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Installation Manual

Automatic TWIN Greasing System


Excavator
Caterpillar 365 B
F172655

your efficiency is our challenge


All rights reserved. No part of this manual may be copied and/or published by means of printing, photocopying,
microfilm or by any other means without prior written permission from Groeneveld. This applies also to the
drawings and diagrams appended.

Groeneveld reserves the right to change parts at any time, without prior or direct notice to the customer. The
contents of this manual may also be changed without prior notice.

This manual applies to the standard version of the product. Groeneveld cannot accept liability for any damage
arising from the use of specifications other than that supplied.

You are requested to contact Groeneveld technical service for information concerning adjustment, maintenance
work or repairs that is not described in this manual.

Whilst this manual has been prepared with the greatest possible care Groeneveld cannot accept responsibility for
any errors of the concequences of such errors.
Excavator Caterpillar 365 B

1.
q^_ib=lc=`lkqbkqp
1. Preface - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5
1.1. General information - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6
1.2. Use of symbols - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6
1.3. Safety precautions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7
1.4. General fitting instructions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7
1.5. Safety instructions for installation of attachment points - - - - - - - - - - - 8

2. System lay-out - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9
2.1. F172514 Twin 14-port block, complete - - - - - - - - - - - - - - - - - - - - - - - 12
2.2. F172516 Twin 6+6-port block, complete - - - - - - - - - - - - - - - - - - - - - - 14
2.3. F172518 Twin 7-port block, complete - - - - - - - - - - - - - - - - - - - - - - - - 16

3. Grease point location - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 19

4. Grease pump installation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 23


4.1. F172520 Twin Pumpkit Caterpillar 365 B - - - - - - - - - - - - - - - - - - - - - - 24

5. Electrical components - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 27
5.1. F172521 Electronics installation kit Caterpillar 365 B - - - - - - - - - - - - - 28

6. Distribution blocks - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 33
6.1. F172515 Installation kit Twin 14-port block B1 - - - - - - - - - - - - - - - - - - 34
6.2. F172517 Installation kit Twin 6+6-port block B2 - - - - - - - - - - - - - - - - - 38
6.3. F172519 Installation kit Twin 7-port block B3 - - - - - - - - - - - - - - - - - - 42

7. Installation main line - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 47


7.1. F172522 Twin Main line kit Caterpillar 365 B - - - - - - - - - - - - - - - - - - - 48

8. Parameter settings - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 53

9. Testing of the system - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 55


Date of issue: December 2002

EF17138 Table of contents 3


Excavator Caterpillar 365 B

Date of issue: December 2002

4 Table of contents EF17138


Excavator Caterpillar 365 B

1.

1.
PREFACE
Date of issue: December 2002

your efficiency is our challenge

EF17138 Preface 5
Excavator Caterpillar 365 B

1.1 General information


This installation manual describes the mounting of the Twin-system on the
Caterpillar Excavator type 365 B.

Automatic Twin Grease Lubrication System

Machine type Number of Groeneveld OEM order Manual


grease points order number number
number

Caterpillar
23 x F172421 - EF17138 P0
365 B

1.2 Use of symbols


Symbol Explanation
H High pressure hose 1/4” I/D or 3/8” I/D
1/4” S6-200-E6 1/4” = internal diameter
S6 = connector straight ø6 mm
200 = lenght (mm)
E6 = connector elbow ø6 mm
P Grease pump
PS Main line pressure switch

Distribution block

Position number on the parts list

Grease point position number

BK Black
BN Brown
BU Blue
RD Red
GY Grey
Date of issue: December 2002

YE Yellow
BR Brass
PA Polyamide
SST Stainless steel
ST-YG Yellow passivated steel
ST-G Galvanised steel

6 Preface EF17138
Excavator Caterpillar 365 B

1.3 Safety precautions


For starting installation, carry out the following tasks:
• Remove ignition key to prevent engine from starting while you are working.
• Block all moving parts, like lifting frames, breaking points and mast parts.
• Block the wheels.
• Follow machine manufacturer’s guidelines for general safety and precautions.

