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Groeneveld reserves the right to change parts at any time, without prior or direct notice to the customer. The
contents of this manual may also be changed without prior notice.
This manual applies to the standard version of the product. Groeneveld cannot accept liability for any damage
arising from the use of specifications other than that supplied.
You are requested to contact Groeneveld technical service for information concerning adjustment, maintenance
work or repairs that is not described in this manual.
Whilst this manual has been prepared with the greatest possible care Groeneveld cannot accept responsibility for
any errors of the concequences of such errors.
Excavator Volvo EC140Blc
1.
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1. Preface - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5
1.1. General information - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6
1.2. Use of symbols - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6
1.3. Safety precautions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7
1.4. General fitting instructions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7
1.5. Safety instructions for installation of attachment points - - - - - - - - - - - 8
2. System lay-out - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9
2.1. F173990 Twin 12-port block, complete - - - - - - - - - - - - - - - - - - - - - - - 12
2.2. F173992 Twin 4+4-port block, complete - - - - - - - - - - - - - - - - - - - - - - 14
2.3. F173993 Twin 5-port block, complete - - - - - - - - - - - - - - - - - - - - - - - - 16
5. Electrical components - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 27
5.1. F173533 Electronics installation kit Volvo EC140Blc - - - - - - - - - - - - - - 28
6. Distribution blocks - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 31
6.1. F173995 Installation kit Twin 12-port block / F173990 B1 - - - - - - - - - - 32
6.2. F173996 Installation kit Twin 4+4-port block / F173992 B2 - - - - - - - - - 34
6.3. F173997 Installation kit Twin 5-port block / F173993 B3 - - - - - - - - - - - 38
8. Parameter settings - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 47
1.
2.
PREFACE
Date of issue: June 2006
EF17149P03 Preface 5
Excavator Volvo EC140Blc
Volvo
21 x F173989 - EF17149P03
EC140Blc
Distribution block
BK Black
BN Brown
BU Blue
RD Red
GY Grey
YE Yellow
Date of issue: June 2006
BR Brass
PA Polyamide
SST Stainless steel
ST-YG Yellow passivated steel
ST-G Galvanised steel
6 Preface EF17149P03
Excavator Volvo EC140Blc
General:
• Always keep your work area clean.
During installation
• Prevent dirt from entering the system during installation.
• Use clean tools.
• Clean the machine at points, where the pump and the distribution blocks
have to be installed. Even small pollution can cause failure of the system!
• Even if stud couplings or plugs are not provided with an O-ring sealing or
sealing ring, use teflon tape or a liquid sealing agent.
Date of issue: June 2006
EF17149P03 Preface 7
Excavator Volvo EC140Blc
When drilling:
• Wear safety goggles.
• Make sure there are no vital parts behind the hole to be drilled.
Drilling
Drilling depth
Full drilling
Tapping
Drilling location
In case of welding:
• Ask the workshop manager whether welding is allowed in this room.
• Disconnect the earthing cable from the battery or remove the earthing key.
• Disconnect any computers present. In case of doubt, always refer to the
supplier of the machine.
• Wear welding goggles and overalls.
Welding
Date of issue: June 2006
Grind
Welding location
8 Preface EF17149P03
Excavator Volvo EC140Blc
2.
3.
SYSTEM LAY-OUT
Date of issue: June 2006
Parts list
The Twin kit for the Volvo EC140Blc comprises the following parts:
H1
880052
Date of issue: June 2006
Parts list
0 0
0
Date of issue: June 2006
Parts list
15 14 8 7 8
3 2 6 4 6 13
5 1 2
4 4
10 9 PS 12
10 9 11 3
Date of issue: June 2006
Parts list
4 5
4 5
4 4 4 8 8 6
3 1 2
Date of issue: June 2006
4 4 4 8 8
Notes
3.
4.
GREASE POINT LOCATION
Date of issue: June 2006
21
Date of issue: June 2006
Notes
4.
5.
GREASE PUMP INSTALLATION
Date of issue: June 2006
Parts list
FRO
NT
1.7
1.5 1.13
1.2
1.14
1.12
1.3
1.8
1.6
1.11
1.4
Date of issue: June 2006
5.
6.
ELECTRICAL COMPONENTS
Date of issue: June 2006
Parts list
-31 +15
2.11
2.5
2.4
2.3
2.2
2.1
2.12
2.7
2.14
2.13
1.4
2.10
Date of issue: June 2006
Pressureswitch in
main lines
Fuses
6.
7.
DISTRIBUTION BLOCKS
Date of issue: June 2006
Parts list
10 9 8 7 6 1 2 3 4 5
FRO
NT
3.15
6 3.4
3.8 7
8 3.1
3.12 9
3.16 10
2 3.13
3.11
3.7
1
4
3 3.6
3.5 3.2
5
3.10
3.9
BK RD BK BU BK
1 2 3 4 5
0 0
0
Date of issue: June 2006
6 7 8 9 10
BK BK BK BK BK
Parts list
FRO
NT
4.10
4.15
4.16
4.13
11
4.4
15 4.5
16
4.6
4.3
4.1
4.14
10 4.8
9
4.18 PS 2
6
4
6 13
4.12
4.2
4.20 4.19
4.7
4.17
12
14
4.9
Date of issue: June 2006
11 13
14
12
15 16
Date of issue: June 2006
Parts list
17 18 19 20
21
FRO
NT
20
5.3
5.6
21 5.9
5.11 19
5.4 8
8
4
4
4 18
5.8
5.12 17 5.1
5.5
5.10 5.2
Date of issue: June 2006
Notes
7.
8.
INSTALLATION MAIN LINE
Date of issue: June 2006
Parts list
6.4 4 35902 Hose end fitting, straight ø10mm H.P.H. 3/8” ST-YG
1.14
6.14
3.15
6.15
4.20 6.16
6.17
Date of issue: June 2006
5.12
FRO
NT
5.12
6.11
6.1
6.16
6.2
4.20
6.12
6.17
6.9
6.8
6.13
6.10
6.5
6.15
3.15
6.4 6.14
6.3
1.14
Date of issue: June 2006
Notes
8.
9.
PARAMETER SETTINGS
Date of issue: June 2006
Parameter settings
9.
10.
TESTING OF THE SYSTEM
Date of issue: June 2006
Warning
Only operate machine when fully familiar with the controls and permission
of the person in charge at the working place.
De-aerate pipe A
• Start the pump manually with the Gina; leave the 5/2 magnet valve non-
excited (exit A).
• Close the distribution blocks with an end-plug as soon as main pipe (A) is
completely clear of air and dirt.
• Stop the pump.
• Remove main pipe A.
De-aerate pipe B
• Mount main pipe (B) on exit A of the pump.
• Start the pump manually with the Gina; leave the 5/2 magnet valve non-
excited (exit A).
• Close the distribution blocks with an end-plug as soon as main pipe (B) is
completely clear of air and dirt.
• Stop the pump.
• Connect main pipe (B) to exit B and main pipe (A) to exit A.
Accelerated test
• Start an accelerated test by means of the test button on the pump or with the
GINA.
• Check the main pipe for leakage.
• Check if all the grease points are provided with grease.
• Terminate the accelerated test by switching off the ignition.