Installation Manual

140M

Automatic TWIN-3 Greasing System

Motor Grader
Caterpillar 140M
F204255 R01

your efficiency is our challenge

All rights reserved. No part of this manual may be copied and/or published by means of printing, photocopying,
microfilm or by any other means without prior written permission from Groeneveld. This applies also to the
drawings and diagrams appended.

Groeneveld reserves the right to change parts at any time, without prior or direct notice to the customer. The
contents of this manual may also be changed without prior notice.

This manual applies to the standard version of the product. Groeneveld cannot accept liability for any damage
arising from the use of specifications other than that supplied.

You are requested to contact Groeneveld technical service for information concerning adjustment, maintenance
work or repairs that is not described in this manual.

Whilst this manual has been prepared with the greatest possible care Groeneveld cannot accept responsibility for
any errors of the concequences of such errors.
 Motor Grader Caterpillar 140M

1.
TABLE OF CONTENTS
1. Preface - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5
1.1. General information - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6
1.2. Use of symbols - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6
1.3. Safety precautions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7
1.4. General fitting instructions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7

2. System lay-out - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9
2.1. F204242 Twin 18-port block, complete - - - - - - - - - - - - - - - - - - - - - - - 12
2.2. F204243 Twin 3-port block, complete - - - - - - - - - - - - - - - - - - - - - - - - 14
2.3. F204244 Twin 3-port block, complete - - - - - - - - - - - - - - - - - - - - - - - - 16
2.4. F204245 Twin 7-port block, complete - - - - - - - - - - - - - - - - - - - - - - - - 18
2.5. F204246 Twin 3-port block, complete - - - - - - - - - - - - - - - - - - - - - - - - 20

3. Grease point location - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 23

4. Grease pump installation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 27

4.1. F204247 Twin pumpkit Caterpillar 140M excl. pump - - - - - - - - - - - - - 28

5. Electrical components - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 31
5.1. F204248 Electronics installation kit Caterpillar 140M - - - - - - - - - - - - - 32

6. Distribution blocks - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 35
6.1. F204249 Installation kit Twin 18-port block / F204242 B1 - - - - - - - - - - 36
6.2. F204250 Installation kit Twin 3-port block / F204243 B2 - - - - - - - - - - - 40
6.3. F204251 Installation kit Twin 3-port block / F204244 B3 - - - - - - - - - - - 42
6.4. F204252 Installation kit Twin 7-port block / F204245 B4 - - - - - - - - - - - 46
6.5. F204253 Installation kit Twin 3-port block / F204246 B5 - - - - - - - - - - - 50

7. Installation main line - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 53

7.1. F204254 Twin Main line kit Caterpillar 140M - - - - - - - - - - - - - - - - - - - 54

8. Parameter settings - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 59

9. Testing of the system - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 61

Date of issue: August 2012

F204255 R01 Table of contents 3

 Motor Grader Caterpillar 140M

Date of issue: August 2012

4 Table of contents F204255 R01

 Motor Grader Caterpillar 140M

1.

1.
PREFACE
140M
Date of issue: August 2012

your efficiency is our challenge

F204255 R01 Preface 5

 Motor Grader Caterpillar 140M

1.1 General information

This installation manual describes the mounting of the Twin-3 system on the
Caterpillar Motor Grader type 140M.

Automatic Twin-3 Greasing System

Machine type Number of Groeneveld Manual

grease points order number
number

Caterpillar 140M excl. pump 29 x F204240/1 F204255 R01

Caterpillar 140M incl. 4L pump 29 x F211969 F204255 R01

Caterpillar 140M incl. 8L pump 29 x F204240 F204255 R01

1.2 Use of symbols

Symbol Explanation
H High pressure hose 1/4” I/D or 3/8” I/D
1/4” S6-0200-E6 1/4” = internal diameter
S6 = connector straight ø6mm
0200 = length (mm)
E6 = connector elbow ø6mm
P Grease pump
PS Main line pressure switch

Distribution block

4.25 Position number on the parts list

Grease point position number

BK Black
BN Brown
BU Blue
Date of issue: August 2012

RD Red
GY Grey
YE Yellow
BR Brass
PA Polyamide
SST Stainless steel
ST-YG Yellow passivated steel
ST-G Galvanised steel

6 Preface F204255 R01

 Motor Grader Caterpillar 140M

1.3 Safety precautions

For starting installation, carry out the following tasks:
• Remove ignition key to prevent engine from starting while you are working.
• Block all moving parts, like lifting frames, breaking points and mast parts.
• Block the wheels.
• Follow machine manufacturer’s guidelines for general safety and precautions.

