Installation Manual

Automatic TWIN Greasing System

Scraper
Caterpillar 637 E Series II
F171575

your efficiency is our challenge

All rights reserved. No part of this manual may be copied and/or published by means of printing, photocopying,
microfilm or by any other means without prior written permission from Groeneveld. This applies also to the
drawings and diagrams appended.

Groeneveld reserves the right to change parts at any time, without prior or direct notice to the customer. The
contents of this manual may also be changed without prior notice.

This manual applies to the standard version of the product. Groeneveld cannot accept liability for any damage
arising from the use of specifications other than that supplied.

You are requested to contact Groeneveld technical service for information concerning adjustment, maintenance
work or repairs that is not described in this manual.

Whilst this manual has been prepared with the greatest possible care Groeneveld cannot accept responsibility for
any errors of the concequences of such errors.
Scraper Caterpillar 637 E Series II

TABLE OF CONTENTS
1 Preface - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5
1.1 General information - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6
1.2 Use of symbols - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6
1.3 Safety precautions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7
1.4 General fitting instructions - - - - - - - - - - - - - - - - - - - - - - - 7

2 System lay-out - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9
2.1 731464 Twin 21-port block - - - - - - - - - - - - - - - - - - - - - - - 14
2.2 731465 Twin 14-port block - - - - - - - - - - - - - - - - - - - - - - - 16

3 Grease point location - - - - - - - - - - - - - - - - - - - - - - 19

4 Grease pump installation and electrical components 21

5 Distribution blocks - - - - - - - - - - - - - - - - - - - - - - - - 25

6 Installation main line - - - - - - - - - - - - - - - - - - - - - - - 31

7 Parameter settings - - - - - - - - - - - - - - - - - - - - - - - - 35

8 Testing of the system - - - - - - - - - - - - - - - - - - - - - - - 37

EF1762 Table of contents 3

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4 Table of contents EF1762

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1.

1.
PREFACE
Date of issue: June 2001

your efficiency is our challenge

EF1762 Preface 5
 Scraper Caterpillar 637 E Series II

1.1 General information

This installation manual describes the mounting of the Twin-system on the
Caterpillar Scraper type 637 E Series II.

Automatic Twin Grease Lubrication System

Machine type Number of Groeneveld OEM order Manual

grease points order number number
number

Caterpillar
31 x 7300762 - EF1762 P0
637 E Series II

1.2 Use of symbols

Symbol Explanation
H High pressure hose ¼ I/D
P Grease pump
PS Main line pressure switch

Distribution block

Position number on the parts list

Grease point position number

BK Black
BN Brown
BU Blue
RD Red
GY Grey
YE Yellow
MS Brass
PA Polyamide
SS Stainless steel
ST Steel
Date of issue: June 2001

ST-GG Yellow passivated steel

ST-VZ Galvanised steel

6 Preface EF1762
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1.3 Safety precautions

For starting installation, carry out the following tasks:
• Remove ignition key to prevent engine from starting while you are working.
• Block all moving parts, like lifting frames, breaking points and mast parts.
• Block the wheels.
• Follow machine manufacturer’s guidelines for general safety and precautions.

During activities that require a lifting jack:

• The machine should not rest on the lifting jack solely. Use additional support.

General:
• Always keep your work area clean.

1.4 General fitting instructions

Before
• Check if all the parts of the Twin-system are present by using the parts list.
• Check if all the grease points are open and provided with grease. Lubricate
the grease points if there is not sufficient grease. This way damage due to
insufficient grease is prevented.

During installation
• Prevent dirt from entering the system during installation.
• Use clean tools.
• Clean the machine at points, where the pump and the distribution blocks
have to be installed. Even small pollution can cause failure of the system!
• Even if stud couplings or plugs are not provided with an O-ring sealing or
sealing ring, use teflon tape or a liquid sealing agent.
Date of issue: June 2001

EF1762 Preface 7
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Notes

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8 Preface EF1762
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2.

2.
SYSTEM LAY-OUT
Date of issue: June 2001

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EF1762 System lay-out 9

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Parts list

The Twin-system for the Caterpillar 637 E Series II comprises the following parts:

Pos. Q’ty Groeneveld order Description

number

1 200 00208 Tie wrap BK 186mm

2 2 02808 Electrical wire 1.5mm2 RD+YE+BU

3 1 03408 Rubber grommet 20mm - 15mm

4 1 04812 Cable wire pressure switch 8m

5 25 07908 Stud coupling, straight 1/8"- 6mm MS

6 6 08008 Stud coupling, elbow 1/8"- 6mm MS

7 12 08508 Adaptor, screw thread G1/8 x R1/8 MS

8 50 11107 Tie wrap BK 338mm

9 1 12817 Quick-brake switch 24V

10 1 13103 Connector male 4-pole

11 25 15001 Stud coupling elbow 1/8"-1/8" ST-GG

12 1 16422 YE Lens

13 1 17417 Connector block for switch 12817

14 1 20022 2-pins connector housing

15 1 25222 Protection plate

16 0.6m 45822 Steel bar 40mm x 5mm

17 0.2m 46022 Steel bar 30mm x 5mm

18 1 47401 Mounting bracket

19 1 61006 2-pins connector housing female

20 1 61106 Plug female

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10 System lay-out EF1762

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EF1762 System lay-out 11

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Parts list

Pos. Q’ty Groeneveld order Description

number

21 6 61416 Flat plug 1,5 mm2

22 1 F112126 Twin Pump 12cc/24v/4L/250 bar

23 1 67506 Connector housing 4-pole 901

24 13 67806 Flat plug sleeve 1,5 mm

25 1 82301 Cable wire 7m

26 3 108025 Bolt M8x25 ST-VZ

27 4 108050 Bolt M8x50 ST-VZ

28 7 220008 Selflocking nut M8 ST-VZ

29 7 300008 Washer M8 ST-VZ

30 1 731464 Installation kit Twin 21-port block B1

31 1 731465 Installation kit Twin 14-port block B2

32 1 801003 Plug 0.25 - 1 QMM 6.3mm

33 2 830411 High pressure hose 1/4” S10-1750-E10 H1

34 2 830436 High pressure hose 1/4” S10-2750-S10 H2

35 1 890007 Flat plug triple

36 4 38922 Grease greenlube EP-2 1kg

37 1 XU1701D User’s manual Twin

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12 System lay-out EF1762

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Date of issue: June 2001

EF1762 System lay-out 13

 Scraper Caterpillar 637 E Series II

Parts list

2.1 731464 Twin 21-port block

Pos. Q’ty Groeneveld order Description

number

1 2 31801 Sealing washer

2 2 32901 Threaded plug G1/4" MS

3 2 44102 Stud coupling, male

4 2 70701 Shut-off plug M22x1 MS

5 4 71101 Metering unit No.4 - 0.200cc/M22/6mm/MS

6 4 72701 Metering unit No.6 - 0.300cc/M22/6mm/MS

7 10 71201 Metering unit No.8 - 0.400cc/M22/6mm/MS

8 1 79601 Metering unit No.9 - 1.000cc/M22/6mm/MS

9 1m 77301 Grease pipe ø 6 mm x 1.5 PA

10 1m 77301 Grease pipe ø 6 mm x 1.5 PA

11 1m 77301 Grease pipe ø 6 mm x 1.5 PA

12 1m 77301 Grease pipe ø 6 mm x 1.5 PA

13 1m 77301 Grease pipe ø 6 mm x 1.5 PA

14 1m 77301 Grease pipe ø 6 mm x 1.5 PA

15 1m 77301 Grease pipe ø 6 mm x 1.5 PA

16 1m 77301 Grease pipe ø 6 mm x 1.5 PA

17 1m 77301 Grease pipe ø 6 mm x 1.5 PA

18 1m 77301 Grease pipe ø 6 mm x 1.5 PA

19 1m 77301 Grease pipe ø 6 mm x 1.5 PA

20 1m 77301 Grease pipe ø 6 mm x 1.5 PA

21 1m 77301 Grease pipe ø 6 mm x 1.5 PA

22 1m 77301 Grease pipe ø 6 mm x 1.5 PA

23 1m 77301 Grease pipe ø 6 mm x 1.5 PA

Date of issue: June 2001

24 1m 77301 Grease pipe ø 6 mm x 1.5 PA

25 1m 77301 Grease pipe ø 6 mm x 1.5 PA

26 1m 77301 Grease pipe ø 6 mm x 1.5 PA

27 1m 77301 Grease pipe ø 6 mm x 1.5 PA

28 1 99501 Distribution block, 21 port M10 MS

29 19 02717 Protective cap ø6 mm

14 System lay-out EF1762

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Date of issue: June 2001

EF1762 System lay-out 15

 Scraper Caterpillar 637 E Series II

Parts list

2.2 731465 Twin 14-port block

Pos. Q’ty Groeneveld order Description

number

1 2 31801 Sealing washer

2 2 32901 Threaded plug G1/4" MS

3 2 47402 Stud coupling, elbow 10mm - 1/4" NPT ST-GG

4 1 70701 Shut-off plug M22x1 MS

5 12 70901 Metering unit No.2 - 0.100cc/M22/6mm/MS

6 1 73701 Pressure switch 100 bar, complete

7 4 72401 Grease pipe 3x ø 6 mm x 1.5 PA per 3m

8 1 88501 Distribution block, 14 port M10 MS

9 4 03217 Protective cap ø12 mm

Date of issue: June 2001

16 System lay-out EF1762

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Date of issue: June 2001

EF1762 System lay-out 17

 Scraper Caterpillar 637 E Series II

Notes

Date of issue: June 2001

18 System lay-out EF1762

 Scraper Caterpillar 637 E Series II

3.