During activities that require a lifting jack:


• The machine should not rest on the lifting jack solely. Use additional support.

General:
• Always keep your work area clean.

1.4 General fitting instructions


Before
• Check if all the parts of the Twin-system are present by using the parts list.
• Check if all the grease points are open and provided with grease. Lubricate
the grease points if there is not sufficient grease. This way damage due to
insufficient grease is prevented.

During installation
• Prevent dirt from entering the system during installation.
• Use clean tools.
• Clean the machine at points, where the pump and the distribution blocks
have to be installed. Even small pollution can cause failure of the system!
• Even if stud couplings or plugs are not provided with an O-ring sealing or
sealing ring, use teflon tape or a liquid sealing agent.
Date of issue: December 2002

EF17138 Preface 7
Excavator Caterpillar 365 B

1.5 Safety instructions for installation of attachment points

When drilling:
• Wear safety goggles.
• Make sure there are no vital parts behind the hole to be drilled.

Drilling

Drilling depth

Full drilling

Tapping

Fill the grease point with grease

Drilling location

In case of welding:
• Ask the workshop manager whether welding is allowed in this room.
• Disconnect the earthing cable from the battery or remove the earthing key.
• Disconnect any computers present. In case of doubt, always refer to the
supplier of the machine.
• Wear welding goggles and overalls.

Welding
Date of issue: December 2002

Grind

Heat up with a fusin burner

Welding location

8 Preface EF17138
Excavator Caterpillar 365 B

2.

2.
SYSTEM LAY-OUT
Date of issue: December 2002

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Excavator Caterpillar 365 B

Parts list
Kit number F172421 for the Caterpillar 365 B comprises the following parts:

Kit number Groeneveld Description


order number

F172520 Twin pumpkit Caterpillar 365 B

F172521 Electronics installation kit Caterpillar 365 B

F172514 F172515 Installation kit Twin 14-port block B1

F172516 F172517 Installation kit Twin 6+6-port block B2

F172518 F172519 Installation kit Twin 7-port block B3

F172522 Twin Main line kit Caterpillar 365 B

XU1701D User’s Manual Twin

810571 High pressure hose 3/8” E10-3350-S10 (+nut) H1 2x

F172531 High pressure hose 3/8” S10-6500-S10 (+nut) H2 2x

F172532 High pressure hose 3/8” E10-2450-S10 (+nut) H3 2x

830340 High pressure hose 1/4” S10-2450-S10 (+nut) H4 2x

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EF17138 System lay-out 11


Excavator Caterpillar 365 B

Parts list

2.1 F172514 Twin 14-port block, complete

Pos. Q’ty Groeneveld order Description


number

0 0 AF172514 Assembly Instruction F172514 R.0

1 3 28912 Female stud coupling M10x1 - ø6 mm ST-YG

2 3 57622 Sealing washer

3 2 70701 Shut-off plug M22 x 1 BR

4 4 71001 Metering unit no.3 - 0.150cc/M22/6mm/BR

5 6 71201 Metering unit no.8 - 0.400cc/M22/6mm/BR

Body, male stud coupling 1/4”NPT - ø10 mm


6 4 72122
ST-YG

7 5m 77401 Grease pipe 2 x ø6 mm x 1,5 PA per m

8 5m 77401 Grease pipe 2 x ø6 mm x 1,5 PA per m

9 4m 77501 Grease pipe 3 x ø6 mm x 1,5 PA per m

10 3m 77401 Grease pipe 2 x ø6 mm x 1,5 PA per m

11 2 79601 Metering unit no.9 - 1.000cc/M22/6mm/BR

12 1 88501 Twin 14-port block, M10 BR

13 3 28401 Protective cap ø9.5 mm

14 1 03217 Protective cap ø12 mm

Date of issue: December 2002

12 System lay-out EF17138


Excavator Caterpillar 365 B
Date of issue: December 2002

EF17138 System lay-out 13


Excavator Caterpillar 365 B

Parts list

2.2 F172516 Twin 6+6-port block, complete

Pos. Q’ty Groeneveld order Description


number

0 0 AF172516 Assembly Instruction F172516 R.0

1 3 07408 T-equal coupling ø6 mm BR

2 2 31801 Sealing washer

3 0,5m 31902 Tube ø6 mm ST-YG

4 2 32901 Threaded plug G1/4” BR

5 1 47402 Male stud elbow 1/4”NPT - ø10 mm ST-YG

6 2 70701 Shut-off plug M22 x 1 BR

7 1 71001 Metering unit no.3 - 0.150cc/M22/6mm/BR

8 1 71201 Metering unit no.8 - 0.400cc/M22/6mm/BR

Body, male stud coupling 1/4”NPT - ø10 mm


9 1 72122
ST-YG

10 1 73701 Pressure switch complete 100 bar

11 0,5m 77301 Grease pipe 1 x ø6 mm x 1,5 PA per m

12 0,5m 77301 Grease pipe 1 x ø6 mm x 1,5 PA per m

13 0,5m 77301 Grease pipe 1 x ø6 mm x 1,5 PA per m

14 0,5m 77301 Grease pipe 1 x ø6 mm x 1,5 PA per m

15 1 79301 Twin 6+6-port block BR

16 2 79601 Metering unit no.9 - 1.000cc/M22/6mm/BR

17 1 80801 Elbow swivel coupling ø10 mm ST-YG

18 5 91001 Metering unit no.10 - 2.000cc/M22/6mm/BR

19 4 02717 Protective cap ø6 mm


Date of issue: December 2002

14 System lay-out EF17138


Excavator Caterpillar 365 B
Date of issue: December 2002

EF17138 System lay-out 15


Excavator Caterpillar 365 B

Parts list

2.3 F172518 Twin 7-port block, complete

Pos. Q’ty Groeneveld order Description


number

0 0 AF172518 Assembly Instruction F172518 R.0

1 1 16717 Twin 7-port block, without stud BR

2 2 31801 Sealing washer

3 2 32901 Threaded plug G1/4” BR

4 2 70701 Shut-off plug M22 x 1 BR

5 2 72222 Body, male stud elbow 1/4”NPT - ø10 mm ST-YG

6 3 79601 Metering unit no.9 - 1.000cc/M22/6mm/BR

7 2 91001 Metering unit no.10 - 2.000cc/M22/6mm/BR

Date of issue: December 2002

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Excavator Caterpillar 365 B
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EF17138 System lay-out 17


Excavator Caterpillar 365 B

Notes

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Excavator Caterpillar 365 B

3.

3.
GREASE POINT LOCATION
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EF17138 Grease point location 19


Excavator Caterpillar 365 B

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20 Grease point location EF17138


Excavator Caterpillar 365 B
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EF17138 Grease point location 21


Excavator Caterpillar 365 B

Notes

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22 Grease point location EF17138


Excavator Caterpillar 365 B

4.

4.
GREASE PUMP INSTALLATION
Date of issue: December 2002

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EF17138 Grease pump installation 23


Excavator Caterpillar 365 B

Parts list

4.1 F172520 Twin Pumpkit Caterpillar 365 B

Pos. Q’ty Groeneveld order Description


number

1.1 1 F116003 Twin pump 12cc/12V/4L/250 bar

1.2 1 08212 Elec. pump bracket

1.3 1 18008 Bracket pump

1.4 1 108030 Bolt M8 x 30 ST-G

1.5 4 108050 Bolt M8 x 50 ST-G

1.6 2 101030 Bolt M10 x 30 ST-G

1.7 5 220008 Nut self-locking M8 ST-G

1.8 2 220010 Nut self-locking M10 ST-G

1.9 6 300008 Washer M8 ST-G

1.10 2 F173231 Body, male stud coupling 1/4” - ø10 mm ST-YG

1.11 4 300010 Washer M10 ST-G

1.12 1 02001 Quick connector, male

1.13 1 03501 Dust cap, quick connector male

1.14 1 65202 Socket 1/4” ST-YG

1.15 1 830353 H.P.H. 1/4” S10-1000-S10

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Excavator Caterpillar 365 B
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EF17138 Grease pump installation 25


Excavator Caterpillar 365 B

Notes

Date of issue: December 2002

26 Grease pump installation EF17138


Excavator Caterpillar 365 B

5.