During activities that require a lifting jack:

• The machine should not rest on the lifting jack solely. Use additional support.

General:
• Always keep your work area clean.

1.4 General fitting instructions

Before
• Check if all the parts of the Twin-system are present by using the parts list.
• Check if all the grease points are open and provided with grease. Lubricate
the grease points if there is not sufficient grease. This way damage due to
insufficient grease is prevented.

During installation
• Prevent dirt from entering the system during installation.
• Use clean tools.
• Clean the machine at points, where the pump and the distribution blocks
have to be installed. Even small pollution can cause failure of the system!
• Even if stud couplings or plugs are not provided with an O-ring sealing or
sealing ring, use teflon tape or a liquid sealing agent.
Date of issue: August 2012

F204255 R01 Preface 7

 Motor Grader Caterpillar 140M

Notes

Date of issue: August 2012

8 Preface F204255 R01

 Motor Grader Caterpillar 140M

2.

2.
SYSTEM LAY-OUT
140M
Date of issue: August 2012

your efficiency is our challenge

F204255 R01 System lay-out 9

 Motor Grader Caterpillar 140M

Parts list
The Twin-3 system F204240/1 for the Caterpillar 140M comprises the following
parts:

Kit number Groeneveld order Description

number

F204247 Twin pumpkit Caterpillar 140M excl. pump

F204248 Electronics installation kit Caterpillar 140M

F204242 F204249 Installation kit Twin 18-port block B1

F204243 F204250 Installation kit Twin 3-port block B2

F204244 F204251 Installation kit Twin 3-port block B3

F204245 F204252 Installation kit Twin 7-port block B4

F204246 F204253 Installation kit Twin 3-port block B5

F204254 Twin Main line kit Caterpillar 140M

F204255 Manual Caterpillar 140M

F128265 User’s manual TWIN-3

F200190 H.P.H. 3/8” S10-2500-S10 H1 2x

F194745 H.P.H. 3/8” S10-3200-S10 H2 2x

F115934 H.P.H. 1/4” S10-0900-S10 H3 2x

F173115 H.P.H. 1/4” S10-2900-S10 H4 2x

F125902 H.P.H. 3/8” S10-1000-S10 H5 2x

F204408 H.P.H. 1/4” S10-7500-S10 H6 2x

Parts list

The Twin-3 system F211969 for the Caterpillar 140M comprises the following parts:

Kit number Groeneveld order Description

number

F204240/1 Caterpillar 140M (excl. pump)

F124630 Twin-3 pump 12cc/24V/4L/250bar/Tyco

Date of issue: August 2012

Parts list

The Twin-3 system F204240 for the Caterpillar 140M comprises the following parts:

Kit number Groeneveld order Description

number

F204240/1 Caterpillar 140M (excl. pump)

