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INSTALLATION MANUAL
Applied Machines: / / / /
<Important>
Be sure to correctly follow the procedures in order as explained in this Installation Manual.
If you do not follow the procedure in order, the image trouble may occur.
TK-101
UK-204*3
MK-734
SC-508*3
PC-110 PC-210 PC-410 DK-510 DK-705
UK-208*3
MK-730
SP-501
AU-102 FK-511
Machine LU-204
WT-506
AU-201*2 LU-301 VI-506
Electronic system options
IC-414
MK-735 *1
: When installing the AU-201 with MK-735
*2
: When installing the AU-201 without MK-735
AU-201*1 *3
: No particular order in installation procedures.
*4: Unable to be installed in C454e.
KH-102
PK-520
PK-519 FS-533 OT-506 JS-506 ZU-606*4 FS-534
SD-511
PK-521*4 JS-602*4
FS-535*4
SD-512*4 PI-505*4
When installing the machine and associated options as a system, follow the order shown on the upper.
Caution:
• For the detailed installation procedures for each could result in personal injury. When transport-
option, follow the instructions given in the corre- ing the machine, assign an adequate number of
sponding installation manual and perform the persons to the job and ensure that each person
procedures correctly. (Optional devices must be can take a good position of not being exces-
installed after completing the main unit installa- sively loaded.
tion.) (mass: approx. 101 kg (222-11/16 lb))
• Once the Power Switch is turned ON, do not
turn OFF it until the installation work has been
completed.
• When placing the machine on the floor, make
sure to use the paper feed cabinet or the desk
to secure the performance and the quality of
the product.
• Lifting the machine in an awkward position or
transporting it in a poorly balanced position
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Outline of installation procedures (C364e/C284e/C224e)
KP-101 ✱ Electronic system options
EK-606*3 EK-607*3
HT-509
MK-734 UK-204*3
UK-208*3 UK-209*4
PC-110 PC-210 PC-410 DK-510 DK-705
SC-508
AU-102
WT-506 Machine MK-730 FK-511
*2
AU-201
Electronic system options VI-506*5
MK-735 IC-414*5
*1
: When installing the AU-201 with
AU-201*1 MK-735
*2
: When installing the AU-201
DF-701 SP-501 DF-624 OC-511 without MK-735
*3: No particular order in installation
PK-520 procedures.
PK-519 FS-533 JS-506 FS-534 *4
: No installation is required when
SD-511 DF-701 is loaded.
*5: Unable to be installed in C224e.
KH-102
When installing the machine and associated options as a system, follow the order shown on the upper.
Caution:
• For the detailed installation procedures for each • Lifting the machine in an awkward position or
option, follow the instructions given in the corre- transporting it in a poorly balanced position
sponding installation manual and perform the could result in personal injury. When transport-
procedures correctly. (Optional devices must be ing the machine, assign an adequate number of
installed after completing the main unit installa- persons to the job and ensure that each person
tion.) can take a good position of not being exces-
• When placing the machine on the floor, make sively loaded.
sure to use the paper feed cabinet or the desk (mass: approx. 85 kg (187-3/8 lb))
to secure the performance and the quality of
the product.
• To use this machine, install the dual scan docu-
ment feeder, the reverse automatic document
feeder, or the original cover.
Even if you do not install the original cover, be
sure to install the hinge covers supplied with
the original cover.
• Once the Power Switch is turned ON, do not A161IXC001DA
turn OFF it until the installation work has been
completed.
E-2
II. Installation space (unit: mm (inch)) III. Pre-installation check items
bizhub C554e + PC-210 + ZU-606 + FS-535 1. Select a level and stable place for installing the
+ LU-204 machine.
2. Be sure to use a power source of the voltage and
2763
(108-3/4) frequency indicated in the product specifications.
1066 1217 480 Ensure that the current carrying capacity of the
(41-15/16) (47-15/16) (18-7/8)
power outlet is at least equal to the current listed
in the product specifications.
3. Power the machine directly from a dedicated
power outlet. (Do not use an extension cord.)
4. Do not plug or unplug the power cord with wet or
dirty hands, otherwise you may get an electric
shock.
5. Avoid a hot and humid environment, or a place
exposed to direct sunlight.
