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Groeneveld reserves the right to change parts at any time, without prior or direct notice to the customer. The
contents of this manual may also be changed without prior notice.
This manual applies to the standard version of the product. Groeneveld cannot accept liability for any damage
arising from the use of specifications other than that supplied.
You are requested to contact Groeneveld technical service for information concerning adjustment, maintenance
work or repairs that is not described in this manual.
Whilst this manual has been prepared with the greatest possible care Groeneveld cannot accept responsibility for
any errors of the concequences of such errors.
Excavator Caterpillar 365 B
1.
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1. Preface - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5
1.1. General information - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6
1.2. Use of symbols - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6
1.3. Safety precautions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7
1.4. General fitting instructions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7
1.5. Safety instructions for installation of attachment points - - - - - - - - - - - 8
2. System lay-out - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9
2.1. F172514 Twin 14-port block, complete - - - - - - - - - - - - - - - - - - - - - - - 12
2.2. F172516 Twin 6+6-port block, complete - - - - - - - - - - - - - - - - - - - - - - 14
2.3. F172518 Twin 7-port block, complete - - - - - - - - - - - - - - - - - - - - - - - - 16
5. Electrical components - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 27
5.1. F172521 Electronics installation kit Caterpillar 365 B - - - - - - - - - - - - - 28
6. Distribution blocks - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 33
6.1. F172515 Installation kit Twin 14-port block B1 - - - - - - - - - - - - - - - - - - 34
6.2. F172517 Installation kit Twin 6+6-port block B2 - - - - - - - - - - - - - - - - - 38
6.3. F172519 Installation kit Twin 7-port block B3 - - - - - - - - - - - - - - - - - - 42
8. Parameter settings - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 53
1.
1.
PREFACE
Date of issue: December 2002
EF17138 Preface 5
Excavator Caterpillar 365 B
Caterpillar
23 x F172421 - EF17138 P0
365 B
Distribution block
BK Black
BN Brown
BU Blue
RD Red
GY Grey
Date of issue: December 2002
YE Yellow
BR Brass
PA Polyamide
SST Stainless steel
ST-YG Yellow passivated steel
ST-G Galvanised steel
6 Preface EF17138
Excavator Caterpillar 365 B
General:
• Always keep your work area clean.
During installation
• Prevent dirt from entering the system during installation.
• Use clean tools.
• Clean the machine at points, where the pump and the distribution blocks
have to be installed. Even small pollution can cause failure of the system!
• Even if stud couplings or plugs are not provided with an O-ring sealing or
sealing ring, use teflon tape or a liquid sealing agent.
Date of issue: December 2002
EF17138 Preface 7
Excavator Caterpillar 365 B
When drilling:
• Wear safety goggles.
• Make sure there are no vital parts behind the hole to be drilled.
Drilling
Drilling depth
Full drilling
Tapping
Drilling location
In case of welding:
• Ask the workshop manager whether welding is allowed in this room.
• Disconnect the earthing cable from the battery or remove the earthing key.
• Disconnect any computers present. In case of doubt, always refer to the
supplier of the machine.
• Wear welding goggles and overalls.
Welding
Date of issue: December 2002
Grind
Welding location
8 Preface EF17138
Excavator Caterpillar 365 B
2.
2.
SYSTEM LAY-OUT
Date of issue: December 2002
Parts list
Kit number F172421 for the Caterpillar 365 B comprises the following parts:
Parts list
Parts list
Parts list
Notes
3.
3.
GREASE POINT LOCATION
Date of issue: December 2002
Notes
4.
4.
GREASE PUMP INSTALLATION
Date of issue: December 2002
Parts list
Notes
5.
5.
ELECTRICAL COMPONENTS
Date of issue: December 2002
Parts list
Pressureswitch in
Fuse main lines
Notes
6.
6.
DISTRIBUTION BLOCKS
Date of issue: December 2002
Parts list
8 9
3 5 4
Date of issue: December 2002
Parts list
16 14 15 13
18
17
Date of issue: December 2002
Parts list
20
Date of issue: December 2002
19
Notes
7.
7.
INSTALLATION MAIN LINE
Date of issue: December 2002
Parts list
Notes
8.
8.
PARAMETER SETTINGS
Date of issue: December 2002
Parameter settings
9.
9.
TESTING OF THE SYSTEM
Date of issue: December 2002
Warning
Only operate machine when fully familiar with the controls and permission
of the person in charge at the working place.
De-aerate pipe A
• Start the pump manually with the Gina; leave the 5/2 magnet valve non-
excited (exit A).
• Close the distribution blocks with an end-plug as soon as main pipe (A) is
completely clear of air and dirt.
• Stop the pump.
• Remove main pipe A.
De-aerate pipe B
• Mount main pipe (B) on exit A of the pump.
• Start the pump manually with the Gina; leave the 5/2 magnet valve non-
excited (exit A).
• Close the distribution blocks with an end-plug as soon as main pipe (B) is
completely clear of air and dirt.
• Stop the pump.
• Connect main pipe (B) to exit B and main pipe (A) to exit A.
Accelerated test
• Start an accelerated test by means of the test button on the pump or with the
GINA.
• Check the main pipe for leakage.
• Check if all the grease points are provided with grease.
• Terminate the accelerated test by switching off the ignition.