Installation Manual

Automatic TWIN Greasing System

Caterpillar Articulated Dump Truck
735 & 740
EF1797

your efficiency is our challenge

All rights reserved. No part of this manual may be copied and/or published by means of printing, photocopying,
microfilm or by any other means without prior written permission from Groeneveld. This applies also to the
drawings and diagrams appended.

Groeneveld reserves the right to change parts at any time, without prior or direct notice to the customer. The
contents of this manual may also be changed without prior notice.

This manual applies to the standard version of the product. Groeneveld cannot accept liability for any damage
arising from the use of specifications other than that supplied.

You are requested to contact Groeneveld technical service for information concerning adjustment, maintenance
work or repairs that is not described in this manual.

Whilst this manual has been prepared with the greatest possible care Groeneveld cannot accept responsibility for
any errors of the concequences of such errors.
 Caterpillar Articulated Dump Truck 735 & 740

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1. Preface - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5
1.1. General information - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6
1.2. Use of symbols - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6
1.3. Safety precautions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7
1.4. General fitting instructions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7

2. System lay-out - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9
2.1. F171413 Twin 12-port block, complete - - - - - - - - - - - - - - - - - - - - - - - 12
2.2. F171415 Twin 7-port block, complete - - - - - - - - - - - - - - - - - - - - - - - - 14
2.3. F171417 Twin 7-port block, complete - - - - - - - - - - - - - - - - - - - - - - - - 16

3. Grease point location - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 19

4. Drilling activities - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 23

5. Grease pump installation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 31

5.1. F171411 Twin pumpkit 735 & 740 - - - - - - - - - - - - - - - - - - - - - - - - - - - 32

6. Electrical components - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 35
6.1. F171200 Electronics installation kit 735 & 740 - - - - - - - - - - - - - - - - - - 36

7. Distribution blocks - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 41
7.1. F171414 Installation kit 12-port block - - - - - - - - - - - - - - - - - - - - - - - - 42
7.2. F171416 Installation kit 7-port block - - - - - - - - - - - - - - - - - - - - - - - - - 46
7.3. F171418 Installation kit 7-port block - - - - - - - - - - - - - - - - - - - - - - - - - 50

8. Installation main line - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 53

8.1. F171412 Twin Main line kit 735 & 740 - - - - - - - - - - - - - - - - - - - - - - - 54

9. Optional kit - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 59
9.1. F171408 Optional set Caterpillar 735 & 740 TailGate - - - - - - - - - - - - - 60

10. Parameter settings - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 63

11. Testing of the system - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 65

Date of issue: November 2002

EF1797 Table of contents 3

 Caterpillar Articulated Dump Truck 735 & 740

Date of issue: November 2002

4 Table of contents EF1797

 Caterpillar Articulated Dump Truck 735 & 740

1.

PREFACE
Date of issue: November 2002

your efficiency is our challenge

EF1797 Preface 5
 Caterpillar Articulated Dump Truck 735 & 740

1.1 General information

This installation manual describes the mounting of the Twin-system on the
Caterpillar Articulated Dump Truck type 735 & 740.

Automatic Twin Grease Lubrication System

Machine type Number of Groeneveld OEM order Manual

grease points order number number
number Caterpillar

Caterpillar
22 x F171410 224 - 3835 EF1797 P2
735 & 740

Tailgate
2x F171408 224 - 3836 EF1797 P2
(optional)

1.2 Use of symbols

Symbol Explanation
H High pressure hose 1/4” I/D or 3/8” I/D
1/4” S6-200-E6 1/4” = internal diameter
S6 = connector, straight ø6 mm
200 = lenght (mm)
E6 = connector, elbow ø6 mm
P Grease pump
PS Main line pressure switch

Distribution block

Position number on the parts list

Grease point position number

BK Black
BN Brown
BU Blue
Date of issue: November 2002

RD Red
GY Grey
YE Yellow
BR Brass
PA Polyamide
SST Stainless steel
ST-YG Yellow passivated steel
ST-G Galvanised steel

6 Preface EF1797
 Caterpillar Articulated Dump Truck 735 & 740

1.3 Safety precautions

For starting installation, carry out the following tasks:
• Remove ignition key and switch off the battery isolator key switch, located at
the front right-hand side of the machine, to prevent engine from starting
while you are working. Switching off the isolator will eradicate the potential
to damage the alternator whilst welding.
• Block all moving parts.
• Block the wheels.
• Follow machine manufacturer’s guidelines for general safety and precautions.

