Installation Manual

Automatic TWIN Greasing System

Wheel loader
Caterpillar 988 G
EF1786

your efficiency is our challenge

All rights reserved. No part of this manual may be copied and/or published by means of printing, photocopying,
microfilm or by any other means without prior written permission from Groeneveld. This applies also to the
drawings and diagrams appended.

Groeneveld reserves the right to change parts at any time, without prior or direct notice to the customer. The
contents of this manual may also be changed without prior notice.

This manual applies to the standard version of the product. Groeneveld cannot accept liability for any damage
arising from the use of specifications other than that supplied.

You are requested to contact Groeneveld technical service for information concerning adjustment, maintenance
work or repairs that is not described in this manual.

Whilst this manual has been prepared with the greatest possible care Groeneveld cannot accept responsibility for
any errors of the concequences of such errors.
 Wheel loader Caterpillar 988 G

1.
q^_ib=lc=`lkqbkqp
1. Preface - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5
1.1. General information - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6
1.2. Use of symbols - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6
1.3. Safety precautions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7
1.4. General fitting instructions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7
1.5. Safety instructions for installation of attachment points - - - - - - - - - - - 8

2. System lay-out - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9
2.1. F171209 Twin 4-port block, complete ------------------------ 12
2.2. F171210 Twin 7-port block, complete ------------------------ 14
2.3. F171211 Twin 2-port block, complete ------------------------ 16
2.4. F171212 Twin 4-port block, complete ------------------------ 17
2.5. F171213 Twin 3-port block, complete ------------------------ 18

3. Grease point location - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 19

4. Grease pump installation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 23

4.1. F171214 Twin Pumpkit Caterpillar 988 G - - - - - - - - - - - - - - - - - - - - - - 24

5. Electrical components - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 27
5.1. F171215 Electronics installation kit Caterpillar 988 G - - - - - - - - - - - - - 28

6. Distribution blocks - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 31
6.1. F171217 Installation kit 4-port block B1 ----------------------- 32
6.2. F171218 Installation kit 7-port block B2 ----------------------- 34
6.3. F171219 Installation kit 2-port block B3 ----------------------- 38
6.4. F171220 Installation kit 4-port block B4 ----------------------- 40
6.5. F171221 Installation kit 3-port block B5 ----------------------- 44

7. Installation main line - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 47

7.1. F171216 Twin Main line kit Caterpillar 988 G - - - - - - - - - - - - - - - - - - - 48

8. Parameter settings - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 53

9. Testing of the system - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 55

Date of issue: May 2002

EF1786 Table of contents 3

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Date of issue: May 2002

4 Table of contents EF1786

 Wheel loader Caterpillar 988 G

1.

1.
PREFACE
Date of issue: May 2002

your efficiency is our challenge

EF1786 Preface 5
 Wheel loader Caterpillar 988 G

1.1 General information

This installation manual describes the mounting of the Twin-system on the
Caterpillar Wheel loader type 988 G.

Automatic Twin Grease Lubrication System

Machine type Number of Groeneveld OEM order Manual

grease points order number number
number

Caterpillar
19 x F171230 - EF1786 P1
988 G

1.2 Use of symbols

Symbol Explanation
H High pressure hose 1/4” I/D or 3/8” I/D
1/4” S6-200-E6 1/4” = internal diameter
S6 = connector straight ø6 mm
200 = lenght (mm)
E6 = connector elbow ø6 mm
P Grease pump
PS Main line pressure switch

Distribution block

Position number on the parts list

Grease point position number

BK Black
BN Brown
BU Blue
RD Red
GY Grey
YE Yellow
Date of issue: May 2002

BR Brass
PA Polyamide
SST Stainless steel
ST-YG Yellow passivated steel
ST-G Galvanised steel

6 Preface EF1786
 Wheel loader Caterpillar 988 G

1.3 Safety precautions

For starting installation, carry out the following tasks:
• Remove ignition key to prevent engine from starting while you are working.
• Block all moving parts, like lifting frames, breaking points and mast parts.
• Block the wheels.
• Follow machine manufacturer’s guidelines for general safety and precautions.

