Tank B.02 Transfer E.02 udara dr Air J.02
Proses Penyaringan
enzym (Injeksi) Compressor ke
pencucian CO2 gas I.03 Transfer udara udara
ke MelterTank dg Air Receiver
melalui E.05
Proses penyaringan E.08 Transfer dari penyaring udara
Dozing pump
Venturi Tube CO2 gas melalui CO2 gas ke ke find heater
C.02 Pembongkaran C.05 Penampung
CO2 Gas Filter CO2 gas Receiver
MOL ke penampung MOL (Circulation
Tank) H.03 Transfer
MOL J.03 Transfer udara
B.03 Pencampuran udara ke RLF (205
E.03 Proses dari penyaringan
enzym di Melter & 208),Filter Press I.04 Pemanasan
pencucian CO2 E.09 udara ke sugar
Tank (114) Penampung (225) IER (212) udara di find heater
gas melalui E.06 Transfer cooler
CO2 gas di
C.06 Transfer MOL Coilision Tube CO2 gas melalui CO2 gas Receiver
ke Reaction Tank CO2 Gas Pump
(201)
Finish
Finish I.05 Transfer udara Finish
E.1 Transfer CO2 dari find heater ke
0 sugar dryer
gas ke Carbonator
Tower(202)

Finish
Finish Finish
 No. Dokumen : 001/HACCP/FST
PT. PERMATA DUNIA SUKSES UTAMA
Bagian : 04
Revisi : 01
HACCP DOCUMENTS
Tanggal : 01 Nopember 2018
PROCESS FLOW DIAGRAM OF STEAM, HOT WATER & COLD WATER PREPARATION Halaman : 3 dari 7

Start

Raw
Water

F.01 Penampung
RW Storage Tank

F.02 Transfer RW
F.14 Proses F.17 Penampung F.24 Transfer F.29 Transfer SC
ke Sand Filter Demin
pengeluaran gas2 Superheat Steam LP steam ke ke HW F.39
Water DW Over
yg tdk diperlukan di (HPS Header) Steam Accum'tor Preparation Tank Head Tank
Deaerator
F.03 Proses OPRP 10
F.09 Transfer
penyaringan RW dg F.30
DW ke Demin Water F.18 Steam F.25 Penampung Penampung
Sand Filters F.15 Transfer BFW
Tank Turbine Generator LP Steam Hot Water F.40 Seal Water
ke Boiler Plant Steam Accum'tor HW Prepare Tank Pump
Media Filter Cooling Tower II
F.04 Proses Cooling IV
penyaringan RW F.10 Penampung MOL Preparation
F.16 Boiler Plant, Exhaust F.31 Penyaringan
dg Carbon Filters DW (Demin Water
Proses produksi uap Steam F.26 Transfer Hot Water
Tank) F.41 Storage
panas lanjut LP steam mel (HW Filter Bag)
Header ke : Tank Medium
(Steam Generating
Carbonator Clean Water
Plant)
F.05 Proses F.19 Transfer F.32 Transfer HW F.33 Transfer HW
F.11
Centrifugal
pemurnian RW dg Transfer exhaust steam ke Pre-melter ke HW O'head ke Vac Pan
pertukaran ion di DW ke BFW Tank LPS Header Melter Tank (Boiling) (refine & recovery)
Cation Tower Sugar Dryer
Superheat HW O'head Tank Multi Media F.42
F.34 Transfer HW F.35 Transfer HW DW Over
Steam Filter
ke HW Tank ke : Head Tank
F.12 Penampung - Soft / Resin
F.20 Penampung (Centrifugal) R & seed Centrifugal - Aktif Karbon
F.06 Proses BFW
Exhaust Steam (washing)
pengeluaran gas2 (BFW Tank)
(LPS Header) F.36 Transfer HW
yg tdk diperlukan di F.27 Transfer
De-Gasifier LP steam ke ke HW Tank I & II F.43 Storage
F.37 Transfer
Evaporator (Deco) Tank Clean
Chemical HW ke :
Boiler Feed F.21 IER Tower Water
Boiler Transfer
Water F.38 Transfer HW 1st stage RLF
F.07
exhaust steam ke
Proses ke : 2nd stage RLF
Vacuum Pan
pemurnian RW dg Lump Sugar Melter Filter Press
pertukaran ion di Wet Scrubber Pre-Coating
Anion Tower F.13 Transfer BFW Sweet Keramik Filter
Rotoclone
ke Deaerator Cond.