During activities that require a lifting jack:

• The machine should not rest on the lifting jack solely. Use additional support.

General:
• Always keep your work area clean.

1.4 General fitting instructions

Before
• Check if all the parts of the Twin-system are present by using the parts list.
• Check if all the grease points are open and provided with grease. Lubricate
the grease points if there is not sufficient grease. This way damage due to
insufficient grease is prevented.

During installation
• Prevent dirt from entering the system during installation.
• Use clean tools.
• Clean the machine at points, where the pump and the distribution blocks
have to be installed. Even small pollution can cause failure of the system!
• Even if stud couplings or plugs are not provided with an O-ring sealing or
sealing ring, use teflon tape or a liquid sealing agent.
Date of issue: November 2002

EF1797 Preface 7
 Caterpillar Articulated Dump Truck 735 & 740

Notes

Date of issue: November 2002

8 Preface EF1797
 Caterpillar Articulated Dump Truck 735 & 740

2.

SYSTEM LAY-OUT
Date of issue: November 2002

your efficiency is our challenge

EF1797 System lay-out 9

 Caterpillar Articulated Dump Truck 735 & 740

Parts list

The Twin-system for the 735 & 740 comprises the following parts:

Kit number Groeneveld Description

order number

F171411 Twin pumpkit 735 & 740

F171200 Electronics installation kit 735 & 740

F171413 F171414 Installation kit Twin 12-port block B1

F171415 F171416 Installation kit Twin 7-port block B2

F171417 F171418 Installation kit Twin 7-port block B3

F171412 Twin Main line kit 735 & 740

XU1701D User’s manual Twin

F171420 High-pressure hose 3/8” S10-2750-E10 + nut H1 2x

F171419 High-pressure hose 3/8” S10-3500-E10 + nut H2 2x

F171607 High-pressure hose 1/4” S10-3400-S10 + nut H3 2x

Date of issue: November 2002

10 System lay-out EF1797

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Date of issue: November 2002

EF1797 System lay-out 11

 Caterpillar Articulated Dump Truck 735 & 740

Parts list

2.1 F171413 Twin 12-port block, complete

Pos. Q’ty Groeneveld Caterpillar Description

order order
number number

0 - AF171413 Assembly instruction F171413 R.0

1 1 F110631 220-8581 Twin 12-port block without stud BR

2 6 71101 177-3517 Metering unit No. 4 - 0.200cc/M22/6mm/BR

3 3 71201 177-3518 Metering unit No. 8 - 0.400cc/M22/6mm/BR

4 1 79601 178-2746 Metering unit No. 9 - 1.000cc/M22/6mm/BR

5 1 70701 178-2734 Shut-off plug M22 x 1 BR

6 4 72322 221-1583 Body, connector elbow ø10 mm x 1/4” ST-YG

7 7 72201 Grease pipe ø6 mm x 1.5 mm per 3m PA

8 0,25m 77301 161-9030 Grease pipe ø6 mm x 1.5 mm per m PA

9 0,25m 77301 161-9030 Grease pipe ø6 mm x 1.5 mm per m PA

10 0,25m 77301 161-9030 Grease pipe ø6 mm x 1.5 mm per m PA

11 0,25m 77301 161-9030 Grease pipe ø6 mm x 1.5 mm per m PA

12 11 02717 177-3524 Protective cap ø6 mm

13 1 70801 Metering unit No. 1 - 0.050cc/M22/6mm/BR

Date of issue: November 2002

12 System lay-out EF1797

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Date of issue: November 2002