During activities that require a lifting jack:

• The machine should not rest on the lifting jack solely. Use additional support.

General:
• Always keep your work area clean.

1.4 General fitting instructions

Before
• Check if all the parts of the Twin-system are present by using the parts list.
• Check if all the grease points are open and provided with grease. Lubricate
the grease points if there is not sufficient grease. This way damage due to
insufficient grease is prevented.

During installation
• Prevent dirt from entering the system during installation.
• Use clean tools.
• Clean the machine at points, where the pump and the distribution blocks
have to be installed. Even small pollution can cause failure of the system!
• Even if stud couplings or plugs are not provided with an O-ring sealing or
sealing ring, use teflon tape or a liquid sealing agent.
Date of issue: May 2002

EF1786 Preface 7
 Wheel loader Caterpillar 988 G

1.5 Safety instructions for installation of attachment points

When drilling:
• Wear safety goggles.
• Make sure there are no vital parts behind the hole to be drilled.

Drilling

10mm
Drilling depth

Full drilling

M8x1.25
Tapping

Fill the grease point with grease

1 Drilling location

In case of welding:
• Ask the workshop manager whether welding is allowed in this room.
• Disconnect the earthing cable from the battery or remove the earthing key.
• Disconnect any computers present. In case of doubt, always refer to the
supplier of the machine.
• Wear welding goggles and overalls.

Welding
Date of issue: May 2002

Grind

Heat up with a fusin burner

1 Welding location

8 Preface EF1786
 Wheel loader Caterpillar 988 G

2.

2.
SYSTEM LAY-OUT
Date of issue: May 2002

your efficiency is our challenge

EF1786 System lay-out 9

 Wheel loader Caterpillar 988 G

Parts list
Kit number F171230 for the Caterpillar 988 G comprises the following parts:

Kit number Groeneveld order Description

number

F171214 Twin pumpkit Caterpillar 988 G

F171215 Electronics installation kit Caterpillar 988 G

F171209 F171217 Installation kit Twin 4-port block B1

F171210 F171218 Installation kit Twin 7-port block B2

F171211 F171219 Installation kit Twin 2-port block B3

F171212 F171220 Installation kit Twin 4-port block B4

F171213 F171221 Installation kit Twin 3-port block B5

F171216 Twin Main line kit Caterpillar 988 G

XU1701D User’s Manual Twin

XU1701D app Attachment user’s manual Twin

F171223 High pressure hose 3/8” E10-1800-S12 H1 2x

810538 High pressure hose 3/8” S12-1400-S12 H2 2x

F171224 High pressure hose 1/4” S10-2500-S12 H3 2x

F171225 High pressure hose 1/4” S10-650-E10 H4 1x

830671 High pressure hose 1/4” S10-750-E10 H4a 1x

830035 High pressure hose 1/4” S10-1800-S10 H5 2x

830357 High pressure hose 1/4” S10-1750-S10 H6 2x

Date of issue: May 2002

10 System lay-out EF1786

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Date of issue: May 2002

EF1786 System lay-out 11

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Parts list

2.1 F171209 Twin 4-port block, complete

Pos. Q’ty Groeneveld order Description

number

0 0 AF171209 Assembly Instruction F171209 R.0

1 4 49202 Male stud coupling 1/4”NPT - ø12 mm ST-YG

2 2 70901 Metering unit no.2 - 0.100cc/M22/6mm/BR

3 2 79601 Metering unit no.9 - 1.000cc/M22/6mm/BR

4 1 70301 Twin 4-port block M10 BR

5 1 72301 Grease pipe 2 x ø6 mm x 1.5 per 3m PA

6 1 830071 H.P.H. 1/4” S6-1700-S6 H7

7 1 830546 H.P.H. 1/4” S6-2600-S6 H8

8 2 02717 Protective cap ø6 mm

9 1 28401 Protective cap ø9.5 mm

Date of issue: May 2002

12 System lay-out EF1786

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EF1786 System lay-out 13

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Parts list

2.2 F171210 Twin 7-port block, complete

Pos. Q’ty Groeneveld order Description

number

0 0 AF171210 Assembly Instruction F171210 R.1

1 4 49202 Male stud coupling 1/4”NPT - ø12 mm ST-YG

2 1 70901 Metering unit no.2 - 0.100cc/M22/6mm/BR

3 2 71001 Metering unit no.3 - 0.150cc/M22/6mm/BR

4 1 71201 Metering unit no.8 - 0.400cc/M22/6mm/BR

5 1 66501 Pressure switch, 150 bar BR

6 1 66601 Pressure switch valve

7 1 79601 Metering unit no.9 - 1.000cc/M22/6mm/BR

8 1 70401 Twin 7-port block M10 BR

9 2m 77501 Grease pipe 3 x ø6 mm x 1.5 per m PA

10 2m 77301 Grease pipe 1 x ø6 mm x 1.5 per m PA

11 2m 77301 Grease pipe 1 x ø6 mm x 1.5 per m PA

12 2m 77301 Grease pipe 1 x ø6 mm x 1.5 per m PA

13 3 02717 Protective cap ø6 mm

14 1 03217 Protective cap ø12 mm

15 1 79501 Metering unit no.8.5 - 0.700cc/M22/6mm/BR

Date of issue: May 2002

14 System lay-out EF1786

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Date of issue: May 2002

EF1786 System lay-out 15

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Parts list

2.3 F171211 Twin 2-port block, complete

Pos. Q’ty Groeneveld order Description

number

0 0 AF171211 Assembly Instruction F171211 R.0

1 2 31801 Sealing washer

2 2 32901 Threaded plug G1/4” BR

3 1 47202 Male stud coupling 1/4”NPT - ø10 mm ST-YG

4 1 47402 Male stud elbow 1/4”NPT - ø10 mm ST-YG

5 1 80801 Male stud elbow ø10 mm ST-YG

6 2 91001 Metering unit no.10 - 2.000 cc/M22/6mm/BR

7 1 72901 Twin 2-port block flat BR

8 0.5m 77301 Grease pipe 1 x ø6 mm x 1.5 per m PA

9 0.5m 77301 Grease pipe 1 x ø6 mm x 1.5 per m PA

10 2 02717 Protective cap ø6 mm

Date of issue: May 2002

16 System lay-out EF1786

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Parts list

2.4 F171212 Twin 4-port block, complete

Pos. Q’ty Groeneveld order Description

number

0 0 AF171212 Assembly Instruction F171212 R.1

1 2 31801 Sealing washer

2 2 32901 Threaded plug G1/4” BR

3 2 47202 Male stud coupling 1/4”NPT - ø10 mm ST-YG

4 1 71201 Metering unit no.8 - 0.400 cc/M22/6mm/BR

5 2 79601 Metering unit no.9 - 1.000 cc/M22/6mm/BR

6 1 77101 Twin 4-port block flat BR

7 1 830273 H.P.H. 1/4” S6-1200-S6 H9

8 1 830049 H.P.H. 1/4” S6-1400-S6 H10

9 1 830066 H.P.H. 1/4” S6-950-S6 H11

10 1 830433 H.P.H. 1/4” S6-1550-S10 H12

11 3 02717 Protective cap ø6 mm