1246 6. Avoid a dusty location, or a place near volatile
(49-1/16)
and flammable substances.
428 818 7. Avoid a poorly ventilated place.
(16-7/8) (32-3/16)
(36-7/8)
1246
(49-1/16)
428 818
(16-7/8) (32-3/16)
(15-3/16)
386
(61-3/4)
(36-7/8)
1568
936
(9-11/16)
246
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V. Accessory parts Note:
The parts shown below are used when installing
No. Name Q’ty options. Keep them safe.
1. User’s guide holder 1 • Paper size label: Large capacity unit (LU-301)
(C554e/C454e only)
2. Quick start guide 1 • Label (Super G3 label): Fax kit
3. Quick assist guide 1
4. Installation manual 1 set
5. User’s guide CD 1
After unpacking, be sure to get rid of the
6. CD-ROM 1 set
packaging materials and keep them out of
7. Paper size label 1 the reach of children.
8. Label (Legal restrictions on copying) *1 1 Putting the head in the plastic bag
involves danger of suffocation.
9. Label (Super G3 label) 1
10. Panel sheet 1
Note:
11. Cap A (Black) 2 This manual provides the illustrations of the accessory
12. Cap B (White) 2 parts and machine that may be slightly different in
13. Power cord *1 shape from yours. In that case, instead of the illustra-
1
tions, use the appearance of your machine to follow
14. Power cord instruction *1 1 the installation procedure. This does not cause any
significant change or problem with the procedure.
15. Cord clamp*2 0 to 2
16. Connector cover 1
17. Screw A *1*3
1
9738
18. Screw B
1
9646
19. Screw C *1
1
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20. Chart *4 1
21. Spacer 1
22. Stylus pen 1
23. Waste toner box 1
*1
Varies depending on the applicable marketing area.
*2
North American market: N/A
C554e/C454e for markets other than North Amer-
ica: One
C364e/C284e/C224e for markets other than
North America: Two
*3
C364e/C284e/C224e only
*4
C554e/C454e only
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VI. Removing the machine VII. Removing protective tape, packing
1. Unpack and remove the machine package. and other shipping materials
2. Remove the machine, holding it by the locations
1. Remove the protective tape and the protective
on the left side and the handles on the right side
materials.
as shown in the illustration and keeping it level.
Note:
Caution: After removing protective tape A, be sure to push
Machine mass
C554e/C454e: approx. 101 kg/222-11/16 lb the area indicated by the “ ” mark to lock the
C364e/C284e/C224e: approx. 85 kg/187-3/8 lb guide. (C554e/C454e only)
• Make available collective manpower of an <C554e/C454e>
appropriate size for transporting the machine.
• Before attaching the machine to the paper feed
cabinet, make sure that the supplied connector
cover is not attached.
• When attaching the machine, as the reference
fit the machine with the corner A and B of the
paper feed cabinet.
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A
Connector cover
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B
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2. Open the right door and remove the protective
<C364e/C284e/C224e> sheet and packaging materials.
Note:
After removing the packaging materials, make
sure that the transfer roller assy is secured in
place. In the case of <NG>, press the transfer
roller assy into place so that it is secured as shown
in <OK>.
B
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5. Slide out the tray 1 and remove the protective 8. <C554e/C454e>
tape from the inside of the tray. Open the lower front door.
A5C1IXC005DA A2XKIXC010DA
6. Slide out the tray 2 and remove the tray locking <C364e/C284e/C224e>
materials. Open the front door.
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9. <C554e/C454e> 11. Remove the protective materials from the four
Remove the protective tape. places.
Note:
Keep the protective materials. It is necessary for
Protective tape
transporting the machine.
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<C364e/C284e/C224e>
Remove the protective tape and protective mate- A2XKIXC013DA
rial.
12. Release the lever of the drum unit (K).
Protective material
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13. Slightly slide the drum unit (K) out and remove
10. Remove the protective tape from the drum units the protective tape
and developing units.
Note:
Do not remove the tape A in this procedure.
