/

INSTALLATION MANUAL
Applied Machines: /

<Important>
Be sure to correctly follow the procedures in order as explained in this Installation Manual.
If you do not follow the procedure in order, the image trouble may occur.

I. Outline of installation procedures

KP-101
AU-102 WT-509 LU-204 ✱ Electronic system options
Machine
AU-201 WT-506 LU-301 EK-604*1 EK-605*1
SP-501
UK-204*1
MK-715
SC-508*1
HT-508*2
FK-511
Electronic system options
FK-508*2 MK-728*2
MK-735

KH-102

FS-534 FS-534SD OT-503 ZU-606

PK-521 JS-602
SD-511 PK-520 FS-535
SD-512 PI-505
*1
: No particular order in installation procedures
*2
: Varies depending on the applicable marketing area

When installing the machine and associated options as a system, follow the order shown on the upper.
Note:
• For the detailed installation procedures for each
option, follow the instructions given in the corre-
sponding installation manual and perform the
procedures correctly.
• Once the Power Switch is turned ON, do not
turn OFF it until the installation work has been
completed.
• When transporting the machine, assign an ade-
quate number of persons to the job and follow
the specified correct procedures.
(mass: approx. 201 kg (443-1/8 lb))

A55V-9631-00
E-1
II. Installation space (unit: mm (inch))
bizhub 754e + ZU-606 + FS-535 + LU-204
2556 (100-5/8)
1066
(41-15/16)
III. Pre-installation check items
1. Select a level and stable place for installing the
machine.
2. Be sure to use a power source of the voltage and
frequency indicated in the product specifications.
1252 238 Ensure that the current carrying capacity of the
(49-5/16) (9-3/8) power outlet is at least equal to the current listed
in the product specifications.
3. Power the machine directly from a dedicated
power outlet. (Do not use an extension cord.)
4. Do not plug or unplug the power cord with wet or
dirty hands, otherwise you may get an electric
shock.
5. Avoid a hot and humid environment, or a place
exposed to direct sunlight.
6. Avoid a dusty location, or a place near volatile
and flammable substances.
7. Avoid a poorly ventilated place.

1575 (62-1/16)
498 1027 50
IV. Notes on using touch panel
(19-5/8) (40-7/16) (2) Be sure to instruct users on the following points.
• This machine uses a capacitive touch panel.
When you touch the touch panel, use your fin-
ger or the stylus pen supplied with the machine.
(19-1/2)

If you touch the panel using your nail or a pen

495

tip instead of using your finger or the stylus pen,

1650 (64-15/16)

the touch panel does not respond normally.

• Pressing the touch panel hard may cause dam-
age.
(45-1/2)
1155

• Do not strongly press the panel or press it using

the sharp tip of mechanical pencils.
• The key is a finger tapping (quick light touch
using a finger) operation.

E-2
V. Accessory parts VI. Unpacking the machine
No. Name Q’ty Whether the slope is supplied with this machine or
not depends on your marketing areas. Follow the
1. User’s guide holder 1 notes below.
2. Quick start guide 1 Note:
3. Installation manual 1 set • When the slope is supplied with the machine,
4. User’s guide CD 1 follow the procedure, <A. When using the sup-
plied slope>.
5. CD-ROM 1 set • When the slope is not supplied with the
6. Tray label/Paper size label 1 set machine, follow the procedure, <B. When using
7. Label (Legal restrictions on copying) * 1 the jig slope>.
8. Label (Super G3 label) 1
9. Panel sheet 1 <A. When using the supplied slope>
10. Chart 1 1. Open the shipping box and remove the packag-
11. Cap A (black) 2 ing materials.
12. Cap B (white) 2 Note:
• Keep the supplied slope and cushion A that are
13. Power cord * 1 removed in this step for later use.
14. Connector cover 1 • The cushion B contains accessory parts.
15. Scanner cover 1 Depending on the applicable marketing area,
the cushion B may also contain the power cord.
16. Mounting screw 1
17. Spacer 1 Cushion B
18. Power cord instruction * 1
19. Stylus pen 1

* Varies depending on the applicable marketing

area Cushion A

Note:
The parts shown below are used when installing
options. Keep them safe.
• Tray label/paper size label: Large capacity unit
(LU-301)
• Label (Super G3 label): Fax kit
Supplied slope

2. Remove the fixing materials (upper).

After unpacking, be sure to get rid of the
packaging materials and keep them out of
the reach of children.
Putting the head in the plastic bag
involves danger of suffocation.