EF1797 System lay-out 13

 Caterpillar Articulated Dump Truck 735 & 740

Parts list

2.2 F171415 Twin 7-port block, complete

Pos. Q’ty Groeneveld Caterpillar Description

order order
number number

0 - AF171415 Assembly instruction F171415 R.0

1 1 16717 220-8573 Twin 7-port block without stud BR

2 1m 77301 161-9030 Grease pipe ø6 mm x 1.5 mm per m PA

3 1m 77301 161-9030 Grease pipe ø6 mm x 1.5 mm per m PA

4 1m 77301 161-9030 Grease pipe ø6 mm x 1.5 mm per m PA

5 1m 77301 161-9030 Grease pipe ø6 mm x 1.5 mm per m PA

6 1m 77301 161-9030 Grease pipe ø6 mm x 1.5 mm per m PA

7 2,5m 77301 161-9030 Grease pipe ø6 mm x 1.5 mm per m PA

8 2,5m 77301 161-9030 Grease pipe ø6 mm x 1.5 mm per m PA

9 2 32901 179-1660 Threaded plug G1/4” BR

10 2 83901 192-5987 Sealing ring

11 2 72522 221-1584 Body, L-connector 1/4” - ø10 mm ST-YG

12 2 79501 221-1585 Metering unit No. 8.5 - 0.700cc/M22/6mm/BR

13 5 79601 178-2746 Metering unit No. 9 - 1.000cc/M22/6mm/BR

14 7 02717 177-3524 Protective cap ø6 mm

Date of issue: November 2002

14 System lay-out EF1797

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Date of issue: November 2002

EF1797 System lay-out 15

 Caterpillar Articulated Dump Truck 735 & 740

Parts list

2.3 F171417 Twin 7-port block, complete

Pos. Q’ty Groeneveld Caterpillar Description

order order
number number

0 - AF171417 Assembly instruction F171417 R.0

1 2 31801 179-1659 Sealing ring

2 2 32901 1798-1660 Threaded plug G1/4” BR

3 1 16717 220-8573 Twin 7-port block without stud BR

4 2 70701 178-2734 Shut-off plug M22 x 1 BR

5 3,5m 77301 161-9030 Grease pipe ø6 mm x 1.5 mm per m PA

6 2 72701 178-2740 Metering unit No. 6 - 0.300cc/M22/6mm/BR

7 1 73701 220-8582 Pressure switch 100 bar

8 2 79501 221-1585 Metering unit No. 8.5 - 0.700cc/M22/6mm/BR

9 2 72122 221-1582 Body, connector straight ø10 mm - 1/4” ST-YG

10 2 F171421 H.P.H. 1/4” S6-1800-S12

11 1 F171422 H.P.H. 1/4” S6-2150-S12

12 2 02717 177-3524 Protective cap ø6 mm

13 2 03217 Protective cap ø12 mm

14 3,5m 77301 161-9030 Grease pipe ø6 mm x 1.5 mm per m PA

Date of issue: November 2002

16 System lay-out EF1797

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Date of issue: November 2002

EF1797 System lay-out 17

 Caterpillar Articulated Dump Truck 735 & 740

Notes

Date of issue: November 2002

18 System lay-out EF1797

 Caterpillar Articulated Dump Truck 735 & 740

3.

GREASE POINT LOCATION

Date of issue: November 2002

your efficiency is our challenge

EF1797 Grease point location 19

 Caterpillar Articulated Dump Truck 735 & 740

10 RH Tractor steer cylinder pivot bearing

For the location of the (remote) lubrication points refer to page 44 photograph 2D

RH suspension cylinder lower pivot bearing

9 For the location of the (remote) lubrication points refer to page 44 photograph 2D

RH suspension cylinder upper pivot bearing

11 For the location of the (remote) lubrication points refer to page 44 photograph 2D

Front suspension frame pivot bearing

8 For the location of the (remote) lubrication points refer to page 44 photograph 2D

6 RH Trailer steer cylinder pivot bearing

5 Top trailer pivot bearing refer to page 45

18 RH lower hoist cylinder bearing

19 RH upper hoist cylinder bearing
20 RH body pivot bush

Location of tractor
remote points

Date of issue: November 2002

20 Grease point location EF1797

 Caterpillar Articulated Dump Truck 735 & 740

LH Tractor steer cylinder pivot bearing

1 Tractor (remote) lubrication points refer to page 44 photograph 4D

LH suspension cylinder lower pivot bearing

3 Tractor (remote) lubrication points refer to page 44 photograph 4D

LH suspension cylinder upper pivot bearing

2 Tractor (remote) lubrication points refer to page 44 photograph 4D

4 LH Trailer steer cylinder pivot bearing

7 Bottom trailer pivot bearing

12 Centre suspension frame pivot bearing

Trailer (remote) lubrication points refer to page 49 photograph 5E

13 Rear suspension frame pivot bearing

Trailer (remote) lubrication points refer to page 49 photograph 5E

14 Trail pivot bush

Trailer (remote) lubrication points refer to page 49 photograph 5E

Trail pivot bush

15 Trailer (remote) lubrication points refer to page 49 photograph 5E

Trail pivot bush

16 Trailer (remote) lubrication points refer to page 49 photograph 5E

17 LH lower hoist cylinder bearing

21 LH upper hoist cylinder bearing
22 LH body pivot bush

Location of tractor Location of trailer

remote points remote points
Date of issue: November 2002

EF1797 Grease point location 21

 Caterpillar Articulated Dump Truck 735 & 740

Notes

Date of issue: November 2002

22 Grease point location EF1797

 Caterpillar Articulated Dump Truck 735 & 740

4.