Pure F.28 F.28a

F.08 Penampung Transfer SC F.44 Storage Tank
Proses Cond.
Sweet C ond. ke : Aff & Clean / Pure
pemurnian RW
Sweet Cond Tank Reco Centri'gal Water
dg pertukaran
(washing)
ion (+) & (-) di F.23 Transfer F.22 Penampung
Mixed Bad Tower pure cond ke pure cond,
BFW Tank Pure Cond Tank
 No. Dokumen : 001/HACCP/FST
PT. PERMATA DUNIA SUKSES UTAMA
Bagian : 04
Revisi : 01
HACCP DOCUMENTS
Tanggal : 01 Nopember 2018
PROCESS FLOW DIAGRAM OF AFFINATION & MELTING Halaman : 4 dari 7

Sugar
Rework
Start F.00 Steam & HW
Preparation

D
G
B.00 Enzyme
101 Penampung 107 Proses 112 Proses Preparation
RS (RS Bin) pre-mingling peleburan Aff Sugar
di Premingler di Premelter

OPRP1
102 Transfer RS 108 Proses 113 Penyaringan
melalui RS Disch mingling melalui Melter
Belt Conv di Magma Mingler Screen

OPRP11
103 114 Peleburan 115 Transfer RL
Transfer RS
melalui RS Bucket Magma liquor di Melter ke Reaction Tank A
Elevator Tank

104 Penimbangan 109 Pengumpan Raw Liquor

RS mel RS Scale magma (RL)
(Aff Feed Mixer)

105 Transfer RS 110 Proses

melalui RS Screw pemisahan Aff 118 Penampung
Conveyor Sugar terhadap mol
Aff Mol B
di Aff Centrifugal
(Head Tank)

106 Transfer RS
melalui RS Bucket Aff 119 120
Aff Pemanasan Transfer
Elevator Sugar Molasses Aff Mol di Aff Mol ke Aff Mol
Conditioning Tank Buffer Tank

111 Transfer 116 Penampung 121 Penampung

Aff Sugar melalui Aff Mol
Screw Conveyor Aff Mol
(Buffer Tank)

117 Transfer
Aff Mol ke 122 Transfer
Aff Mol Head Tank
Aff Mol ke
Aff Mol Head Tank
 No. Dokumen : 001/HACCP/FST
PT. PERMATA DUNIA SUKSES UTAMA
Bagian : 04
Revisi : 01
HACCP DOCUMENTS
Tanggal : 01 Nopember 2018
PROCESS FLOW DIAGRAM OF CARBONATATION, DECOLOURIZATION & EVAPORATION Halaman : 5 dari 7

A
Resin

OPRP4 F.00 Steam & HW

C.00 201 Proses 209 212 218
Preparation
Milk Of Lime Penyaringan Proses Proses
Preparation reaksi RL dengan melalui Decolorisasi di Penguapan di
MOL di Reaction Filtrate Screen IER Coulumb Evaporator
Tank

CCP3
E.00 CO2 Gas 202 Proses 210 Penampung Fine Concen'd
Preparation Karbonatasi di 2nd Filtrate Liquor Liquor (FL) Fine Liquor
Carbonator Tower

211
CCP1 OPRP5
Transfer
D.00 Pre-Coating Carbonated 2nd Filtrate Liq ke 213 Penyaringan 219 Penyaringan
Preparation Liquor (CL) IER Tower resin di Double CFL di CFL Screen
Resin Cathcer

203 Penampung 220 Penampung

H.00 Air 214 Penampung
CL CFL
Compressor Fine Liquor (FL)
Preparation

204 Transfer CL 221 Transfer CFL

ke 1st Stage RLF 215 Transfer FL ke CFL Head Tank
ke FL Head Tank

OPRP2 222 Penampung

205 216 Penampung
Proses CFL (Head Tank) C
Filtrasi I di FL (Head Tank)
1st Stage RL Filter

