501/421/361

INSTALLATION MANUAL
Applied Machines: 501/421/361

I. Outline of Installation Procedures for MFP Machine System

DK-506 PC-407 PC-206

Dehumidifier Heater 1C

AU-101
WT-502 Machine
AU-201

LU-203 Internal Heater (For LU)

RU-507 EK-703 FK-502

MK-708
PU-501 FS-522 OT-504 ML-503
FS-523 IC-207
SC-505
JS-502
MT-502 SD-507
HD-509

OT-602
When installing the machine and associated as a system, follow the order shown on the upper.
Note:
• For the detailed installation procedures for each option, follow the instructions given in the corresponding
Installation Manual and perform the procedures correctly.
• Once the Power Switch is turned on, do not turn off it until the installation work has been completed.
II. Installation space
 OO
100 100 176.4 200
910 685 590 550 635
487
680

1637

397
1150
943

2385 1561.4

Machine+Paper feed cabinet PC-206+Finisher FS-523+Large capacity unit LU-203

(Relay unit RU-507)

E-1 A0R5960101
III. How to carry the product IV. Accessory parts
Note: 1. Photo conductor
Lifting the machine in an awkward position or 2. Developer
transporting it in a poorly balanced position could 3. Quick guide (Except for Europe)
result in personal injury. When transporting the 4. Installation manual
machine, assign an adequate number of persons 5. User Software CD (Except for Europe)
to the job and ensure that each person can take a 6. PageScope Utilities CD (Except for Europe)
good position of not being excessively loaded. 7. Manual CD (Except for Europe)
(mass: approx. 100kg) 8. Front cover
9. User’s guide holder
1. Hold the machine by the locations indicated by the 10.Fall prevention leg
arrows, and move it while keeping it horizontal. 11. Power cord (for some areas only)
12. Power cord instruction (for some areas only)
13. Nylon clamp
14. Shoulder screw (panel lock): 1 pc.
15. SEMS II screw M4x50: 2 pcs.
16. SEMS II screw M3x6: 3 pcs.
17. S tight screw M3x8: 1 pc.
18. TP screw M3x6: 1 pc.
19. TP screw M3x8 (black): 1 pc.
20. Network fax installation manual
21. Front cover /L (for some areas only)
22. B-tight screw M3x8: 2 pcs. (for some areas only)
23. Panel cover
24. Tray size label

Note:
• Front cover/L and B-tight screw included some
areas are used for OT-504/RU-507/FS-522.

WARNING
After unpacking, be sure to get rid of the
packaging materials and keep them out of
the reach of children.
Putting your head in the plastic bag involves
danger of suffocation.

A0R5IXC001CA

E-2
V. Installation procedures 4. Open the ADF and remove the glass protecting
cushion and glass protection paper.
Note:
Do not plug in the power cord until instructed to do so. Original glass protecting paper
1. Visually check the appearance of the machine.
2. Remove locking tapes and the protection cushion
from the machine and ADF.
3. Remove the accessory parts.

Note 1:
A protective material is
under the ADF paper
feed tray.

Note 2:
Open the cover indicated
in the circle and remove
the protection cushion. Original glass protecting cushions
A0R5IXE002CA

5. Remove the optics unit locking screw.

Red paper

Remove Optics unit locking screw

A0R5IXE003CA

6. Remove protective materials from the bypass

tray.
(1) Open the bypass tray and remove the interfer-
ence protection cushions.

Interference protection cushions

Front door

Guide
tapes
50GAIXE005SB
Note:
Not taking guide
tape till there
are instructions.

50GEIXE001SA
A0R5IXE001CA

The optional paper feed cabinet is included in the

image.