DRILLING ACTIVITIES
Date of issue: November 2002

your efficiency is our challenge

EF1797 Drilling activities 23

 Caterpillar Articulated Dump Truck 735 & 740

Safety instructions for installation of attachment points:

When drilling:
• Wear safety goggles.
• Make sure there are no vital parts behind the hole to be drilled.

Drilling

Drilling depth

Full drilling

Drilling location

Date of issue: November 2002

24 Drilling activities EF1797

 Caterpillar Articulated Dump Truck 735 & 740

Inside of RH fender

LH of hitch pivot casting

RH of hitch pivot
casting

Trailer bracket

LH of body RH of body
Date of issue: November 2002

EF1797 Drilling activities 25

 Caterpillar Articulated Dump Truck 735 & 740

Inside of RH Fender

Trailer bracket

Date of issue: November 2002

26 Drilling activities EF1797

 Caterpillar Articulated Dump Truck 735 & 740

Trailer bracket
1 Inside of RH fender
2

Torque 25 Nm
Torque 25 Nm
1A 2A

RH of hitch pivot casting

4

LH of hitch pivot casting

3A 4A
Date of issue: November 2002

EF1797 Drilling activities 27

 Caterpillar Articulated Dump Truck 735 & 740

LH of hitch
pivot casting

RH of hitch
pivot casting
Date of issue: November 2002

28 Drilling activities EF1797

 Caterpillar Articulated Dump Truck 735 & 740

LH of body

RH of body
Date of issue: November 2002

EF1797 Drilling activities 29

 Caterpillar Articulated Dump Truck 735 & 740

Notes

Date of issue: November 2002

30 Drilling activities EF1797

 Caterpillar Articulated Dump Truck 735 & 740

5.

GREASE PUMP INSTALLATION

Date of issue: November 2002

your efficiency is our challenge

EF1797 Grease pump installation 31

 Caterpillar Articulated Dump Truck 735 & 740

Parts list

5.1 F171411 Twin pumpkit 735 & 740

Pos. Q’ty Groeneveld Caterpillar Description

order order
number number

1.1 1 01901 221-1578 Quick action coupling, female

1.2 1 02001 221-1577 Quick action coupling, male

1.3 1 03501 221-1579 Dust cap, quick action coupling, male

1.4 1 62502 503-0935 Nipple, double G1/4” - 1/4” BR

1.5 2 39008 177-3458 Clamp ø14 mm, for use with M10 bolt

1.6 4 101050 Bolt M10 x 50 ST-G

1.7 4 108050 8T-6912 Bolt M8 x 50 ST-G

1.8 4 200008 8T-7963 Nut M8 ST-G

1.9 4 300008 8T-4224 Washer M8 ST-G

1.10 6 300010 8T-4121 Washer M10 ST-G

1.11 1 F172919 Twin pump 12cc/24V/4L/Caterpillar

1.12 1 F171061 220-1969 Mounting bracket, Caterpillar 725-740

1.13 4 F171193 221-1586 Spacer 20 x 25 x 14 mm

1.14 1 XU1701D0 Instruction manual, Twin

1.15 2 200010 Nut M10 ST-G

Date of issue: November 2002

1B Pump location.
Refer to page 11.
Mount the pump bracket (1.12) using the ex-
isting walkway securing bolt locations. Re-
move the original bolts and replace them
1B with the bolts from partslist number 1.6.

32 Grease pump installation EF1797

 Caterpillar Articulated Dump Truck 735 & 740

1B Pump location. Refer to page 11.

Date of issue: November 2002

2B Pump location.
2B Refer to page 11.

EF1797 Grease pump installation 33

 Caterpillar Articulated Dump Truck 735 & 740

Notes

Date of issue: November 2002

34 Grease pump installation EF1797

 Caterpillar Articulated Dump Truck 735 & 740

6.