Note:
This manual provides the illustrations of the acces-
sory parts and machine that may be slightly differ-
ent in shape from yours. In that case, instead of
the illustrations, use the appearance of your
machine to follow the installation procedure. This
does not cause any significant change or problem
with the procedure.

E-3
3. Hold onto the handle of the machine and tilt the 6. Position the slope as illustrated and drive nails in
machine to the right and left. Under this condition, to fix the slope in position.
remove the fixing materials (lower). Caution:
Insert the nails in the outer holes.
Nail

Nail

7. Holding onto the front cover and the back panel

of the machine, slide the machine down along the
slope.
Caution:
Machine mass: 200 kg (440-15/16 lb)
• Perform this step on a level, stable site and
assign an adequate number of persons.
• When sliding the machine down, do not hold
4. Separate the cushion into two and install them to onto the scanner portion.
the pallet (at two places). • Do not insert your leg under the slope.

5. Take out the slope and protective tape and

remove nails from the plastic bag.

E-4
<B. When using the jig slope> 3. Hold onto the handle of the machine and tilt the
1. Open the shipping box and remove the packag- machine to the right and left. Under this condition,
ing materials. remove the fixing materials (lower).
Note:
• Do not use the corrugated cardboard as slope.
• The nails removed in this step are used in step
4 to hold the slope in place.
• The cushion shown in the illustration contains
the power cord and accessory parts.
Cushion

Nail

Corrugated
cardboard

2. Remove the fixing materials (upper).

4. Place the jig slope as shown and insert the nails

into the holes to fix the slope in position.
Caution:
• As the slope is not supplied with the machine,
prepare a jig slope.
• Make sure that the nails are inserted com-
pletely into the holes and the slope is held in
place.
Nail

Nail

E-5
5. Holding onto the front cover and the back panel VII. Removing protective tape, packing
of the machine, slide the machine down along the
slope. and other shipping materials
Caution: 1. Remove the protective tape and protective mate-
Machine mass: 200 kg (440-15/16 lb) rials.
• Perform this step on a level, stable site and Note:
assign an adequate number of persons. After removing protective tape B, be sure to lock
• When sliding the machine down, do not hold the lever.
onto the scanner portion. B
• Do not insert your leg under the slope.

<Viewed from point A>

E-6
2. Open the right door and remove the protective 6. Remove the protective sheet from the control
tape and the protective material. panel.

Protective tape/
Protective material

7. Pull the tray 1 out and remove the protective tape

from the tray.

3. Close the right door.

4. Remove the reinforcement plate. (Four screws)

8. Pull the tray 2 out and remove the protective tape

from the tray.

5. Remove the locking screws.

9. Pull trays 3 and 4 out and remove the desiccants.

E-7
10. Remove the protective tape from trays 3 and 4. 14. Open the upper front door and remove the pro-
tective tape.

Protective tape

11. Open the lower front door and remove the waste
toner box.

VIII. Installing the toner cartridge

Note:
Since no toner cartridge is supplied with the
machine, purchase a toner cartridge separately.
1. Shake the toner cartridge up and down five to ten
times.
Note:
Shake the cartridge adequately. Otherwise, it may
12. Remove the packing bracket. (One screw) cause trouble.

2. Remove protective tape of the toner cartridge.

13. Install the waste toner box and close the lower
front door.

E-8
3. Insert the toner cartridge into the machine. IX. Mounting the accessory parts
1. Attach the supplied caps A and B.

4. Push the toner cartridge all the way in.

Note:
2. Install the supplied scanner cover. (One supplied
Make sure that the toner cartridge is pushed all the
mounting screw)
way in.

3. Attach the supplied connector cover.

5. Close the upper front door.

E-9
4. Remove the protective cover from the supplied 2. Plug the power cord into the power outlet.
stylus pen.
Note:
Discard the removed protective cover.

3. To remove moisture from the paper in the tray,

turn ON the switch shown in the illustration.
Note:
5. Set the stylus pen in the place shown in the illus- This step may not be performed depending on the
tration. applicable marketing area.

Switch

X. Connecting the power cord XI. Toner supply

1. Connect the power cord. Turn ON the Main Power Switch.
Note: Note:
This step may not be performed depending on the • Toner is automatically supplied in parallel with
applicable marketing area. warm-up.
• If a toner cartridge is not set, toner supply does
not start.