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14. Slide the drum unit (K) into the machine. VIII. Installing the toner cartridge
15. Lock the drum unit (K) with the lever.
16. Install the supplied waste toner box. Note:
Note: Since cartridge is not supplied with the machine,
purchase toner cartridge (of different colors) sepa-
Push the areas indicated by the “ ” marks to set
rately.
the waste toner box to the machine
1. Shake the toner cartridge up and down and left to
right 5 to 10 times respectively.
Note:
Shake the cartridge adequately. Otherwise, it may
cause trouble.
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Protective tape/
Protective material
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3. Push the toner cartridge all the way in and rotate 3. Set the stylus pen in the place shown in the illus-
it clockwise to lock it. tration.
Note:
Make sure that the toner cartridge is pushed all the
way in.
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X. Connecting the power cord XII. Adjusting touch panel
Note: 1.Press the Menu key.
Steps 1 and 2 may be unnecessary depending on 2.Touch “Accessibility.”
the applicable marketing area. 3.Touch “Touch Panel Adjustment.”
1. Connect the power cord. 4.Using the stylus pen, lightly touch the center of
the + markers at four places on the touch panel.
(Any specific marker can be the first one.)
Note:
Pressing the touch panel hard may cause dam-
age.
* When all the markers at four places have been
touched, the start key turns blue and lights up
steadily blue.
5. Press the start key.
6. Touch “Close.”
2. Fit the supplied cord clamp over the power cord. tings)
(One supplied screw C)
1. Select the Date/Time Setting function as follows:
Menu → Utility → Administrator Settings → Enter
the Administrator Password (Default setting:
1234567812345678) → System Settings → Date/
Time Settings.
2. Select the item you want to set and press the
clear key.
3. Enter the data for the year, month, day, and time-
of-day from the 10-key pad.
Note:
Switch between “Bookmark” and “Display Keypad”
on the left side of the touch panel as necessary.
A161IXE043DB 4. Touch “OK.”
5. Touch “Close” three times.
3. Plug the power cord into the power outlet.
E-11
<If A3 or Ledger paper is set in step 1> 11. Touch “Copy”, select “A3 /11 x 17 ”, and
6. Touch “Printer”, select “A3 /11 x 17 ”, and press the start key.
press the start key. A test pattern will then be produced on the
A test pattern will then be produced on the A3 A3 or Ledger paper.
or Ledger paper. 12. Place the test pattern face down on the original
7. Place the test pattern face down on the original glass.
glass.
Cyan
Magenta
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<If A4 or Letter paper is set in step 1> 11. Touch “Copy”, select “A4 /8½ x 11 ”, and
6. Touch “Printer”, select “A4 /8½ x 11 ”, and press the start key.
press the start key. A test pattern will then be produced on the two
A test pattern will then be produced on the two A4 or Letter papers.
A4 or Letter papers. 12. Place the test pattern face down on the original
7. Place the test pattern face down on the original glass.
glass.
Cyan
Magenta
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13. Place about ten sheets of A3 or Ledger
8. Place about ten sheets of A3 or Ledger paper on the test pattern placed on the original
paper on the test pattern placed on the original glass.
glass. Lower the cover.
Lower the cover.
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14. Press the start key.
9. Press the start key. The machine will start reading the test pattern.
The machine will start reading the test pattern. 15. When the machine completes reading the test
10. When the machine completes reading the test pattern, the “Gradation Adjust” screen will reap-
pattern, the “Gradation Adjust” screen will reap- pear.
pear. 16. Touch “END.”
E-13
XV. Date/Time setting (Service Mode) XVIII. Unit change
1. Make sure that the Service Mode screen is dis- Note:
played. This function allows the user to select the type of
2. Display the Date & Time Setting screen. message that will appear when the replacement
(To display the Date & Time Setting screen, press time arrives for each of the different units.
Stop → 1 → 1 → 4 → 4 → Clear on the control 1. Select the Unit Change function as follows:
panel.) System 2 → Unit Change.
3. Press the clear key. 2. Select the appropriate message type for each
4. Enter the data for the year, month, day, and time- unit.
of-day from the 10-key pad on the touch panel. 3. Touch “END.”
5. Touch “Entry.”
Note:
Touching the Entry key returns the figures in the
Date & Time Setting screen to 0 and Date & Time XIX. List output
Setting has been completed.