3.
GREASE POINT LOCATION
Date of issue: June 2001

your efficiency is our challenge

EF1762 Grease point location 19

 Scraper Caterpillar 637 E Series II

Centralisation block
(front view)

Date of issue: June 2001

Centralisation block
(front view)

20 Grease point location EF1762

 Scraper Caterpillar 637 E Series II

4.

4.
ELECTRICAL COMPONENTS
GREASE PUMP INSTALLATION AND
Date of issue: June 2001

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EF1762 Grease pump installation and electrical components 21

 Scraper Caterpillar 637 E Series II

Date of issue: June 2001

22 Grease pump installation and electrical components EF1762

 Scraper Caterpillar 637 E Series II

Cycle mode switch

with control lamp

Pressure switch
in main lines

Fuse holder

Twin pump with

integrated control unit
Date of issue: June 2001

EF1762 Grease pump installation and electrical components 23

 Scraper Caterpillar 637 E Series II

+15

Date of issue: June 2001

24 Grease pump installation and electrical components EF1762

 Scraper Caterpillar 637 E Series II

5.

5.
DISTRIBUTION BLOCKS
Date of issue: June 2001

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EF1762 Distribution blocks 25

 Scraper Caterpillar 637 E Series II

Date of issue: June 2001

26 Distribution blocks EF1762

 Scraper Caterpillar 637 E Series II

Centralisation block
(front view)
Date of issue: June 2001

EF1762 Distribution blocks 27

 Scraper Caterpillar 637 E Series II

Date of issue: June 2001

28 Distribution blocks EF1762

 Scraper Caterpillar 637 E Series II

Centralisation block
(front view)
Date of issue: June 2001

EF1762 Distribution blocks 29

 Scraper Caterpillar 637 E Series II

Notes

Date of issue: June 2001

30 Distribution blocks EF1762

 Scraper Caterpillar 637 E Series II

6.

6.
INSTALLATION MAIN LINE
Date of issue: June 2001

your efficiency is our challenge

EF1762 Installation main line 31

 Scraper Caterpillar 637 E Series II

Date of issue: June 2001

32 Installation main line EF1762

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Date of issue: June 2001

EF1762 Installation main line 33

 Scraper Caterpillar 637 E Series II

B1

H2

H1 B1

P H2

B2

H2

Date of issue: June 2001

34 Installation main line EF1762

 Scraper Caterpillar 637 E Series II

7.

7.
PARAMETER SETTINGS
Date of issue: June 2001

your efficiency is our challenge

EF1762 Parameter settings 35

 Scraper Caterpillar 637 E Series II

Parameter settings

Code Description Setting

HDCY Heavy duty cycle 30 minutes

NDCY Normal duty cycle 45 minutes

LDCY Low duty cycle 60 minutes

CMS Cycle mode select 2

MPT Maximum pumping time 6 minutes

VMF Venting multiply factor 1 (/10) x

Number of attempts before pump

NOA 10 x
holds

BCDC Blink code duty cycle 4x

CSI Command signal ’inverted’ 0 (GINA)/NO(PC)

Consumption metering units each cycle : 8.2 cc

Date of issue: June 2001

36 Parameter settings EF1762

 Scraper Caterpillar 637 E Series II

8.

8.
TESTING OF THE SYSTEM
Date of issue: June 2001

your efficiency is our challenge

EF1762 Testing of the system 37

 Scraper Caterpillar 637 E Series II

Testing of the system

Warning

Only operate machine when fully familiar with the controls and permission
of the person in charge at the working place.

• Remove the end-plugs out of the distributions blocks.

De-aerate pipe A
• Start the pump manually with the Gina; leave the 5/2 magnet valve non-
excited (exit A).
• Close the distribution blocks with an end-plug as soon as main pipe (A) is
completely clear of air and dirt.
• Stop the pump.
• Remove main pipe A.

De-aerate pipe B
• Mount main pipe (B) on exit A of the pump.
• Start the pump manually with the Gina; leave the 5/2 magnet valve non-
excited (exit A).
• Close the distribution blocks with an end-plug as soon as main pipe (B) is
completely clear of air and dirt.
• Stop the pump.
• Connect main pipe (B) to exit B and main pipe (A) to exit A.

Accelerated test
• Start an accelerated test by means of the test button on the pump or with the
GINA.
• Check the main pipe for leakage.
• Check if all the grease points are provided with grease.
• Terminate the accelerated test by switching off the ignition.

• Switch the machine back on.

• Operate the machine in all positions and check if all the parts of the Twin-
lubrication have enough tolerance and do not jam or scrape.
• Check the timer settings by means of the GINA (if available).
• Shut the machine down. Date of issue: June 2001

38 Testing of the system EF1762

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