ELECTRICAL COMPONENTS
Date of issue: November 2002

your efficiency is our challenge

EF1797 Electrical components 35

 Caterpillar Articulated Dump Truck 735 & 740

Parts list

6.1 F171200 Electronics installation kit 735 & 740

Pos. Q’ty Groeneveld Caterpillar Description

order order
number number

2.1 1 F173048 221-5360 Cable harness, front side

2.2 1 F173049 221-5361 Cable harness, rear side

2.3 1 F171681 Display kit, Caterpillar

2.4 1 F173490 Cable harness, after market installation

Date of issue: November 2002

36 Electrical components EF1797

 Caterpillar Articulated Dump Truck 735 & 740

Pressure sensor
in mainlines
Groeneveld part no.
73701 fitted at rear
of M/C beside back-
up alarm

Twin pump fitted to RH side of

M/C on decking beside A/C unit
Date of issue: November 2002

EF1797 Electrical components 37

 Caterpillar Articulated Dump Truck 735 & 740

2.2

2.1

1C 2C

2.1 2.2

3C 4C

Date of issue: November 2002

2.3

1C Pump location (refer to page 11)

2C Outside the cabin on the right hand side
behind the cover panel
3C Outside the cabin on the right hand side
behind the cover panel
4C Twin display on the dashboard in the
cabin
5C Twin display on the dashboard in the
5C cabin

38 Electrical components EF1797

 Caterpillar Articulated Dump Truck 735 & 740
Date of issue: November 2002

EF1797 Electrical components 39

 Caterpillar Articulated Dump Truck 735 & 740

Notes

Date of issue: November 2002

40 Electrical components EF1797

 Caterpillar Articulated Dump Truck 735 & 740

7.

DISTRIBUTION BLOCKS
Date of issue: November 2002

your efficiency is our challenge

EF1797 Distribution blocks 41

 Caterpillar Articulated Dump Truck 735 & 740

Parts list

7.1 F171414 Installation kit 12-port block

Pos. Q’ty Groeneveld Caterpillar Description

order order
number number

3.1 2 02701 8T-4142 Screw, self tapping M5 x 10

3.2 15 11107 35-2093 Tie wrap 338 mm BK

3.3 25 00208 2U-4497 Tie wrap 186 mm BK

3.4 2 01108 221-1588 Clamp ø8 mm

3.5 7 07908 177-3463 Male stud coupling 1/8”- ø6 mm BR

3.6 4 08008 177-3464 Male stud elbow 1/8"- ø6 mm BR

3.7 2 08508 177-3475 Adaptor, screw thread G1/8 x R1/8 BR

3.8 3m 36608 161-9029 Protection hose 7 mm ID per m

3.9 6 39008 177-3458 Clamp ø14 mm, M10 bolt

3.10 1 101016 8T-4191 Bolt M10 x 16 ST-G

3.11 1 300010 8T-4121 Washer M10 ST-G

3.12 1 F171413 Twin 12-port block, complete

Date of issue: November 2002

42 Distribution blocks EF1797

 Caterpillar Articulated Dump Truck 735 & 740
Date of issue: November 2002

EF1797 Distribution blocks 43

 Caterpillar Articulated Dump Truck 735 & 740

3.13

3.10 Torque 25 Nm

3.11
1D 8 9 10 11 2D

2 1 3
3.9

3D 4D
Date of issue: November 2002

44 Distribution blocks EF1797

 Caterpillar Articulated Dump Truck 735 & 740

5
4

1D Refer to page 11
2D Tractor remote lubrication points refer to
page 20-21
7
3D Tubes to tractor remote lubrication points
4D Tractor remote lubrication points refer to
page 20-21
8 5D Refer to page 20-21
4D
Date of issue: November 2002