F204241 Support bracket 8L pump

F124637 Twin-3 pump 12cc/24V/8L/250bar/Tyco

10 System lay-out F204255 R01

 Motor Grader Caterpillar 140M

H3 B1
F204242
830401

B2 H4
F204243 F173115

H2 P
880057

H1
880050

H5
880020
B3
F204244

B4
F204245

H6
F204408
Date of issue: August 2012

B5
F204246

F204255 R01 System lay-out 11

 Motor Grader Caterpillar 140M

Parts list

2.1 F204242 Twin 18-port block, complete

Pos. Q’ty Groeneveld order Description

number

1 1 F112004 Twin 18-port block without stud BR

2 4 F110788 Metering unit No.2 - 0.100cc/M22/6mm/BR

3 4 F110620 Metering unit No.3 - 0.150cc/M22/6mm/BR

4 4 F110789 Metering unit No.4 - 0.200cc/M22/6mm/BR

5 4 F110790 Metering unit No.6 - 0.300cc/M22/6mm/BR

6 1 F111683 Metering unit No.9 - 1.000cc/M22/6mm/BR

7 1 F115460 Shut-off plug M22 x 1 BR

8 4 F104988 Body, male stud elbow 1/4” - ø10mm ST-G

9 17 F173956 H.P.H. 1/4” S6-3000-nothing

10 17 F113155 Protective cap ø12mm

Date of issue: August 2012

12 System lay-out F204255 R01

 Motor Grader Caterpillar 140M

2 5 4 3

2 6 4 3
9 2 6 4 X

6 2 5 4 7

10

9 9

9
9
9
9
9

9 9

8 8

9 9

9 9

9 9

9 9

3 4 5 2 3
Date of issue: August 2012

3 4 6 2 3
4 6 2 3

4 5 2 3

F204255 R01 System lay-out 13

 Motor Grader Caterpillar 140M

Parts list

2.2 F204243 Twin 3-port block, complete

Pos. Q’ty Groeneveld order Description

number

1 1 F111636 Twin 3-port block, flat BR

2 2 F110787 Metering unit No.1 - 0.050cc/M22/6mm/BR

3 1 F111683 Metering unit No.9 - 1.000cc/M22/6mm/BR

4 4 F170854 Body, male stud coupling 1/4” - ø10mm ST-G

5 1m F110661 Grease pipe 1 x ø6 mm PA per m

6 1m F110661 Grease pipe 1 x ø6 mm PA per m

7 1m F110661 Grease pipe 1 x ø6 mm PA per m

8 3 F113154 Protective cap ø6mm

Date of issue: August 2012

14 System lay-out F204255 R01

 Motor Grader Caterpillar 140M

1 9 1

4 4

1
Date of issue: August 2012

1 9 1

2 3 2

F204255 R01 System lay-out 15

 Motor Grader Caterpillar 140M

Parts list

2.3 F204244 Twin 3-port block, complete

Pos. Q’ty Groeneveld order Description

number

1 1 F111636 Twin 3-port block, flat BR

2 3 F110620 Metering unit No.3 - 0.150cc/M22/6mm/BR

3 2 F170584 Body, male stud coupling 1/4” - ø10mm ST-G

4 2 F000686 Threaded plug 1/4” BR

5 2 F104436 Sealing ring

6 3 F175489 H.P.H. 1/4” S6-1500-nothing

7 3 F113155 Protective cap ø12mm

Date of issue: August 2012

16 System lay-out F204255 R01

 Motor Grader Caterpillar 140M

3 3 3

3 4—5

1
Date of issue: August 2012

3 3 3

2 2 2

F204255 R01 System lay-out 17

 Motor Grader Caterpillar 140M

Parts list

2.4 F204245 Twin 7-port block, complete

Pos. Q’ty Groeneveld order Description

number

1 1 F111394 Twin 7-port block, M10 BR

2 1 F110620 Metering unit No.3 - 0.150 cc/M22/6mm/BR

3 2 F110789 Metering unit No.4 - 0.200 cc/M22/6mm/BR

4 3 F115460 Shut-off plug M22 x 1 BR

5 1 F124500 Pressure switch 150 bar, complete BR

6 4 F104988 Body, male stud elbow 1/4” - ø10mm ST-G

7 5m F110662 Grease pipe 2 x ø6mm PA per m

8 1 F116273 H.P.H. 1/4” S6-2500-S6

9 1 F113154 Protective cap ø6mm

10 1 F104023 Protective cap ø9.5mm

Date of issue: August 2012

18 System lay-out F204255 R01

 Motor Grader Caterpillar 140M

10

6 6

BK

3 4 4 1

4 X X
4 3 X PS
Date of issue: August 2012

3 2 4 5
RD

F204255 R01 System lay-out 19

 Motor Grader Caterpillar 140M

Parts list

2.5 F204246 Twin 3-port block, complete

Pos. Q’ty Groeneveld order Description

number

1 1 F111636 Twin 3-port block, flat0 BR

2 3 F110620 Metering unit No.3 - 0.150 cc/M22/6mm/BR

3 2 F170584 Body, male stud coupling 1/4” - ø10mm ST-G

4 2 F000686 Threaded plug 1/4” BR

5 2 F104436 Sealing ring

6 2 F116531 H.P.H. 1/4” S6-1400-S6

7 1 F112608 H.P.H. 1/4” S6-1000-S6

8 3 F113154 Protective cap ø6mm

Date of issue: August 2012

20 System lay-out F204255 R01

 Motor Grader Caterpillar 140M

3 3 3

3 4—5

1
Date of issue: August 2012

3 3 3

2 2 2

F204255 R01 System lay-out 21

 Motor Grader Caterpillar 140M

Notes

Date of issue: August 2012

22 System lay-out F204255 R01

 Motor Grader Caterpillar 140M

3.