12 1 28401 Protective cap ø9.5 mm

13 1 79501 Metering unit no.8.5 - 0.700 cc/M22/6mm/BR

Date of issue: May 2002

8.5

EF1786 System lay-out 17

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Parts list

2.5 F171213 Twin 3-port block, complete

Pos. Q’ty Groeneveld order Description

number

0 0 AF171213 Assembly Instruction F171213 R.1

1 2 31801 Sealing washer

2 2 32901 Threaded plug G1/4” BR

3 2 47202 Male stud coupling 1/4”NPT - ø10 mm ST-YG

4 2 79601 Metering unit no.9 - 1.000 cc/M22/6mm/BR

5 1 75001 Twin 3-port block flat BR

6 1 830271 H.P.H. 1/4” S6-1050-S6 H13

7 1 830061 H.P.H. 1/4” S6-900-S6 H14

8 1 830433 H.P.H. 1/4” S6-1550-S10 H15

9 2 02717 Protective cap ø6 mm

10 1 28401 Protective cap ø9.5 mm

11 1 79501 Metering unit no.8.5 - 0.700 cc/M22/6mm/BR

Date of issue: May 2002

8.5

18 System lay-out EF1786

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3.

3.
GREASE POINT LOCATION
Date of issue: May 2002

your efficiency is our challenge

EF1786 Grease point location 19

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Date of issue: May 2002

20 Grease point location EF1786

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Date of issue: May 2002

EF1786 Grease point location 21

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Notes

Date of issue: May 2002

22 Grease point location EF1786

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4.

4.
GREASE PUMP INSTALLATION
Date of issue: May 2002

your efficiency is our challenge

EF1786 Grease pump installation 23

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Parts list

4.1 F171214 Twin Pumpkit Caterpillar 988 G

Pos. Q’ty Groeneveld order Description

number

1.1 1 02001 Quick connector coupling male

1.3 1 03501 Dust cap for quick connector coupling male

1.4 1 F171394 H.P.H. 3/8” E10-1000-E10 H16

1.5 2 47202 Male stud coupling 1/4”NPT - ø10 mm ST-YG

1.6 1 62502 Double nipple 1/4”NPT BR

1.7 2 39008 Clamp ø14 mm for M10 bolt

1.8 1 08222 Installation block G1/4” ST-YG

1.9 4 300008 Washer M8 ST-G

1.10 4 kg. 38922 Greenlube EP-2 / 1 kg.

1.11 1 81522 Bracket, pump with bottom plate

1.12 1 101016 Bolt M10 x 16 ST-G

1.13 4 101025 Bolt M10 x 25 ST-G

1.14 4 108050 Bolt M8 x 50 ST-G

1.15 4 220008 Nut self-locking M8 ST-G

1.16 4 220010 Nut self-locking M10 ST-G

1.17 9 300010 Washer M10 ST-G

1.18 1 330010 Spring washer M10 ST-G

1.19 1 F112126 Twin pump 12cc/24V/4L/250 bar

Date of issue: May 2002

24 Grease pump installation EF1786

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Date of issue: May 2002

EF1786 Grease pump installation 25

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Notes

Date of issue: May 2002

26 Grease pump installation EF1786

 Wheel loader Caterpillar 988 G

5.

5.
ELECTRICAL COMPONENTS
Date of issue: May 2002

your efficiency is our challenge

EF1786 Electrical components 27

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Parts list

5.1 F171215 Electronics installation kit Caterpillar 988 G

Pos. Q’ty Groeneveld order Description

number

2.1 1 82301 Pump cable harness 7m

2.2 2 76302 PG13,5 Cable nut, PA

2.3 1 03203 AMP crimp connector isolated

2.4 1 67606 Connector 1-pole male

2.5 1 61006 Connector 2-pole female

2.6 1 61106 Connector 2-pole male

2.7 1 67706 Connector 1-pole female

2.8 3 61416 Crimp connector 0,75 mm² male

2.9 3 67806 Crimp connector 0,75 mm² female

2.10 100 11107 Cable tie, black 338 mm

2.12 200 00208 Cable tie, black 186 mm

2.13 2 800003 Ring 4-6 QMM M8

2.14 1 04912 Pressure switch cable 15m

2.15 1 F170671 Twin display kit

2.16 2 023595 Screw 3,5 x 9,5

Date of issue: May 2002

28 Electrical components EF1786

 Wheel loader Caterpillar 988 G
Date of issue: May 2002

1 +15: connect wires 1 and 3 to the standard fuse for the greasing system

2 -31: connect wire 2 to the central earth connection

3 electrical fusebox of Caterpillar

EF1786 Electrical components 29

 Wheel loader Caterpillar 988 G

Pressureswitch in

Fuse
main lines
Twin display unit

Twin pump with

integrated control unit
Date of issue: May 2002

30 Electrical components EF1786

 Wheel loader Caterpillar 988 G

6.