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 (2) Remove locking tapes, locking material, and 8. Remove the corona protecting pieces and lower
protection cushions from the places shown the fusing envelope lever.
below. (1) Open the right door, then open the conveyance
unit.
(2) Remove two corona protecting pieces on both
sides.
(3) Lower the fusing envelope lever to lock it.
(4) Close the conveyance unit and right door.
Lock piece Fusing envelope lever

Protection cushions

50GEIXE006SA

7. Remove the accessories and the locking tape Conveyance unit

from Tray 1 and 2, then remove the locking guide Corona protecting pieces
tape.(Europe: User’s guide is not included.) 50GEIXE008SA

Tray 1

Accessories
Guide tape

Tray 2

Lock tape

Guide tape

Accessories
A0R5IXE004CA
A0R5IXJ004CA

E-4
9. Fasten the panel. (4) Set the claws of the panel cover and fasten the
(1) Remove the panel locking screw. screws.
Caution:
Be careful not to damage the cord.

Red paper

Panel locking screw

SEMS II screw M3x6

A0R5IXE007CA

(2) Push the panel along the guide line, while pull-
ing the lever.
Caution: A0R5I XE012CA
Do not force the panel into. 10.Open the front door and remove the blade lock
plate as shown below.

Lock tape

Guide line
Blade lock plate

A0R5IX㧱008CA

(3) Fasten the panel. (Shoulder screw : 1 pc) 50GAIXE009SB

Shoulder screw

A0R5IXE011CB

E-5
11. Supply the developing unit with developer. (5) Attach the developing unit cover as illustrated
(1) Loosen one screw to draw out the developing unit. below.
Note:
Be careful of deforming the scatter prevention sheet.

Developing unit

Scatter
prevention
sheet

50GAIXE010SB

(2) Release the two claws of the developing unit

as illustrated below, and then remove the
developing unit cover.
Cover
Developing unit cover
Developing unit

Developing unit cover

Claws

50GEIXE011SA

(3) Pour the developer over the agitator screw Claws

evenly from the top of the agitator screw along
its entire length, and turn the agitator gear. 50GEIXE014SA

Developer

Agitator gear

Agitator screw 50GAIXE012SB

(4) Turn the developing gear in the direction of the

arrow, as illustrated below to coat the devel-
oper around the developing roller completely.
Note:
Do not turn the developing roller gear in the oppo-
site direction of the illustrated arrow.

Developing roller

Developing roller gear

50GEIXE013SA

E-6
 (6) Reinstall the developing unit to its original posi-
tion. (1 screw)
Note:
Be sure to set the developing unit on two rails as
shown below, then slide it in place.
14. Plug the ADF connector to the machine.
15. Install the User's guide holder on the rear side of
the machine.

ADF's
connector

Rails
User's guide holder

A0R5IXE006CA

16. If the LU-203 (large capacity unit) is not installed,

install the fall prevention leg on the right side of
the paper feed cabinet or the desk.
(1) Remove the locking tape and the cover from
the fall prevention leg.

Developing unit
Cover

Lock tape
50GEIXE015SB

12. Install the front cover.(TP screw M3x6: 1pc.)

Front cover 50GEIXE019SA

(2) Remove the right rear cover from the paper feed
cabinet or the desk. (two screws)

TP screw M3x6
A0R5IXE005CA

13. Close the front door.

Right rear cover

50GEIXE020SA

E-7
 (3) Install the fall prevention leg with two screws
included in the package in the location where
the right rear cover is removed.(SEMS II screw
M4x50: 2pcs.)
18. Open the front door, then set the toner bottle.
(See explanation label on the front door.)
Note:
• Make sure to set the toner bottle before per-
forming the TCR adjustment.
• Before setting make sure to align the toner bot-
tle installation place.: Align the convex portion
and the boss in the center.

SEMS II screws
M4x50

Fall prevention leg

50GEIXE021SA
Center boss
(4) Install the cover on the fall prevention leg.(TP
screw M3x8 black: 1pc.)