5.
ELECTRICAL COMPONENTS
Date of issue: December 2002

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EF17138 Electrical components 27


Excavator Caterpillar 365 B

Parts list

5.1 F172521 Electronics installation kit Caterpillar 365 B

Pos. Q’ty Groeneveld order Description


number

2.1 1 82301 Cable harness, pump 7m

2.2 2 03203 Crimp connector female 0,75 mm² isolated

2.3 1 13103 Connector 4-pole male

2.4 1 61006 Connector 2-pole female

2.5 1 61106 Connector 2-pole male

2.6 1 67506 Connector 4-pole female

2.7 4 67806 Crimp connector female 0,75 mm²

2.8 2 68606 Crimp connector female 1,5 mm²

2.9 2 68706 Crimp connector male 1,5 mm²

2.10 1 19508 Fuse 10A, plug-in

2.11 1 17408 Fuse holder

2.12 1 17508 Fixing plate, fuse holder

2.13 1 17608 Screw, fuse holder fixing plate

2.14 1 25812 Pressure switch cable 25m

2.15 4 61416 Crimp connector male 0,75 mm²

2.16 1 180019 Bracket display unit

2.17 1 180102 Connector 2-pole

2.18 1 180103 Connector 2-pole

2.19 2 800003 Connector eye 4-6 QMM M8

2.20 1 F170671 TWIN display unit (standard)


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EF17138 Electrical components 29


Excavator Caterpillar 365 B

Pressureswitch in
Fuse main lines

Twin pump with


integrated control unit
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30 Electrical components EF17138


Excavator Caterpillar 365 B
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EF17138 Electrical components 31


Excavator Caterpillar 365 B

Notes

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32 Electrical components EF17138


Excavator Caterpillar 365 B

6.

6.
DISTRIBUTION BLOCKS
Date of issue: December 2002

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EF17138 Distribution blocks 33


Excavator Caterpillar 365 B

Parts list

6.1 F172515 Installation kit Twin 14-port block B1

Pos. Q’ty Groeneveld order Description


number

3.1 1 05012 Z-bracket ST-YG

3.2 2 07908 Male stud coupling 1/8”NPT - ø6 mm BR

3.3 7 08008 Male stud elbow 1/8”NPT - ø6 mm BR

3.4 5 08508 Reduction connector 1/8”NPT BR

3.5 2 15001 Stud elbow 1/8”NPT ST-YG

3.6 2 101016 Bolt M10 x 16 ST-G

3.7 2 300010 Washer M10 ST-G

3.8 2 330010 Spring washer M10 ST-G

3.9 1 F172514 Twin 14 port block, complete

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EF17138 Distribution blocks 35


Excavator Caterpillar 365 B

8 9

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36 Distribution blocks EF17138


Excavator Caterpillar 365 B

3 5 4
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EF17138 Distribution blocks 37