6.
DISTRIBUTION BLOCKS
Date of issue: May 2002

your efficiency is our challenge

EF1786 Distribution blocks 31

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Parts list

6.1 F171217 Installation kit 4-port block B1

Pos. Q’ty Groeneveld order Description

number

3.1 2 43402 Male stud coupling 1/8”NPT - ø6 mm BR

3.2 2 43802 Male stud elbow 1/8”NPT - ø6 mm BR

3.3 1 12712 Bracket 170 x 30 x 6 mm

3.4 1 F171209 Twin 4 port block, complete

B1
1

2
Date of issue: May 2002

32 Distribution blocks EF1786

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Date of issue: May 2002

EF1786 Distribution blocks 33

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Parts list

6.2 F171218 Installation kit 7-port block B2

Pos. Q’ty Groeneveld order Description

number

4.1 2 15001 Elbow reduction adaptor 1/8” ST-YG

4.2 1 29901 Straight coupling ø6 mm ST-YG

4.3 3 33301 Extended adaptor 1/8”NPTF - 42 mm ST-YG

4.4 2 31902 Grease pipe ø6 mm ST-YG

4.5 5 43402 Male stud coupling 1/8”NPT - ø6 mm ST-YG

4.6 3 43802 Male stud elbow 1/8”NPT - ø6 mm ST-YG

4.7 2 81502 Tube clamp, single ø6 mm

4.8 1 81802 Tube clamp, single ø12 mm

4.9 1 87402 Welding block 1/8” ST

4.10 1 04112 Bracket, distribution block

4.11 3 16012 Cover plate, single tube clamp 6-12 mm

4.12 3 28412 Bracket, tube clamp

4.13 6 126035 Allen bolt M6 x 35 ST-G

4.14 1 F171210 Twin 7-port block, complete

Date of issue: May 2002

34 Distribution blocks EF1786

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Date of issue: May 2002

EF1786 Distribution blocks 35

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8 5
B2

8 6

Date of issue: May 2002

36 Distribution blocks EF1786

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10

9
Date of issue: May 2002

EF1786 Distribution blocks 37

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Parts list

6.3 F171219 Installation kit 2-port block B3

Pos. Q’ty Groeneveld order Description

number

5.1 2 78601 Tube clamp, double ø10 mm

5.2 1 78801 Welding plate, double tube clamp 6-12 mm

5.3 2 09202 Spring washer 6.4

5.4 4 43402 Male stud coupling 1/8”NPT - ø6 mm ST-YG

5.5 3 47602 Straight coupling ø10 mm ST-YG

5.6 2 87402 Welding block 1/8” ST

5.7 2 35808 Spacer 20 - 20 - 10.5

5.8 1 08612 Support 90° ø7 mm x M8x1,25

5.9 3 10312 Tube ø10 mm x 8, L=1750 mm, 1/8”

5.10 1 13312 Cover plate, double tube clamp 6-12 mm

5.11 1 27912 Bracket 120 x 30 x 30

5.12 1 126025 Allen bolt M6 x 25 ST-G

5.13 1 126035 Allen bolt M6 x 35 ST-G

5.14 2 126045 Allen bolt M6 x 45 ST-G

5.15 2 200006 Nut M6 ST-G

5.16 2 830577 H.P.H. 1/4” S6-300-S6 H17

5.17 1 F171211 Twin 2-port block, complete

B3
12 11
Date of issue: May 2002

38 Distribution blocks EF1786

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5.8 5.11
12
Date of issue: May 2002

