/ /

INSTALLATION MANUAL
Applied Machines: / /

<Important>
Be sure to correctly follow the procedures in order as explained in this Installation Manual.
If you do not follow the procedure in order, the image trouble may occur.
1. Outline of installation procedures
HT-509 MK-734

TK-101

PC-115 PC-215 PC-415 DK-510 DK-705

KP-101 MK-730
Machine Electronic system options
KH-102 LU-207
EK-609*1 EK-608*1
LU-302
SP-501
HD-524*1
UK-501
UK-212*1
Electronic system options
SC-508*1
MK-735
FK-514
AU-102
WT-506
AU-201S IC-416 VI-510
CU-102
*1: No particular order in
FK-515*2 MK-742*2
installation procedures.
*2: Varies depending on the
FS-533*3 JS-506*3 OT-506 RU-513
applicable marketing area
*3:
C558/C458 only
PK-519*3 FS-536 FS-536SD FS-537 FS-537SD

PK-520 ZU-609

PI-507 JS-602

PK-523
When installing the main body and associated options as a system, follow the order shown on the upper.
Caution:
• Lifting the main body in an awkward position or transporting it in a poorly balanced position could result in
personal injury. When transporting the main body, assign an adequate number of persons to the job and
ensure that each person can take a good position of not being excessively loaded.
(mass: approx. 110 kg (242-1/2 lb))
Note:
• For the detailed installation procedures for each option, follow the instructions given in the corresponding
installation manual and perform the procedures correctly.
• When placing the main body on the floor, make sure to use the paper feed cabinet or the desk to secure
the performance and the quality of the product.
• Once the Power Switch is turned ON, do not turn OFF it until the installation work has been completed.

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 2. Installation space (unit: mm (inch)) 4. Notes on using touch panel
bizhub C658 + PC-215 + FS-537SD + LU-207 Be sure to instruct users on the following points.
2477 • This machine uses a capacitive touch panel.
(97-1/2) When you touch the touch panel, use your fin-
781 1244 452 ger or the stylus pen supplied with the machine.
(30-3/4) (49) (17-13/16)
If you touch the panel using your nail or a pen
tip instead of using your finger or the stylus pen,
the touch panel does not respond normally.
• Pressing the touch panel hard may cause dam-
age.
• Do not strongly press the panel or press it using
the sharp tip of mechanical pencils.
• The key is a finger tapping (quick light touch
using a finger) operation.
1267
(49-7/8)
420 847
(16-9/16) (33-3/8) 5. Accessory parts
No. Name Q’ty
(13-15/16)
353.5

1. User’s guide holder 1

2. Quick start guide 1
(61-7/16)
1560.5

3. Installation manual 1 set

(37-1/2)
953

4. User’s guide CD 1
5. CD-ROM 1 set
6. Paper size label 1
(10)
254

7. Panel sheet 1
8. Chart 1
9. Cap A (Black) 2
3. Pre-installation check items 10. Cap B (White) 2
(1) Select a level and stable place for installing the 11. Connector cover 1
machine. 12. Duct cover 1
(2) Be sure to use a power source of the voltage and
13. Cord clamp A *
frequency indicated in the product specifications.
1
Ensure that the current carrying capacity of the
power outlet is at least equal to the current listed
in the product specifications. 14. Cord clamp B
(3) Power the machine directly from a dedicated 1
power outlet. (Do not use an extension cord.)
(4) Do not plug or unplug the power cord with wet or 15. Screw A
dirty hands, otherwise you may get an electric (3 x 8 mm) 1
shock.
(5) Avoid a hot and humid environment, or a place 16. Screw B
(3 x 8 mm) 2
exposed to direct sunlight.
(6) Avoid a dusty location, or a place near volatile
17. Screw C
and flammable substances.
(3 x 30 mm) *
(7) Avoid a poorly ventilated place. 1

18. Stylus pen 1

19. Waste toner box 1

* Varies depending on the applicable marketing

area.

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 Note:
• Keep the paper size label at hand. It is neces-
sary for mounting the Large Capacity Unit LU-
302.
• Keep the cord clamp B at hand. It is necessary
for mounting the Upgrade Kit UK-212, Authenti-
cation Unit AU-201S, or Authentication Unit
AU-102.
Keep this bag away from babies and
children. Do not use in cribs, beds,
carriages, or playpens.
6. Installing the main body and the Paper
Feed Cabinet (or the Desk)
(1) Take the main body and the Paper Feed Cabinet
(or the Desk) out from its packaging.
Caution:
Main body mass: approx. 110 kg/242-1/2 lb
• Make available collective manpower of an
appropriate size for transporting the main body.
Note:
• Remove the machine, holding it by the handles
on the right and left sides as shown in the illus-
tration and keeping it level.

