Professional Documents
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Groeneveld reserves the right to change parts at any time, without prior or direct notice to the customer. The
contents of this manual may also be changed without prior notice.
This manual applies to the standard version of the product. Groeneveld cannot accept liability for any damage
arising from the use of specifications other than that supplied.
You are requested to contact Groeneveld technical service for information concerning adjustment, maintenance
work or repairs that is not described in this manual.
Whilst this manual has been prepared with the greatest possible care Groeneveld cannot accept responsibility for
any errors of the concequences of such errors.
Caterpillar Articulated Dump Truck 725 & 730
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1. Preface - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5
1.1. General information - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6
1.2. Use of symbols - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6
1.3. Safety precautions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7
1.4. General fitting instructions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7
2. System lay-out - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9
2.1. F171194 Twin 12-port block, complete - - - - - - - - - - - - - - - - - - - - - - - 12
2.2. F171195 Twin 7-port block, complete - - - - - - - - - - - - - - - - - - - - - - - - 14
2.3. F171196 Twin 7-port block, complete - - - - - - - - - - - - - - - - - - - - - - - - 16
4. Drilling activities - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 21
6. Electrical components - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 33
6.1. F171200 Electronics installation kit 725 & 730 - - - - - - - - - - - - - - - - - - 34
7. Distribution blocks - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 39
7.1. F171202 Installation kit 12-port block - - - - - - - - - - - - - - - - - - - - - - - - 40
7.2. F171203 Installation kit 7-port block - - - - - - - - - - - - - - - - - - - - - - - - - 44
7.3. F171204 Installation kit 7-port block - - - - - - - - - - - - - - - - - - - - - - - - - 48
9. Optional kit - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 57
9.1. F171408 Optional set Caterpillar 725 & 730 TailGate - - - - - - - - - - - - - 58
1.
PREFACE
Date of issue: November 2002
EF1787 Preface 5
Caterpillar Articulated Dump Truck 725 & 730
Caterpillar
22 x F171206 214 - 1602 EF1787 P2
725 & 730
Tailgate
2x F171408 214 - 1603 EF1787 P2
(optional)
Distribution block
BK Black
BN Brown
BU Blue
Date of issue: November 2002
RD Red
GY Grey
YE Yellow
BR Brass
PA Polyamide
SST Stainless steel
ST-YG Yellow passivated steel
ST-G Galvanised steel
6 Preface EF1787
Caterpillar Articulated Dump Truck 725 & 730
General:
• Always keep your work area clean.
During installation
• Prevent dirt from entering the system during installation.
• Use clean tools.
• Clean the machine at points, where the pump and the distribution blocks
have to be installed. Even small pollution can cause failure of the system!
• Even if stud couplings or plugs are not provided with an O-ring sealing or
sealing ring, use teflon tape or a liquid sealing agent.
Date of issue: November 2002
EF1787 Preface 7
Caterpillar Articulated Dump Truck 725 & 730
Notes
8 Preface EF1787
Caterpillar Articulated Dump Truck 725 & 730
2.
SYSTEM LAY-OUT
Date of issue: November 2002
Parts list
The Twin-system for the 725 & 730 comprises the following parts:
Parts list
Parts list
Parts list
3.
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Date of issue: November 2002
Notes
4.
DRILLING ACTIVITIES
Date of issue: November 2002
When drilling:
• Wear safety goggles.
• Make sure there are no vital parts behind the hole to be drilled.
Drilling
Drilling depth
Full drilling
Drilling location
Inside of RH fender
Inside of RH fender
Trailer hitchcover
plate
LH of body RH of body
Date of issue: November 2002
Inside of RH Fender
Torque 25 Nm
Torque 25 Nm
1A 2A
3A 4A
Date of issue: November 2002
7mm
LH of hitch
pivot casting
7mm
RH of hitch
pivot casting
Date of issue: November 2002
LH of body
RH of body
Date of issue: November 2002
Inside of RH Fender
650 654
5.
Parts list
1.7 2 39008 177-3458 Clamp ø14 mm, for use with M10 bolt
1B Pump location.
Refer to page 11.
Mount the pump bracket (1.2) using the ex-
isting walkway securing bolt locations. Re-
move the original bolts and replace them
1B with the bolts from partslist number 1.10.
Notes
6.
ELECTRICAL COMPONENTS
Date of issue: November 2002
Parts list
Pressure sensor
in mainlines
Groeneveld part no.
73701 fitted at rear
of M/C beside back-
up alarm
2.2
1C 2C
2.1 2.2
3C 4C
2.3
Date of issue: November 2002
Notes
7.
DISTRIBUTION BLOCKS
Date of issue: November 2002
Parts list
Torque 25 Nm 3.4
3.5
3.6
3.1
1D 2D
11
3.7
3.8
1 3 4
2 5 6 7
10
8
3D 4D
3.7
3.8
7 1D Refer to page 11
2D Refer to page 24
9 3D Tractor remote lubrication points refer to
page 18-19
4D Refer to page 18-19
5D 5D Refer to page 18-19
Date of issue: November 2002
Parts list
4.7 4.1
4.8 4.9 4.4 4.5
4.10 4.3
Torque 25 Nm
12
1E 2E
14 15 16
13 12
18
3E 4E
Parts list
5.3 2 63502 221-1580 Male stud elbow, swivel G1/8” - R1/8” ST-G
5.10 8 F171197 221-5358 Clamp ø12 mm, for use with M10 bolt
20 22
5.11
Torque 25 Nm
1F
Fasten block 5.13 with the original bolt from the machine.
Remove the bolt and turn it upside down, put the original
washer between the block 5.13 and the support.
The original nut is no longer needed.
Refer to page 11.
5.10
5.2
5.9 5.8
Date of issue: November 2002
2F 3F
8.
Parts list
6.4 1 F171192 221-5359 Clamp ø28 mm, for use with M10 bolt
6.1
6.1 6.4
1G 2G
6.3
Notes
9.
OPTIONAL KIT
Date of issue: November 2002
Parts list
Tailgate GP at the
rear side of the ma-
chine
7.2 7.4
7.3
1H 2H
7.2
1H High-pressure hoses for the tailgate at
the rear side of the machine 7.4
2H Cylinder of the tailgate at the rear side of
the machine 7.3
3H Cylinder of the tailgate at the rear side of 3H
the machine
Date of issue: November 2002
Notes
10.
PARAMETER SETTINGS
Date of issue: November 2002
Parameter settings
11.
Warning
Only operate machine when fully familiar with the controls and permission
of the person in charge at the working place.
De-aerate pipe A
• Start the pump manually with the Gina; leave the 5/2 magnet valve non-
excited (exit A).
• Close the distribution blocks with an end-plug as soon as main pipe (A) is
completely clear of air and dirt.
• Stop the pump.
• Remove main pipe A.
De-aerate pipe B
• Mount main pipe (B) on exit A of the pump.
• Start the pump manually with the Gina; leave the 5/2 magnet valve non-
excited (exit A).
• Close the distribution blocks with an end-plug as soon as main pipe (B) is
completely clear of air and dirt.
• Stop the pump.
• Connect main pipe (B) to exit B and main pipe (A) to exit A.
Accelerated test
• Start an accelerated test by means of the test button on the pump or with the
GINA.
• Check the main pipe for leakage.
• Check if all the grease points are provided with grease.
• Terminate the accelerated test by switching off the ignition.