1. Load the tray 1 with A4 or Letter paper.
6. Touch “END.”
2. Touch “List Output.”
3. Check that “Machine Management List” is
selected and press the start key.
XVI. Install date The list will be output.
4. Output “Adjustments List” in the same way.
1. Select the Install Date function as follows:
5. Touch “2.”
System 1 → Install Date.
6. Check that “Service Parameter” is selected and
2. Press the clear key.
press the start key.
3. Enter the data for the year, month, and day from
The list will be output.
the 10-key pad on the touch panel.
7. Touch “END.”
4. Touch “Entry.”
8. Touch “Exit” on the Service Mode screen.
Note:
9. Turn OFF and ON the Main Power Switch.
Touching the Entry key returns the figures in the
Note:
Install Date screen to 0 and Install Date has been
When displayed the Service Mode screen, be sure
completed.
to turn off the main power after exiting the Service
5. Touch “END.”
Mode screen and wait for 10 seconds or more
before turning on.
E-14
XX. Adjusting the height 2. If there is any clearance, adjust the height by
turning the adjustment screw on the right side
Note: viewed from the back.
• The following “XX. Adjusting the height” to Clockwise: The rear side will move up.
“XXV. Adjusting the document stop position” Counterclockwise: The rear side will move down.
and “XXVII. Changing the stopper position” • If further adjustment is required, adjust the height
shall be referenced only when installing C554e/ by using the adjustment screw on the left side
C454e. viewed from the back together.
• When installing the dual scan document feeder Clockwise: The rear side will move up.
DF-701 or reverse automatic document feeder Counterclockwise: The rear side will move down.
DF-624 to C364e/C284e/C224e, adjustments
shall be made according to the installation man-
ual of each option.
1. Check the clearance between the upper face of
scanner and the protrusion on the dual scan doc-
ument feeder side. (Three spots)
* There must be no clearance between the protru-
sion on the dual scan document feeder and the
upper face of scanner.
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X X
Protrusion
Protrusion
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3. Place the chart in the document feeding tray (with 8. When the difference of the deviation is + (plus),
the side having an arrow facing up). turn the adjustment screw located at the back of
the dual scan document feeder clockwise to
adjust.
Note:
• Look at the guide lines when making the adjust-
ment.
• When turning the screw, be sure not to raise the
dual scan document feeder until in an upright
position.
* To prevent the adjustment screw breakage, be
sure to follow the above instructions.
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Guide lines
4. Make copies 5 times repeatedly in single side
mode.
5. Fold all 5 sample copies as illustrated and check
for any deviation.
Deviation on the sample will be Y.
Y Y
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Mounting screw
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9. When the difference of the deviation is - (minus), 3. Fold all 5 sample copies as illustrated and check
turn the adjustment screw located at the back of for any deviation.
the dual scan document feeder counterclockwise Deviation on the sample will be Z.
to adjust.
Note:
• Look at the guide lines when making the adjust-
ment.
• When turning the screw, be sure not to raise the
dual scan document feeder until in an upright Z Z
position.
* To prevent the adjustment screw breakage, be
sure to follow the above instructions.
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8. Loosen the two screws shown in the illustration. XXIII. Magnification adjustment
<Magnification in the feeding direction>
Note:
Perform this adjustment if necessary.
1. Place the chart in the document feeding tray
(with the side having an arrow facing up).
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9. Touch “END.” 16. Display the Service Mode screen.
10. Touch “Exit” on the Service Mode screen. (For details of how to display the Service Mode
11. Turn OFF and ON the Main Power Switch. screen, see the service manual.)
Note: 17. Touch “ADF.”
When displayed the Service Mode screen, be sure 18. Touch “FD-Mag. Adj.(B).”
to turn off the main power after exiting the Service 19. Check that “Orig. Feed Zoom Ad” is selected.
Mode screen and wait for 10 seconds or more 20. Specify a value using the -/+ key.
before turning on. Adjustable range: -2.00 % to +2.00 %
12. Make copies again and check the difference in (0.1% per step)
the width C. If the difference in the width C is greater than the
specifications, use the – (minus) key.
<Back side magnification in the feeding direction> If the difference in the width C is smaller than the
specifications, use the + (plus) key.
Note: 21. Touch “END.”