E-10
XII. Adjusting touch panel <If A3 or Ledger paper is set in step 1>
6. Touch “Printer”, select “A3 /11x17 ”, and
1.Press the Menu key.
press the start key.
2.Touch “Accessibility.”
A test pattern will then be produced on the A3
3.Touch “Touch Panel Adjustment.”
or Ledger paper.
4.Using the stylus pen, lightly touch the center of
7. Place the test pattern face down on the original
the + markers at four places on the touch panel.
glass.
(Any specific marker can be the first one.)
Note:
Pressing the touch panel hard may cause dam-
age.
* When all the markers at four places have been
touched, the start key turns blue and lights up
steadily blue.
5. Press the start key.
6. Touch “Close.”

XIII.Date/Time setting (Administrator set-

tings)
1. Select the Date/Time Setting function as follows: 8. Place about ten sheets of A3 or Ledger
Menu → Utility → Administrator Settings → Enter paper on the test pattern placed on the original
the Administrator Password (Default setting: glass.
1234567812345678) → System Settings → Date/ Lower the cover.
Time Settings.
2. Select the item you want to set and touch the
clear key on the touch panel.
Note:
Switch between “Bookmark” and “Display Keypad”
on the left side of the touch panel as necessary.
3. Enter the data for the year, month, day, and time-
of-day from the 10-key pad.
4. Touch “OK.”
5. Touch “Close” three times.

XIV. Setting gradation adjust

9. Press the start key.
1. Set that A3 or Ledger paper is loaded in The machine will start reading the test pattern.
the tray. 10. When the machine completes reading the test
Note: pattern, the “Gradation Adjust” screen will reap-
If the A3 or Ledger paper is not readily pear.
available, use A4 or Letter paper. 11. Repeat steps from 6 through 9 to let the
2. Display the Service Mode screen. machine read the test pattern two times.
(For details of how to display the Service Mode Note:
screen, see the service manual.) Steps 6 to 9 must be performed three times in total
3. Touch “Imaging Process Adjustment.” including two repetitions.
4. Touch “Gradation Adjust.”
5. Check that “Stabilizer” is selected and press the
start key.
* When the start key lights up blue, go to step 6.
Note:
When a maintenance call occurs, see the service
manual.

E-11
12. Touch “Copy”, select “A3 /11x17 ”, and <If A4 or Letter paper is set in step 1>
press the start key.
6. Touch “Printer”, select “A4 /8½x11 ”, and
A test pattern will then be produced on the
press the start key.
A3 or Ledger paper.
13. Place the test pattern face down on the original A test pattern will then be produced on the A4
glass. or Letter paper.
7. Place the test pattern face down on the original
glass.

14. Place about ten sheets of A3 or Ledger

paper on the test pattern placed on the original
glass. 8. Place about ten sheets of A3 or Ledger
Lower the cover. paper on the test pattern placed on the original
glass.
Lower the cover.

15. Press the start key.

The machine will start reading the test pattern.
16. When the machine completes reading the test
pattern, the “Gradation Adjust” screen will reap-
pear.
17. Repeat steps from 12 through 15 to let the
machine read the test pattern two times.
Note:
Steps 12 to 15 must be performed three times in
total including two repetitions.
18. Touch “END.”
9. Press the start key.
The machine will start reading the test pattern.
10. When the machine completes reading the test
pattern, the “Gradation Adjust” screen will reap-
pear.
11. Repeat steps from 6 through 9 to let the
machine read the test pattern two times.
Note:
Steps 6 to 9 must be performed three times in total
including two repetitions.

E-12
12. Touch “Copy”, select “A4 /8½x11 ”, and XV. Date/Time setting (Service Mode)
press the start key. 1. Make sure that the Service Mode screen is dis-
A test pattern will then be produced on the A4 played.
or Letter paper. 2. Display the Date & Time Setting screen.
13. Place the test pattern face down on the original (To display the Date & Time Setting screen, press
glass. Stop → 1 → 1 → 4 → 4 → Clear on the control
panel.)
3. Touch the clear key on the touch panel.
4. Enter the data for the year, month, day, and time-
of-day from the 10-key pad.
5. Touch “Entry.”
Note:
Touching the Entry key returns the figures in the
Date & Time Setting screen to 0 and Date & Time
Setting has been completed.
6. Touch “END.”