EF1797 Distribution blocks 45

 Caterpillar Articulated Dump Truck 735 & 740

Parts list

7.2 F171416 Installation kit 7-port block

Pos. Q’ty Groeneveld Caterpillar Description

order order
number number

4.1 25 00208 2U-4497 Tie wrap 186 mm BK

4.2 7 08008 177-3464 Male stud elbow 1/8"- ø6 mm BR

4.3 1 101016 8T-4191 Bolt M10 x 16 ST-G

4.4 1 300010 8T-4121 Washer M10 ST-G

4.5 1 F171415 Twin 7-port block, complete

Date of issue: November 2002

46 Distribution blocks EF1797

 Caterpillar Articulated Dump Truck 735 & 740
Date of issue: November 2002

EF1797 Distribution blocks 47

 Caterpillar Articulated Dump Truck 735 & 740

4.5 4.3 Torque 25 Nm

4.4

18

1E 2E

1E Refer to page 11-25-26 2E Refer to page 20-21

Date of issue: November 2002

48 Distribution blocks EF1797

 Caterpillar Articulated Dump Truck 735 & 740

13

12

3E 4E

3E Refer to page 20-21 4E Refer to page 20-21

14 15 16
Date of issue: November 2002

12

13

5E Trailer remote lubrication points refer

to page 20-21

EF1797 Distribution blocks 49

 Caterpillar Articulated Dump Truck 735 & 740

Parts list

7.3 F171418 Installation kit 7-port block

Pos. Q’ty Groeneveld Caterpillar Description

order order
number number

5.1 2 83901 192-5987 Sealing ring

5.2 2 F173348 220-8576 Grease pipe ø12 mm x 1 mm ST-YG per 2m

5.3 2 49202 Connector, straight ø12 mm - 1/4” ST-YG

5.4 2 49402 Connector, straight ø12 mm ST-YG

5.5 2 63202 Reduction connector G1/8” - G1/4” ST-YG

5.6 35 00208 2U-4497 Tie wrap 186 mm BK

5.7 2 08008 177-3464 Male stud elbow 1/8"- ø6 mm BR

5.8 4 01008 177-3462 Clamp ø6 mm

5.9 5m 36608 161-9029 Protection hose 7 mm ID per m

5.10 2 00112 Clamp ø14 mm

5.11 1 05012 Z-bracket 46-70-46

5.12 10 02701 8T-4142 Screw, self tapping M5 x 10

5.13 1 101016 8T-4191 Bolt M10 x 16 ST-G

5.14 4 01308 177-3462 Clamp ø12 mm

5.15 1 300010 8T-4121 Washer M10 ST-G

5.16 8 F171197 221-5358 Clamp ø12 mm, for use with M10 bolt

5.17 1 F171417 Twin 7-port block, complete

Date of issue: November 2002

50 Distribution blocks EF1797

 Caterpillar Articulated Dump Truck 735 & 740
Date of issue: November 2002

EF1797 Distribution blocks 51

 Caterpillar Articulated Dump Truck 735 & 740

5.15 5.14

5.13 Torque 25 Nm 5.12 5.2

5.11

5.17
1F 2F

19

20
3F 4F

5.4
Date of issue: November 2002

1F Refer to page 11
5.8 5.10 5.8 2F Refer to page 20-21
3F Refer to page 20-21
4F Refer to page 20-21
5.12 5.12 5.12
5F 5F Refer to page 20-21

52 Distribution blocks EF1797

 Caterpillar Articulated Dump Truck 735 & 740

8.

INSTALLATION MAIN LINE

Date of issue: November 2002

your efficiency is our challenge

EF1797 Installation main line 53

 Caterpillar Articulated Dump Truck 735 & 740

Parts list

8.1 F171412 Twin Main line kit 735 & 740

Pos. Q’ty Groeneveld Caterpillar Description

order order
number number

6.1 25 11107 35-2093 Tie wrap 338 mm BK

6.2 35 00208 2U-4497 Tie wrap 186 mm BK

6.3 2 F171607 High-pressure hose 1/4” S10-3400-E10 + nut H3

6.4 2 F171419 High-pressure hose 3/8” S10-3500-E10 + nut H2

6.5 2 F171420 High-pressure hose 3/8” S10-2750-E10 + nut H1

6.6 4 F171192 221-5359 Clamp ø28 mm, for use with M10 bolt

Date of issue: November 2002

54 Installation main line EF1797

 Caterpillar Articulated Dump Truck 735 & 740
Date of issue: November 2002

EF1797 Installation main line 55

 Caterpillar Articulated Dump Truck 735 & 740

6.5

4x

6.6

1G 2G

6.4 6.3

6.4 6.5

3G 4G

6.3
Date of issue: November 2002

1G Refer to page 54-55

2G Refer to page 54-55
3G Refer to page 54-55
4G Refer to page 54-55
5G 5G Refer to page 54-55

56 Installation main line EF1797

 Caterpillar Articulated Dump Truck 735 & 740
Date of issue: November 2002

EF1797 Installation main line 57

 Caterpillar Articulated Dump Truck 735 & 740

Notes

Date of issue: November 2002

58 Installation main line EF1797

 Caterpillar Articulated Dump Truck 735 & 740

9.