H
217 Transfer FL
206 Penampung ke Evaporator
1st Filtrate Liquor

207 Transfer
1st Filtrate Liq ke 223 Penampung
2nd Stage RLF
Sweet Sludge (SS)

OPRP3
208 Proses 224 Transfer SS
Filtrasi II di ke Filter Press
2nd Stage RLFilter

225 Proses Filtrasi 226 Penampung 227 Transfer SW 228 Penampung

di Filter Press Sweet Water (SW) ke SW Head Tank SW (Head Tank) D

Filter Cake
(Waste)
 No. Dokumen : 001/HACCP/FST
PT. PERMATA DUNIA SUKSES UTAMA
Bagian : 04
Revisi : 01
HACCP DOCUMENTS
Tanggal : 01 Nopember 2018
PROCESS FLOW DIAGRAM OF BOILING & CURING Halaman : 6 dari 7

C
B
G.00 Slurry
Preparation
D

301 Proses 310 Proses 319 Proses 329 Proses 339 Proses
Kristlisasi R1 sugar Kristlisasi R2 sugar Kristalisasi A sugar Kristalisasi B sugar Kristalisasi C sugar
di R1 Reff V`Pan di R2 Reff V`Pan di A Recov V`Pan di B Recov V`Pan di C Recov V`Pan
F.00 Steam & HW
Preparation

R1 R2 A B C
Massecuite Massecuite Massecuite Massecuite Massecuite

302 Penampung 311 Penampung 320 Penampung 330 Penampung 340 Penampung
R1 Massecuite R2 Massecuite A Massecuite B Massecuite C Massecuite

341 Proses
303 Pengumpan 312 Pengumpan 321 Pengumpan 331 Pengumpan kristalisasi lanjut
R1 Massecuite R2 Massecuite A Massecuite B Massecuite di C Vert Crytalizer
(R1 Feed Mixer) (R2 Feed Mixer) (A Feed Mixer) (B Feed Mixer)

342 Transfer
304 313 322 332 C massecuite ke
Pemisahan Pemisahan Pemisahan Pemisahan
C Massc Receiver
R1 Sugar thd mol R2 Sugar thd mol A Sugar terhadap B Sugar terhadap
di R1 Centrifugal di R2 Centrifugal mol di A Centrifugal mol di B Centrifugal

343 Penampung
C Massecuite

R1 Wet R1 R2 Wet R2 A A B B
Sugar Molasses Sugar Molasses Sugar Molasses Sugar Molasses 344 Pengumpan
C Massecuite
(C Feed Mixer)

305 Transfer R1 306 Penampung 314 Transfer R2 315 Penampung 323 Transfer A 324 Penampung 333 Transfer B 334 Penampung
Wet Sugar melalui R1 Mol Wet Sugar melalui R2 Mol Sugar melalui A Mol Sugar melalui B Mol 345 Pemisahan
R1 Vibrating Conv. R2 Vibrating Conv. A Screw Conv. B Screw Conv.
C Sugar terhadap
mol di C Centrifugal