Excavator Caterpillar 365 B

Parts list

6.2 F172517 Installation kit Twin 6+6-port block B2

Pos. Q’ty Groeneveld order Description


number

4.1 4m 05716 H.P.H. ø4 mm I/D

4.2 4 05816 Hose end fitting ø6 mm straight, H.P.H. ø4 mm

4.3 4 07908 Male stud coupling 1/8”NPT - ø6 mm BR

4.4 2 08108 Male stud coupling 1/4”NPT - ø6 mm BR

4.5 2 09202 Spring washer 6.4

4.6 2 10312 Tube ø10 x 8 mm, 1750mm

4.7 2 22502 Welding block 1/8”NPT

4.8 1 36722 Extension spindle M10 x 1,25, 300 mm

4.9 2 48502 Female stud coupling 1/4”NPT - ø10 mm ST-YG

4.10 1 81801 Welding plate, 6+6 port block

4.11 2 126030 Allen bolt M6 x 30 ST-G

4.12 1 F172516 Twin 6+6-port block, complete

Date of issue: December 2002

38 Distribution blocks EF17138


Excavator Caterpillar 365 B
Date of issue: December 2002

EF17138 Distribution blocks 39


Excavator Caterpillar 365 B

Date of issue: December 2002

40 Distribution blocks EF17138


Excavator Caterpillar 365 B

16 14 15 13

18

17
Date of issue: December 2002

EF17138 Distribution blocks 41


Excavator Caterpillar 365 B

Parts list

6.3 F172519 Installation kit Twin 7-port block B3

Pos. Q’ty Groeneveld order Description


number

5.1 2 08108 Male stud coupling 1/4”NPT - ø6 mm BR

5.2 1 16012 Cover plate, single tube clamp 6-12 mm

5.3 3 43802 Male stud elbow 1/8”NPT - ø6 mm ST-YG

5.4 2 22502 Welding block 1/8”NPT

5.5 2 24522 Tube ø10 x 8 mm, 650mm

5.6 2m 31902 Grease pipe ø6 mm x 1 mm ST-YG

5.7 2 48502 Female stud coupling 1/4”NPT - ø10 mm ST-YG

5.8 1 81802 Tube clamp, single ø12 mm

5.9 1 82002 Welding plate, single tube clamp 6-12 mm

5.10 1 96101 Protection plate

5.11 1 101016 Bolt M10 x 16 ST-G

5.12 2 126030 Allen bolt M6 x 30 ST-G

5.13 1 300010 Washer M10 ST-G

5.14 1 330010 Spring washer M10 ST-G

5.15 1 830033 H.P.H. 1/4” S6-600-S6

5.16 1 F172518 Twin 7-port block, complete

20
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42 Distribution blocks EF17138


Excavator Caterpillar 365 B
Date of issue: December 2002

EF17138 Distribution blocks 43


Excavator Caterpillar 365 B

Date of issue: December 2002

44 Distribution blocks EF17138


Excavator Caterpillar 365 B
Date of issue: December 2002

19

EF17138 Distribution blocks 45


Excavator Caterpillar 365 B

Notes

Date of issue: December 2002

46 Distribution blocks EF17138


Excavator Caterpillar 365 B

7.

7.
INSTALLATION MAIN LINE
Date of issue: December 2002

your efficiency is our challenge

EF17138 Installation main line 47


Excavator Caterpillar 365 B

Parts list

7.1 F172522 Twin Main line kit Caterpillar 365 B

Pos. Q’ty Groeneveld order Description


number

6.1 100 00208 Cable tie, black 186 mm

6.2 1 06812 Welding block 2 x 1/4”NPT

6.3 200 11107 Cable tie, black 338 mm

6.4 7 13312 Cover plate, double tube clamp 6-12 mm

6.5 8m 32102 Tube ø10 mm ST-YG

6.6 2 36902 Protection spiral

6.7 4 47602 Straight connecting coupling ø12 mm ST-YG

6.8 2 47802 T-equal coupling ø10 mm ST-YG

6.9 4 72122 Body, male stud coupling 1/4”NPT - ø10 mm ST-YG

6.10 3 78601 Tube clamp, double ø10 mm

6.11 4 78701 Tube clamp, double ø12 mm

6.12 7 78801 Welding plate, double tube clamp 6-12 mm

6.13 7 126035 Allen bolt M6 x 35 ST-G

6.14 2 810571 H.P.H. 3/8” E10-3350-S10 +nut H1

6.15 2 F172531 H.P.H. 3/8” S10-6500-S10 +nut H2

6.16 2 F172532 H.P.H. 3/8” E10-2450-S10 +nut H3

6.17 2 830340 H.P.H. 1/4” S10-2450-S10 +nut H4

Date of issue: December 2002

48 Installation main line EF17138


Excavator Caterpillar 365 B
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EF17138 Installation main line 49


Excavator Caterpillar 365 B

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50 Installation main line EF17138


Excavator Caterpillar 365 B
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EF17138 Installation main line 51


Excavator Caterpillar 365 B

Notes

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52 Installation main line EF17138


Excavator Caterpillar 365 B

8.