Perform this adjustment if necessary. 22. Touch “Exit” on the Service Mode screen.
13. Place the chart in the document feeding tray. 23. Turn OFF and ON the Main Power Switch.
(Make sure that the blank surface of the chart Note:
faces up.) When displayed the Service Mode screen, be sure
to turn off the main power after exiting the Service
Mode screen and wait for 10 seconds or more
before turning on.
24. Make copies again and check the difference in
the width C.
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27. Check whether the difference in the width D XXIV. Mixed original size adjustment
between the chart and the copy sample is within
the specified range. Note:
Difference in the width D = D of the copy sample Perform this adjustment if necessary.
– D of the chart 1. Display the Service Mode screen.
Specifications: 0 ± 2.0 mm (For details of how to display the Service Mode
* If the difference in the width D does not fall within screen, see the service manual.)
the specified range, perform the following 2. Touch “ADF.”
adjustment. 3. Touch “Mixed original size adjustment.”
4. Place the chart in the document feeding tray
(lengthwise).
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3. Place the chart in the document feeding tray. 12. Touch “Exit” on the Service Mode screen.
(Make sure that the blank surface of the chart 13. Turn OFF and ON the Main Power Switch.
faces up.) Note:
When displayed the Service Mode screen, be sure
to turn off the main power after exiting the Service
Mode screen and wait for 10 seconds or more
before turning on.
14. Make copies again and check the difference in
the width B.
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19. Check whether the difference in the width A XXVI. Affixing the label (Legal restrictions
between the chart and the copy sample is within
the specified range. on copying)
Difference in the width A = A of the copy sample Affix the label (Legal restrictions on copying) to the
– A of the chart position shown below.
Specifications: 0 ± 2.0 mm Note:
* If the difference in the width A does not fall within This step may not be performed depending on the
the specified range, perform the following applicable marketing area.
adjustment.
<Front> <Back> Label
A1DMIXC016DA A1DMIXC019DA
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Note:
When the dual scan document feeder/reverse
automatic document feeder is adjusted in ser- A3CEIXE047DA
E-22
XXVIII. Affixing the paper size label XXX. Connecting the network cable
Affix the paper size labels that correspond to the 1. Connect the networking equipment (HUB) using
sizes of paper used in each tray. the network cable.
Note:
The following shows the recommended network
cables that correspond to each communication
speed.
• 10BaseT/100BaseTX: Category 5
• 1000BaseT: Category 5E, Category 6
Paper size label
LED1
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Make operation checks using “Setting Information 2. Check LEDs for lighting conditions.
Print.” LED1:
1. Select the function to be used as follows: Should light up steadily if the link network con-
Menu → Utility → User Settings → Printer Set- nection has been made.
tings → Print Reports. LED2:
The types of the test prints that can be printed will Should blink according to the communications
be displayed. status of the ACT network.
2. Touch “Configuration Page.”
3. Touch A4 size and press the start key.
<When adding no paper feed options/desk or when using
Check that the machine produces the corre-
the desk DK-705>
sponding printed page.
4. Touch “Cancel” and then touch “Close” four 3. Remove the indicated knockout from the
times. machine’s interface cover using nippers.
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4. Route the network cable through the harness 5. Route the network cable through the harness
guides and pass it through the notch cut in step 3. guides and three wire saddles.
Note: Note:
Leave an appropriate amount of slack in the por- Leave an appropriate amount of slack in the por-
tion of the cable between the plug and the top har- tion of the cable between the plug and the top har-
ness guide in a manner which does not interfere ness guide in a manner which does not interfere
with the opening and closing of the cover. with the opening and closing of the cover.
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XXXI. Performing Non-Image Area Erase XXXII. Network setting
Check Make the TCP/IP address setting for the network.
Note: Note:
Perform the below at the site where customer Consult the network administrator for the setting
uses the machine. value to be entered and make settings as
required.
1. Display the Service Mode screen.
(For details of how to display the Service Mode 1. Select the function to be used as follows:
screen, see the service manual.) Menu → Utility → Administrator Settings → Enter
2. Select the Non-Image Area Erase Check function the Administrator Password → Network Settings
as follows: → TCP/IP Settings → IPv4 Settings.