3.
GREASE POINT LOCATION
140M
Date of issue: August 2012

your efficiency is our challenge

F204255 R01 Grease point location 23

 Motor Grader Caterpillar 140M

28

140M

29 21 22 19

Date of issue: August 2012

24 Grease point location F204255 R01

 Motor Grader Caterpillar 140M

26 25 27

140M

23 24
Date of issue: August 2012

F204255 R01 Grease point location 25

 Motor Grader Caterpillar 140M

3 5 8 1 9 17 16 12 14

2 4 6 20 18 10 13 15
7 11
Date of issue: August 2012

Left Right

26 Grease point location F204255 R01

 Motor Grader Caterpillar 140M

4.

4.
GREASE PUMP INSTALLATION
140M
Date of issue: August 2012

your efficiency is our challenge

F204255 R01 Grease pump installation 27

 Motor Grader Caterpillar 140M

Parts list

4.1 F204247 Twin pumpkit Caterpillar 140M excl. pump

Pos. Q’ty Groeneveld order Description

number

1.1 1 F123724 Cable harness pump 7m

1.2 1 F108039 Bracket pump

1.3 2 F113433 Hexagonal bolt M8 x 16 ST-G

1.4 4 F113437 Hexagonal bolt M8 x 50 ST-G

1.5 4 F113423 Selflocking nut M8 ST-G

1.6 6 F104586 Plain washer M8 ST-G

1.7 2 F104587 Spring washer M8 ST-G

1.8 n/a n/a Bracket

1.9 n/a n/a Twin-3 Pump 12cc/24v/8L/250bar

Date of issue: August 2012

28 Grease pump installation F204255 R01

 Motor Grader Caterpillar 140M

NT
FRO 140M

1.8

1.7
1.3

1.5
1.6
1.9

1.2

1.4
Date of issue: August 2012

F204255 R01 Grease pump installation 29

 Motor Grader Caterpillar 140M

Notes

Date of issue: August 2012

30 Grease pump installation F204255 R01

 Motor Grader Caterpillar 140M

5.

5.
ELECTRICAL COMPONENTS
140M
Date of issue: August 2012

your efficiency is our challenge

F204255 R01 Electrical components 31

 Motor Grader Caterpillar 140M

Parts list

5.1 F204248 Electronics installation kit Caterpillar 140M

Pos. Q’ty Groeneveld order Description

number

2.1 1 F110889 Connector housing, 4 pole male

2.2 1 F104582 Connector housing, 2 pole male

2.3 1 F104543 Connector housing, 2 pole female

2.4 1 F112759 Connector housing, 4 pole female

2.5 6 F104635 Flat plug sleeve, not insulated 0.75mm²

2.6 10 F104556 Cable tie, black 338mm

2.7 50 F111891 Cable tie, black 186mm

2.8 1 F178289 Grommet 20mm - 15mm - 6mm

2.9 1 F104528 Fuse holder incl. support

2.10 1 F113444 Fuse, 5A plug-in

2.11 1 F113445 Fuse, 10A plug-in

2.12 1 F123727 Pressure switch cable 8m

2.13 6 F112757 Flat plug, not insulated 0.75mm²

2.14 1 F204524 Twin-3 Display Unit

Date of issue: August 2012

Fuse holder

32 Electrical components F204255 R01

 Motor Grader Caterpillar 140M

N T
FRO 140M

2.14

2.10
2.11

2.9

1.9

2.12
2.1
2.4

1.1

2.5
2.2
2.3
2.13
2.8
Date of issue: August 2012

F204255 R01 Electrical components 33

 Motor Grader Caterpillar 140M

Pressure switch in the

Display
unit

main lines
Grey (7)
Grey (8)
White (10)
Yellow (11)

- Error output (2) signal (max 6W)

- Low level output (1) signal (max 6W)

Black (2)
Red (1)
Purple (6)

Grey (7)
Grey (8)
Fuse
Black (2)
Green (3)
Orange (4)
Red (1)

Pink (5)
Purple (6)
Blue (7)
Grey (8)

Twin pump with integrated

control unit

Red (1)
Black (2)
Green (3)
Orange (4)
Pink (5)
Date of issue: August 2012

Purple (6)
Blue (7)
Grey (8)

34 Electrical components F204255 R01

 Motor Grader Caterpillar 140M

6.