XVI. Serial number input

14. Place about ten sheets of A3 or Ledger Note:
paper on the test pattern placed on the original Serial number input is needed only for optional
glass. devices that will be installed later.
Lower the cover. 1. Select the Serial Number Input function as fol-
lows: System 1 → Serial Number.
2. Touch the item you want to enter and input the
serial number.
3. Touch “END.”
4. For other devices, enter their serial number in the
same way.
5. Touch “END.”

15. Press the start key.

The machine will start reading the test pattern.
16. When the machine completes reading the test
pattern, the “Gradation Adjust” screen will reap-
pear.
17. Repeat steps from 12 through 15 to let the
machine read the test pattern two times.
Note:
Steps 12 to 15 must be performed three times in
total including two repetitions.
18. Touch “END.”

E-13
XVII. Unit change
Note:
This function allows the user to select the type of
message that will appear when the replacement
time arrives for each of the different units.
1. Select the Unit Change function as follows:
System 2 → Unit Change.
2. Select the appropriate message type for each
unit.
3. Touch “END.”
XIX. Adjusting the height
1. Check the clearance between the upper face of
scanner and the protrusion on the reverse auto-
matic document feeder side (2 spots, front/back).
* There must be no clearance between the protru-
sion on the reverse automatic document feeder
and the upper face of scanner.
Note:
After checking the clearance, make the adjust-
ment described in step 2 if necessary.

XVIII. List output

1. Load the tray 1 with A4 or Letter paper.
2. Touch “List Output.”
3. Check that “Machine Management List” is
selected and press the start key.
The list will be output.
4. Output “Adjustments List” in the same way. OK
5. Touch “2.” Protrusion
6. Check that “Service Parameter” is selected and
press the start key. NG
The list will be output.
7. Touch “END.”
8. Touch “Exit” on the Service Mode screen.
9. Turn OFF and ON the Main Power Switch.
Note:
When displayed the Service Mode screen, be sure
Protrusion
to turn off the main power after exiting the Service
Mode screen and wait for 10 seconds or more
before turning on.

2. Adjust the height by turning the adjustment screw

on the right side viewed from the back.
Clockwise: The rear side will move up.
Counterclockwise: The rear side will move down.
• If further adjustment is required, adjust the height
by using the adjustment screw on the left side
viewed from the back together.
Clockwise: The rear side will move up.
Counterclockwise: The rear side will move down.

E-14
XX. Adjusting leading edge skew (front
side)
Note:
Perform this adjustment if necessary.
1. Close the reverse automatic document feeder.
2. Check how the edges of the chart are misaligned.
7. Loosen the mounting screw on the right hinge
The amount of the deviation of the chart will be X.
6. Obtain the difference between the deviation of
the chart and the deviation of the sample.
Difference of the deviation = Y - X
Specifications: 0 ± 2.0 mm
* If the difference of the deviation does not fall
within the specified range, perform the following
adjustment.
viewed from the front.

Mounting screw

X X

Deviation in + (plus) Deviation in - (minus)

3. Place the chart in the document feeding tray (with

8. When the difference of the deviation is + (plus),
the side having an arrow facing up).
turn the adjustment screw located at the back of
the reverse automatic document feeder clockwise
to adjust.
Note:
• Look at the guide lines when making the adjust-
ment.
• When turning the screw, be sure not to raise the
reverse automatic document feeder until in an
upright position.
* To prevent the adjustment screw breakage, be
sure to follow the above instructions.

4. Make copies 5 times repeatedly in single side Guide lines

mode.
5. Fold all 5 sample copies as illustrated and check
for any deviation.
Deviation on the sample will be Y.

Y Y

Deviation in + (plus) Deviation in - (minus)

E-15
9. When the difference of the deviation is - (minus), XXI. Adjusting leading edge skew (back
turn the adjustment screw located at the back of
the reverse automatic document feeder counter- side)
clockwise to adjust. Note:
Note: Perform this adjustment if necessary.
• Look at the guide lines when making the adjust- 1. Place the chart in the document feeding tray.
ment. (Make sure that the blank surface of the chart
• When turning the screw, be sure not to raise the faces up.)
reverse automatic document feeder until in an
upright position.
* To prevent the adjustment screw breakage, be
sure to follow the above instructions.

Guide lines

2. Make copies 5 times repeatedly in duplex mode.

3. Fold all 5 sample copies as illustrated and check
for any deviation.
Deviation on the sample will be Z.

Z Z
10. After the adjustment is completed, tighten the
mounting screw on right side hinge securely with
screwdriver.