The thin film may cling to nose and

mouth and prevent breathing. This bag is
not a toy. When holding the transportation handles,
be careful not to catch your fingers in the
machine.

If a power cord is not supplied, use only

the power cord that meets the following
conditions.
Failure to do this could result in a fire or
electrical shock.
• The power cord has voltage and current rating
appropriate for the rating plate on this machine.
• The power cord meets regulatory requirements
for the area.
• The power cord is provided with grounding
pin/terminal.

* Power supply:
bizhub C658: 120V 16A, 220-240V 10A
bizhub C558/C458: 120V 12A, 220-240V 9A

Note:
This manual provides the illustrations of the acces-
sory parts and machine that may be slightly differ-
ent in shape from yours. In that case, instead of
the illustrations, use the appearance of your
machine to follow the installation procedure. This
does not cause any significant change or problem
with the procedure.
(2) Refer to the installation manual for the Paper
Feed Cabinet (or the Desk) and follow the
“Installation Procedures.”
Note:
If installing either the Heater HT-509, the Trans-
former kit TK-101, or the Power Supply BOX MK-
734, install them at the same time as the installa-
tion of the Paper Feed Cabinet (or the Desk).

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 7. Removing protective tape, packing and (2) Open the right door and remove the protective
sheet and locking materials.
other shipping materials Note:
(1) Remove the protective tape and the protective • After removing the locking materials, make sure
materials. that the transfer roller assy is secured in place.
Note: In the case of <NG>, press the transfer roller
Be sure to lock the lever after removing the protec- assy into place so that it is secured as shown in
tive tape A. <OK>.
• Save the packaging materials removed in this
and subsequent steps of (6), (8), and (14) for
later use when transporting the machine.

< OK > < NG >

A
(3) Close the right door.
(4) Slide out the tray 1.
(5) Remove the protective tapes from the inside of
the tray 1 and remove accessory parts.
Note:
See the User's Guide CD for instructions on set-
ting paper in each tray and configuring the paper
types.

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 (6) Slide out the tray 2 and remove the tray locking (10) Remove the protective sheets.
materials.

(11) Open the lower front door.

(7) Remove the protective tapes from the inside of
the tray 2 and remove accessory parts.

(12) Remove the protective tape.

(8) Remove the locking screws.

Protective tape

(9) Attach the supplied caps A and B.

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 (13) Remove the protective tape from the develop- (16) Slightly slide the drum unit (K) out and remove
ing units. the protective tape.
Note:
Do not remove the tape A in this procedure.

(17) Slide the drum unit (K) into the machine.

(18) Lock the drum unit (K) with the lever.
(14) Remove the locking materials from the four (19) Install the supplied waste toner box.
places. Note:
Push the areas indicated by the “ ” marks to set
the waste toner box to the machine.

(15) Release the lever of the drum unit (K).

(20) Close the lower front door.

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 8. Installing the toner cartridge (4) Push the toner cartridge all the way in and rotate
it clockwise to lock it.
Note: Note:
Since cartridge is not supplied with the machine, Make sure that the toner cartridge is pushed all the
purchase toner cartridge (of different colors) sepa- way in.
rately.
(1) Shake the toner cartridge up and down and left
to right 5 to 10 times respectively.
Note:
Shake the cartridge adequately. Otherwise, it may
cause trouble.

(5) Using the same procedure, install the toner car-

tridges for other colors of toner.
(6) Close the upper front door.

(2) Open the upper front door.

(3) Insert the toner cartridge into the machine.
Note:
• Make sure that the color is same between
inserting port and the toner cartridge.
• Make sure that the blue label position of the
toner cartridge is matched with the one of the
machine side.
9. Installing other options
To install other options, refer to the installation man-
ual for each option and follow the “Installation Proce-
dures.”
10. Mounting the accessory parts
(1) Remove the protective cover from the supplied
stylus pen.
Note:
Discard the removed protective cover.

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 (2) Set the stylus pen in the place shown in the illus- 11. Connecting the power cord
tration.
Note:
Steps (1) and (2) may be unnecessary depending
on the applicable marketing area.
(1) Connect the power cord.

Use the appropriate power cord.

Failure to do this could result in a fire or
electrical shock.

(3) Attach the supplied connector cover to the

machine. (One supplied screw A)

(2) Fit the supplied cord clamp A over the power

cord. (One supplied screw C)

(4) Attach the supplied duct cover.

(Two supplied screws B)

Tab

(3) Plug the power cord into the power outlet.