Machine → Non-Image Area Erase Check. 2. Touch “Manual Input” of IP Address Setting
Method and make the following settings.
Note:
IP Address: IP address of the controller
• <C554e/C454e>
Subnet Mask: Subnet mask of the network, to
Open fully the dual scan document feeder.
which the machine is connected
<C364e/C284e/C224e>
Default Gateway: IP address of the default gate-
Open fully original options if loaded.
way
• Do NOT place a document on the document
3. Touch “OK.”
glass.
4. Turn OFF and ON the Main Power Switch.
• Clean the document glass if dirty.
5. Select the function to be used as follows:
Menu → Utility → Administrator Setting → Enter
the Administrator Password → Network Settings
→ Forward → Detail Settings → PING Confirma-
tion, and make the operation check of TCP/IP.
Note:
After completing all the steps, take a sample
copy in color mode, and confirm the image. If
image troubles occur, first turn OFF and ON the
Main Power Switch, and then redo the steps
from E-11 “XII. Adjusting touch panel” to E-14
A161IXC020DA “XIX. List output.”
E-25
XXXIII. Adjusting registration of paper 10. If the measured width A falls outside the speci-
fied range, enter the correction value using the
source options
or key.
Note: * When the tray 4 is available with the optional
Performing this procedure is necessary only when paper feed cabinet, check the tray and make
the paper feed cabinet PC-110/PC-210/PC-410 is adjustments in the same way.
installed.
11. Produce another test print and check to see if
1. Display the Service Mode screen. width A falls within the specified range.
(For details of how to display the Service Mode 12. Touch “END.”
screen, see the service manual.) 13. Touch “Exit” on the Service Mode screen.
2. Select the function to be used as follows: 14. Turn OFF and ON the Main Power Switch.
Machine → Printer Area → Printer Image Center- Note:
ing Side 1 → 3rd. When displayed the Service Mode screen, be sure
3. Press the start key. to turn off the main power after exiting the Service
A test print will be produced. Mode screen and wait for 10 seconds or more
4. Measure width A of the test pattern on the back- before turning on.
side of the test print produced and check that it
falls within the specified range.
Specifications: 3.0 mm ± 1.0 mm
XXXIV. Installing the user’s guide holder/
spacer
A Install the user’s guide holder and the spacer.
Paper exit
direction
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A
Paper exit
direction
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XXXV. Affixing the panel sheet XXXVI. Installing the output tray (OT-506)
Affix the supplied panel sheet to the surface of the (C554e/C454e only)
operation panel.
1. Open the upper and lower front door of the
Note:
machine.
• The panel sheet is affixed on customer request.
2. Remove the upper left cover from the machine.
• The panel sheet must be kept by the customer.
(Three screws)
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➁
➀
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SP-501 Stamp Unit
INSTALLATION MANUAL
Applied Machines: C554e/C454e
COLOR MFP: 55 ppm/45 ppm
Product Code: A5AY/A5C0
2. Stamp
1
4614U002AA
3. Installation
manual
1 set
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8. Remove the ground terminal. (One screw) 13. Route the ground terminal through the hole
shown in the illustration and attach the guide
plate to the dual scan document feeder.
(One screw removed in step 7)
Screw
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III. Setting
1. Plug the power cord into the power outlet and
turn on the machine.
2. Display the Service Mode screen.
(For details of how to display the Service Mid-
eastern, see the service manual.)
3. Touch “System 2.”
4. Touch “Stamp.”
5. Touch “Set.”
A3CEIXC042DA
6. Touch “END.”
7. Touch “Exit” on the Service Mode screen.
E-29
OC-511 Original Cover
INSTALLATION MANUAL
Applied Machines: C364e/C284e/C224e
COLOR MFP: 36 ppm/28 ppm/22 ppm
Product Code: A5C1/A5C2/A5C4
A161IXC060DA
2. Hinge cover
(right)
1
A161IXC031DA
3. Hinge cover
(left)
1
A161IXC032DA A161IXC033DA
4. Screw
(3 x 8 mm) 2 2. Attach the supplied hinge cover (right) and hinge
9646 cover (left).
(Two screws supplied with the original cover)
A161IXC034DA
A161IXC035DA
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