Convex portion
A0R5IXE010CA

19. Execute the TCR adjustment.

Plug the power cord of the machine to the outlet,
and turn on the machine’s main and sub power
switches.
Step
TP screw 1. Press the [Utility/Counter] key.
M3x8 black
Cover 2. Enter [Service Mode].
Note:
50GEIXE022SB • Starting and exiting service mode while
17. Plug the power cord into the AC jack at the rear the power is ON.
of the machine, and secure the cord with a nylon • For information about entering the Ser-
clamp.(S-tight screw M3x8: 1pc.) vice Mode, see Service Manual.
3. Touch “Imaging Process Adjustment”.
Nylon clamp 4. Touch “TCR Adjustment”.
5. Press the [Start] key.
automatically stops with the <OK> message
on the screen.
6. Touch “OK” to return to the [Service Mode]
screen.

20. Execute the Non-image area erase check.

S-tight screw M3x8
Step
1. Touch “Machine”.
50GEIXE023SA 2. Touch “Non-Image Area Erase Check”.
Note:
• Fully open the ADF.
• Do NOT place anything on the original
glass.
• Clean the original glass if dirty.
3. Follow the on-screen instructions and press
the [Start] key.

E-8
 (3) Set date and time.
Step
Step
4. After the adjustment, if any message other
than <OK> is displayed, deal as follows. 1. Turn the sub power switch ON.
•Error 1: 2. Press the [Utility/Counter] key.
Handling method 1:
When copy originals that have a dark back- 3. On the [Utility/Counter] screen,
ground are frequently copied in non-image touch “Administrator Settings”.
area erase function, install the machine in a 4. On the [Administrator Certification] screen,
location where less external light gets in enter the administrator password “12345678”
(darker) than the present location, and per- (factory default) and touch “OK”.
form the non-image area erase check again. 5. On the [Administrator Settings] screen,
•Error 2: touch “System Settings”.
Handling method 2:
If the non-image area erase function is fre- 6. Touch “Date/Time Settings”.
quently used, install the machine in a location 7. On the [Date/Time Settings] screen,
where less external light gets in (darker) than make sure that the date and time are correct.
the present location, and perform the non- If not, set the right date and time. Touch the
image area erase check again. At this time, key for the item you want to set (year/month/
when there is a bright light source such as a day/hour/minute), and then press the [C] key.
fluorescent light installed directly above the 8. Use the numerical keypad to enter the num-
machine, reconsider the installation location, bers.
or take some measures to shield the light
source and perform the non-image area 9. Make sure to touch “OK”.
erase check again. The date and time will be updated to the cur-
rent setting.
21. Execute the various settings.
(1) Enter installation date.
Step
1. Touch “OK” to return to the [Service Mode]
screen.
2. Touch “System 1”.
3. Touch “Install Date”.
4. On the [Install Date] screen, press the [C] key,
and use the numeric keypad to enter the set-
ting date in the order of year, month, and day.
Note:
• Enter four digits for the year, and two dig-
its for the month and the day.
5. Make sure to touch “Entry”.
The installation date will be updated to the
current setting.

(2) Enter service telephone number & fax number.

Step
1. Touch “END” to return to the [Service Mode]
screen.
2. Touch “Tel/Fax Number”.
3. On the [Service Telephone/Fax Number Set-
ting] screen, use the numeric keypads to enter
the telephone number.
4. Touch “FAX”.
5. Use the numeric keypads to enter the fax
number.
6. Make sure to touch “END”.
7. Turn the sub power switch off.

E-9
VI. ADF angle change IX. Network Connection and Settings
The opening angle of the ADF can be set at 70 or 40 [Connecting network cable]
degrees. Set the angle according to the customer’s 1. Connect a network cable (category 5 or 5E) to the
request. connector port.
Default setting at installation: 70 degrees. 2. Check if the connector port LED lights (LED1 and
1. Remove the screw of the angle adjustment plate LED 2) are lit.
on the rear of the ADF. Then, turn it upside down LED 1 (top): Lit if connected to the LINK net-
and tighten the screws. work.
2. Perform the same procedures for the other plate. LED 2 (bottom): Flashes according to the con-
nection status of the ACT
70 degrees 40 degrees
Angle adjustment plates network.