6.
DISTRIBUTION BLOCKS
140M
Date of issue: August 2012

your efficiency is our challenge

F204255 R01 Distribution blocks 35

 Motor Grader Caterpillar 140M

Parts list

6.1 F204249 Installation kit Twin 18-port block / F204242 B1

Pos. Q’ty Groeneveld order Description

number

3.1 8 F000542 Stud elbow G1/8” ST-G

3.2 4 F104513 Male stud coupling 1/8” - ø6mm ST-G

3.3 2 F114875 Male stud elbow M6x1 - ø6mm ST-G

3.4 11 F111941 Male stud elbow 1/8” - ø6mm ST-G

3.5 25 F104556 Cable tie, black 338mm

3.6 25 F111891 Cable tie, black 186mm

3.7 36m F117540 Spiral protective wrap ø8mm

3.8 4 F000541 Adapter G1/8” - R1/8” BR

3.9 1 F116460 Clamp ø14mm for M10 bolt

3.10 1 F108971 Spacer 80 x 20 x 10mm

3.11 8 F108914 Threaded bush M10x1,5 - ø20mm - 25mm

3.12 17 F177968 Re-usable hose end fitting 1/4” - ø6mm ST-G

3.13 8 F112232 Hexagonal bolt M10 x 20 ST-G

3.14 1 F119484 Hexagonal bolt M10 x 100 ST-G

3.15 8 F113426 Plain washer M10 ST-G

3.16 1 F113427 Spring washer M10 ST-G

3.17 7 F171192 Clamp ø28mm for M10 bolt

3.18 1 F204242 Twin 18-port block, complete

Date of issue: August 2012

36 Distribution blocks F204255 R01

 Motor Grader Caterpillar 140M

N T
FRO 140M

3.18

3.13
5 3.4

3.9 3.10
3 8
3.17

3.16
2 7
3.2
3.14
6
4 3.11

1
3.15 16 17
3.7

3.8
9
14
12
3.1
11
15
1 2 3 4 5 6 7 8 3.3
10

2 6 4 3
Date of issue: August 2012

9 2 6 4 X 13
3 4 6 2 3 3.12
4 6 2 3

9 10 11 12 13 14 15 16 17

F204255 R01 Distribution blocks 37

 Motor Grader Caterpillar 140M

B1

3 8

6 3
Date of issue: August 2012

8 2 4

38 Distribution blocks F204255 R01

 Motor Grader Caterpillar 140M

14

11

17 16 13 14 15

10
Date of issue: August 2012

F204255 R01 Distribution blocks 39

 Motor Grader Caterpillar 140M

Parts list

6.2 F204250 Installation kit Twin 3-port block / F204243 B2

Pos. Q’ty Groeneveld order Description

number

4.1 1 F107459 Welding plate, 3-port block

4.2 2 F110297 Serrated lock washer M6

4.3 10 F111891 Cable tie, black 186mm

4.4 3m F104550 Spiral protective wrap ø4mm

4.5 3 F101065 Male stud elbow 1/8” - ø6mm BR

4.6 2 F000541 Adapter G1/8” - R1/8” BR

4.7 2 F101272 Allan bolt M6 x 30 ST-G

4.8 1 F204243 Twin 3-port block, complete

B2

19 20 18
Date of issue: August 2012

40 Distribution blocks F204255 R01

 Motor Grader Caterpillar 140M

N T
FRO 140M

4.1

4.2
4.8
4.7

19
20
4.5

18
4.6

18 19 20
Date of issue: August 2012

1 9 1

F204255 R01 Distribution blocks 41

 Motor Grader Caterpillar 140M

Parts list

6.3 F204251 Installation kit Twin 3-port block / F204244 B3

Pos. Q’ty Groeneveld order Description

number

5.1 1 F107459 Welding plate, 3-port block

5.2 2 F110297 Serrated lock washer M6

5.3 3 F111941 Male stud elbow 1/8” - ø6mm ST-G

5.4 5 F111891 Cable tie, black 186mm

5.5 4.5m F117540 Spiral protective wrap ø8mm