OPTIONAL KIT
Date of issue: November 2002

your efficiency is our challenge

EF1797 Optional kit 59

 Caterpillar Articulated Dump Truck 735 & 740

Parts list

9.1 F171408 Optional set Caterpillar 735 & 740 TailGate

Pos. Q’ty Groeneveld Caterpillar Description

order order
number number

7.1 2 70901 178-2735 Metering unit No. 2 - 0.100cc/M22/6mm/BR

7.2 8 77301 161-9030 Grease pipe ø6 mm x 1.5 mm per m PA

7.3 2 08008 177-3464 Male stud elbow 1/8"- ø6 mm BR

7.4 5m 36608 161-9029 Protection hose 7 mm ID per m

7.5 2 01108 221-1588 Clamp ø8 mm

7.6 2 02701 8T-4142 Screw, self tapping M5 x 10

7.7 2 08508 177-3475 Adaptor, screw thread G1/8 x R1/8 BR

7.8 25 00208 2U-4497 Tie wrap 186 mm BK

Tailgate GP at the
rear side of the ma-
chine

Date of issue: November 2002

60 Optional kit EF1797

 Caterpillar Articulated Dump Truck 735 & 740

7.2 7.4

7.3
1H 2H

Remove the 2 shut-off plugs from the block 7.5

5.13 and install the 2 metering units 7.1.
Referring to the photographs connect the 2 7.6
tailgate cylinder grease points.

7.2
1H High-pressure hoses for the tailgate at
the rear side of the machine 7.4
2H Cylinder of the tailgate at the rear side of
the machine 7.3
3H Cylinder of the tailgate at the rear side of 3H
the machine
Date of issue: November 2002

EF1797 Optional kit 61

 Caterpillar Articulated Dump Truck 735 & 740

Notes

Date of issue: November 2002

62 Optional kit EF1797

 Caterpillar Articulated Dump Truck 735 & 740

10.

PARAMETER SETTINGS
Date of issue: November 2002

your efficiency is our challenge

EF1797 Parameter settings 63

 Caterpillar Articulated Dump Truck 735 & 740

Parameter settings

Code Description Setting

HDCY Heavy duty cycle 20 minutes

NDCY Normal duty cycle 30 minutes

LDCY Low duty cycle 40 minutes

CMS Cycle mode select 2

MPT Maximum pumping time 6 minutes

VMF Venting multiply factor 5 (/10) x

Number of attempts before pump

NOA 10 x
holds

BCDC Blink code duty cycle 4x

CSI Command signal 'inverted' 1 (GINA)/YES(PC)

Consumption metering units each cycle without tailgate : 12.4 cc

Consumption metering units each cycle with tailgate : 12.6 cc

Date of issue: November 2002

64 Parameter settings EF1797

 Caterpillar Articulated Dump Truck 735 & 740

11.

TESTING OF THE SYSTEM

Date of issue: November 2002

your efficiency is our challenge

EF1797 Testing of the system 65

 Caterpillar Articulated Dump Truck 735 & 740

Testing of the system

Warning

Only operate machine when fully familiar with the controls and permission
of the person in charge at the working place.

• Remove the end-plugs out of the distributions blocks.

De-aerate pipe A
• Start the pump manually with the Gina; leave the 5/2 magnet valve non-
excited (exit A).
• Close the distribution blocks with an end-plug as soon as main pipe (A) is
completely clear of air and dirt.
• Stop the pump.
• Remove main pipe A.

De-aerate pipe B
• Mount main pipe (B) on exit A of the pump.
• Start the pump manually with the Gina; leave the 5/2 magnet valve non-
excited (exit A).
• Close the distribution blocks with an end-plug as soon as main pipe (B) is
completely clear of air and dirt.
• Stop the pump.
• Connect main pipe (B) to exit B and main pipe (A) to exit A.

Accelerated test
• Start an accelerated test by means of the test button on the pump or with the
GINA.
• Check the main pipe for leakage.
• Check if all the grease points are provided with grease.
• Terminate the accelerated test by switching off the ignition.

• Switch the machine back on.