Deviation in + (plus) Deviation in - (minus)

4. Obtain the difference between the deviation of

the chart and the deviation of the sample.
Difference of the deviation = Z - X
Specifications: 0 ± 2.0 mm
* If the difference of the deviation does not fall
within the specified range, perform the following
adjustment.

E-16
5. Open the reverse automatic document feeder
and remove the two screws shown in the illustra-
tion.
9. Turn the adjustment dial according to the differ-
ence of the deviation.
When the difference is a positive (+) value, turn
the dial clockwise
When the difference is a negative (-) value, turn
the dial counterclockwise

6. Close the reverse automatic document feeder.

7. Remove the front cover.

10. Make duplex copies and check the amount of

deviation (Z).
11. After completing the adjustment, tighten the
screws loosened in step 8.
12. Install the front cover removed in step 7. (Two
screws)

8. Loosen the two screws shown in the illustration.

E-17
XXII. Magnification adjustment
<Magnification in the feeding direction>
Note:
Perform this adjustment if necessary.
1. Place the chart in the document feeding tray
(with the side having an arrow facing up).
13. Place the chart in the document feeding tray
(with the side having an arrow facing up).
14. Press the start key, and check the difference in
the width C between the chart and the dis-
charged copy sample.
<Back side magnification in the feeding direction>
Note:
Perform this adjustment if necessary.
15. Place the chart in the document feeding tray.
(Make sure that the blank surface of the chart
faces up.)

2. Make a single-sided copy sample in full size.

3. Check whether the difference in the width C
between the chart and the copy sample is within
the specified range.
Difference in the width C = C of the copy sample
– C of the chart
Specifications: 0 ± 1.0 mm
* If the difference in the width C does not fall within
the specified range, perform the following
adjustment.
16. Make a duplex copy sample in full size.
Note:
If the Test Copy screen on the Service Mode is
displayed, touch “2-Sided -> 2-Sided” and then
press the start key to make a copy sample.
17. Check whether the difference in the width C
between the chart and the copy sample is within
the specified range.
Difference in the width C = C of the copy sample
– C of the chart
Specifications: 0 ± 1.0 mm
* If the difference in the width C does not fall within
the specified range, perform the following
adjustment.

4. Display the Service Mode screen.

(For details of how to display the Service Mode
screen, see the service manual.)
5. Touch “ADF.”
6. Touch “FD-Mag. Adj.(F).”
7. Check that “Orig. Feed Zoom Ad” is selected.
8. Specify a value using the -/+ key.
Adjustable range: -2.00 % to +2.00 %
(0.1% per step)
If the difference in the width C is greater than the
specifications, use the – (minus) key.
If the difference in the width C is smaller than the
specifications, use the + (plus) key.
9. Touch “Test Copy.”
10. Select the tray loading paper for the test copy.
11. Touch “2.”
12. Check that “1-Sided -> 1-Sided” is selected.

E-18
18. Display the Service Mode screen, and touch
“ADF.”
Note:
If the Test Copy screen on the Service Mode is
displayed, touch “END” twice.
19. Touch “FD-Mag. Adj.(B).”
20. Check that “Orig. Feed Zoom Ad” is selected.
21. Specify a value using the -/+ key.
Adjustable range: -2.00 % to +2.00 %
(0.1% per step)
If the difference in the width C is greater than the
specifications, use the – (minus) key.
If the difference in the width C is smaller than the
specifications, use the + (plus) key.
22. Touch “Test Copy.”
23. Select the tray loading paper for the test copy.
24. Touch “2.”
25. Touch “2-Sided -> 2-Sided.”
26. Place the chart in the document feeding tray.
(Make sure that the blank surface of the chart
faces up.)
27. Press the start key, and check the difference in
the width C between the chart and the dis-
charged copy sample.
<Back side zoom in the main scanning direction>
Note:
Perform this adjustment if necessary.
28. Place the chart in the document feeding tray.
(Make sure that the blank surface of the chart
faces up.)
29. Make a duplex copy sample in full size.
Note:
If the Test Copy screen on the Service Mode is
displayed, touch “2-Sided -> 2-Sided” and then
press the start key to make a copy sample.
E-19
30. Check whether the difference in the width D
between the chart and the copy sample is within
the specified range.
Difference in the width D = D of the copy sample
– D of the chart
Specifications: 0 ± 2.0 mm
* If the difference in the width D does not fall within
the specified range, perform the following
adjustment.
31. Display the Service Mode screen, and touch
“ADF.”
Note:
If the Test Copy screen on the Service Mode is
displayed, touch “END” twice.
32. Touch “Main Scanning Direction Zoom.”
33. Check that “Main scanning direction zoom adj” is
selected.
34. Specify a value using the -/+ key.
Adjustable range: -1.00 % to +1.00 %
(0.1% per step)
If the difference in the width D is greater than the
specifications, use the – (minus) key.
If the difference in the width D is smaller than the
specifications, use the + (plus) key.
35. Touch “Test Copy.”
36. Select the tray loading paper for the test copy.
37. Touch “2.”
38. Touch “2-Sided -> 2-Sided.”
39. Place the chart in the document feeding tray.
(Make sure that the blank surface of the chart
faces up.)
40. Press the start key, and check the difference in
the width D between the chart and the dis-
charged copy sample.
41. Touch “END” twice.
42. Touch “Exit” on the Service Mode screen.
43. Turn OFF and ON the Main Power Switch.
Note:
When displayed the Service Mode screen, be sure
to turn off the main power after exiting the Service
Mode screen and wait for 10 seconds or more
before turning on.
XXIII. Mixed original size adjustment 3. Place the chart in the document feeding tray.
(Make sure that the blank surface of the chart
Note: faces up.)
Perform this adjustment if necessary.
1. Display the Service Mode screen.
(For details of how to display the Service Mode
screen, see the service manual.)
2. Touch “ADF.”
3. Touch “Mixed original size adjustment.”
4. Place the chart in the document feeding tray
(lengthwise).