5.6 4 F116460 Clamp ø14mm for M10 bolt

5.7 3 F108914 Threaded bush M10x1,5 - ø20mm - 25mm

5.8 3 F177968 Re-usable hose end fitting 1/4” - ø6mm ST-G

5.9 4 F112232 Hexagonal bolt M10 x 20 ST-G

5.10 2 F101272 Allan bolt M6 x 30 ST-G

5.11 4 F113426 Plain washer M10 ST-G

5.12 1 F204244 Twin 3-port block, complete

Date of issue: August 2012

42 Distribution blocks F204255 R01

 Motor Grader Caterpillar 140M

N T
FRO 140M

23
5.9
5.6
5.11
5.7

5.10

5.2

5.12

5.1
5.8
22

21 5.3

21 22 23
Date of issue: August 2012

3 3 3

F204255 R01 Distribution blocks 43

 Motor Grader Caterpillar 140M

22 B3 23

Date of issue: August 2012

44 Distribution blocks F204255 R01

 Motor Grader Caterpillar 140M

21
Date of issue: August 2012

F204255 R01 Distribution blocks 45

 Motor Grader Caterpillar 140M

Parts list

6.4 F204252 Installation kit Twin 7-port block / F204245 B4

Pos. Q’ty Groeneveld order Description

number

6.1 1 F111941 Male stud elbow 1/8” - ø6mm ST-G

6.2 30 F111891 Cable tie, black 186mm

6.3 3.5m F117540 Spiral protective wrap ø8mm

6.4 2 F113779 Male stud coupling 1/8” - ø6mm BR

6.5 1 F116460 Clamp ø14mm for M10 bolt

6.6 1 F107846 Bracket

6.7 1 F108914 Threaded bush M10x1,5 - ø20mm - 25mm

6.8 2 F112232 Hexagonal bolt M10 x 20 ST-G

6.9 2 F113426 Plain washer M10 ST-G

6.10 1 F113427 Spring washer M10 ST-G

6.11 1 F204245 Twin 7-port block, complete

Date of issue: August 2012

46 Distribution blocks F204255 R01

 Motor Grader Caterpillar 140M

NT
FRO 140M

6.5
6.7

6.1

6.11 26

6.4
25
24

6.8
6.10
6.9
6.6

25
Date of issue: August 2012

4 X X
4 3 X PS

24 26

F204255 R01 Distribution blocks 47

 Motor Grader Caterpillar 140M

B4

Date of issue: August 2012

48 Distribution blocks F204255 R01

 Motor Grader Caterpillar 140M

25

24

26
Date of issue: August 2012

F204255 R01 Distribution blocks 49

 Motor Grader Caterpillar 140M

Parts list

6.5 F204253 Installation kit Twin 3-port block / F204246 B5

Pos. Q’ty Groeneveld order Description

number

7.1 1 F107459 Welding plate, 3-port block

7.2 2 F110297 Serrated lock washer M6

7.3 1 F104513 Male stud coupling 1/8” - ø6mm ST-G

7.4 2 F111941 Male stud elbow 1/8” - ø6mm ST-G

7.5 5 F104556 Cable tie, black 338mm

7.6 4m F117540 Spiral protective wrap ø8mm

7.7 3 F000541 Adapter G1/8” - R1/8” BR

7.8 2 F101272 Allan bolt M6 x 30 ST-G

7.9 1 F204246 Twin 3-port block, complete

B5 28

29
Date of issue: August 2012

50 Distribution blocks F204255 R01

 Motor Grader Caterpillar 140M

N T
FRO 140M

7.1

7.9

7.4
27
7.2
28
7.8

29
7.7
7.3

27 28 29
Date of issue: August 2012

3 3 3

F204255 R01 Distribution blocks 51

 Motor Grader Caterpillar 140M

Notes

Date of issue: August 2012

52 Distribution blocks F204255 R01

 Motor Grader Caterpillar 140M

7.

