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Groeneveld reserves the right to change parts at any time, without prior or direct notice to the customer. The
contents of this manual may also be changed without prior notice.
This manual applies to the standard version of the product. Groeneveld cannot accept liability for any damage
arising from the use of specifications other than that supplied.
You are requested to contact Groeneveld technical service for information concerning adjustment, maintenance
work or repairs that is not described in this manual.
Whilst this manual has been prepared with the greatest possible care Groeneveld cannot accept responsibility for
any errors of the concequences of such errors.
Wheel loader &DWHUSLOODU 6HULHV,,
TABLE OF CONTENTS
1 Preface - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5
1.1 General information - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6
1.2 Use of symbols - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6
1.3 Safety precautions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7
1.4 General fitting instructions - - - - - - - - - - - - - - - - - - - - - - - 7
2 System lay-out - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9
2.1 F170244 Twin 7-port block - - - - - - - - - - - - - - - - - - - - - - - 12
2.2 F170245 Twin 12-port block - - - - - - - - - - - - - - - - - - - - - - 14
2.3 F170246 Twin 3+3-port block - - - - - - - - - - - - - - - - - - - - - 16
5 Electrical components - - - - - - - - - - - - - - - - - - - - - - 27
5.1 F170240 Electronics installation kit Caterpillar 990 Series II 28
6 Distribution blocks - - - - - - - - - - - - - - - - - - - - - - - - 33
6.1 F170241 Installation kit 7-port Block A - - - - - - - - - - - - - - 34
6.2 F170242 Installation kit 12-port Block B - - - - - - - - - - - - - 38
6.3 F170243 Installation kit 3+3-port Block C - - - - - - - - - - - - 42
8 Parameter settings - - - - - - - - - - - - - - - - - - - - - - - - 51
1.
1.
PREFACE
Date of issue: November 2000
EF1767 Preface 5
Wheel loader &DWHUSLOODU 6HULHV,,
Caterpillar
20 x F170238 - EF1767 P0
990 Series II
Distribution block
BK Black
BN Brown
BU Blue
RD Red
GY Grey
Date of issue: November 2000
YE Yellow
MS Brass
PA Polyamide
RVS Stainless steel
ST Steel
ST-GG Yellow passivated steel
ST-VZ Galvanised steel
6 Preface EF1767
Wheel loader &DWHUSLOODU 6HULHV,,
General:
• Always keep your work area clean.
During installation
• Prevent dirt from entering the system during installation.
• Use clean tools.
• Clean the machine at points, where the pump and the distribution blocks
have to be installed. Even small pollution can cause failure of the system!
• Even if stud couplings or plugs are not provided with an O-ring sealing or
sealing ring, use teflon tape or a liquid sealing agent.
Date of issue: November 2000
EF1767 Preface 7
Wheel loader &DWHUSLOODU 6HULHV,,
Notes
8 Preface EF1767
Wheel loader &DWHUSLOODU 6HULHV,,
2.
2.
SYSTEM LAY-OUT
Date of issue: November 2000
Parts list
The Twin-system for the Caterpillar 990 Series II comprises the following parts:
F170246 H4
830333
32102
H3
830583
F170245
H2
830475
F170244
H1 P
810585
Date of issue: November 2000
Parts list
8 9
RD RD BK
4 5 5 6
2 1 3
7 4 6 6
BK BU
Date of issue: November 2000
Parts list
13
BU BK RD BK RD
11 8 9 8 7 5 12 6 4
3 1 2
10 6 8 9 8 9
RD BK RD BK
13
14 15
Date of issue: November 2000
Parts list
10 8 7
1 2 5
9
11
13 12
Date of issue: November 2000
14
Notes
3.
3.
GREASE POINT LOCATION
Date of issue: November 2000
13 14 17 18
8 10 7 11 9 4
Date of issue: November 2000
Notes
4.
4.