4. Make a duplex copy sample in full size.

5. Check whether the difference in the width B
between the chart and the copy sample is within
the specified range.
Difference in the width B = B of the copy sample –
B of the chart
Specifications: 0 ± 2.0 mm
* If the difference in the width B does not fall within
5. Press the Start key. the specified range, perform the following
6. Check that “Adjustment Result” is “OK.” adjustment.
7. Touch “END.”

XXIV. Adjusting the document stop posi-

tion
<Sub Scanning Direction 1-side/ Sub Scanning
Direction 2-side>
Note:
Perform this adjustment if necessary.
1. Place the chart in the document feeding tray (with
the side having an arrow facing up).

6. Display the Service Mode screen.

(For details of how to display the Service Mode
screen, see the service manual.)
7. Touch “ADF.”
8. Touch “Original Stop Position.”
9. Touch “Sub Scanning Direction 1-Side” or “Sub
Scanning Direction 2-Side.”
10. While looking at the copy sample, enter a value
using the ten-key pad on the touch panel. (To
switch the signs, press the +/- key.)
Adjustable range: -4.0 mm to +4.0 mm
(0.1 mm per step)
If the difference in the width B is greater than the
2. Make a single-sided copy sample in full size. specifications, enter a positive (+) value.
If the difference in the width B is smaller than the
specifications, enter a negative (-) value.
11. Touch “Test Copy.”
12. Select the tray loading paper for the test copy.
13. Touch “2.”
14. Touch “1-Sided -> 1-Sided” or “2-Sided -> 2-
Sided.”