7.
INSTALLATION MAIN LINE
140M
Date of issue: August 2012

your efficiency is our challenge

F204255 R01 Installation main line 53

 Motor Grader Caterpillar 140M

Parts list

7.1 F204254 Twin Main line kit Caterpillar 140M

Pos. Q’ty Groeneveld order Description

number

8.1 2 F110241 T-coupling ø10mm ST-G

8.2 50 F104556 Cable tie, black 338mm

8.3 100 F111891 Cable tie, black 186mm

8.4 3 F171192 Clamp ø28mm for 10 bolt

8.5 2 F200190 H.P.H. 3/8” S10-2500-S10 H1

8.6 2 F194745 H.P.H. 3/8” S10-3200-S10 H2

8.7 2 F115934 H.P.H. 1/4” S10-0900-S10 H3

8.8 2 F173115 H.P.H. 1/4” S10-2900-S10 H4

8.9 2 F125902 H.P.H. 3/8” S10-1000-S10 H5

8.10 2 F204408 H.P.H. 1/4” S10-7500-S10 H6

Date of issue: August 2012

54 Installation main line F204255 R01

 Motor Grader Caterpillar 140M

3.18
8.7

4.8 8.8

1.9
8.6

8.5

8.9

5.12

6.11

8.10
Date of issue: August 2012

7.9

F204255 R01 Installation main line 55

 Motor Grader Caterpillar 140M

N T
FRO 140M

6.11
8.10
8.9

7.9 8.7
3.18

8.6
4.8

8.4
8.1
8.5

1.9

8.8
Date of issue: August 2012

5.12

56 Installation main line F204255 R01

 Motor Grader Caterpillar 140M

H3 B1 H2

H1 P

H3 B2 H4
H4 B3

H1

B1
H6
H6

B4 B5
Date of issue: August 2012

H5

H3

F204255 R01 Installation main line 57

 Motor Grader Caterpillar 140M

Notes

Date of issue: August 2012

58 Installation main line F204255 R01

 Motor Grader Caterpillar 140M

8.

8.
PARAMETER SETTINGS
140M
Date of issue: August 2012

your efficiency is our challenge

F204255 R01 Parameter settings 59

 Motor Grader Caterpillar 140M

Parameter settings

Consumption metering units each cycle : 6.55 cc

Date of issue: August 2012

60 Parameter settings F204255 R01

 Motor Grader Caterpillar 140M

9.

9.
TESTING OF THE SYSTEM
140M
Date of issue: August 2012

your efficiency is our challenge

F204255 R01 Testing of the system 61

 Motor Grader Caterpillar 140M

Testing of the system

Warning

Only operate machine when fully familiar with the controls and permission
of the person in charge at the working place.

• Remove the end-plugs out of the distributions blocks.

De-aerate pipe A
• Start the pump manually with the Gina; leave the 5/2 magnet valve non-
excited (exit A).
• Close the distribution blocks with an end-plug as soon as main pipe (A) is
completely clear of air and dirt.
• Stop the pump.
• Remove main pipe A.

De-aerate pipe B
• Mount main pipe (B) on exit A of the pump.
• Start the pump manually with the Gina; leave the 5/2 magnet valve non-
excited (exit A).
• Close the distribution blocks with an end-plug as soon as main pipe (B) is
completely clear of air and dirt.
• Stop the pump.
• Connect main pipe (B) to exit B and main pipe (A) to exit A.

Accelerated test
• Start an accelerated test by means of the test button on the pump or with the
GINA.
• Check the main pipe for leakage.
• Check if all the grease points are provided with grease.
• Terminate the accelerated test by switching off the ignition.

• Switch the machine back on.

• Operate the machine in all positions and check if all the parts of the Twin-
lubrication have enough tolerance and do not jam or scrape.
• Check the timer settings by means of the GINA (if available).
• Shut the machine down. Date of issue: August 2012

62 Testing of the system F204255 R01

 www.groeneveld-group.com

Groeneveld Transport Efficiency B.V., Stephensonweg 12, 4207 HB Gorinchem, P.O. Box 777, 4200 AT Gorinchem,
The Netherlands, Ph : +31 183 641 400, F : +31 183 624 474, http://www.groeneveld-group.com