11

EF1786 Distribution blocks 39

 Wheel loader Caterpillar 988 G

Parts list

6.4 F171220 Installation kit 4-port block B4

Pos. Q’ty Groeneveld order Description

number

6.1 1 15001 Elbow reduction adaptor 1/8” ST-YG

6.2 2 78701 Tube clamp, double ø12 mm

6.3 2 09202 Spring washer 6.4

6.4 2 43402 Male stud coupling 1/8”NPT - ø6 mm ST-YG

6.5 1 43802 Male stud elbow 1/8”NPT - ø6 mm ST-YG

6.6 1 47602 Straight coupling ø10 mm ST-YG

6.7 4 81802 Tube clamp, single ø12 mm

6.8 1 35808 Spacer 20 - 20 - 10.5

6.9 1 10312 Tube ø10 mm x 8, L=1750 mm, 1/8”

6.10 2 13312 Cover plate, double tube clamp 6-12 mm

6.11 4 16012 Cover plate, single tube clamp 6-12 mm

6.12 6 101150 Bolt M10 x 150 ST-G

6.13 10 126030 Allen bolt M6 x 30 ST-G

6.14 2 126035 Allen bolt M6 x 35 ST-G

6.15 6 220010 Nut, selflocking M10 ST-G

6.16 12 300010 Washer M10 ST-G

6.17 6 F171226 Bracket 160 x 40 x 8 mm

6.18 1 F171228 Bracket Caterpillar 988G right

6.19 1 F171212 Twin 4-port block, complete

Date of issue: May 2002

40 Distribution blocks EF1786

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Date of issue: May 2002

EF1786 Distribution blocks 41

 Wheel loader Caterpillar 988 G

B4

15

13

Date of issue: May 2002

42 Distribution blocks EF1786

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14
16
16
Date of issue: May 2002

EF1786 Distribution blocks 43

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Parts list

6.5 F171221 Installation kit 3-port block B5

Pos. Q’ty Groeneveld order Description

number

7.1 2 78701 Tube clamp, double ø12 mm

7.2 6 09202 Spring washer 6.4

7.3 2 43802 Male stud elbow 1/8”NPT - ø6 mm ST-YG

7.4 1 47602 Straight coupling ø10 mm ST-YG

7.5 2 81802 Tube clamp, single ø12 mm

7.6 2 08508 Reduction adaptor G1/8” x R1/8” BR

7.7 2 13312 Cover plate, double tube clamp 6-12 mm

7.8 2 16012 Cover plate, single tube clamp 6-12 mm

7.9 6 101150 Bolt M10 x 150 ST-G

7.10 6 126030 Allen bolt M6 x 30 ST-G

7.11 2 126035 Allen bolt M6 x 35 ST-G

7.12 6 220010 Nut, selflocking M10 ST-G

7.13 12 300010 Washer M10 ST-G

7.14 6 F171226 Bracket 160 x 40 x 8 mm

7.15 1 F171227 Bracket Caterpillar 988G left

7.16 1 F171213 Twin 3-port block, complete

7.17 1 35808 Spacer 20 - 20 - 10.5

7.18 1 10312 Tube ø10 mm x 8, L=1750 mm, 1/8”

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44 Distribution blocks EF1786

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EF1786 Distribution blocks 45

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B5

17

19

Date of issue: May 2002

18
18

46 Distribution blocks EF1786

 Wheel loader Caterpillar 988 G

7.