GREASE PUMP INSTALLATION
Date of issue: November 2000
Parts list
4x
9 M10x1.5
180 mm
250 mm
Date of issue: November 2000
1.8 1.9
4x 4x
1.4
4x 1.10
1.3 1.7 4x
1.6 4x
4x 1.11
Notes
5.
5.
ELECTRICAL COMPONENTS
Date of issue: November 2000
Parts list
2.8
2.15 4x
2.5
2.10
2.9
4x 2.15 2.15 2x
2.14 2.13 2x
4x 2.13 2.12
1.5
1
Date of issue: November 2000
Description
1 +15 Connection
2.6
+15
-31
Pressure transmitter
in the main lines
Fuse holder
with warning lamp
Selector switch
Timer switch
in the grease pump
Date of issue: November 2000
Notes
6.
6.
DISTRIBUTION BLOCKS
Date of issue: November 2000
Parts list
3.11
3.5
3.13
3.12
3.7 2x
3.14
RD RD BK 2
3 4 5
3.6 4x
3.4
3.9 4x
3.3 3.2
1 2
BK BU
3.8
Date of issue: November 2000
3.10
5
3
3.5
1
2
4
Notes
Date of issue: November 2000
Parts list
BU BK RD BK RD
6 7 8 9 10 11
4.13 4x
4.12 2x
4.8 2x
12 13 14 15 16
RD BK RD BK 4.6 2x 4.11 4x
4.4
12 11
4.15
4.3
4.9
4.2 7x
10
15
8
13
6
14
Date of issue: November 2000
4.14
16 7
2x
4.4
4.15
8
6
10
9
11
4.3 4.2
15
13
14
12
16
Date of issue: November 2000
Parts list
17 18
5.4
5.8 2x
5.6
5.12
5.14 2x
5.1 2x
5.16
2x 2x 2x 2x
5.9 2x
Date of issue: November 2000
20
19 5.2 5.13 2x
5.5
17
18
20
19
20
7.
7.
INSTALLATION MAIN LINE
Date of issue: November 2000
Parts list
3.14
6.10
6.11
1.3
6.13
2x
6x 5.16
6.6
6x 6x 6x 6x
6.3 6.7 6.8 6.9
6.4
2x 6.12
2x 6.5
4.15
3.14
6.11 2x
6.10
2x
Date of issue: November 2000
1.3
6.12
4.15
6.11
5.16
5.16 6.13 2x
6.4
2x 6.12
4.15
6.11 2x
3.14
2x 6.10 P
1.3
Date of issue: November 2000
Notes
8.
8.
PARAMETER SETTINGS
Date of issue: November 2000
Parameter settings
9.
9.
TESTING OF THE SYSTEM
Date of issue: November 2000
Warning
Only operate machine when fully familiar with the controls and permission
of the person in charge at the working place.
De-aerate pipe A
• Start the pump manually with the Gina; leave the 5/2 magnet valve non-
excited (exit A).
• Close the distribution blocks with an end-plug as soon as main pipe (A) is
completely clear of air and dirt.
• Stop the pump.
• Remove main pipe A.
De-aerate pipe B
• Install main pipe (B) on exit A of the pump.
• Start the pump manually with the Gina; leave the 5/2 magnet valve non-
excited (exit A).
• Close the distribution blocks with an end-plug as soon as main pipe (B) is
completely clear of air and dirt.
• Stop the pump.
• Connect main pipe (B) to exit B and main pipe (A) to exit A.
Accelerated test
• Start an accelerated test by means of the test button on the pump or with the
GINA.
• Check the main pipe for leakage.
• Check if all the grease points are provided with grease.
• Terminate the accelerated test by switching off the ignition.
EF1767
Groeneveld Transport Efficiency B.V., Stephensonweg 12, 4207 HB Gorinchem, Postbus 777, 4200 AT Gorinchem,
the Netherlands. Tel. +31 183 64 14 00, Fax +31 183 62 34 05, http:// www.groeneveld-groep.com