[IP address assignment]

Note:
User networks and the PC environment are usu-
Screws ally managed by technical administrators. When
doing the following setup, be sure to check with
the person in charge to get approval and proceed
under that person’s supervision.
Step
1. Press the [Utility/Counter] key.
2. Touch “Administrator Settings”.
3. Enter the administrator password “12345678”
(factory default) and touch “OK”.
A0R5IXE009CA (You can switch between upper case and
lower case letters with the “Shift” key.)
Note:
VII. Copy quality check • If an administrator password has been set
1. Load paper in the trays and make sample copies. already, enter the current password and
2. Inspect the copy quality with the test chart fed touch “OK”.
from the ADF.
4. Wait a few minutes.
Check items: Side edge, resist loop value, lead-
ing edge, etc. 5. Touch “Network Settings”.
Adjustment: Refer to the Service Manual 6. Touch “Network Setting”.
“ADJUSTMENT/SETTING” of “Main
7. Select “ON” and touch “OK”.
body” of “Field Service”.
3. Affix the Tray size label of specified size to each 8. When the setup is completed, be sure to turn
tray (NO.1 to NO.2). off then turn on the main and sub power
switches.
(Otherwise the new settings will not be regis-
VIII. CS Remote Care tered. When turning the main and sub power
Refer to the Service Manual “ADJUSTMENT/SET- switches back on, wait for 10 seconds or
TING” of “Main body” of “Field Service”. more after turning them off.)
9. Press the [Utility/Counter] key.
10. Touch “Administrator Settings”.
11. Enter the administrator password “12345678”
(factory default) and touch “OK”.
12. Touch “Network Settings”.
13. Touch “TCP/IP" Settings”.
14. Touch “IP Settings”.
15. Touch “Manual Input”.
Setting“ touched, set the following items.
• IP Address: IP address of the machine
• Subnet Mask:
subnet mask of network to be connected to
• Default Gateway:
IP address of the default gateway

E-10
 Step
16. Touch “OK”.
17. When the setup is completed, be sure to turn
off then turn on the main and sub power
switches.

[Confirming network connection by pinging]

Step
1. Turn on the main and sub power switches of
the machine.
2. Press the [Utility/Counter] key.
3. Touch “Administrator Settings”.
4. Enter the administrator password. (See step 3
in [IP address assignment].)
5. Touch “Network Settings”.
6. Touch “forward”,and touch “Detail Settings”.
7. Touch “PING Confirmation”.
8. Touch “Host Address”, enter the valid IP
address or host name, and touch “OK”.
9. Touch “Check Connection” to send a ping.
10. After pinging is complete, a result will appear.
If the test is unsuccessful, <PING failed> or a
similar message will appear.
=> In this case, check if the address or host
name is correct and the network is properly
connected, and try sending a ping again
until the result is successful.

E-11
 WT-502 Working Table
INSTALLATION MANUAL

I. Accessory parts II. Installing the working table

No. Name Shape Q’ty 1. Using nippers, pull out the Sprit Cover (at two
places) from the right side surface of the
1. Working table machine.

Split Cover
1

A07EIXC001DA.

2. Screw
(4 × 16 mm)
3

9J08IXC075DA

3. Cord clamp

1
A02EIXE047DB

4048IXC003DA
2. Insert tabs (at two places) on the working table
into the holes in the machine and slide the work-
Note: ing table in the direction of the arrow.
Keep the cord clamp properly for use when mount-
ing the authentication unit.

WARNING
After unpacking, be sure to get rid of the
packaging materials and keep them out of
the reach of children.
Putting your head in the plastic bag involves
danger of suffocation.

A02EIXC048DB

3. Secure the working table (three screws furnished

with the working table).

A02EIXC049DB

E-12