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 12. Starting the machine 15. Unit change
Open the lower front door and turn ON the power Note:
switch, then close the lower front door. This function allows the user to select the type of
message that will appear when the replacement
time arrives for each of the different units.
13. Date & Time Setting/Time Zone Setting (1) Select the appropriate message type for each
unit.
(Service Mode) (2) Touch “Service.”
(1) Display the Service Mode screen.
(For details of how to display the Service Mode
screen, see the service manual.)
(2) Display the Date & Time Setting/Time Zone Set-
16. Performing Non-Image Area Erase
ting screen. Check
(To display the Date & Time Setting/Time Zone
Note:
Setting screen, press Stop → 3 on the control
Perform the below at the site where customer
panel.)
uses the machine.
(3) Do not input date and time but touch “Entry” of
the Date & Time Setting. (1) Select the Non-Image Area Erase Check func-
(4) Input the time zone using up/down keys or direct tion as follows:
keys. Machine → Non-Image Area Erase Check.
(5) Touch “Entry” of the Time Zone Setting. (2) Open fully the dual scan document feeder, the
(6) Touch “Apply.” reverse automatic document feeder, or the origi-
(7) Touch “OK.” nal cover if loaded.
(8) Touch “Next.” Note:
• Do NOT place a document on the document
glass.
• Clean the document glass if dirty.
14. Serial number input
Note:
Serial number input is, if necessary, needed only
for the optional devices installed in “9. Installing
other options.”
(1) Touch the item you want to enter and input the
serial number.
(2) Touch “END.”
(3) For other devices, enter their serial number in
the same way.
(4) Touch “END.”
(5) Touch “Next.”

(3) Press the Start key.

(4) Make sure that “Result” is “OK.”
Note:
If “Result” is “NG1” or “NG2”, review the place and
direction of installation, or take measures to block
the light source (by covering it, etc.), then perform
installation checking again.
(If a fluorescent light or other bright light sources
exist right above the machine, the light source can
hinder installation checking and cause operation
errors in the Non-Image Area Erase Check. For
detailed information, see the service manual.)
(5) Touch “OK.”

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 17. Configuring other options (3) Route the network cable.
<When adding no paper feed options/desk or when
(1) If any of the following options are installed, refer using the Desk DK-705>
to the “Configuration procedures” of the installa- a) Route the network cable through the harness
tion manual for each option and configure the guide and pass it through the notch.
option(s).
Note:
• Paper Feed Cabinet PC-415
Leave an appropriate amount of slack in the por-
• Large Capacity Unit LU-207/LU-302
tion of the cable between the plug and the harness
• Stamp Unit SP-501
guide in a manner which does not interfere with
• Double feed detection Kit UK-501
the opening and closing of the cover.
• Punch Kit PK-523/PK-520/PK-519
• Z Folding Unit ZU-609 Leave an appropriate amount of slack.
• Fax Kit FK-515/FK-514
• Local Interface Kit EK-609
• Security Kit SC-508
• Authentication Unit AU-201S/AU-102
• Upgrade Kit UK-212
• Hard Disk HD-524
• Clean Unit CU-102
• Network Fax
(2) Exit from the Service Mode and return to the ini-
tial screen.

18. Connecting the network cable

(1) Connect the main body and networking equip-
<When using the Paper Feed Cabinet PC-415/PC-
ment (HUB) using the network cable.
215/PC-115 or the Desk DK-510>
Note:
a) Remove the rear right cover from the paper
The following shows the recommended network
feed cabinet or the desk. (Two screws)
cables that correspond to each communication
speed.
• 10BaseT/100BaseTX: Category 5
• 1000BaseT: Category 5E, Category 6

LED1

LED2

Networkport b) Remove the knockout from the rear right cover

using nippers.

(2) Check LEDs for lighting conditions.

LED1:
Should light up steadily if the link network con-
nection has been made.
LED2:
Should blink according to the communications
status of the ACT network.

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 c) Route the network cable through the harness
guide and three wire saddles.
Note:
Leave an appropriate amount of slack in the por-
tion of the cable between the plug and the harness
guide in a manner which does not interfere with
the opening and closing of the cover.
Leave an appropriate amount of slack.
d) Route the cable through the notch and attach
the rear right cover. (Two screws)
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19. Network setting
Make the TCP/IP address setting for the network.
Note:
Consult the network administrator for the setting
value to be entered and make settings as
required.
(1) Select the function to be used as follows:
Menu → Utility → Administrator Settings → Enter
the Administrator Password → Network Settings
→ TCP/IP Settings → IPv4 Settings.
(2) Touch “Manual Input” of IP Application Method
and make the following settings.
IP Address: IP address of the controller
Subnet Mask: Subnet mask of the network, to
which the machine is connected
Default Gateway: IP address of the default gate-
way
(3) Touch “OK.”
(4) Touch “OK” after the “TCP/IP Settings” screen is
displayed.
(5) Select the function to be used as follows:
Forward → Detail Settings → PING Confirma-
tion, and make the operation check of TCP/IP.
20. Restarting the machine
(1) Open the lower front door and turn OFF the
power switch.
(2) Turn ON the power switch again after 10 or more
seconds have passed, then close the lower front
door.
21. Adjusting each option
If any of the following options are installed, adjust
each option as necessary. (Refer to the “Adjustment
procedures” of the installation manual for each
option.)
• Paper Feed Cabinet PC-415/PC-215/PC-115
• Large Capacity Unit LU-207/LU-302
• Double feed detection Kit UK-501
• Finisher FS-537SD/FS-536SD
• Punch Kit PK-523/PK-520/PK-519
• Post Inserter PI-507
• Z Folding Unit ZU-609
22. Confirming the copy sample
After completing all the steps, take a sample copy
and confirm the image. If image troubles occur, first
turn OFF and ON the Main Power Switch, and then
redo the steps from E-9 “13. Date & Time Setting/
Time Zone Setting (Service Mode)” to E-9 “15. Unit
change.”
 23. Changing the stopper position 24. Affixing the paper size label
Remove the stopper from the hinge of the reverse Affix the paper size labels that correspond to the
automatic document feeder. (One screw each for sizes of paper used in each tray.
right and left)
Change the set position of the stopper to the upper
side and secure it in position.