• Operate the machine in all positions and check if all the parts of the Twin-
lubrication have enough tolerance and do not jam or scrape.
• Check the timer settings by means of the GINA (if available).
• Shut the machine down. Date of issue: November 2002

66 Testing of the system EF1797

Groeneveld Australia Pty. Ltd.
18 - 20 Mc Dougall Road
P.O.Box 787
Sunbury, Vic 3429, AUSTRALIA
Tel.: +61 397 4099943
Fax: +61 397 4099665
Groeneveld Belgium NV/SA
Puursesteenweg 351
B2880 Bornem, BELGIUM
Tel.: +32 3 8979860
Fax: +32 3 8979861
CPL Systems Canada Inc.
7053 Twiss Road R.R.3.
LoP 1Bo Oakville, Ontario, CANADA
Tel: + 1 905 875 1017
Fax: + 1 905 875 2125
Groeneveld Québec Canada Inc.
2068 Chartier Street Dorval
H9P1H2 Quebec, CANADA
Tel: + 1 514 631 4277
Fax: + 1 514 631 4377
Groeneveld Deutschland GMBH
Bullermanshof 2B
47441 Moers-Hülsdonk, DEUTSCHLAND
Tel.: +49 2841 793520
Fax: +49 2841 7935222
Groeneveld France
53, rue Antoine Condorcet
38090 Vaulx Milieu, FRANCE
Tel.: +33 4 74999333
Fax: +33 4 74999350
Groeneveld France IT
53, rue Antoine Condorcet
38090 Vaulx Milieu, FRANCE
Tel.: +33 4 74999333
Fax: +33 4 74999350
GINTEC
Active Safety Ltd.,
49, Hasharoshet 1st
Karmiel, 20101, ISRAËL
Tel.: +972 4 9882220
Fax: +972 4 9883179
Groeneveld L’Efficienza nel Trasporto
S.r.l. (GENT)
Via Chiari 100
23868 Valmadrera (Lecco), ITALIA
Tel.: +39 3 41200536
Fax: +39 3 41201539
Groeneveld Italia (GRIT)
Via Chiari 100
23868 Valmadrera (Lecco), ITALIA
Tel.: +39 3 41201133
Fax: +39 3 41201158
Groeneveld Transport Efficiency B.V.
Postbus 777, 4200 AT Gorinchem
THE NETHERLANDS
Tel.: +31 183 641400
Fax: +31 183 624993
Groeneveld Information Technology B.V.
Stephensonweg 12, 4207 HB Gorinchem
THE NETHERLANDS
Tel.: +31 183 641400
Fax: +31 183 641690
Groeneveld New Zealand Ltd.
58 Newton Road
P.O.Box 4509
Mt Maunganui, NEW ZEALAND
Tel.: +64 7 5720684
Fax: +64 7 5724587
Groeneveld Polska Sp. Z.o.o.
Ul. Ostrowska 476
61 - 342 Poznan, POLAND
Tel.: +48 61 8726207/08/09
Fax: +48 61 8798166
Groeneveld South Africa
Unit 65, Sunny Rock Park
Sun Rock Close, Germiston
1401 SOUTH AFRICA
Tel.: +27 11 4503977
Fax.: +27 11 4503980
Groeneveld Ibérica S.A.
Pol. Ind. Mercederias,
C/. Font de Sant Llorenç 36
08720 Vilafranca del Penedès (Barcelona), SPAIN
Tel.: +34 93 8171822
Fax: +34 93 8172061
Groeneveld Transport Efficiency U.K. Ltd.
The Greentec Centre
Gelders Hall Road, Shepshed
Loughborough, Leicestershire, LE12 9NH
UNITED KINGDOM
Tel.: +44 1509 600033
Fax: +44 1509 602000
Groeneveld Transport Efficiency, Inc.
1130 Industrial Parkway North
Brunswick, Ohio 44212, U.S.A.
Tel.: +1 330 2254949
Toll free: +1 800 5867283
Fax: +1 330 2255213
Mobile: +1 800 5867283
Groeneveld Pacific West L.L.C.
1089 Valentine Avenue SE
Pacific, WA 98047, U.S.A.
Tel.: +1 253 8633700
Fax: +1 253 8633131
Mobile: +1 253 6061838
Groeneveld Atlantic South, Inc.
9633 Palm River Road
Tampa, FL 33619, U.S.A.
Tel.: +1 813 6265600
Fax: +1 813 6265540
Mobile: +1 813 7650928
Groeneveld Transport Efficiency B.V., Stephensonweg 12, 4207 HB Gorinchem, Postbus 777, 4200 AT Gorinchem,
the Netherlands. Tel. +31 183 64 14 00, Fax +31 183 62 34 05, http:// www.groeneveld-groep.com