7.
INSTALLATION MAIN LINE
Date of issue: May 2002

your efficiency is our challenge

EF1786 Installation main line 47

 Wheel loader Caterpillar 988 G

Parts list

7.1 F171216 Twin Main line kit Caterpillar 988 G

Pos. Q’ty Groeneveld order Description

number

8.1 7 78601 Tube clamp, double ø10 mm

8.2 11 78701 Tube clamp, double ø12 mm

8.3 8 78801 Welding plate, double tube clamp 6-12 mm

8.4 18m 32102 Tube ø10 x 1 mm ST-YG

8.5 8 47602 Straight coupling ø10 mm ST-YG

8.6 4 47802 T-coupling ø10 mm ST-YG

8.7 3 08612 Support 90° ø7 mm x M8x1,25

8.8 18 13312 Cover plate, double tube clamp 6-12 mm

8.9 3 28412 Bracket, tube clamp

8.10 6 126040 Allen bolt M6 x 40 ST-G

8.11 2 F171223 H.P.H. 3/8” E10-1800-S12 H1

8.12 2 810538 H.P.H. 3/8” S12-1400-S12 H2

8.13 2 F171224 H.P.H. 1/4” S10-2500-S12 H3

8.14 1 F171225 H.P.H. 1/4” S10-650-E10 H4

8.15 1 830671 H.P.H. 1/4” S10-750-E10 H4a

8.16 2 830035 H.P.H. 1/4” S10-1800-S10 H5

8.17 2 830357 H.P.H. 1/4” S10-1750-S10 H6

8.18 12 126035 Allen bolt M6 x 35 ST-G

Date of issue: May 2002

H1 8.11

1.19

48 Installation main line EF1786

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EF1786 Installation main line 49

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50 Installation main line EF1786

 Wheel loader Caterpillar 988 G

3.4

8.12

4.14
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EF1786 Installation main line 51

 Wheel loader Caterpillar 988 G

5.17

6.19

7.16
Date of issue: May 2002

52 Installation main line EF1786

 Wheel loader Caterpillar 988 G

8.

8.
PARAMETER SETTINGS
Date of issue: May 2002

your efficiency is our challenge

EF1786 Parameter settings 53

 Wheel loader Caterpillar 988 G

Parameter settings

Code Description Setting

HDCY Heavy duty cycle 20 minutes

NDCY Normal duty cycle 25 minutes

LDCY Low duty cycle 30 minutes

CMS Cycle mode select 2

MPT Maximum pumping time 6 minutes

VMF Venting multiply factor 5 (/10) x

Number of attempts before pump

NOA 10 x
holds

BCDC Blink code duty cycle 4x

CSI Command signal 'inverted' 0 (GINA)/NO(PC)

Consumption metering units each cycle : 14,5 cc

Date of issue: May 2002

54 Parameter settings EF1786

 Wheel loader Caterpillar 988 G

9.

9.
TESTING OF THE SYSTEM
Date of issue: May 2002

your efficiency is our challenge

EF1786 Testing of the system 55

 Wheel loader Caterpillar 988 G

Testing of the system

Warning

Only operate machine when fully familiar with the controls and permission
of the person in charge at the working place.

• Remove the end-plugs out of the distributions blocks.

De-aerate pipe A
• Start the pump manually with the Gina; leave the 5/2 magnet valve non-
excited (exit A).
• Close the distribution blocks with an end-plug as soon as main pipe (A) is
completely clear of air and dirt.
• Stop the pump.
• Remove main pipe A.

De-aerate pipe B
• Mount main pipe (B) on exit A of the pump.
• Start the pump manually with the Gina; leave the 5/2 magnet valve non-
excited (exit A).
• Close the distribution blocks with an end-plug as soon as main pipe (B) is
completely clear of air and dirt.
• Stop the pump.
• Connect main pipe (B) to exit B and main pipe (A) to exit A.

Accelerated test
• Start an accelerated test by means of the test button on the pump or with the
GINA.
• Check the main pipe for leakage.
• Check if all the grease points are provided with grease.
• Terminate the accelerated test by switching off the ignition.

• Switch the machine back on.

• Operate the machine in all positions and check if all the parts of the Twin-
lubrication have enough tolerance and do not jam or scrape.
• Check the timer settings by means of the GINA (if available).
• Shut the machine down. Date of issue: May 2002

56 Testing of the system EF1786

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