Paper size label

25. Installing the user’s guide holder

Install the user’s guide holder.

26. Affixing the panel sheet

Affix the supplied panel sheet to the surface of the
operation panel.
Note:
• The panel sheet is affixed on customer request.
• The panel sheet must be kept by the customer.

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 OT-506 Output Tray
INSTALLATION MANUAL

1. Accessory parts 2. Installation procedures

No. Name Shape Q’ty (1) Check whether the output tray has the snap-fit
hook illustrated below or not.
1. Output tray
< With the snap-fit hook >
1

2. Output guide

< Without the snap-fit hook >

Keep this bag away from babies and
children. Do not use in cribs, beds,
carriages, or playpens.
The thin film may cling to nose and
mouth and prevent breathing. This bag is
not a toy.

< If the machine has the snap-fit hook >

Go to step (4).
< If the machine does not have the snap-fit hook >
Go to step (2).

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 (2) Open the upper and lower front door of the (5) Install the output tray.
machine.
(3) Remove the upper left cover from the machine. <With the snap-fit hook>
(Three screws)

<Without the snap-fit hook>

(4) Attach the supplied output guide to the machine.

②
①

(6) Reattach the upper left cover removed in step (3)

to the machine. (Three screws)
(7) Close the upper and lower front door of the
machine.

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 SP-501 Stamp Unit
INSTALLATION MANUAL

1. Accessory parts 2. Installation procedures

No. Name Shape Q’ty (1) Turn OFF the power switch and unplug the
power cord from the power outlet.
1. Stamp unit (2) Remove the stopper from the hinge of the
1 reverse automatic document feeder.
(One screw each for right and left)
Change the set position of the stopper to the
2. Stamp lower side and secure it in position.
1
Note:
Perform this step only when necessary.
3. Installation
manual
1 set

Keep this bag away from babies and

children. Do not use in cribs, beds,
carriages, or playpens.
The thin film may cling to nose and
mouth and prevent breathing. This bag is
not a toy.

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 (3) Open the reverse automatic document feeder, (7) Remove the rear cover.
then remove the six screws.

(8) Remove the screw, then remove the pin.

(4) Close the reverse automatic document feeder. (Front: at two places; rear: at one place)
(5) Remove the front cover.

(9) Open the original tray.

(6) Open the top door.

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 (10) Remove the stamp unit cover. (One screw) (13) Install the stamp unit and the ground terminal.
(One screw removed in step (11))
Note:
Tighten the unit together with the ground terminal.

Ground terminal

Stamp unit

(11) Remove the ground terminal. (One screw)

(14) Connect the stamp unit connector to the main

Ground terminal
body relay connector.

(12) Mount the stamp in stamp unit.

Note:
Align the round pin of the stamp with the slit in the
stamp unit side.
(15) Store the relay connector at the position shown
in the illustration and pass the stamp unit har-
ness through the gap of the rib.
Note:
Make sure that the harness does not interfere with
the roller.

Connector

Rib

(16) To install the covers and other parts removed in

steps (3) to (10), reverse the removal proce-
dure.

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 (17) Remove the stopper from the hinge of the
reverse automatic document feeder.
(One screw each for right and left)
Change the set position of the stopper to the
upper side and secure it in position.

3. Configuration procedures
(1) Plug the power cord into the power outlet and
turn ON the power switch.
(2) Display the Service Mode screen.
(For details of how to display the Service Mode
screen, see the service manual.)
(3) Touch “System 2.”
(4) Touch “Stamp.”
(5) Touch “Set.”
(6) Touch “END.”
(7) Touch “Exit” on the Service Mode screen.
(8) Turn OFF and ON the power switch.
Note:
When displayed the Service Mode screen, be sure
to turn off the power after exiting the Service Mode
screen and wait for 10 seconds or more before
turning on.

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