8.
PARAMETER SETTINGS
Date of issue: December 2002

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EF17138 Parameter settings 53


Excavator Caterpillar 365 B

Parameter settings

Code Description Setting

HDCY Heavy duty cycle 10 minutes

NDCY Normal duty cycle 20 minutes

LDCY Low duty cycle 30 minutes

CMS Cycle mode select 2

MPT Maximum pumping time 10 minutes

VMF Venting multiply factor 5 (/10) x

Number of attempts before pump


NOA 10 x
holds

BCDC Blink code duty cycle 4x

CSI Command signal 'inverted' 0 (GINA)/NO(PC)

Consumption metering units each cycle : 22,50 cc

Date of issue: December 2002

54 Parameter settings EF17138


Excavator Caterpillar 365 B

9.

9.
TESTING OF THE SYSTEM
Date of issue: December 2002

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EF17138 Testing of the system 55


Excavator Caterpillar 365 B

Testing of the system

Warning

Only operate machine when fully familiar with the controls and permission
of the person in charge at the working place.

• Remove the end-plugs out of the distributions blocks.

De-aerate pipe A
• Start the pump manually with the Gina; leave the 5/2 magnet valve non-
excited (exit A).
• Close the distribution blocks with an end-plug as soon as main pipe (A) is
completely clear of air and dirt.
• Stop the pump.
• Remove main pipe A.

De-aerate pipe B
• Mount main pipe (B) on exit A of the pump.
• Start the pump manually with the Gina; leave the 5/2 magnet valve non-
excited (exit A).
• Close the distribution blocks with an end-plug as soon as main pipe (B) is
completely clear of air and dirt.
• Stop the pump.
• Connect main pipe (B) to exit B and main pipe (A) to exit A.

Accelerated test
• Start an accelerated test by means of the test button on the pump or with the
GINA.
• Check the main pipe for leakage.
• Check if all the grease points are provided with grease.
• Terminate the accelerated test by switching off the ignition.

• Switch the machine back on.


• Operate the machine in all positions and check if all the parts of the Twin-
lubrication have enough tolerance and do not jam or scrape.
• Check the timer settings by means of the GINA (if available).
• Shut the machine down. Date of issue: December 2002

56 Testing of the system EF17138


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Karmiel, 20101, ISRAËL Fax: +1 330 2255213
Tel.: +972 4 9882220 Mobile: +1 800 5867283
Fax: +972 4 9883179
Groeneveld Pacific West L.L.C.
Groeneveld L’Efficienza nel Trasporto 1089 Valentine Avenue SE
S.r.l. (GENT) Pacific, WA 98047, U.S.A.
Via Chiari 100 Tel.: +1 253 8633700
23868 Valmadrera (Lecco), ITALIA Fax: +1 253 8633131
Tel.: +39 3 41200536 Mobile: +1 253 6061838
Fax: +39 3 41201539
Groeneveld Atlantic South, Inc.
Groeneveld Italia (GRIT) 9633 Palm River Road
Via Chiari 100 Tampa, FL 33619, U.S.A.
23868 Valmadrera (Lecco), ITALIA Tel.: +1 813 6265600
Tel.: +39 3 41201133 Fax: +1 813 6265540
Fax: +39 3 41201158 Mobile: +1 813 7650928

Groeneveld Transport Efficiency B.V.


Postbus 777, 4200 AT Gorinchem
THE NETHERLANDS
Tel.: +31 183 641400
Fax: +31 183 624993
Groeneveld Transport Efficiency B.V., Stephensonweg 12, 4207 HB Gorinchem, Postbus 777, 4200 AT Gorinchem,
the Netherlands. Tel. +31 183 64 14 00, Fax +31 183 62 34 05, http:// www.groeneveld-groep.com

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