307 Tranfer R1 Mol 316 Tranfer R2 Mol 335 Tranfer B Mol

ke R1 Mol ke R2 Mol 325
ke B Mol Head Tank
Tranfer A Mol
Conditioning Tank Conditioning Tank C
ke A Mol Head Tank
Sugar Final Mol (by
350 Peleburan Product)
308 317
A & B Sugar di
Pemanasan Pemanasan
A/B Remelter
R1 Mol di R1 Mol R2 Mol di R2 Mol 336 346
Penampung Transfer C
Conditioning Tank Conditioning Tank
B Mol (Head Tank) Sugar melalui
C Screw Conv.
351 Peleburan 326 Penampung
309 318
A & B sugar di A Mol (Head Tank)
Penampung Penampung
A/B Melter Tank
R1 Mol (HeadTank) R2 Mol (HeadTank) 337 Penampung B 347 Peleburan
E F Mol (Buffer Tank) C Sugar di
C Remelter
Crop 327 Penampung A
Liquor Mol (Buffer Tank)
338 Tranfer B Mol
C
ke B Mol Head Tank
Melted
328 Tranfer A Mol
ke A Mol Head Tank
352 Transfer Crop
354 Transfer Crop 353 Penampung 349 Penampung 348 Tranfer
Liq ke Crop Liquor
G Liq ke Premelter Crop Liquor Tank C Melted C Melted ke
(Head Tank) C Melter Tank
 No. Dokumen : 001/HACCP/FST
PT. PERMATA DUNIA SUKSES UTAMA
Bagian : 04
Revisi : 01
HACCP DOCUMENTS
Tanggal : 01 Nopember 2018
PROCESS FLOW DIAGRAM OF DRYING & COOLING, SIEVING & PACKAGING Halaman : 7 dari 7

E F

401 Transfer R1 407 Penampung 414 Transfer R2 420 Penampung 427 Penimbangan
Sugar mel R1 Wet R1 Dry Sugar di Sugar mel R2 Wet R2 Dry Sugar di R2 & Pengemasan PP Bag
Sugar Bucket Elev. R1 Prod Sugar Bin Sugar Bucket Elev. Prod Sugar Bin R1 & R2 Sugar

Udara

402 Transfer R1 408 Transfer 415 Transfer R2 421 Transfer 428 Proses
Sugar mel R1 Wet R1 Sugar mel Disch. Sugar mel R2 Wet R2 Sugar mel Disch. pen-jahit-an Yarn
Sugar Belt Conv. Belt Conv Sugar Belt Conv. Belt Conv kemasan (Bag)

403 Proses drying 409 Tranfer R1 416 Proses drying 422 Tranfer R2 429 Transfer
& cooling di Sugar mel Prod & cooling di Sugar mel Prod Bag Sugar melalui
R1 Dryer & Cooler Sugar Bucket Elev. R2 Dryer & Cooler Sugar Bucket Elev. Bag Sugar Conv

404 Pemisahan 410 Pemisahan 417 Pemisahan 423 Pemisahan 430 Pemberian
Ink &
R1 Dry Sugar R1 Sugar terhadap R2 Dry Sugar thd R2 Sugar thd kode produks
terhadap lump sugar pada Bag Sugar Solvent
lump sugar di lump sugar di lump sugar di
di R1 Sugar Gradder LS. Separator R2 Sugar Gradder LS. Separator

CCP2
431 Pendeteksi
metal di
424 Tranfer R2
405 Transfer R1 411 Tranfer R1 418 Transfer R2 Metal Detector
Sugar mel Prod
Dry Sugar melalui Sugar mel Prod Dry Sugar melalui Sugar Belt Conv
R1 Dry Sugar Sugar Belt Conv R2 Dry Sugar
Bucket Elev. Bucket Elev.
432 Transfer 435 Penyimpanan
Bag Sugar mel Bag Sugar di WFG
OPRP6 OPRP8 OPRP7 OPRP9 Bag Sugar Conv (secara bersusun)
406 Penangkap 412 Penangkap 419 Penangkap 425 Penangkap
metal di R1 Mag'tic metal di Mag'tic metal di R2 Mag'tic metal di Mag'tic
Separator I Separator II Separator I Separator II
433 Transfer 436 Transfer Bag
Bag Sugar ke Sugar ke Truck
Plastic Pallet mel angkut dgn Forklift
413 Penampung 426 Penampung robotic stacking
R1 Sugar di R2 Sugar di
R1 Packing Bin R2 Packing Bin 434
Transfer Bag 437 Penyusunan
Sugar ke WFG Bag Sugar diatas
dgn Forklift Truck angkutan
438 Transfer
Sugar Reworks lump sugar mel
LS Screw Conv.
Sumber :
- Line sugar handling
- Storage product Finish
439 Peleburan
lump sugar di
LS Remelter

440 Peleburan 441 Transfer LS

lump sugar di LS Melted Melted ke 1st Filtrat H
LS. Melter Tank Liq Tank