E-20
15. Place the chart in the document feeding tray.
1-Side: With the side having an arrow facing
up
2-Side: With the blank side facing up
16. Press the start key, and check the difference in
the width B between the chart and the dis-
charged copy sample.
<Main Scanning (Front)/ Main Scanning (Back)>
Note:
Perform this adjustment if necessary.
17. Place the chart in the document feeding tray
(with the side having an arrow facing up).
18. Make a single-sided copy sample in full size.
Note:
If the Test Copy screen on the Service Mode is
displayed, touch “1-Sided -> 1-Sided” and then
press the start key to make a copy sample.
19. Place the chart in the document feeding tray.
(Make sure that the blank surface of the chart
faces up.)
E-21
20. Make a duplex copy sample in full size.
Note:
If the Test Copy screen on the Service Mode is
displayed, touch “2-Sided -> 2-Sided” and then
press the start key to make a copy sample.
21. Check whether the difference in the width A
between the chart and the copy sample is within
the specified range.
Difference in the width A = A of the copy sample
– A of the chart
Specifications: 0 ± 2.0 mm
* If the difference in the width A does not fall within
the specified range, perform the following
adjustment.
<Front> <Back>
22. Display the Service Mode screen, and touch
“ADF.”
Note:
If the Test Copy screen on the Service Mode is
displayed, touch “END” twice.
23. Touch “Original Stop Position.”
24. Touch “Main Scanning (Front)” or “Main Scan-
ning (Back).”
25. While looking at the copy sample, enter a value
using the ten-key pad on the touch panel. (To
switch the signs, press the +/- key.)
Adjustable range: -4.4 mm to +4.4 mm
(0.1 mm per step)
If the difference in the width A is greater than the
specifications, enter a positive (+) value.
If the difference in the width A is smaller than the
specifications, enter a negative (-) value.
26. Touch “Test Copy.”
27. Select the tray loading paper for the test copy.
28. Touch “2.”
29. Touch “1-Sided -> 1-Sided” or “2-Sided -> 2-
Sided.”
30. Place the chart in the document feeding tray.
Front: With the side having an arrow facing up
Back: With the blank side facing up
31. Press the start key, and check the difference in XXV. Changing paper size (Tray 3 and 4)
the width A between the chart and the dis-
charged copy sample. 1. Turn OFF the Main Power Switch.
32. Touch “END” twice. 2. Pull out the tray 3.
33. Touch “Exit” on the Service Mode screen. 3. Remove the front and rear paper guide plates.
34. Turn OFF and ON the Main Power Switch. (Four screws each)
Note: Paper guide plate (rear)
When displayed the Service Mode screen, be sure
Paper guide plate (front)
to turn off the main power after exiting the Service
Mode screen and wait for 10 seconds or more
before turning on.

Note:
When the reverse automatic document feeder is
adjusted in Service Mode, “Adjustments list”
should be output again as necessary.
(Refer to E-14 “XVIII. List output.”)

4. Remove the end guide plate. (Two screws)

<Inch area>

<Metric area>

E-22
5. Align the paper guide plate (rear) with the line
marked in the bottom of the tray. Secure the
paper guide plate. (Four screws)
Note:
Depending on paper size, the positioning method
of the paper guide plate (rear) is different.
< B5/8.5”/16K >
Insert the paper guide plate (rear) into the hole
and press it towards the rear end of the hole until it
stops. Secure the plate with screws.
< A5/POST >
Insert the paper guide plate (rear) into the hole
and press it towards the front end of the hole until
it stops. Secure the plate with screws.
XXVI. Affixing the tray labels/paper size
labels
Affix the tray labels or paper size labels at the loca-
tions shown in the illustration.
Note:
If both are to be affixed, the tray labels should be
on the upper side and the paper size labels on the
lower side.
* For loading the paper as well as setting the paper
type, refer to the user’s guide.

Front Rear XXVII. Affixing the label (Legal restrictions

on copying)
6. Place a sheet of paper as large as the paper size Affix the label (Legal restrictions on copying) to the
you are setting in the bottom of the tray. Align the position shown below.
paper guide plate (front) with the end of the Note:
sheet. This step may not be performed depending on the
Gap between the sheet and the paper guide plate applicable marketing area.
(front): 1mm or less
7. Tighten the two front screws. Remove the sheet
and tighten the two rear screws.
8. Align the end guide plate with the line marked in Label
the bottom of the tray and secure it. (Two screws)
9. Close the tray 3.
10. Turn ON the Main Power Switch.
11. Display the Service Mode screen.
(For details of how to display the Service Mode
screen, see the service manual.)
12. Select the LCC size setting function as follows:
System 2 → LCT (Build-in) Size Settings.
13. Touch “Tray 3” and select the paper size that
was set for the tray 3.
14. Touch “END.”
15. Touch “Exit” on the Service Mode screen.
16. Turn OFF and ON the Main Power Switch.
Note:
When displayed the Service Mode screen, be sure
to turn off the main power after exiting the Service
Mode screen and wait for 10 seconds or more
before turning on.
17. Perform the same procedure for the tray 4.

E-23
XXVIII. Check through test print XXX. Performing Non-Image Area Erase
Make operation checks using “Setting Information Check
Print.”
Note:
1. Select the function to be used as follows:
Perform the below at the site where customer
Menu → Utility → User Settings → Printer Set-
uses the machine.
tings → Print Reports.
The types of the test prints that can be printed will 1. Display the Service Mode screen.
be displayed. (For details of how to display the Service Mode
2. Touch “Configuration Page.” screen, see the service manual.)
3. Touch A4 size and press the start key. 2. Select the Non-Image Area Erase Check function
Check that the machine produces the corre- as follows:
sponding printed page. Machine → Non-Image Area Erase Check.
4. Touch “Cancel” and then touch “Close” four Note:
times. • Open fully the reverse automatic document
feeder.
• Do NOT place a document on the document
glass.
XXIX. Connecting the network cable • Clean the document glass if dirty.
1. Connect the networking equipment (HUB) using
the network cable.
Note:
The following shows the recommended network
cables that correspond to each communication
speed.
• 10BaseT/100BaseTX: Category 5
• 1000BaseT: Category 5E, Category 6

