Work Step:

Step 1:
Remove the T-Cut as shown in the below figure in red
arrow by removing the weld without damaging the
existing structural members.

North Side Column South Side Column

As per discussion dated 04-05-2023 –
DF shall reuse the highlighted portion but it shall be noted that the damaged stiffeners shall
be replaced.

Step 1
Duro Felguera Tata Engineering Tata QC
Name: Name: Name:
Date: Date: Date:

Signature: Signature: Signature:

Page 1 of 13
Step 2:
Remove the existing top plate (290 mm X 300 mm X 10
mm thick) of the North and South stair column as shown
in red arrow.

Step 2
Duro Felguera Tata Engineering Tata QC
Name: Name: Name:
Date: Date: Date:

Signature: Signature: Signature:

Page 2 of 13
 Step 3:
Arrange the Temporary supporting beam as shown in the
below plan of top level.

Proper connection shall be arranged at site to support the intermediate beams.

SECTION Z-Z Existing floor plate TYP SECTION Z1-Z1
Z6

IPE 180 95 377.5 377.5 377.5

IPE 400 existing typ IPE 400 40
existing New temporary IPE 220 1700 mm long existing
Z1 IPE 400
Z1
40
377.5 377.5 377.5 377.5
IPE 220
95 M16, 8.8 Bolts ISO 4014 (typ.)
95
New temporary IPE 400 3200 mm long 4 nr. M16, 8.8 Bolts ISO 4014
50 mm X 50 mm C/C (typ.)

Step 3
Duro Felguera Tata Engineering Tata QC
Name: Name: Name:
Date: Date: Date:

Signature: Signature: Signature:

Page 3 of 13
 Step 4:
Remove beam marked E213 by disconnecting the existing
bolts and cutting the welds as shown below.

This beam shall be disconnected after

erection of temporary system shown here

North Side Column South Side Column

These bolts in both sides

shall be disconnected

Remove this weld

Step 4
Duro Felguera Tata Engineering Tata QC
Name: Name: Name:
Date: Date: Date:

Signature: Signature: Signature:

Page 4 of 13
 Step 5:
The North Side column flanges shall be cut and shall be
re-built as shown in the below figure.
Detail 1 in Step 5
N

EIC
Container
Side

See Detail 1 in Step 6

Step 5
Duro Felguera Tata Engineering Tata QC
Name: Name: Name:
Date: Date: Date:

Signature: Signature: Signature:

Page 5 of 13
 This side strengthening
Detail 1 be decided based on
actual space availability
at site

These 12 nrs. Bolt shall

N
be replaced with new
M20, 8.8 bolts, one by
one, not all at once.

This plate
This plate
already
already
removed
removed

Existing
IPE 400

300 mm New plate 14 mm

To be
maintained

NB: Joint Preparation

118 mm 118 mm shall be as per Standard

X X
Holes in plates could be
done at site or shop
depending upon the
TYP. suitability.

Check this dimension

at site to keep overall
dimension 300 mm

Step 5
Duro Felguera Tata Engineering Tata QC
Name: Name: Name:
Date: Date: Date:

Signature: Signature: Signature:

Page 6 of 13
 This plate already removed

Section X-X
Corroded Zone (to be determined at site) + 100 mm

New Plate 14 mm thick

118 mm 118 mm

Step 5
Duro Felguera Tata Engineering Tata QC
Name: Name: Name:
Date: Date: Date:

Signature: Signature: Signature:

Page 7 of 13
Step 6:
The South Side column inside flanges shall be
repaired/strengthened as per step 5.

Step 6
Duro Felguera Tata Engineering Tata QC
Name: Name: Name:
Date: Date: Date:

Signature: Signature: Signature:

Page 8 of 13
 Step 7:
The outside flange of South side column shall be repaired
as per the figure shown below.

See Detail 2

Detail 2

Y These 12 nrs. Bolt shall

be replaced with new
M20, 8.8 bolts, one by
N one, not all at once.

Already
removed
To be determined at site

New Cut Portion from HEA 300

shall be butt welded with the
existing web portion of the beam
Page 9 of 13
 This plate already removed
Section Y-Y

To be determined at site

TYP.

Holes in flange plates

could be done at site or
shop depending upon
NB: Joint Preparation the suitability.
shall be as per Standard

Step 7
Duro Felguera Tata Engineering Tata QC
Name: Name: Name:
Date: Date: Date:

Signature: Signature: Signature:

Page 10 of 13
Step 8:
The Beam marked in the below figure E213 that was
disconnected in Step 4 shall be re-built with new beam
(IPE 400) and connected to the strengthened column by
new 12 nrs. M20, 8.8 bolts in each side.

Step 8
Duro Felguera Tata Engineering Tata QC
Name: Name: Name:
Date: Date: Date:

Signature: Signature: Signature:

Page 11 of 13
Step 9:
The dismantled T-Cuts for new EIC Container supporting
platform beam connection shall be erected as per details
provided in drawing H69487 and so on (fabrication
drawing of EIC Container supporting structure).

Step 9
Duro Felguera Tata Engineering Tata QC
Name: Name: Name:
Date: Date: Date:

Signature: Signature: Signature:

Page 12 of 13
N.B. - Please note that the new materials shall be of S355 J2 grade and there shall be
preferably no live load over top platform of south staircase while working.
Step 9
Duro Felguera Tata Engineering Tata QC
Name: Name: Name:
Date: Date: Date:

Signature: Signature: Signature:

Page 13 of 13