LED1

3. Press the Start key.

4. Make sure that “Result” is “OK.”
Note:
If “Result” is “NG1” or “NG2”, review the place and
LED2 direction of installation, or take measures to block
the light source (by covering it, etc.), then perform
Networkport installation checking again.
(If a fluorescent light or other bright light sources
exist right above the machine, the light source can
2. Check LEDs for lighting conditions. hinder installation checking and cause operation
LED1: errors in the Non-Image Area Erase Check. For
Should light up steadily if the link network con- detailed information, see the service manual.)
nection has been made. 5. Touch “OK.”
LED2: 6. Touch “Exit” on the Service Mode screen.
Should blink according to the communications 7. Turn OFF and ON the Main Power Switch.
status of the ACT network. Note:
When displayed the Service Mode screen, be sure
to turn off the main power after exiting the Service
Mode screen and wait for 10 seconds or more
before turning on.

E-24
XXXI. Network setting 2. Install the supplied spacer.

Make the TCP/IP address setting for the network.

Note:
Consult the network administrator for the setting
value to be entered and make settings as
required.
1. Select the function to be used as follows:
Menu → Utility → Administrator Settings → Enter
the Administrator Password → Network Settings
→ TCP/IP Settings → IPv4 Settings.
2. Touch “Manual Input” of IP Address Setting
Method and make the following settings.
IP Address: IP address of the controller
Subnet Mask: Subnet mask of the network, to
which the machine is connected
Default Gateway: IP address of the default gate-
way
XXXIII. Affixing the panel sheet
3. Touch “OK” twice. Affix the supplied panel sheet to the surface of the
4. Select the function to be used as follows: operation panel.
Forward → Detail Settings → PING Confirmation, Note:
and make the operation check of TCP/IP. • The panel sheet is affixed on customer request.
• The panel sheet must be kept by the customer.
Note:
After completing all the steps, take a sample
copy and confirm the image. If image troubles
occur, first turn OFF and ON the Main Power
Switch, and then redo the steps from E-11 “XII.
Adjusting touch panel” to E-14 “XVIII. List out-
put.”

XXXII. Installing the user’s guide holder/

spacer
1. Install the user’s guide holder.
XXXIV. Installing the set guide for banner
paper
Open the manual bypass tray and set the set guide
for banner paper.

E-25
 SP-501 Stamp Unit
INSTALLATION MANUAL

I. Accessory parts II. Installation procedures

No. Name Shape Q’ty 1. Turn off the machine and unplug the power cord
from the power outlet.
1. Stamp unit 2. Open the left cover of the reverse automatic doc-
1 ument feeder.
3. Move the document feeding tray up and remove
the mounting plate. (One screw)
2. Stamp
1 Document feeding tray

3. Installation
manual Left cover Mounting
plate
1 set

After unpacking, be sure to get rid of the

packaging materials and keep them out of
the reach of children.
Putting the head in the plastic bag
involves danger of suffocation.
4. Open the document feeding tray.
Note:
Take care so that the document feed tray will not
fall down during operation.
5. Remove two screws shown on the illustration and
remove the plate cover.

E-26
6. Remove the screw shown on the illustration. 11. Mount the plate cover that has been removed in
step 5. (Two screws)
12. Mount the mounting plate removed in step 3.
(One screw)
13. Set the document feeding tray down.
14. Close the left cover of the reverse automatic
document feeder

7. Mount the stamp in stamp unit.

Note:
Align the round pin of the stamp with the slit in the
stamp unit side.

III. Setting
1. Plug the power cord into the power outlet and
turn on the machine.
2. Display the Service Mode screen.
(For details of how to display the Service Mode
screen, see the service manual.)
3. Touch “System 2.”
4. Touch “Stamp.”
8. Connect the hookup harness connector of the 5. Touch “Set.”
stamp unit. 6. Touch “END.”
9. Install stamp unit. (One screw that has been 7. Touch “Exit” on the Service Mode screen.
removed in step 6)
10. Set the harness to the cord clamp.

E-27